Silo CB 30 - Chief
Silo CB 30 - Chief
Silo CB 30 - Chief
INSTALLATION MANUAL
P/N 347864
Table of Contents
Manual Revisions ................................................................................................................. 3
STANDARD LIMITED WARRANTY ..................................................................................... 4
Before You Begin ................................................................................................................. 9
General Design Information ................................................................................................ 10
Accessory Equipment ......................................................................................................... 12
General Contractor Responsibilities ................................................................................... 21
Field Modifications and Installation Defects ....................................................................................... 21
Concrete Design and Construction ..................................................................................................... 22
Bin Installation .................................................................................................................... 23
Checking Shipment............................................................................................................................. 23
Color Codes ........................................................................................................................................ 23
Suggested Equipment ........................................................................................................................ 24
Bin Jack Installation ............................................................................................................................ 24
Installation Procedures ....................................................................................................... 25
Assembly Bolting Sequence ............................................................................................................... 26
Sidewall Sheet and Stiffener Installation ............................................................................................ 30
Sidewall End Lap Types ..................................................................................................................... 33
Laminated Sheet Assembly Sequence............................................................................................... 34
Sidewall and Stiffener Gauge Charts – Standard Design .................................................................. 39
1 Ring Door Assembly ........................................................................................................................ 50
2 Ring Door Assembly (Optional) ....................................................................................................... 56
Base Angle Installation ....................................................................................................................... 62
Bin Stiffener Anchor ............................................................................................................................ 63
Aeration Transition Stiffeners ............................................................................................................. 65
Grain Handling Support Structures ..................................................................................................... 67
Eave Support Stiffener Upgrades (Method “P”) ................................................................................. 68
Catwalk Peak Support Installation ...................................................................................................... 74
Wind Ring Installation ......................................................................................................................... 75
Maintenance Instructions .................................................................................................................... 79
Manual Revisions
10-17-2011
o Updated sidewall caulking details on laminated sheets
12-21-2011
o Updated sidewall and stiffener gauge charts
5-20-2013
o Updated wind ring information
9-24-2013
o Updated sealing at bottom stiffeners
8-31-2015
o Updated anchors, sign sheet, warranty information
1-1-2016
o General formatting update
For more information about Chief Industries, Inc. and additional products or services please visit our website
www.agri.Chiefind.com
1. Definitions. The following terms, when they appear in the body of this Standard Limited
Warranty for Grain Bin Products in initial capital letters shall have the meaning set forth below:
A. Accepted Purchase Order shall mean the Purchase Order identified below.
B. Chief shall mean Chief Agri/Industrial, a division of Chief Industries, Inc.
C. Original Owner shall mean the original owner identified below.
D. Product shall mean the Agri/Industrial Equipment as described in the Accepted Purchase
Order.
E. Reseller shall mean the authorized Chief Agri/Industrial Equipment dealer identified below.
2. Limited Product Warranty. Upon and subject to the terms and conditions set forth below,
Chief hereby warrants to the Reseller, and, if different, the Original Owner as follows:
A. All new Products delivered to the Reseller or the Original Owner by Chief pursuant to the
Accepted Purchase Order will, when delivered, conform to the specifications set forth in
the Accepted Purchase Order;
B. All new Products delivered pursuant to the Accepted Purchase Order will, in normal use
and service, be free from defects in materials or workmanship; and
C. Upon delivery, Chief will convey good and marketable title to the Products, free and clear
of any liens or encumbrances except for, where applicable, a purchase money security
interest in favor of Chief.
4. Notice Procedure. In order to make a valid warranty claim, the Reseller and/or the Original
Owner must provide Chief with a written notice of any nonconforming condition discovered
during the Warranty Period within the applicable Notice Period specified in Section 3 above.
Said notice must be in writing; be addressed to Chief Industries, Inc., Agri/Industrial Division,
Customer Service Department, P.O. Box 848, Kearney, NE 68848; and contain the following
information: (a) the Customer’s name and address; (b) the Reseller’s name and address; (c)
the make and model of the Product in question; (d) the current location of the Product; (e) a
brief description of the problem with respect to which warranty coverage is claimed; and (f)
the date on which the Product was purchased.
5. Exceptions and Exclusions. Anything herein to the contrary notwithstanding, the warranties
set forth in Section 2 above do not cover any of the following, each of which are hereby
expressly excluded:
A. Defects that are not discovered during the applicable Warranty Period;
B. Defects that are not reported to the Chief Agri/Industrial Division Customer Service
Department in conformity with the notice procedure set forth in Section 4 above within the
applicable Notice Period specified in Section 3;
C. Any used or pre-owned Products;
D. Any Chief manufactured parts that are not furnished as a part of the Accepted Purchase
Order;
7. Warranty Not Transferable. This Warranty applies only to the Reseller and the Original
Owner and is not transferable. As such, this Warranty does not cover any Product that is
sold or otherwise transferred to any third party following its delivery to the Original Owner.
8. Limitation on Warranties, Liabilities and Damages. The Reseller and the Original Owner
expressly agree that the allocation of the risk, liability, loss, damage, cost and expense arising
from any Product that does not conform to the limited warranty given in Section 2 above are
fair and reasonable and acknowledge that such allocation was expressly negotiated by the
parties and was reflected in the Purchase Price of the Product. Accordingly the Reseller and
the Original Owner expressly agree as follows:
A. Disclaimer of Implied Warranties. EXCEPT AS IS OTHERWISE EXPRESSLY SET
FORTH HEREIN, CHIEF MAKES NO OTHER REPRESENTATIONS OR WARRANTIES
OF ANY KIND WHATSOEVER, WHETHER EXPRESS OR IMPLIED, BY OPERATION
OF LAW, COURSE OF DEALING OR OTHERWISE WITH RESPECT TO THE
PRODUCT, ANY COMPONENT PART THEREOF OR ANY OTHER GOODS OR
SERVICES THAT CHIEF MANUFACTURES, FABRICATES, PRODUCES, SELLS OR
PROVIDES TO THE DEALER OR THE ORIGINAL OWNER PURSUANT TO THE
TERMS OF ANY ACCEPTED PURCHASE ORDER, INCLUDING WITHOUT
LIMITATION ANY REPRESENTATION OR WARRANTY WITH RESPECT TO DESIGN,
CONDITION, MERCHANTABILITY OR FITNESS OF THE PRODUCT OR ANY OTHER
GOODS OR SERVICES FOR ANY PARTICULAR PURPOSE OR USE.
B. Limitation on Liability. EXCEPT AS IS OTHERWISE EXPRESSLY SET FORTH IN
SECTION 6 ABOVE, CHIEF'S LIABILITY TO THE DEALER AND/OR THE ORIGINAL
8. Applicable Law. This Limited Product Warranty has been issued, accepted and entered into
by the Reseller, the Original Owner and Chief in the State of Nebraska and shall be governed
by, and construed in accordance with, the internal laws of the State of Nebraska. Any legal
action or proceeding with respect to any goods or services furnished to the Original Owner by
Chief in connection herewith, or any document related hereto shall be brought only in the
district courts of Nebraska, or the United States District Court for the District of Nebraska, and,
by execution and delivery of this Limited Product Warranty, the undersigned Original Owner
hereby accept for themselves and with respect to their property, generally and unconditionally,
the jurisdiction of the aforesaid courts. Further, the undersigned Original Owner hereby
irrevocably waives any objection, including, without limitation, any forum non conveniens,
which it may now or hereafter have to the bringing of such action or proceeding in such
respective jurisdictions.
4843-5948-9057, v. 1
Warning
Water Sensitive Materials - Read this notice carefully
Bundles must be inspected and carrier advised immediately if damage is noted. White rust is a
corrosion attack of the zinc coating resulting from the presence of water. Anywhere rust is
found will result in a reduction of the life of the galvanized steel.
If water has entered a bundle or if condensation has formed between sheets, the bundle must
be opened, the sheets separated and all surfaces dried.
Before starting the installation of the bin, take time to thoroughly study the
construction methods in this manual, this will save you time and money.
When using a cutting torch or welding galvanized material, the possibility of developing toxic
fumes will exist. Provide adequate ventilation and respiratory protection when using this type of
equipment during installation.
Introduction
Thank you for purchasing a Chief grain bin. Proper installation and operation will ensure you
the best overall experience with your grain bin and guarantee smooth operation.
This proprietary information is loaned with the expressed agreement that the drawings and
information therein contained are the property of Chief Industries, Inc. and will not be
reproduced, copied, or otherwise disposed of, directly or indirectly, and will not be used in whole
or in part to assist in making or to furnish any information for the making of drawings, prints or
other reproduction hereof, or for the making of additional products or equipment except upon
written permission of Chief Industries, Inc. first obtained and specific as to each case. The
acceptance of this material will be construed as an acceptance of the foregoing agreement.
The technical data contained herein is the most recent available at the time of publication and is
subject to modification without notice. Chief Industries, Inc. reserves the right to modify the
construction and method of operation of their products at any time without any obligation on
their part to modify any equipment previously sold and delivered.
Model Number Description
The model nomenclature distinguishes the application of the grain bin. The information includes
a designation of the applicable structure diameter, eave height, roof design and design criteria
utilized. The definition of the model number nomenclature is as follows:
Storage of products other than grain, products heavier than 49.5 PCF (793 kg/m3), products
having unusual flow characteristics, or products with unusual corrosive properties must be
approved by Chief engineering department prior to quoting. Storage of non-flowing products
such as soybean meal or meat scraps in a standard designed bin will void the warranty.
For the grain bin, each individual sidewall ring has been designed to accommodate the vertical
and horizontal wall loads imposed by the stored grain. Sidewall sheeting gauge and design
strength for each ring is individually analyzed for all bin sizes. Sidewall stiffener gauges and
design strength is individually determined for the full sidewall height range. All steel materials
are purchased in accordance with the applicable ASTM Standard.
All bolted connections are designed using high strength bolts which meet the specifications of
the applicable ASTM or SAE standard.
All grain bins must be filled uniformly at the center and unloaded thru the center discharge only,
until grain no longer flows by gravity. Grain bins filled or emptied off-center will void the
warranty; with the exception of approved side draw unload systems.
All galvanized steel used for storage and drying bins conform to ASTM specification A653 with
the galvanized coating to ASTM specification A924.
Galvanized coating type G-115 specifies galvanization of 1.15 oz/ft2 (Z350; 350 gm/m2) total for
both sides in the following materials:
22 Gauge thickness & lighter = Commercial Steel Type A, 33ksi min yield (grade 230)
18 & 20 Gauge thickness = Structural Steel Grade 40, Class I; 40ksi min yield (grade
275)
17 Gauge thickness & heavier = Structural Steel Grade 55, Class I; 55ksi min yield
(grade 340)
Important Note: Roof peak loads in excess of the specified rating can cause structural damage
and will void all warranties.
Important Note: The peak load capacities listed must not be exceeded. If your application will
exceed the listed values, contact Chief Industries Inc. for recommendations.
Accessory Equipment
All accessory equipment should be installed and maintained in accordance with each individual
supplier’s installation and operation instructions. However, if any sidewall penetrations or other
modifications to the Chief standard design are required, contact Chief for special
recommendations.
Important Note: Do not modify bin design without Chief approval. It is the responsibility of the
general contractor to verify that all equipment is properly installed and that the equipment is
compatible with the intended use. A qualified electrician should be contracted to complete all
electrical wiring and servicing.
When determining the service loads on the roof peak, the weight of all accessory equipment
suspended or supported by the peak should be considered. The weights should be calculated
using the equipment dead load plus the live load from the grain in transit.
For example, the weight of an overhead conveyor should include the catwalk, conveyor head
assembly, motors, drives, downspouts, discharges and weight of grain when in operation. If
conveyor and catwalk design is such that snow build up is likely during winter months, snow
load must be added in the peak load calculation. If a temperature cable is suspended from
peak add 1000 lbs. (452 kg.) per 40 foot (12.2 m) of cable length to the peak's service load.
Interpolate value for intermediate cable lengths (example: 60 foot (18.3 m) cable would exert
1500 lbs. (680 kg), of load).
Important Note: Do not allow excessive snow and ice to accumulate on any portion of the roof,
potentially causing excessive roof loading and structural damage.
Important Note: Roof peak overloading can cause structural damage to the bin roof. Roof
loads in excess of the specified peak rating will void the warranty.
Bin Loading
Standard commercial grain bins (CB18 and larger) can be loaded at a rate below 40,000
bushels per hour. If a loading rate of 40,000 bushels per hour or greater is required, or the grain
bin is smaller than a CB18 and requires a loading rate of 40,000 bushels per hour, contact Chief
for upgrade recommendations.
Center filling thru the peak opening is recommended for all grain bins. Off center loading will
create unequal pressures on the sidewall and results in structural damage. If spouting is to be
used, it is recommended that a dead head or cushion box be used to promote uniform filling.
Also, the use of spreaders or splash plates are recommended for distributing the grain fines,
promoting uniform air flow thru grain and leveling the grain peak.
Important Note: Do not overfill the grain bin. Overfilling can cause structural damage to the
roof and creates improper airflow and ventilation issues. The maximum grain level is 1”
(2.54cm) below the roof eave.
All grain bins must be reclaimed thru a center discharge. As shown in the following illustration,
if intermediate sumps are installed in the floor, they must not be opened until all grain is
removed above the center sump. Therefore, center and intermediate sumps must have
separate control rods.
The center sump sweep auger pivot should be centered in the bin to ensure unobstructed
sweep rotation. If unloading auger exits thru the sidewall, thoroughly seal around auger tube to
prevent moisture and airflow leakage. Reinforcing of sidewall sheets will be necessary if auger
exits thru the sidewall at a point exposed to direct grain pressure. Contact Chief for appropriate
reinforcing recommendations.
Important Note: Running the aeration fans with the grain in this inverted cone condition will not
maintain proper condition of the grain. The airflow from the fans will be discharged thru the
lowest grain depth at the center of the bin and will not circulate air at the bin wall.
Important Note: Failure to follow the side draw operation instructions can cause structural
damage and will void the warranty.
Side draw baffle systems may be installed in the various grain bins specified in Chief catalog.
Important Note: Any side draw unit improperly installed, or side draw units manufactured by a
supplier other than Chief could result in structural damage to the bin wall and will void the
warranty.
It is recommended that a side draw outlet is placed in the 4th, 5th, or 6th sidewall sheet from the
base of the foundation. When installing a side draw system the first interior baffle must be
placed on 1st (top) ring located at the bin eave. The first wind ring also needs to be installed on
1st (top) ring of bin, when using a side draw system. It is not recommended that a side draw
system be installed in the Chief commercial hopper bin series (CHT’s).
After installing the side draw unit, the operating instruction labels must be installed in plain view
at operator level at the control chain operating station. The label must be clearly visible to
anyone operating the side draw. Installation of the side draw is not complete until these labels
are in place.
Any downspout attached to the gate assembly or discharge spout must be supported by an
independent means. The discharge spout and gate assembly are not intended to support
downspout loads.
After removing grain from the grain bin using the side draw system it is required that the grain is
“cored” from the center discharge to level the grain in the bin before refilling. In addition, prior to
prolonged storage, grain should be “cored” or taken to a level condition. “Coring” refers to
removing grain from the center discharge to create an inverted cone, where the grain along the
sidewall is at the same elevation around the entire bin perimeter.
Stirring Devices
Stirring devices can be installed in any drying bin, with the limitations discussed previously. All
stiffened bin models thru 7 rings tall will accommodate a stirring device of no more than 3 down
augers. The bin storage capacity will be reduced when installing a stirring device. Drying bin
storage capacities listed in the Chief catalog should be used with the additional capacity
reduction for the down auger drive unit clearance. Inside ladders may require reduced length
brackets for wall attachment to provide the clearance required for the stirring device.
CAUTION: The grain level must not be filled above the stirring device. Grain pressure on the
stirring device could cause roof or stirring device damage. Do not operate augers near the
sidewall to prevent sidewall damage.
Down augers may require shortening in order to provide minimum floor clearance of 3"-5"
(76mm -127 mm) or additional clearance for sweep augers. Always follow the manufacturer
down auger shortening procedure.
1. Consult floor manufacturer for recommended floor reinforcing measures at base of re-
circulator.
2. If transfer auger exits thru roof panels, provide sealant around auger tube to prevent
water leakage.
3. The weight of the transfer auger must not be supported by the roof panels. The transfer
auger should be supported by the re-circulator boot and an adjacent bin or independent
support.
Roof Ventilation
Any grain bins using forced air for aeration or drying must be provided with sufficient exhaust or
intake vents to prevent excessive internal pressures, either positive or negative. The vent
supplier should be consulted for ventilation requirements on each project, with the specific
storage structure size, grain type and depth, fan size and floor type taken into consideration.
Typically 1 sq ft (.09 sq meter) of exhaust area is required for every 1,000 cfm (28.31 cubic
meters per minute) of exhaust. Chief does not recommend the use of negative aeration
systems. In the event that negative aeration is to be used, the intake vent requirement should
be sized for the storage structure in the empty condition.
All fans must be installed per Chief's recommendations and leveled prior to operation. A
qualified electrician should be contracted to complete all electrical wiring and servicing.
The transition thru the bin wall must be thoroughly sealed around the outside of the transition
entrance collar to prevent airflow leakage. Use of caulking in combination with flashing provided
by the transition manufacturer is recommended. If the transition interrupts a stiffener line, the
special transition stiffener available from Chief must be installed as described in the installation
manual. In addition, if the transition enters thru the bottom sidewall sheet (full floor aeration and
tube aeration), adequate reinforcing of the bottom sidewall sheet must be added, contact Chief
for recommendations. Standard drying bins do not require reinforcing of bottom sidewall sheet
as long as transition enters below the false floor level.
Heaters
The heater unit must be properly matched with the fan size to be used. Heater unit and fan
must be compatible, and it is recommended that both units be supplied by the same
manufacturer to insure compatibility and safety. Heater unit installation and servicing should
only be completed by personnel properly trained by the manufacturer of products being used.
The fan and heater need to be located on the bin to assure uniform airflow to the bin. The units
should be located at a position that is opposite (180 degrees) from the outlet of the unload tube.
DANGER: Fuel bins, lines and all valves must be compatible with the type of fuel to be
used. Failure to use certified fuel bins, lines or valves can result in death or severe
personal injury.
DANGER: Never use anhydrous ammonia bins or improperly modified fuel bins for L.P.
gas storage.
DANGER: L.P. fuel flow control regulators must be installed as recommended by heater
unit manufacturer.
DANGER: Natural gas flow regulators at the service entrance must be installed by
natural gas supplier and must not be modified.
The drying temperature should be established based on the type of grain to be dried. Excessive
heat can result in grain damage, over-drying and potential grain fires. For optimum temperature
recommendations, contact Chief Industries Inc.
Aeration Floors
Chief recommends the use of channel-lock floors with steel supports for full floor drying
applications. The floor layout support spacing must be followed for the particular bin being
constructed. Floor supports, fan locations and unload tube should be oriented as shown in the
aeration layout supplied by Chief to provide optimum airflow movement.
1. Commercial drying applications (floors loaded and unloaded more than once per year)
require 18 gauge channel-lock floors.
2. Grain depths 60' (18.3 m) to 89’ (27.1 m) require 18 gauge channel-lock floors
3. Grain depths 90’ (27.4 m) to 110’ (33.5 m) require 16 gauge channel-lock floors.
Temperature Cables
Temperature cables can be installed in all standard Chief grain bins. Refer to the installation
manual for the correct quantity and location of temperature cables for the size of each grain bin.
Temperature cable support kits supplied by Chief are available and must be used whenever
temperature cables are installed. Follow the temperature cable manufacturer's
recommendations for installation of the cables and shortening temperature cables if required.
Verify adequate clearance for sweep augers or other internal equipment and provide adequate
sealant where the temperature cable lead wire exits the storage structure.
Important Note: Support of temperature cables by any method other than a Chief support kit
may cause structural damage to the roof structure and will void the warranty. All temperature
cables should be secured to the floor to prevent the cable from drifting towards the sidewall
during filling. The use of light twine or monofilament line secured to a recessed anchor is
recommended.
Important Note: “Structured” roofs are designed for a maximum load of 2,000 lbs. per
temperature cable. If this load is exceeded, this may cause structural damage to the roof and
will nullify the warranty.
In addition, the general contractor is responsible for the fitness of use of any system which he
constructs. All accessory equipment incorporated into the system should be approved for the
intended use by each respective equipment manufacturer.
Foundation designs are based on the allowable soil bearing capacity of the undisturbed soil and
should be certified by a licensed engineering firm. Using soil borings to determine the allowable
soil bearing capacity, a professional engineer will need to be employed by the contractor to
design the foundation and floor slab accordingly. Foundation designs must be approved by a
licensed engineer in order to meet local governing building codes and local soil and weather
conditions, including seismic and wind loading requirements. Wall loads and floor pressure for
Chief grain bins are available from Chief upon request.
Non-uniform settlement of the foundation can cause severe structural damage to the storage
structure and foundation. An improperly designed or constructed foundation will void all aspects
of the warranty. It is the responsibility of the general contractor to verify that an adequate
foundation is provided for the grain bin.
Important Note: The finished floor surface must be level at the sidewall sheet location. Low
spots in the perimeter wall elevation without adequate shimming can cause structural damage
to the bin sidewall. Faulty concrete construction or shim omission will void the warranty.
As an option for improved base sealing, a step (rebate) in the concrete floor just inside the bin
wall may be used to prevent moisture migration at the base. Any deviations from a uniform flat
concrete surface may result in additional complexity during installation and also with the
functionality of grain bin accessories such as aeration floors or trenches, bobcat doors, ect.
Bin Installation
Chief does not assume any responsibility from parts damaged due to faulty or improper
installation procedures.
Checking Shipment
For your convenience steel components will be color coded, individual items labeled with an
appropriate part number and packages labeled. Hardware, including bolts, nuts, screws and
other small clips or brackets may be divided into smaller packages for ease of use and
identification.
Check your shipment at the time of delivery against the packing list provided with the shipment.
If any items are missing or any damaged material is evident, note such shortage or damage on
the freight bill before you sign the shipment paperwork.
Claims of shortages will not be honored after 30 days from receipt of shipment. Parts that are
missing or damaged are the responsibility of the delivering carrier, not the manufacturer or
dealer.
It is advisable to reorder damaged or missing parts immediately so that there will be no delay in
the bin installation. After receiving the invoice for the reordered material, file a claim with the
delivering carrier immediately.
Color Codes
Chief grain bin components are color coded based upon gauge thickness.
20 White
18 Orange
17 Light Blue
16 Green
14 Yellow
14 Transition Yellow / Black
13 Brown
12 Dark Blue
11 Pink
10 Black
9 Light Green
8 Red
Suggested Equipment
Chief recommends the following equipment and tools needed for installation of the grain storage
bin. Individual installations may vary.
During installation not all jacks may lift equally, therefore the allowable lifting capacity of the bin
jacks must never be exceeded or serious injury could result. Always verify bin weight to ensure
a safe and trouble free installation.
Attention: Securely anchor the bin jacks to the foundation during construction.
Installation Procedures
All sidewall sheet bolts are washer head bolts with sealing washers SAE grade 8, with whiz
flange (serrated flange) nuts. Grade 8 bolts are marked with six radial lines on the bolt head as
shown in the following illustration.
If these descriptions do not correspond with the bolts shipped with the bin, please contact Chief
immediately. Do not substitute any other bolts. Use only the bolts supplied by Chief. The
substitution of bolts from other sources is not permitted.
Bin bolts must be tight. The following table contains recommended minimum and maximum
torque values for installation.
Install all bin bolts as shown in the following illustration with the head and sealing washer on the
exterior of the grain bin. Tighten all bin bolts from the interior of the bin to eliminate spin off of
the sealing washer.
Please note the following wrench / socket size to be used on the corresponding hardware:
For a jacking procedure initiated with the top 2 rings assembled, the general installation of the
bin components will be in the following order:
1. Assemble Ring #2
2. Assemble Ring #1 (top ring) above ring #2.
3. Roof structure (refer to roof installation manual)
4. Roof sheeting, venting and fans
5. Install sidewall sheet lifting jacks
6. Assemble remaining rings in ascending order from the roof eave down (#3 then #4 then
#5, etc.)
Important Note: Top sheets have special punching at the stiffener locations. Do not
install bolts in the top 4 stiffener holes until after the roof eave brackets are attached.
2. Install sidewall sheets and stiffeners for ring #2 following the sidewall and stiffener
installation instructions. Refer to the gauge charts for the correct gauge of material to
use.
3. Tighten hardware on top 2 rings.
4. Install stiffener splice plates to both ends of stiffeners with (2) 7/16-14 x 1.25” bin bolts
and whiz flange nuts before securing the stiffener to the bin.
6. Lower the bin onto the foundation, placing blocks underneath the stiffener locations to
keep the splice tightly compressed. This will force the 2 ring stiffeners in ring #2 and ring
#3 upwards to the splices. Tighten the hardware connecting the stiffeners to the
sidewall sheets and also tighten the hardware for the stiffener splice plates.
7. Tighten the vertical seam hardware in ring #3. Tighten the horizontal seam hardware
between ring #2 and ring #3.
Important Note: The hardware on the horizontal seams should be tightened starting in
the center of the sidewall sheet and working outwards both ways towards the ends of the
sidewall sheets.
8. Add ladder sections as required according to the separate ladder manual supplied with
your bin system.
9. Repeat the above steps for each additional ring. Proper bolting sequence must be
followed at all times. Always refer to the gauge charts for the correct gauge of material
to use.
Important Note: All bins have 2 ring stiffeners located at the base of the bin. In the 3rd ring
up from the base of the bin, a 1 ring stiffener must be placed on alternating stiffener lines.
Important Note: Sidewall sheets for the top ring also have a gold color code. Bottom stiffeners
also have a gold color code.
Assemble the sidewall sheets and stiffeners using the sidewall and stiffener gauges charts
shown in this manual. These charts are for standard design grain bins. If a bin is designed for
high loading or reclaim rates, installation over a concrete pit or special seismic or wind
conditions, contact Chief for the engineered gauge chart needed.
As shown in the following illustration, lap the sheets so that when located outside the bin, facing
toward of the bin, the right end of each sheet is always on the outside of the bin and the left end
is always on the inside.
Sealant is required at specified seams for a watertight seal. Wipe off the outside ends of all the
sidewall sheets to remove excess oil so that the sealant will adhere to the metal. Place the
sealant as near as possible to the vertical inside edge of the sidewall sheet at every vertical
seam.
2 Stiffened
3 Stiffened
Lap the sheets so that when located outside the bin, facing toward the bin, the right end of each
sheet is always on the outside of the bin and the left end is always on the inside.
Important Note: This sequence is the same as a single sheet lapping sequence.
Lap the inner ring of the bin sidewall sheets so that they follow the same lapping sequence as the
outer ring of sidewall sheets. Refer to the sidewall installation for additional bolting instructions of the
end laps, side laps and stiffeners as outlined previously.
Important Note: Stiffener hardware is always assembled with the bolt heads on the interior of
the bin. Sidewall hardware is always assembled with the bolt heads on the exterior of the bin.
2 14 16 2 14 16
3 13 16 16 3 13 16 16
4 12 16 4 12 16
5 12 16 16 5 12 16 16
6 11 16 6 11 16
7 10 14 14 7 10 14 14
8 9 14 8 9 14
9 9 12 12 9 9 12 12
10 9 12 10 9 12
11 8 12 12 11 8 12 12
12 8 10 12 8 10
13 12/12 10 10 13 12/12 10 10
14 12/12 10 14 12/12 10
15 12/12 8 8 15 12/12 8 8
16 11/11 8 16 11/11 8
17 11/11 8 8 17 11/11 8 8
2 14 16
3 13 16 16
4 12 16
5 12 16 16
6 11 16
7 10 14 14
8 9 14
9 9 12 12
10 9 12
11 8 12 12
12 8 10
13 12/12 10 10
14 12/12 10
15 12/12 8 8
16 11/11 8
17 11/11 8 8
18 11/11 10/10
20 11/11 10/10
22 10/10 10/10
24 9/9 8/8
26 9/9 8/8
29 9/9
30 9/9 10/10/10 10/10/10 10/10/10
The following illustrations are used to verify the placement of the top ring stiffeners in relation to
the sidewall door and door sidewall sheets.
Bolt the inner and outer frame to the bin sidewall with 7/16-14 x 3.0” bin bolts, making sure to
only place bolts in the holes shown in the following illustrations. The top eyebrow on the outer
frame is to be placed behind the sheet above the door. The bottom eyebrow is to be placed on
the outside of the sheet below the door. Bolt the upper and lower channel frame together with
7/16-14 x 2.0” bin bolts and whiz flange nuts.
Before installing the inner protective door cover, verify that the mounting hinges are installed as
shown in the following illustration. Install foam tape on interior of the door cover where the
cover will close against the interior door frame. Install sealant as needed around the interior
door frame and sidewall sheets.
The following illustrations are used to verify the placement of the top ring stiffeners in relation to
the sidewall door and door sidewall sheets.
Bolt the inner and outer frame to the bin sidewall with 7/16-14 x 3.0” bin bolts, making sure to
only place bolts in the holes shown in the following illustrations. The top eyebrow on the outer
frame is to be placed behind the sheet above the door. The bottom eyebrow is to be placed on
the outside of the sheet below the door. Bolt the upper and lower channel frames together with
7/16-14 x 2.0” bin bolts and whiz flange nuts.
Install foam sealant on interior of the door cover where the cover will close against the interior
door frame. Install sealant as needed around the interior door frame and sidewall sheets.
Important Note: Always use the minimum number of shims required to correct a deviation in
the concrete and provide full bearing contact of the anchor bracket.
Important Note: Install base sealant to the bottom of the base angle prior to installing the base
angle to the sidewall sheet. The sidewall sheets must be wiped clean of all oil and residue
before applying the base sealant. Once installed, the sealant applied between the base angle
and the concrete foundation provides a watertight seal
Prior to setting bin down onto the foundation, verify that the base angle is tight to the bottom of
the sidewall sheet and evenly spaced prior to tightening the base angle bolts. After hardware is
tightened, verify paper backing is removed from the base sealant strips (if using paper backed
sealant) and proceed to set bin down on the foundation.
Bin Stiffener anchors allow up to 3 anchor bolts to be used at each anchor location. There are
(2) 1” (2.54cm) diameter and (1) 1-1/2” (3.81cm) diameter holes in each bin stiffener anchor.
There are several different combinations that Chief recommends to anchor the bin to the
foundation.
(1) 1-1/4” x 12” (3.17cm x 30.48cm) anchor bolt may be used in the 1-1/2” (3.81cm)
diameter hole, if this is done the anchor bolt must be pre-formed in the concrete
(2) 3/4” x 12” (1.90cm x 30.48cm) anchor bolts may be used in the two 1” (2.54cm)
diameter holes. If this is done the anchor bolts must be pre-formed in the concrete.
If larger anchor bolts or 3 anchor bolts are required due to seismic conditions or high
wind loads, consult Chief for recommendations.
The bin stiffener anchor bracket utilizing (1) anchor bolt is shown in the following illustration.
If anchor bolts are not pre-formed as stated above, and the anchor bolt radius is not held, the
bins warranty will be nullified. All anchor bolts must project a minimum of 2” (5.08cm) above the
concrete floor. It is recommended to keep anchor bolt projection to a maximum of 3” (7.62cm)
above the concrete.
All anchor bolts, nuts and washers shall conform to ASTM A307 unless otherwise noted.
Important Note: Anchor bolts, nuts and washers are not provided by Chief.
1. Start by hand tightening anchor brackets to the bottom 2 ring stiffener. After the bottom
ring is attached, lower the bin carefully and place all anchor brackets over the anchor
bolts.
2. When the full weight of the bin is on the concrete, shim the anchors as necessary by
placing shim plates between the concrete and the anchor bracket.
Important Note: All anchors must be firmly bearing upon the concrete or shimmed to
develop full bearing contact with the concrete foundation.
3. Anchors placed over aeration trenches must be supported from the bottom of the trench
using Chief transition stiffeners.
4. After all anchor brackets are shimmed correctly to provide full bearing contact, place 2
square washers over each anchor bolt and tighten to the required specifications.
Important Note: All anchor bolts must be retightened after the bin has been filled to
capacity for the first time.
If wedge type anchor bolts are used to replace damaged anchor bolts, the bolt radius circle
must be checked at replacement locations so that the bin is round when anchored. Chief
recommends using wedge anchors that meet 10,000 LB Pull-Out and 7,500 LB shear criteria.
The following dimensions are for standard design bins and the lengths shown are from center of
anchor bolt to center of anchor bolt.
1. When the bin and anchor brackets are installed and located correctly as described
previously, insert the transition in the aeration trough. Using 1 of the 2 holes that are 1.0”
diameter (2.54cm) in the anchor bracket as a guide, drill a 3/4” (1.90cm) hole through
the top of the transition. Slide the transition stiffener inside the transition and line it up
with the previously drilled hole. Loosely install the 5/8” x 1-1/2” (1.58cm x 3.81cm) A325
bolts to fasten the stiffener anchor to the top of the transition and transition stiffener.
Rotate the transition stiffener body so that it is centered under the bin wall anchor
bracket. Drill the second 3/4” (1.90cm) hole through the top of the transition and install
the second 5/8” x 1-1/2” (1.58cm x 3.81cm) A325 bolt to fasten the stiffener anchor
bracket to the top of the transition and transition stiffener.
2. The transition stiffener must be anchored to the foundation with two (2) 5/8” x 6”
(1.58cm x 15.24cm) wedge type anchor bolts. The holes for these anchor bolts should
now be located. With a punch, mark two holes in the bottom of the transition using the
holes in the transition stiffener base plate as guides.
3. Remove the transition stiffener and the aeration transition. Locate the two anchor bolt
locations previously marked with the punch in the bottom of the transition. Drill two (2)
3/4" (1.90cm) in these locations. Re-insert the transition in the aeration trough and verify
that the transition stiffener is directly under and in line with the anchor. Make
adjustments if necessary. Mark the location of these holes on the concrete. Remove
the transition and drill (2) holes for the 5/8” x 6” (1.58cm x 15.24cm) anchor bolts.
4. Reinstall the transition and slide the transition stiffener into position. Loosely install the
5/8” x 1-1/2” (1.58cm x 3.81cm) A325 bolts and rectangular washers at the anchor
bracket location. The (2) 5/8” x 6” (1.58cm x 15.24cm) wedge-type anchor bolts should
now be installed. Securely tighten the 5/8” (1.58cm) bolts at the anchor bracket. Sealant
should be applied to the transition opening.
Important Note: Fill conveyors and catwalks must not be supported by a standard design bin
wall.
Listed below are the maximum loads that can be applied to upgraded stiffener columns:
16 gauge stiffener upgrade will support 5,000 lbs. (2,267 kg) per column
14 gauge stiffener upgrade will support 6,000 lbs. (2,721 kg) per column
Important Note: All eave support towers must be located a minimum distance of 10’ (3.04m)
below the roof eave.
Note: Wind rings are located at the bottom of each ring specified.
Important Note: All wind ring segments are 248” (629.92cm) long, and may require a field cut
to keep couplers in between the wind ring brackets.
1. Determine the proper location for the first or top wind ring. Install wind rings in a counter
clockwise direction, working from the exterior of the bin.
2. Bolt the appropriate wind ring bracket to the sidewall stiffener holes as shown in the
previous illustration. Use the stiffener attachment bolts and whiz flange nuts.
Important Note: Brackets may be installed below stiffener endcaps to provide additional
clearance between ladders and platforms if required. Install brackets in a counter clockwise
sequence.
3. When 4 wind ring brackets have been installed, slide the 1st wind ring segment through
the hole in the 4 brackets, leaving a 29” (73.66cm) portion of the wind ring tube
extending past the last bracket.
4. Bolt 4 more additional brackets in place and slide the next wind ring tube through the
brackets. Position the end of this tube segment against the end of the previous tube
segment.
5. After verifying that the ends of the pipe are flush to each other, connect the wind ring
tube segments together using a pipe coupler. Fully tighten the hardware in the pipe
coupler.
6. Repeat the previous steps until all wind ring segments have been installed. The last
wind ring tube segment will need to be field cut to length prior to mounting. Verify that all
hardware is securely fastened on all pipe couplers.
Maintenance Instructions
Roof
o An annual inspection of the roof structure should be made to verify there are no
holes in the roof panels and that all connections are completely sealed. If leaks
should occur, apply weatherproof sealant in the area of concern.
Sidewall
o An annual inspection of the sidewall should be made. If leaks should occur,
apply weatherproof sealant in the area of concern. If spoilage has occurred,
thoroughly clean all surfaces. If oxidation is present, remove the oxidation and
apply corrosion resistant paint.
o An annual inspection of the sidewall structure should be made to verify bolts are tight
and torque recommendation maintained, and that washer heads have maintained a
proper seal. Re-tighten hardware as required.
Base
o Inspect the base as often as possible for spoilage, as this is a direct indication of
excess moisture. If spoilage has occurred, thoroughly clean all surfaces. If
oxidation is present, remove the oxidation and apply corrosion resistant paint.
After the paint has dried, apply base sealant to the affected area.
Doors
o Inspect the door and manholes as often as possible to verify a proper seal is
maintained.
Decals
o Verify all warning decals are installed in the proper locations. Replace all
damaged or unreadable warning decals.
Important Note: All anchor bolts must be re-tightened after the bin has been filled to capacity
for the first time.
Should you have any questions concerning assembly instructions, parts or drawings, please feel
free to contact us at any of the following.
For more information about Chief Industries, Inc. and additional products or services visit our website
www.agri.Chiefind.com