Warring - Integrated Circuits How To Make Them Work
Warring - Integrated Circuits How To Make Them Work
Warring - Integrated Circuits How To Make Them Work
OK circuits
HOW TO MAKE THEM WORK
R.H. Warring
Integrated circuits - or ICs - are largely
replacing transistors in all forms of
electronic equipment for the home and
industry. The modern electronics engineer
automatically adopts them as standard
practice. This book offers a completely
practical introduction for the amateur to
the fascinating world of using ICs, in the
home or workshop, and turning them into
working circuits.
ICs are 'complete' or near-complete
circuits which normally need only a few
external components added to produce a
working electronic device. They are
extremely compact and efficient in per-
formance. Due to large-scale manufacture,
m
they are also relatively inexpensive. The
problem for the amateur is knowing
which IC is suitable for his particular
needs - and then how to incorporate it
into a working circuit. The author answers
these problems by describing the different
'families' of ICs, how to identify their
connections, and how they are connected
to external components to make working
circuits, usually with only the addition of
a few resistors and a capacitor or two.
One of the great advantages of using ICs,
in fact, is the small total number of
components usually required and their
lower total cost (including the IC)
compared with building a similar circuit
from separate components.
There are literally thousands of different
ICs available today, from simple 'Op-
Amps' to complete digital circuits. The
author has selected representative types,
all of which are readily available, in
INTEGRATED CIRCUITS
HOW TO MAKE THEM WORK
PRACTICAL HANDBOOK SERIES PRACTICAL HANDBOOK SERIES
Integrated Circuits: How to Make Them Work
by R. H. Warring
by
R.H. WARRING
LUTTERWORTH PRESS
GUILDFORD AND LONDON
. .
Preface 11
4. Audio Amplifiers 44
5. Heat Sinks 60
Ace, N o, 104078 64
6. Complete Radio Circuits
Pat* Jo.g.fcA<r<r 7. Multivibrators 73
Voltage Regulators 79
feat ->3-n3
8.
[Cim No
9 . Electric Motor Speed Com rol 1 ers 84
10. Filters 88
11 Introducing Digital Circuits 92
12. Electronic Organs 101
Figures page
1.4 IC Radio 18
2.2 Voltage Regulator 23
2.4 Voltage Regulator 25
2.5 Astable Multivibrator 26
2.6 High gain Amplifier 27
2.7 Constant Current Supply 28
2.8 Constant Voltage Supply 28
3.2 Op-Amp Adder 31
3.4 Inverter 32
3.5 Non-inverting Adder 32
3.6 Adder /Subtractor 33
3.7 Integrator 34
3.8 Differentiator 34
3.9 Differential Amplifier 35
3.10 Log Amplifier 35
I
3.11 Logarithmic Calculator 36
3.12 Voltage Follower 37
11
Chapter One
INTRODUCTION TO
INTEGRATED CIRCUITS
The transistor first appeared as a working device in
1947, since which time it has been manufactured in hundreds
13
INTEGRATED CIRCUITS iNPU* StuGE
1.1
ES
1 R
Outline shape of a typical 8-pin dual-in-line integrated circuit, about
1+ times actual size.
1.2
QFVSE1 MILL
ILL UL_i_j J
Schematic diagram of one half of a CA3240 BiMOS operational amp-
lifier showing components and interconnections all iormed in the sub-
14 15
INTRODUCTION TO INTEGRATED CIRCUITS
resistance is required is to use a transistor biased almost to cut-
off instead of a an integrated circuit where a
resistor in
resistance value of more than 50k ohms is required. This is
quite economic in the case of integrated circuit manufacture
and a method widely used in practice.
Capacitors present more of a problem. Small values of
capacitance can be produced by suitable geometric spacing
between circuit elements and utilizing the stray capacitance
generated between these elements. Where rather higher
capacitance values are required, individual capacitors may be
formed by a reversed -bias PN junction; or as thin -film 'plate'
type using a tiny aluminium plate and a MOS (metal-oxide-
semiconductor) second plate. The former method produces a
polarized capacitor and the thin film method a non-polarized
capacitor. The main limitation in either case is the relatively
low limit to and capacitance values which can be achieved
size
'—typically 0.2pF per 0.025mm (0.001 in,) square for a
junction capacitor and up to twice this figure with a thin film
MOS capacitor, both with fairly wide tolerances (plus or minus
T .5 Much enlarged illustration of the CA3240 chip containing two com-
20 per cent). Where anything more than moderate capacitor
plete circuits like Fig. 1.2. Actual dimensions of this chip are 2,5 by 2
millimetres. Grid dimensions marked around the outside of the values are needed in an integrated circuit it is usually the
diagram are in thousandths of an inch. practice to omit the capacitor from the circuit and connect a
such components are involved in a complete integrated circuit Both resistors and capacitors fabricated in ICs also suffer
their performance is usually better than that of a circuit with from high temperature coefficients (i.e. working values varying
discrete (separate) components because they are located close with temperature) and may also be sensitive to voltage
together and their electrical characteristics are closely
variations in the circuit.
matched. Unlike printed circuits, it is not possible to fabricate
Resistors can be formed by silicon resistance stripes etched in inductors or transformers in integrated circuits at the present
the slice, or by using the bulk resistivity of one of the diffused state-of-the-art. As far as possible, therefore, ICs are designed
areas. There are limits, however, to both the range and without the need for such components; or where this is not
tolerance of resistance values which can be produced by these possible, a separate conventional component is connected
methods. 'Stripe' resistors are limited to a minimum width of externally to the integrated circuit.
about . 025 mm (0
00 1 in .) to achieve a tolerance of ] per cent
.
From the above it will be appreciated that integrated circuits
Practical values obtained from diffused resistors range from are quitecommonly used as 'building blocks' in a complete
about 10 ohms to 30k ohms, depending on the method of circuit, connected to other conventional components. A simple
diffusion with tolerances of plus or minus 10 per cent. Better example is shown in Fig, 1 .4 using a ZN414 as a basic 'building
performance can be achieved with thin -film resistors with block' in the construction of a miniature AM radio. Although a
resistance values ranging from 20 ohms to 50 k ohms. high gain device (typical power gain 72 dB) the integrated
A method of getting round this problem when a high circuit needs a following stage of transistor amplification to
17
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R2 1 kohm 8 65 t
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9,1^0,25 8,
R4- lOkohms
R5- 100 k ohms
Capacitors
CI — tuning capacitor to match tuning coil 1.1
C2-0.01nF
CS-O.luF
C4-0.1*4F
LI proprietary medium wave aerial coil on ferrite rod; or 80 turns of
i-3£l
30s. w.g. enamelled copper wire wound on ferrite rod (matching value
of CI =250 pF).
IC-ZN414
TR - ZTX300 (or equivalent)
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Speaker — transistor radio crystal earpiece.
t
20
11 14
Chapter Two
(£(ft®®<0(j)©(i) R4 10. 13
o —
TR1 TR2 TR3 TR4 rns integrated
2.3 Completed voltage regulator showing wiring connections made
circuit circuit
to the integrated circuit Pins in this diagram are shown in the actual
.
CA 3600
O * vo
Input
R4
7
-C
33
CA 3018 9 to
18 volts
M=>- R1 R2
-O " ve
p*ve
R1
tJ
K
^
I
CA 3018 —O
output
I
* ve
9 to
10 volts
constant
R2
6 volts
1
I
4 O - VB
29
. r .
OP AMPS
Adder (Fig. 3.2)
Input signals Vj Vg V n are applied to the op-amp as shown
, . .
output
1
1
-| 3— 1
Ri Rn
V 1 i
v
in
\ t
out i
Note the minus sign. This means that the output is 'inverted',
1
i.e. this circuit shows an inverting adder.
non- inverting 1
Some examples of the versatility of the op-amp are given in 3.3 Non-inverting adder circuit, i.e. the input and output have the same
the following simple circuits: polarity of signal and are thus in phase.
30
INTEGRATED CIRCUITS OP-AMPS
A mplifier or Buffer gain (and thus multiplication of input voltage in the ratio
Fig. 3.4 shows the circuit for an inverted amplifier or R2/R1). Note that this circuit inverts the phase of the output.
inverter. The gain is equal to -R2/R1, i.e. if Rl = R2 the
Adder /Subtracter
Connections for an adder/ subtractor circuit are shown in
Fig. 3.6. If Rl and R2 are the same value; and R3 and R4 are
also made the same value as each other, then:
-O v out
Vout = V3 + V4-Vl-V2
3.4 A circuit which inverts the input signal, known as an inverter. Voltage
v
gainisR2/Rl. -O
provided the op -amp used can accept the fact that the
impedance for input 1 and input 2 is different (impedance for
input 1 = Rl and impedance for input 2 = Rl + R3).
;
v
In
1
O l=3
-O v
The value of R2 should be chosen to match the op-amp char- out
acteristics so that:
R2
Voo = £t V • i(
Rl
Differentiator
The differentiator circuit has a capacitor in the input line 3.9 Basic differential amplifier circuit.
connecting to the inverting input, and a resistor connecting this
input to output. Again this circuit has practical limitations, so
Log A mplifiers
a better configuration is to parallel the resistor with a capacitor
as shown in Fig. 3,8.
The basic circuit (Fig. 3.10) uses an NPN transistor in
conjunction with an op amp to produce an output proportional
to the log of the input:
„
Vout= -
, ,
klogm^j-
Vin
out
34
. 1 .
Log Multiplier
+/>—
Logarithmic working of an op-amp is extended in Fig. 3.11 o out
to give a log multiplier. Input X to one log amplifier gives log X n O
output; and input Y to the second log amplifier gives log Y
output. These are fed as inputs to a third op-amp to give an 3.12 Tying the two inputs of an op-amp together gives a voltage-follower
circuit where V out = V in. A characteristic of this circuit is high input
output fog XY.
resistance and very low output resistance.
If this output is fed to an anti-log amplifier, the output is the
inverted product of X and Y (i.e. X. Y).
Voltage-to-Current Converter
The circuit configuration shown in Fig. 3.13 will result in the
same current flowing through Rl and the load impedance R2,
R2
R1
r -CZZr-
-O v
out
Vout = V in current flows through R2, the lower limit of current flow being
The value of such a voltage follower is that it offers high established by the bias circuit generated at the inverting input.
input resistance with low input current and very low output A capacitor may be added to this circuit, as shown in the
resistance. There are many practical applications of this type of diagram, to reduce 'noise'.
36 37
—
Rl
o v
out
O v
out
V IC-CA741
in O-
running (astable) multi -vibrator, the frequency of which is
determined by:
1
f=
out 2R3+1
2C.R1 logr
R2
The right hand diagram shows monostable multivibrator
a
circuit which can be triggered by wave pulse input.
a square
3.15 Circuit for using an op -amp as a current source. See text for com- Component values given are for a CA741 op-amp.
ponent values required. See also separate chapter on 'Multivibrators.'
R1 + R2
38
39
.
OP-AMPS
made to work at anything from 1 .2 to 3 volts, depending on the
irt
supply voltage used. The actual triggering point can also be
O v,
out
adjusted by using different values for R4, if required.
Once triggered, the output will be equal to that of the supply
voltage. If output is connected to a filament bulb or LED (with
ballast resistor in series), the bulb (or LED) will light once the
input voltage has risen to the triggering voltage and thus
indicate that this specific voltage level has been reached at the
input.
3.17 Schmitt trigger which gives an output once a precise value of varying
input voltage is reached. An application of this circuit is a dc voltage
level senser. Capacitance Booster
The circuit shown in Fig. 3.19 works as a multiplies for the
capacitor CI, i.e. associated with a fixed value of CI it gives an
The hysteresis of such a circuit is twice the trip voltage.
Another Schmitt trigger circuit is shown in Fig. 3.18, the
triggering point being approximately one-Fifth of the supply
voltage, i.e. there is a 'triggered' output once the dc input
reaches one-fifth the value of the supply voltage. The supply
voltage can range from 6 to 15 volts, thus the trigger can be
—o * ve
original
capacitor C e-
f
3.19 Capacitance multiplier circuit. The effective capacitance Ce is equal
supply to the value or CI multiplied by R1/R2,
voltage
5-15 volts
effective capacitance Ce which can be many times greater. The
actual multiplication ratio is R1/R2 so that making Rl ten
times greater than R2, say, means that the effective cap-
acitance of this circuit would be 10 x CI
As far as utilization of such a multiplier is concerned, the
circuit now also contains resistance (R2) in series with the
3.18 A more complicated Schmitt trigger circuit for general use.
effective capacitance.
Component values:
Rl-2.2k ohm
R2-S.3k ohm Filters
RS- 3.3k ohm Op-amps are widely used as basic components in filter
R4-470 ohms circuits. Two basic circuits are shown in Fig. 3.20. The one on
R5 — 5k ohm potentiometer a high pass
the left is a low pass filter and the one on the right is
RS SSkohms
R7-22kohms filter.
IC-CA3018 See also separate chapter on Filters.
40 41
INTEGRATED CIRCUITS OP-AMPS
the ratio of the difference signal to the common-mode signal
and represents a figure of merit for a differential amplifier.
This ratio is expressed in decibels (dB).
Slew rate — or the rate of change of amplifier output voltage
oczw under large — signal conditions. It is expressed in terms of
Op-amp Parameters
The ideal op-amp is perfectly balanced so that if fed with
equal inputs, output is zero, i.e.
V in = V in
1 2 gives V out =
In a practical op-amp the input
not perfectly balanced so
is
42 43
AUDIO AMPLIFIERS
stages interconnected and following each other (technically
referred to as being in cascade). Pin -out connections provide
Chapter Four 'tapping' points for using one or more stages separately or in
cascade as required.
AUDIO AMPLIFIERS The (RCA) CA3035 just one example. It
integrated circuit is
12 or 14 leads (but sometimes less). Not all these leads are nec- order of 160 (44dB).
essarily used in a working circuit. They are there to provide The second amplifier in the CA3035 has a lower input resis-
access to different parts of the integrated circuit for different tance (2k ohm) and a low output resistance of 170 ohms. The
applications. Integrated circuits designed with higher power gain is similar to the first stage (about 45dB). A working circuit
ratings may also incorporate a tab or tabs to be
connected to a with tapping points is shown in Fig. 4.2.
heat sink; or a copper slug on top of the package for a similar
purpose.
A single chip can contain one, two, three or more amplifier
output
12 volts
amplifiers and 3. Fig. 4.4 shows the external connections
1, 2 supply
and components required to cascade amplifiers 1 and 2,
Using all three amplifiers in cascade results in a gain of
approximately 1 10 dB. The circuit in this case is shown in Fig.
4.5.
O -ve
4.5 This circuit shows all three amplifiers in CA3035 cascaded to give a
voltage gain of about 200.000
Component tallies;
Rl-220kohms CI lOjiF
R2-1.2kohms C2 0.04fjF
R3-680ohms C3-0.22ptF
R4-lkohm C4-0.05^F
R5-4,7kohms C5-0.05^F
C6-50(iI-'
C7 10 ^F
4.4 Circuit for using first and second amplifiers contained in CA3035 in
coupled to amplifier and amplifier 2 is directly coupled to
1;
cascade. This circuit gives a voltage gain of about 7000 with an input
amplifier 3; of an impedance-matching resistor
the use
of 50 k ohms and an output resistance of 170 ohms.
Component values: applied to amplifier 2 (or amplifier 3) will require the use of a
Rl -220kohms CI 10(iF blocking capacitor in series with the resistor.
R2 1.2kohms C2--0.22^F The gain of the amplifier stage can be modified by the use of
C3-0.04fjF a series resistor in the input (Rl). This acts as a potential
C4 lOfiF
divider in conjunction with the effective input resistance of the
C5 50(/F
47
INTEGRATED CIRCUITS AUDIO AMPLIFIERS
stage so that only a proportion of the input signal is applied to input. In this case each channel has the same input resistance
the stage. In this case: with an overall gain of unity.
= Rl Fig. 4.6 shows a circuit for a low power (1.8 watt) audio
1 actual voltage gain
R + . ,
uuuuuuu1
B 9 10 11 12 13 14
T
T
8mm
Mm TAA611
AS5
6m in
Jl
4.7 The two versions of the TAA61 1 integrated circuit. The TAA61 1 A55
R2-S0ohms
Cl-5QuF/6voli driving an 8-ohm loudspeaker direct with any supply voltage
C2-56pF between 6 volts and 12 volts. Also it does not require a heat
CS-150pF
sink.
Gt-lfff
C5-500*iF/12volt Exactly the same circuit can be used with a number of other
C6-100pF/12volt integrated circuits in the same family, offering higher output
loudspeaker — 8 ohms powers. These are the TA611B and TA611C. The only
49
INTEGRATED CIRCUITS
difference is the values required for the external components
required, viz:
TA611B TA611C
supply volts 6-15 supply volts 6 - 1
C5 SOO^F 500uF
C6 IOOmF lOOuF :V ° . f
'
$
Lead arrangement for theTA61IB and TA61IC are the same
asTAASll A12.
Because of its higher power the current based on the TA61 1C
really requires the IC to be mounted with a heat sink (Chapter 5
deals specifically with heat sinks), although this is not absol-
utely essential. The type is, in fact, available with a special
mounting bar or spacer to which a heat sink can be attached.
The recommended method of mounting is shown in Fig, 4.8,
the heat sink itself being a piece of aluminium sheet cut to a 4.8 Aluminium sheet heat sink applied to the TA61 IC integrated circuit
suitable size and bent to the shape shown. The IC itself has a {(eft)and alternative external bar fitted to this IC (right) for connect-
ing to heat sink areas on copper of printed circuit board.
copper slug on its top face on to which the heat sink sits (and is
clamped down by the mounting bolts). Better thermal contact
between the IC and the heat sink can be achieved if the contact A further audio amplifier based on a TBA641B integrated
area is very lightly coated with silicon grease. circuit is shown in Fig, 4.9. more complicated in
This is a little
There are other methods of fitting heat sinks to this IC (and terms of the number of external components used but has the
other types). The TA611C is also available with an external advantage of driving a 4-ohm speaker (the more readily
bar, the ends of which can be soldered to copper 'patches' on available value with larger loudspeakers) and is suitable for
the printed circuit panel (also shown in Fig. 4.8). In this direct coupling of the input. operate on a supply voltage
It will
example the copper areas form the actual heat sink. A suitable ranging from 6 volts to 16 volts and give 4.5 watts output power
area in this case would be about 30 mm square for each copper at 14 volts. Again the IC needs mounting with a heat sink of the
patch. These copper areas are, of course, merely used for heat type illustrated in Fig. 4.8.
dissipation and are not part of the actual printed circuit as
such, although it is normally advisable — and necessary with Short Circuit Protection
some types of IC — to connect the heat sink area to the common A feature of many audio amplifier circuits is thai if the
earth of the circuit. It is just a convenient method of making output is shorted when the circuit is switched on (e.g. loud-
heat sinks integral with (and at the same time as) the printed speaker connections accidentally shorted), excessive current
circuit panel. may be passed by the output transistors sufficient to destroy
50 51
IN( Input
lOkD
l— B^?_ tca9 *°
JL C2 C3 R"
-O-vo
4.9 Audio amplifier for 4 -ohms loudspeaker based on the TBA641 B inte-
grated circuit. Component values are shown on the diagram (SGS- 4,10 10-watt amplifier circuit based on the TCA940 integrated circuit.
Gates). The TCA940 is a 12-lead quad-in-line plastic package.
Component values:
Rl-lOOkohms
them. It is possible to provide short-circuit protection with R2-56ohms
additional limiting the current which can flow
circuitry RS-lOOohms
R4-lohm
through the output transistors. This can readily be incor-
Cl-100|iF/3volt
porated in an IC, an example being the TCA940 designed as a C2-100|wF/15voh
10 watt class B amplifier. Other characteristics of this partic- C3-4700pF
ular IC are high output current (up to 3 amps) very low C4-lu:F
harmonic and crossover distortion and a thermal shut down C5-1000pF
C6-100piF/15volts
feature (See later).
C7 — 100piF/25 volts
The circuit is shown Supply voltage is up to 24
in Fig. 4.10. C8-0.1(iF
volts. Power rating depends both on the supply voltage used C9-200Q>F/ 16 volts
and the resistance of the loudspeaker: Circuit assembly is straightforward, except that the IC needs
Supply voltage 4-ohm speaker 8 -ohm speaker
a heat sink. It is provided with tabs which should be bolted to
20 10 watts 6.5 watts an external aluminium sheet heat sink of generous area.
18 9 watts 5 watts
16 7 watts Thermal Shut Dottm
A feature of this circuit is that the bandwidth is controlled by The short-circuit protection built into this IC effectively
the values of Rf and CS and C7. For a value of Rf = 56 ohms works as a power-limiting device. It is only effective on a short-
with C3 = lOOOpF and C7 = 5000pf the bandwidth is 20kHz. duration basis, i.e. to provide protection against temporary
For the same capacitor values the bandwidth can be reduced to overload and short circuiting of the output. An additional
10 kHz by making Rf 20 ohms. For the original resistor value circuit is included to ensure that regardless of how long a short
(Rf = 56 ohms), the bandwidth can be reduced to 10kHz by circuit is present across the output the junction temperature of
making C3 = 2 OOOpf and C7 = 1 OOOpF. kept within safe limits.
the output transistors is
52 53
INTEGRATED CIRCUITS
In other words, this additional piece of circuitry incor-
porated in the IC provides complete protection against a
shorted output. It also has another advantage. The same
protection is present if there is another cause of overheating,
Htfllimh
e.g. the heat sink used is not really large enough for the job it is
",„ IWS'CJW
intended to do. The thermal shut-down circuitry simply reacts
to the junction temperature becoming too high by reducing the
output current and power to compensate.
—
I t
l i.|
"
HZ. — M m*<4
Since the Hi-Fi circuits are usually stereo, two ICs are used in ur 7 u=j
this basic circuit configuration, each IC powering its own loud-
speaker. The complete circuit is shown in Fig. 4.12.
Another simpler stereo audio amplifier circuit is shown in 4.11 Heat sink for TDA20S0 integrated circuit.
54
INTEGRATED CIRCUITS AUDIO AMPLIFIERS
distortion designed for use with a minimum number of incorporates short circuit protection for supply voltages up to
external components. It delivers 2x6 watts output power at 10 16 volts and also thermal protection. Input impedance is 45k
per cent distortion into speakers of 4-ohms impedance with 8 to ohms.
16 volts supply; and can also deliver the same power into The addition of capacitors C9 and CIO (shown dotted)
speakers with 8-ohms impedance using a 24 -volt supply. The IC provides 'bootstrapping'. This provides increased output
power.
O ' ve
C1
V_J " r-IK
C12
split supply o-
O -ve
loudspeaker
R8
..T^T
Q -ve supply voitage
4.13 Bridge amplifier circuit with split power supply ±17 volts to ±22
4.12 Stereo amplifier circuit with split jge± 17 to
supply voltage ±24 volts volts.
Component values: Component values:
Rl- lkohm CI -O.ljiF Rl-lOOkohms CI -100,1/F
R2- 100 k ohms C2 -6.1p7 R2-33kohms C2 -0.1 uF
R3 — ohm
I
cs 68 pF R3- 100 k ohms C3 -68pF
R4- lOOkohms C4 -0.1 pf R4 — 4 ohms C4 -0.1 uE
R5- 47 k ohms C5 -O.l^F R5— lohm CS -4.7uF
R6 lkohm C6 -47juK R6 lOOkohms C6 -100^F
R7- lOOkohms C7 -lOOuT R7- 100 k ohms C7 -O.luF
R8-lohm C8 100|uF R8- lOOkohms C8 -O.luF
R9-100kohms C9 47^F
- C9 -560pF
IC1 -TDA2020 CIO -Q.l^F IC1 TDA2020 ClO-O.l^F
IC2 TDA2020 Cll B8pF IC2-TDA2020 Cll-0.1fiF
loudspeakers — 4 ohms C12 -0,1 mF loudspeaker — 4 or 8ohms C12-0.1^F
57
INTEGRATED CIRCUITS AUDIO AMPLIFIERS
needed be associated with a further stage or stages of
to powers from 1 to 5 wattsand substantially higher outputs are
transistor amplification to give more than a few watts output. obtainable from later developments capable of handling even
Single IC amplifier chips are now readily available with output higher voltages and currents with satisfactory thermal stability.
-O *"e
Bridge Amplifiers
Even higher outputs are obtainable from bridge amplifier
circuits. These can be used to increase power from output for a
given supply voltage, or maintain a high power output with a
reduced supply voltage. Bridge connection can give four times
the output power under a given load with the same supply
voltage; or twice the output power at a fixed peak current if the
load impedance is doubled (e.g. using 8-ohm loudspeaker(s)
instead of 4-ohm loudspeaker (s)).
An example of this type of circuitry, again using the
TDA2020 integrated circuit is shown in Fig. 4.14. It is capable
right
of delivering 30 watts power output in an 8-ohm loudspeaker
channel
with a supply voltage of ± 17 volts.
O-vo
(13.2x0.020)
suitable for heat sinks of this type are usually fitted with a tab or
tabs for soldering directly to the copper bands forming the heat
sink.
= 2.178 + 0.264
The area of copper needed for a heat sink can be calculated
quite simply, knowing the relevant circuit parameters. First it is
= 2.422 watts (say 2.5 watts)
**
Strictly speaking the value of V, used should be the battery
voltage plus an additional 10 per cent, e.g. if the circuit is /
powered by a 12-volt battery, the value of Vs to use in the /
60
i
INTEGRATED CIRCUITS
This heat sink area can be arranged in two squares (if the IC
has two tags); or a single square (if the IC has one tag) — Fig.
5.2. Of course, the area does not have to be a square. This is
simply the easiest shape to calculate. It can be rectangular,
regular or irregular in shape, provided there is sufficient area.
A point to be borne in mind, however, is that with any shape
the copper area nearest the tag will have greater efficiency as a good shape poor strode - needs more area
heat dissipator, so shapes which concentrate the area in this 5,3 Good and poor shapes for heat sink areas on PCBs.
region are better than those that do not. If such a shape cannot
t \n \y/\
10 <^1
hH
5.2
tabs
h'-i
Copper area determined from Fig. 5.1
— --
i
each end of the IC). If a single square used at one end of the IC, its
is
62
CZJ- —o ,ve
* R1
crystal
earoiece
I
>,
C1 (low 91
J-
,| |
ZN414.
3. The tuned circuit should be kept as far away as possible
from the battery and from the loudspeaker and leads
connecting these components to the circuit.
4. The 'earthy' side of the tuning capacitor (the moving part)
must be connected to the junction of the feedback resistor
and the second decoupling capacitor. A basic radio *" -Q -"•
circuit using a minimum of components is shown in Fig. 6.2 To deliver enough power to work a high impedance crystal earpiece
6.1. the ZN414 used in conjunction with an additional stage of transistor
is
.S
U £*
AM/ FM Radio « -a S
3 1 «
A design for a high performance AM/FM radio receiver is
aerial. Fig, 6.5 shows the circuit for the additional front-end en
66
I
I
5
Hh fl
1
1 ES -
i
-
1
>- Si'
c
aijS
B
Hh c
a
-1=)-
ti a
HI-
_rv^4w^
"N
X
6.5 Front -end circuit for FM operation of the receiver given in Fig. 6.4
(Mullard)
Components: AM/FM receiver circuit Components: FM front-end circuit
Resistors Winding data
All resistors CR25 10% T l Primary: 12 turns, 0.071mm Resistors Capacitors
unless stated A j copper
enamelled All resistors CR25 10% CI 18pF
Rl ^fiOkQ
^ 220kO
Secondary: 2 turns, tapped
turn, 0.071mm enamelled
at 1 Rl
R2 12kfi
1.2k« C2 3.3nF
CS 4.7pF
R3 220ktt
R3 27kfi C4 3,3nF
R4 8.2kfi
Former: Toko 7 P 0092 R4 27kfi C5 12pF*
^
„5
^l?^
.,-"
1
T2 Primary: 12 turns, tapped at 1
turn, 0.071 enamelledmm
R5 12kfi
R6 Ikfi
C6 18pF
C7 3.3nF
C ° Pper R7 39fl C8 18pF
R8 15kfl
R8 27kf2 C9 12pF*
„q ,_q Secondary: 3 turns, 0.071mm
namd, P R9 12kfl C103.3nF
R10 lOOkO nT ?PnaQ9
TIoko/P0092
mi
Rll M in,r •
71
^ .
of!
Chapter Seven
MULTIVIBRATORS
THE SIMPLEST FORM of IC multivibrator merely uses an op-
amp in a basic oscillator circuit such as that shown in Fig. 7.1
R3
-T
O out
in Q. JLTLil
7.1 Simple multivibrator (or square wave oscillator) circuit based on the
— i
- 1
,
\u. t, u-r^^M Vr
CK3401 op-amp. Component values may be chosen to give any
specific output frequency required, within limits. The following com-
ponent values give a 1 kHz square wave output.
Rl — 10M ohm
Wh R2- 3Mohm
R3- 30 k ohms
R4-10Mohm
C-O.Ol^F
MULTIVIBRATORS
decrease the oscillation frequency, and vice versa. Similarly,
for any particular value of CI and C2 decreasing the value of
Rl and R2 will increase the frequency, and vice versa.
With the component values shown, i.e. Rl — R2 = 8,2k ohms
and CI = C2 = 0.2fiF, the oscillation frequency will be 1 kHz.
Decreasing the value of Rl and R2 to k ohm should result in 1
7.2 An almost identical circuit, with the addition of a diode, can be used C2
_l diode
as a pulse generator. Here the value of R3 determines the pulse i
" ve
# f * °
—
I T T
"2 r,
Q D C.,1
1'
_
7.4 Multivibrator circuit with adjustable 'on' and 'off periods.
Component values:
Rl-lOOkohms CI -ice text
R2-100kohms C2-0.01uF
R3 -lOOkohms
R4 Mohm potentiometer
-
1
R5 Mohm potentiometer
1
IC1 and IC2 -Fairrhild ^1.914 (pins2and5 not used) which governs the duration of the square wave pulse generated,
Supply voltage 3.6 to 6 volts. viz:
ranges is governed by the potentiometers R4 and R5. duction of a potentiometer R2 enables the pulse length to be
Another multivibrator circuit is shown in Fig. 7.5, which is
particularly notable for its stable performance. The frequency O ,ve
Q »•
fiJament bulb
or LED with
ballast resistor
-i— —— • -O -ve
where Rl =
RA.RB Designing a multivibrator circuit to work at an audio
RA + RB frequency, whilst retaining adjustment of frequency, forms the
76 77
INTEGRATED CIRCUITS
basis of ametronome. The only additional circuitry required is
a simple low- power audio amplifier connecting to a loud-
speaker of the kind described in Chapter 4, Chapter Eight
VOLTAGE REGULATORS
Where a semiconductor circuit operating on low
voltage dc is powered from the mains supply via a step-down
transformer, voltage regulation is highly desirable in many
circuits in order to ensure constant dc supply voltage. This can
be provided by using Zener diodes in associated circuitry.
Exactly the same function can be performed by a single IC. A
particular advantage is that such an IC can also incorporate
internal overload and short-circuit protection which would call
for numerous extra components in a circuit using discrete
O - vc
components.
A typical circuit shown in Fig. 8.1, giving a rectified,
is
7.7 Free running multivibrator (or pulse generator) circuit, the frequency positive dc voltage output from the centre tapped secondary of
of which can be varied by adjustment of the potentiometer R4.
Component values:
Rl-2.7Mohms
RS-SSOkohms -N-
output voltage
R3- 100 k ohms
R4 — 5 k or lOkohms potentiometer Ci-ve
C-0.01uF
diodes — any silicon diodes
IC - CA3094
I -h smoothing capacitors
transformer
Vout = Vl(l+||)+l c R2
8.2 TBA4S5 integrated circuit is enclosed in a TO-39 metal can shape
and looks like a transistor because it only has three leads. It is a Component values for this circuit with an input voltage of 1 8 volts:
output
potentiometer and external resistor to complete the circuit.
9,5-15 volts
The actual output voltage can be adjusted from 9.5 to 15 volts regulated
by the setting of the potentiometer, with an output current
ranging up to 40 mA, depending on the value of the output
load.
Other simple voltage regulators can be based on op-amps. A
basic circuitis shown in Fig. 8.5, The reference voltage is set by
- -"
O O-v*
the Zener diode, the value of Rl being chosen to provide op- 8.4 Voltage regulator using the CA3097E integrated circuit array. This
timum Zener current for the input voltage concerned. The provides 9.5 to 15 volts regulated output from a 20 volts dc input, the
(regulated) output voltage is determined by the reference actual output voltage being determined by the setting or R3.
\ R2 + R3 R3 — 2 5 kohms potentiometer
Vout=Vref(-R^) .
R4-l,5kohms
.
VOLTAGE REGULATORS
With the circuit shown in Fig. 8.6,
voltsout = I.6 (Rl + R2 )
Rl
PNP transistor
'out
8.7 This circuit gives a regulated split supply from any input voltage from
5 to 36 volts.
Component vatu<:\:
Rl —
180 kohms (close tolerance)
R2 - 180 kohms (close tolerance)
CI 25uF
C2 25uF
TR1 ZN1711 (or equivalent)
TR2 -40362 (or equivalent)
e.6 Voltage regulator circuit incorporating a PNP transistor which gives a
IC-CA741
difference between V in and V but of about 1 volt (i.e. the voltage
necessary to saturate the transistor).
Component values:
RI-) CI-2uF
seet0 * 1
R2-f C2 -O.OluF
R3-10kohms
R4 - 5 kohms potentiometer
IC CA3085
transistor — 40362 (or equivalent)
Dl D2. silicon diodes
82 83
—
ELECTRIC MOTOR SPUED CONTROLLERS
A slightly different circuit isshown in Fig. 9.2, using a
TCA600/900 or TCA610/910 integrated circuit. These have
Chapter Nine maximum voltage ratings of 14 and 20 volts respectively; and
maximum current ratings of 400 milliamps for starting, but
ELECTRIC MOTOR SPEED CONTROLLERS only 140 milliamps for continuous running.
o- t
9.2 Application circuit for the TCA600/610 or TCA900'910 motor speed
motor speed is adjusted); and a torque control resistor (Rt ) regulators. R, is the speed regulation resistor (variable). R t is the
which provides automatic regulation against load on the torque control resistor. A suitable value for CI is 0. 1 F. A diode can be
motor. Both these resistors are bridged by capacitors, although added in line 3 to provide temperature compensation as well.
— n
1
electric
motor a negative output resistance to
due to variations in torque.
compensate speed fluctuations
This negative output resistance is
1 I — 1 equal to RT/K, where K is a constant, depending on the
IC K. (typical)
viz:
Vref Ic
9.1 Use of the TDA1 1 51 linear integrated circuit as a speed regulator for TDA1151 20 1.2 1.7mA
a small dc electric motor. 2.6mA
TCA600/900 8.5 2.6
Typical component values:
R — kohm
1
TCA6 10/910 8.5 2.6 2.6mA
5
R -280ohms
t
CI — 10mFto2^F The above also shows the reference voltage (Vref) and
C2 (if used) 25juF quiescent current drain (I ) of the three ICs mentioned.
84 85
INTEGRATED CIRCUITS
The following relationships then apply for calculating
suitable component values for these circuits:
R,= K.Rm
where Rm is the typical motor resistance
minimum
.
value ofrT>
Rs= _ —
Vref.RT
—
Eg--(Vref-lTTTVv
tt, 7
RT)
where Eg= back em/of motor at required or rated speed
Io= quiescent current drain of the device
Actual voltage developed across the motor is given by:
Volts (at motor) = Rm.Im + Eg
where Im is the current drain by the motor at
required or rated speed
9.4 Although small devices, these integrated circuits for motor speed
regulation are based on quite complicated circuitry. This diagram
shows the internal circuits.
IT"** It"
**"j— p*-
^*J -»
_ 3
1!
i— • J
1
— k1 .
* —
1 COB*.
87
Hl-t
C1
Chapter Ten out — *- -\^ out
In
CH~D-±-{ <HM-4I
A BASIC FILTER CIRCUIT
FILTERS
combination of a
consists of a
R1
T R2
czT
CA301
CI C2
CA741
10.3 A low-pass filter in scries with a high-pass filter passes frequencies only
within the bandwidth f|. — A
low pass filter in parallel with a high-
ft-|.
10.5 Simple circuit for a high Q notch filter. Capacitor CI and C2 are
pass filter rejects all frequencies with the band width fi. - fn. equal in value. Capacitor C3 = Cl/2. Resistor Rl is twice the value of
R2 The centre frequency is
.
1
f
Some other practical filter circuits using op-amps are given c 2ji
*- output
input H1
example, to count in this manner. The switch is either 'off this is the binary number 1 1 1 remainder
(showing zero as far as the circuit is concerned) or 'on' (repre-
count makes the digital system very suitable for building number underneath. Determine the powers of 2 in each
computer circuits, particularly as only a few basic operations column where a 1 appears under the heading and then add all
have to be performed. The fact that these operations, using these up.
simple logic circuits or gates in suitable combinations, may
have to be repeated very many times is no problem either.
Example
Binary number 10101, which has 5 digits, so write down five
The decimal system expresses a number in powers of 10. In
stages of powers of 2 starting with 2° and reading from right to
other words individual digits, depending on their order
represent the digit value x 10° digit value x 10 digit value x
, ' ,
left.
2' 2 3 22 2" 2°
I0 etc, reading from
3
right to left Putting this the correct way
10 10
.
,
round, and taking an actual number— say 124: Write down binary number 1
Convert to decimal 16 4 1
124= Ixl0 +2xl0'+4xl0
3
Add 16 + 4+1 = 21
= 100 + 20 + 4
number powers of 2 using Logic
The binary system expresses a in
and Logic systems also work on the binary number process, com-
only the two digits 1 0.
monly based on the difference between two dc voltage levels. If
Thus 1011 = lx2 +0x2 1 +0x2 + 1x2°
3 l
= 11
system employs negative logical should be noted that in both
Thus a binary number is longer, written down, than its corres-
cases, although the lower or higher voltage respectively signifies
ponding decimal number, and can get very long indeed with this not necessarily a zero voltage level, so the actual
0, is
large decimal numbers (e.g. 10,000 = 1010100010000) but this
voltage values have no real significance.
does not matter at all as far as electronics 'counting' is
There is another system known as pulse -logic, where a
, 'bit' is
concerned. It only makes it difficult for people to convert
decimal numbers to binary numbers, and vice versa. Here are (*A group of binary digits or 'bits' which has a certain significance, i.e.
two basic rules. represents a binary number in this case, is often called a 'bite' or 'word'.
92 93
. .
Gates
inputs
A
o-
o-
1
— I
AND \_J-o
^
1
uutpu
Y
1
output
1
basic logic functions are OR, AND and NOT. All are designed TRUTH TABLE
to accept two or more input signals and have a single output 1 1 .2 An AND gate and corresponding truth table.
lead. The presence of a signal is signalled by 1 and the absence
of a signal byO. truth table in this case is quite different — Fig. 11.2. The corres-
The four possible states of an OR gate with two inputs (A and ponding equation of an AND gate is:
there is an input signal applied to input A OR input B (and also THUTH TABLE
with input at A and B simultaneously). This applies regardless of 11.3 A NOT gate and corresponding truth table. Note the symbol used in
same an op-amp or amplifier, and
the actual number of inputs the gate is designed to accept. The as that for
this case is the the
following small circle designates an inverted output
behaviour of an OR
gate (again written for only two inputs) is
expressed by the following trut h table: and if A « 0, Y = 1 In other words it inverts the sense of the
.
Y=A
1 1
(Y equals NOT A)
1 1
Itcan also be expressed in terms of Boolean algebra, calling the produce a NOR and NAND gate, respectively, working in the
output Y inverse sense to OR and AND.
Y=A+B+ . +N Diode-logic (DL) circuits for an OR gate and an AND gate
N is the number of gates are shown in Fig. 11.4. Both are shown for negative logic and
where
are identical except for the polarity of the diodes. In fact a
The important remember is that
thing to in Boolean algebra positive-logic DL or OR
gate becomes a negative-logic AND
the sign + does not mean 'plus' but OR. gate; and a positive-logic gate a negative -logic gate. AND OR
94 95
1 M
r
appeared, each offering specific advantages and more
-M-
y
-O bo —cZh- 5 functions for particular applications. These are:
RTL (resistor-transistor logic) which can be made very
small— even by microelectronic standards — and is capable of
o-LZZI—M-
5 no—IZZHW-
performing a large number of functions,
DCTL
1
Most logic gates are produced in the form of integrated and capacitors, yielding NAND and NOR gates.
resistors
circuits, from which various 'family' names are derived. NAND CMOS (complementary metal -oxide-semiconductor logic)
using complementary enhancement devices on the same IC
Uy 9
Y
-o A
o- MZZF
r chip, reducing the power dissipation to very low levels. The
basic CMOS circuit is a NOT gate (inverter), but more
complicated NAND and NOR gates and also flip-flops can be
formed from combinations of smaller circuits (again in a single
chip).
^ 1 -
NPN
-e ECL (emitter-coupled logic) also known as CML (current-
PNP mode logic). This family is based on a differential amplifier
transistor tranaiator
which is basically an anolog device. Nevertheless it has
important application in digital logic and is the faster
3 i operating of all the logic families with delay times as low as
1 1 .5 Transistor Logic {TL) positive logic inverter circuit (left) and a TL 1 nanosecond per gate.
negative logic NOT circuit (right), Flip- Flops
A flip-flop is a bistable circuit and another important
and NOR gates, for example, are a combination of AND or OR element in digital logic. Since it is capable of storing one bit of
gates, respectively, with a NOT gate inverter. From the basic information it is functionally a 1-bit memory unit. Because this
circuits just described, such functions can be performed by information is locked or 'latched' in place, a flip-flop is also
diode-transistor logic or DTL gates. known as a latch. A combination of n flip-flops can thus store
Faster and rather better performance can be realized with ann-bit word, such a unit being referred to as a register.
transistor-transistor-logic gates (TTL). During the early 1970's A basic flip-flop circuit is formed by cross-coupling two
DTL and TTL represented the bulk of the IC digital single -input NOT gates, the output of each gate being
96 97
INTRODUCING DIGITAL CIRCUITS
Two other variations of the flip-flop are also produced as
integrated circuits:
J-K flip-flop — which is an S-R flip-flop preceded by two AND
99
INTEGRATED CIRCUITS
(light emitting diode) display. The advantage of a ROM is that
it is programmable and thus adaptable to different read-out
systems. does not follow, however, that it uses the minimum
It Chapter Twelve
number of components to match a particular application.
Special IC chips designed for a specific application may be ELECTRONIC ORGANS
more economic in this respect, but not necessarily in cost,
unless there is a very large demand for that particular IC. The ONE OF THE MAJOR PROBLEMS in the design of electronic
calculator market is a case in point where a special chip can organs is the large numberof mechanical contacts called for
offer advantages over a ROM. using conventional (discrete component) circuitry. With two
manuals of four octaves each, for example, 98 mechanical
RAM contacts are needed. This not only complicates construction
RAM stands for random -access memory and is basically a but could also be a source of trouble in operation. There is
collection of flip-flops or similar devices capable of memorizing
often the limitation that each key is only able to play one note, It
information in binary form. Information can be written-in or
is desirable for electronic organs to be able to play more than
read out in a random manner. one octave-related note per key, increasing the number of
The Shape of Digital ICs mechanical contacts required by that factor, e.g. 5 x 98 = 490
In physical appearance, most digital ICs look like any other contacts for the example quoted to be able to play five octave-
dual in-line (or sometimes quad in-line) IC package, or related notes per key.
ceramic flat packages. They are not readily indentified as A number of integrated circuits have been developed,
digital ICs, therefore, (except by type number) although their usually based on digital logic, to overcome such limitations.
function is quite specific. The more complicated digital ICs Many also provide additional features which may be desirable.
may, however, have considerably more pins than usual. It is An example is the (Mullard) TDA1008 which consists of a
also common practice to give pin diagrams which not only matrix of gate circuits with eight divide-by-two gates in each
definethe pinpositionsbut a lsotheirspecificfunction (Fig. 11.10). circuit. It is a 16-lead dual-in-line plastic package (SOT-38).
One drive input only is required for delivering nine octave-
CONNECTION DIAGRAM LOGIC DIAGRAM related notes and, by actuating a key input, five successive
can be selected and transferred to the
signals out of the nine
«M , 17
%»
ABtWC&V IK^Ul 1*1? 2 11 ]t**f ABtmttt IW1 output. Five key inputs are available, each selecting a different
|
o*ta output it RC
be provided by using a top octave synthesizer (TOS) instead of a
]
'REFRESH A0PQESS A ). AS
1 1.10 Example of a Random Access Memory integrated circuit with following it, then providing the twelve highest notes. Used with
connection diagram (Mullard M340 with a capacity of 4096 'bits'). a suitable gating matrix, further sub-multiples of these notes
This is in the physical form of a 22 lead dual-in-line package. are obtained, e.g. in the case of the TDA1008 the following
101
1 — .
output 2 f/2 f/4 f/8 f/16 f/32 Synthesizer, the tone outputs of which form the input to the
output 3 f/4 f/8 f/16 f/32 f/64 TDA1008. They can be directly connected since the input
output 4 f/8 f/16 f/32 f/64 f/128 signal pin of the TDA1008 has an impedance of at least
outputs f/16 f/32 f/64 f/128 f/256 28 k ohms.
This, in effect gives nine different notes available from each Gate Matrix
of twelve available input frequencies from the TOS, or 96 Connections to the TDA1008 integrated circuit are shown in
different notes. Further, operating two or more keys Fig. 12.2. The different levels of supply voltage required are 6
in-.jt
simultaneously will give the sum signal of these frequencies. keys
Q
Master Oscillator
6 volts
A suitable frequency for the master oscillator about is
•
}
i
15
i
14 13
TDA1O08
n 11 10 9
I 1 to pin 13
9 volts
outputs Q1 02 OS 04 OS
12.2 Basic electronic organ circuit using five keys. Resistors Rl arc all
Ikohm. Resistors R2 are all IQOkohms. 01. Q2, QS. Q4 and Q5 are
the tone outputs to feed an audio amplifier circuit with loudspeaker.
ai
volts, 9 volts and 12 volts, as shown. The five keys can be
i r directly connected, although current-limiting resistors can be
12.1 Master (square- wave) oscillator circuit to feed top octave Synthesizer. used in each key line if necessary.
Components: Five different output frequencies are available at each
Rl 3k ohms
output OJ, Q2, Q,3. Q4, Q5, depending on which key is
R2 -lkohm
C -27pF activated (see table above). To avoid sub-harmonics being
IC-HER4011 generated it is advisable to connect any not-required Qoutputs
TUS-AYEG214 to the + 6 vol t su pply 1 ine
103
. F . .
mm
12,2, This circuit will sustain the tone(s) for a period after
!
a
TDA 1008
R1
1
1 f
to >6 volts
R2
diode i
m 13 « ti
TDA1006 diode 2
release of the key, but with the resistor also providing a certain
delay time. The addition of a series resistor (RS) will delay the
Rl S2p
build-up of notes, depending on the RC time constant of this
resistor and the associated capacitor in the circuit. Component • 6 volts
values given are selected for good tonal response, but this is also R2
Percussion Rl-lOkohms
percussion
R2-2Mohms
If required this can be arranged by connecting
is
Capacitors
a capacitor to pin 8 to discharge during keying, associated with Cl-0.47)iF
a series resistor to give a suitable time constant. Using a 0.47 C2-0.47(iF
104
INTEGRATED CIRCUITS
switch S2 opened. CI then remains charged to sustain the note
as long as a key is held down. Once the key is released the note
will decay at the rate established by the decay circuit connected Chapter Thirteen
to pin 7, To operate percussion, switch SI is open and switch S2
closed. MISCELLANEOUS CIRCUITS
HI-FI TONE CONTROLS
Tone fitted to domestic radios and equivalent
controls
circuits areseldom of high quality. This does not usually mat-
ter for AM reception (which can never be Hi-Fi); but can
degrade the performance on FM reception. Similar remarks
apply to the tone controls fitted to lower priced record players
and tape recorders.
High quality tone controls generally demand quite complex
circuits. ICs enable the number of discrete components
required to be substantially reduced and, at the same time,
offer other advantages such as a high input impedance which
matches a typical high impedance source. Tone control can
also be combined with audio amplification in IC circuits.
Fig. 13.1 shows a complete circuit based around a TCA8305
integrated circuit incorporating a feedback network which
attenuates the low frequencies and boosts the high frequencies.
At the same time high frequencies can be attenuated by the
treble control potentiometer at the input. The volume control,
also on the input side, provides 'loudness control' at both high
and low frequencies to compensate for the loss of sensitivity of
the humanear to such frequencies (i.e. both high and low
frequencies tend to sound 'less loud' to the ear).
A simpler circuit, using the same IC, is shown in Fig. 13.2,
This has a single tone control potentiometer. The circuit
provides flat response at middle frequencies (i.e. around
1 kHz), with marked boost and cut of up to ± 10 decibels at
o
in
m
*vo supply voltage
C3 ZZ C4
+
o-
vG supply voltage
Ri U£
R2
CI
4
fl i A • -•
ff
— f
•--•-•
f•-
13.1 Hi-Fi tone control circuit suitable for receivers, record players and 13.2 Alternative Hi-Fi tone control circuit with separate high and low
tape recorders and charatcrized by a high input impedance. Potentio- frequency feedback. Potentiometer Rl is the volume control. Potent-
meter Rl is the treble control. Potentiometer R9 is the bass control. iometer R7 is the treble control and potentiometer R10 the bass
Potentiometer R4 is the volume control. control.
Component values: Component mlues:
R -47k ohms log pot
1 CI- 47nF Rl — lOOkohms log pot CI- O.lnF
R2 lOkohms C2- 820 pF R2- 100 ohms C2-- I00^F
R3 — l.Bkohms CS- lOOfiF R3— ISohrns C3- lOOuF
R4—1 00k ohms log pot C4- 0.1 fiF R4- 180 ohms C4- 500uF
R5-100ohms 05- 100nF R5-27ohms C5- lOO^F
R6— 15 ohms C6- 250 uF R6 — 1 ohm C6- 82 pF
R7— 470 ohms- C7- IGOuF R7 — lOkohms log pot C7 -
lGOOnF
R8- 470 ohms C8- lOOpF R8- 150 ohms C8 O.lnF
R9-25kohmsiogpot C9- 0.33(iF R9-3S0ohms C9- 0.15^F
RIO- ohm 1 C10- 0.22^F R10 lOkohms log pot C10 2jjF
CH- ^F
0.1 Rll ISohms Cll- I piF
at 100 Hz and 10 kHz respectively. direct sunlight it may be difficult to see at all. The circuit shown
alternative circuit using the same IC and giving a similar
An in Fig. 13.6 provides an automatic brightness control of a
performance is s^own in Fig, 13.4. Both of these circuits (single) LED by using a silicon photodiode to sense the amount
require a supply voltage of 30-32 volts. Fig. 13.5 shows the same of ambient light and feed a proportional signal to the TCA315
two circuits modified for dual supplies. opamp integrated circuit. As the intensity oflight increases the
output current from the op-amp increases in proportion, and
LED DISPLAY BRIGHTNESS CONTROL (Fig, 13.6, page 113) vice versa, thus automatically compensating the brightness of
How well an LED shows up is dependent on the ambient light the LED for artifical light in an inverse manner. The brighter
falling on it. In dim light the display is usually quite bright. In the ambient light the brighter the LED glows, and vice versa.
108 109
>
-O *ve supply
O *ve
Output
1 ' f *—
"LJ" C5
P^T
mr
11
O-utCHjt
C7
§-czJ-i==r-Icn— *
R5 R6 R7
*"^T 13.4 Another Hi-Fi tone control circuit. Potentiometer R4 is the treble
control. Potentiometer R6 is the bass control. Supply voltage is 30
13.3 Simple Hi-Fi tone control circuit. Component values are determined volts.
for a supply voltage of 32 volts. Potentiometer R2 is the bass control.
Component values:
Potentiometer R5 is the treble control. Components within the dashed Rl- 5.1 M ohms Cl- - O.luF
outline comprise the tone control network. M ohms C2- - 0.01 uF
R2- 2.2
Component values: R3-18kohms C3- - 100 pF
Rl- 240 k ohms Cl-750pF I
R4— 200k ohms linear pot C4- - lOOpF
R2-5Mohmlogpot C2-750pF R5-10kohms C5- -O.OOl^F
R3- 240 k ohms C3- 20 pF
R6 — 1 Mohm log pot C6- 2(iF
R4-51kohms C4-0.1fiF R7-100kohms C7- -O.Q02(jF
R5 5 M ohm linear pot C5-0.1fiF IC-CA3140 C8- -O.OOauF
R6 — 51kohms Coupling Capacitor
IC-CA3140
R7-2.2Mohm (C8) -0.047pF
R8- 2.2 M ohms
R9- 2.2 M ohms LED LD30 {or equivalent)
IC-CAS140
Resistors: Rl 47 kohrn
R2 47 k ohm
The potentiometer (R6) used for setting up the circuit
is R3 220 ohm
initially. With a 2.5 volt supply, and with the photodiode in R4 47 ohm
complete darkness, R6 should be adjusted to give a current R5 10 Mohm
reading of about lOOuA (0. 1 milliamps), using a meter in one R6 250 k ohm potentiometer
battery lead to check. With this adjustment, and the type of
photodiode specified, the LED will then receive an impressed LEDRADIOTUNINGSCALE(Fig. 13.7, page 114)
current of 5 mA per 1000 lux illumination of the photodiode. This simple circuit displays the tuned frequency of a radio in
Components: terms of spots of light instead of {or in addition to) the usual
Integrated circuit TCA315 op-amp pointer moving over a scale. An array of 16 LEDs should be
Photodiode BPW32 sufficient to indicate station positions with suitable accuracy
110 111
supply
\_/
ve
O
v tfI
1 tone — 3
7
control
network tc
2 r
3
C3
C2
X T _ve
13.5 Tone control for dual supplies. The lone control network is the same 13.1 Circuit for automatic control of brightness or an LED using a photo-
as that in the dotted outline of Fig. 13.3. Supply voltage is 15 volts. diode to sense the level of illumination.
Component i«ilues:
CI -0.047nF
C2 -Q.l^F display is automatically controlled by the phototransistor
CS -O.lnF
BP101/1 and , is also adjustable via the 1 kohm potentiometer.
1C CA3140
brightness of the display automatically to ambient light voltage applied to the threshold input pin 2 until one of the
intensity, i.e.dimming the display in dull light and brightening alarm contact switches is closed causing CI to discharge.
the display to make it clearly visible in sunlight. "Press-for-ofF alarm switches can be fitted to the doors, bon-
The complete ci-xuit is shown in Fig. 13.7. The UAA170 is net and boot lid, so arranged that opening of a door or lid
controlled via the voltage divider formed by Rl and R2 completes that switch contact. This will produce an output
supplying the tuning voltage for the AM
tuning diode incorp- signal held for about 8 seconds, pulling in the relay after an
orated in the IC. Since this diode has non-linear initial delay of about 4 seconds. The horn circuit is completed
characteristics, stations on the left (lower frequency) end of the by the relay contacts so the horn will sound for 8 seconds. After
tuning scale will be more closely concentrated, consistent with this the relay will drop out (shutting off the horn) until capac-
station spacing on this broadcast band itor CI charges up again. This will take about 3 seconds, when
The circuit will work on most normal transistor radio supply the relay will pull in once more and the horn will sound again.
voltages (i.e.Vs = 10 to 18 volts), and with an input voltage for This varying signal of 8 seconds horn on, 3 seconds horn off,
frequency indication of Vs 1.2 to 27 volts using two(Siemens) will be repeated until switch SI is turned off (or the battery is
LD468 LF.D-arrays. Voltage at the divider point between Rl flattened). This type of alarm signal commands more attention
and R2 should be between 0.06 and 1.16 volts and can be than a continuous sounding alarm such as can be given by
adjusted by Rl if necessary. The actual brightness of the straightforward on-off electrical switching.
112 113
.
VAA170
•"•
-
1 i 9 '
Q
#-#- h
*-4-*
two LD466 displays
= E
|J
— c
k -
] 3.7 Sixteen I.ED display to replace or augment the usual pointer and scale j5e
a s
indication of tuned frequency on an AM radio receiver. <~ o
Component values: a-s
« K
Rl-330kohms
R2 - kohm potentiometer
I £ £
R3-6.8kohms - ™
R4-2.7kohms E I
R5 — lOkohms potentiometer
I %
R6 -470oWms
ICA UAA170
photo transistor BP101/1
tl
MS
LED - two LD468 displays ? ~
3 <
The complete circuit is shown in Fig. 13.8 with suitable com-
ponent values, wired in to appropriate points on a car electrical y if)
system 30
00
INTERCOM
The TCA830S is a powerful, inexpensive op-amp IC which
makes it a particularly attractive choice for intercoms since the
circuit can be built with a minimum number of components.
Many other op-amps do not produce the power required for
loudspeaker operation without the addition of a further stage
of transistor amplification. The basic circuit is contained at the
main' station when the 'distant' station merely comprises a
114
INTEGRATED CIRCUITS MISCELLANEOUS CIRCUITS
loudspeaker and a 'calling' switch. The two stations are con- that the maximum power output of the circuit is of the order of
nected by a 3 -wire flex. 2 watts on a 12-voIt supply. The intercom circuit will work on
The circuit is shown Fig. 13.9. The TCA830S requires a heat any battery voltage down to 6 volts, 9 or 12 volts being recom-
sink and is fitted with tabs. A printed circuit is recommended, mended for general operation.
Components:
(SGS - ATES) TCA8305 integrated circuit
Resistors Rl 20kohms
R2 29ohms
Capacitors CI -lOOfiF electrolytic 3V
C2 O.ImF
C3 1000uFelectrolyticl2V
Transformer (T) 50:1 turns ratio, power rating 5W.
Loudspeaker 4 ohms (preferred)
Switch SI press break/make
:
main station
ICE WARNING INDICATOR
13.9 Intercom circuit using the TCA830S integrated circuit. This IC is
This very simple circuit uses a thermistor as a temperature
powerful enough to operate fairly large loudspeakers. Component
sensor together with three CA340 IE op-amps and a minimum
values are given in the text.
of external components. The operating point of the circuit is
set by the potentiometer (R2) so that, at an ambient air temp-
incorporating two 1 in. (25mm) squares of copper to which the erature approaching freezing point, the light emitting diode
IC tabs can be soldered for the heat sink. Component (LED) starts to flash. As the temperature falls the rate of
positioning is not critical since the circuit handles only audio flashing increases until the LED glows continuously once
frequencies. freezing point is reached. Accurate calibration can be carried
The transformer (T) has a 50:1 turns ratio and is used as a out in the freezer compartment of a domestic refrigerator with
step-down transformer between the IC and speaker(s) — also the door open, in conjunction with a thermometer.
working as a step-up transformer between speaker(s) and IC for The complete circuit is shown in Fig. 13.10. IC1, IC2 and
working in the reverse mode. In other words the transformer IC3 are separate op-amp circuits contained in the IC. Thus
coil with the larger number of turns is connected to pin 8 on the
pins 1 and 6 are the input to IC1 and pin 5 the output of 1C1;
IC, Instead of purchasing this transformer ready-made it can pins 11 and 12 the input to IC2 and pin 10 the output of IC2;
be wound on a stack of standard transformer core laminates and pins 2 and 3 the input to IC3 and pin 4 the output of IC3.
0.35mm thick, giving a core cross-section of 22.5mm 2
.
Pins 8, 9 and 13 are ignored. Pin 7 connects to the earth side of
Windings arc 600 turns of 0.2mm (36s.w.g.) and 300 turns of the circuit; and pin 14 to battery plus side.
0.06mm (46s. w.g.) enamelled copper wire. Layout of this circuit is not critical but all component leads
The purpose of the transformer is to enable standard 4 to 16 should be kept as short as possible and the LED located some
ohm loudspeakers to be used both as microphones and distance away from the integrated circuit. This circuit is
speakers. These speakers can be of any size, bearing in mind powered by a 12 volt battery.
• 116 117
MISCELLANEOUS CIRCUITS
#—O * ve 1 2 volts analog counterpart in the form of moving coil instrument.
However, by using ICs the necessary circuitry for a DVM can be
simplified and miniaturized and is within the scope of the
amateur to build. The following design by Siemens avoids the
use of expensive components and its performance is
comparable with that of ready-made DVMs in the medium-
price range (well over £100!). It has a basic range of up to 9.9
volts with an accuracy of better than 99 per cent
The complete circuit is shown in Fig. 13.11. The input
voltage is converted to a proportional frequency by the op-amp
TBA221 connected as an integrating amplifier and the
following monostablc multivibrator TDB556A (IC2). The
resulting output pulse (at pin 5 of IC2) is determined by the
time constant of R4 and C4 and is of the order of l.S^s. This
pulse turns transistor Tl 'on' and "off, the multivibrator thus
supplying pulses to the clock input of the counter SAJ341 with a
13.30 Circuit for an ice-warning indicator. Adjustment of potentiometer R2 repetition frequency proportional to the input voltage.
can set the circuit to flash the LED as air temperature approaches These pulses are counted during a measuring interval
freer ing point, with LED staying permanently alight once freezing
defined by the other half of the astable multivibrator
temperature reached.
TDB556A (IC1) with a duty cycle of < 0.5. Its output directly
is
Component values:
Rl-33kohms IC1. IC2.IC3 CA3401E controls the blocking input of the counter (SAJ341). At the
R2-20kohm LED- diode
light emitting beginning of each measuring interval, 5AJ341 is reset to Q,\,
potentiometer Thermistor — Mullard Qp. Of;, Qp = L (corresponding to decimal 0) by a short Im-
R3-150kohms VA1066S (or equivalent)
pulse applied to the reset input IR. This reset pulse is produced
R4— 3 M ohms
R5— 3 M ohms by the measuring-interval generator, the inverting transistor
R6-30kohms T2 and the following differentiation circuit.
R7-3Mohms The display, which can be extended to four digits, operates
RS-lOMohms on a time-multiplex basis using a level converter (TCA671),
R9 lOMohms decoder (FLL121 V) and display driving transistors BC307 and
BC327.
The circuit is set up using known input
a voltage (preferably
DIGITAL VOLTMETER between 2 and 3 volts). Potentiometer Rl is then adjusted to
A digital voltmeter {known as a DVM) has several advantages show the correct reading on the display. If this is not possible
over a conventional pointer-and-needle meter, for example: then the value of resistor R2 should be changed for the next
1 Easier reading with direct presentation of reading in digits. nearest value up or down, i.e. 270 or 180 kilohms as found
2. Greater accuracy and highspeed of reading. appropriate (one value will make matters worse, the other
3. Higher sensitivity. better).
4. Greater resolution. The needs two separate power supplies of +5 volts at
circuit
Unfortunately the circuitry required for a is quite com-DVM 300 milliamps and -12 volts at 200 milliamps. For accurate
plicated, making it much more expensive than its simple working of the meter both supply voltages should be regulated.
118 119
.
MISCELLANEOUS CIRCUITS
Components:
IC1 &IC2- Siemens TDB0556 A
Siemens TBA221 integrating op-amp
Siemens SAJ341 universal converter
Siemens TCA671 level converter
Siemens FLL1 21V decoder
Note: all the above are integrated circuits.
HA1101 seven-sequence LED display
Capacitor and resistor values are shown on the circuit diagram
1
E Diode and transistor type numbers are shown on the circuit
s diagram .
121
. "
r:r UIM
c 11.0 >iy
u
Is
:
BC 339 («
t»
13.12 Design for an infra-red transmitter (Siemens), Component values are
shown on the diagram, hut a complete specification for the active
components is: 11
IC1. 1C2. IC3. 1C4 - 4 x CMON NAND-gates type (Siemens) in «j
HEF4011P ""' Jj
I* *eL
Transistors — BC238/25 (or equivalent) «» e
.£ c
C 9
LED - Siemens LD27
diode-BAY61 = c
11 il
*•c
£ 2
£
amp the average current drain is only with a 6-voIt 2mA c
60
.2
battery supply, the peak current actually being supplied from
the 470ftF capacitor. This is possible since the 5kHz output X X
ci no
Mn
pulse train has a duration of only 400fis in a repetition period of la-
« o
tfs
X
100 ms. &
6 c
122
INTEGRATED CIRCUITS
Since ambient light will introduce a 'noise' voltage in the
diode or interference, the circuit is intended for narrow band
working which operates by placing an infra-red filter in front of
the photodiode. This can be an infra-red photographic filter,
or a section of unexposed but developed colour film (e.g. Agfa
a. p
CT18). The transmitter- receiver combination should then
ffl
work satisfactorily in ambient light intensities up to 10000 lux a a
with fluorescent light, 4000 in sunlight, or 500 lux maximum
in the case of filament lighting. I!
S .2
A simpler receiver circuit is shown in Fig. 13.14 but will only I
(/>
d
o
be suitable for working in dull ambient light (less than 500 lux). •3
a i
3 y
aII5
ft
The complete circuit is shown in Fig. 13.15. Resistor Rl is
124
-- "
diode R2 C2
stepping motor driving 1 1
PI I 1
f clock hands ~"-«v._—-
-*—CZ3—
I
C2
II
II "
a.
1 1- -J
o 1
—
1 C1
Xtel C3
12 3 4 5 6 7 8
L
1 I
- " •
II '
I
SAK140 R4 4 3 2 1
ci Z 16 15 M 13 12 11 10 9 I 1.5 or 3 volt
SAA1114
I
J J 1 battery
5 7
C3
J
miUl ammeter
I
lit 6 8
IjJ
'
RS '
— »
H > ft- 1
supply voltage
JL
O .ve
13.16 Crystal controlled clock circuit
Component values:
13.15 Electronic rev counter circuit using the SAK140 IC. CI -22pF trimmer capacitor (type 2222 808 32409)
Component values: C2-22pF
Resistors Capacitors C3-22pF
Rl-15kohms Cl-220nF Xtal-4. 1 943 MH?. (type no. 4322 143 03111)
R2-50ohms C2-* IC-SAAU14
R3-lkohms C3 - lOOnF
R4-*
R5-27ohms
IC-SAK140 "wetext
• ve O- -Q
i
INDEX
Adders, 31 Current-to-voltage converter. 37
AGC. 64
Alarm circuit, 127 Darlington pair. 121, 122
Am pi i ficr , 32 44
, el seq DCTI., 97
v\i Radio. 66, 107 Decay. 104
Anti-log amplifier, 36 Decimal to binary, 93
Arrays, 22 ct scq. Decoupling capacitor, 64
Area, heat sink. 61, 62 Differentia! amplifier, 35
Astable multivibrator, 27, 76, 77, Differentiator, 34
119 Digital circuits, 92etseq.
Attenuation. 88 Digital system. 92
Digital volt meter. 1 18
Binary system. 92
Binary to decimal. 93 ECL, 97
Bit. 93, 97
Electric motor speed controllers, 84
et seq.
Boolean algebra, 94
Electronic organs, 101 et seq.
Bridge amplifiers, 59
Electronic rev counter, 124
Buffer. 32
Kan -in, 99
Capacitance booster, 41 Fan -out, 99
Capacitors, 17 Filters. 41, 88 et scq.
Car thief alarm, 113 Flat packages, 20
Cascade, 45 Flip-flops, 97 ct seq.
Chip. 13.44,58 FM radio, 66. 107
Circuits, see separate list, pages 7 to Free-running multivibrator, 77, 78
9
cmos, 97 Gain, 45 et seq.
Common-mode rejection ratio, 42 Gale matrix. 101. 103
Component density, 14 Gates. 94
Constant current source;'28
Constant voltage source, 29 Heat sink, 17. 44. 50. 54. 55, 60 et
Converters, 37 seq,, 1 16
Copper area, 61 Hi-Fi amplifiers, 54 et seq.
Crystal earpiece, 18, 65 Hi-Fi tone controls, 107 et scq.
Current source, 38 High pass filter, 41,42.88
131
INDEX INDEX
Super- alpha pair, 27 Truth table, 94, 95
High power amplifier, 57 Open-loop gain, 42
Sustain, 104 ttl, 96. 97
High -Q notch filter, 91 Oscillation, 74
Tuned circuits, 64
HTL, 97
Hybrid itfs, IS
Temperature coefficient, 17
Package shapes, IC's, 20
Hysteresis. 40 Thermal shutdown. 53 Veroboard.20
Percussion, 104
Thin -film resistors, 16 Voltage follower, 36
Phase inverter, 32
Tone controls, 107 et seq. Voltage regulator, 79 et seq.
Ice warning indicator, 117 Photo etching, 13
Top octave synthesizer ,101 Voltage-to-current converter, 37
IC holders, 21 Photo diode, 110
Transformers, 17, 116
Inductors, 17 Photo transistor, 1 12 Transistor outlines, 20
Infra-red receiver, 121, 122 Polarized capacitors, 17 Wafer, 13. 14
Transistors, 13, 15. 23. 24. 26. 35.
Infra-red transmitter, 121 Positive logic, 93 Working circuits, see separate lists
80
Integrated circuit outlines. 19 Power, 60 pages. 7 to 9
Transmitter, infra-red, 121
Integrator. 33 Power supply rejection ratio, 42
Triggering, 40
Intercom, 114 Pre- amplifier, 65
Trip voltage, 39 Zener diode. 22. 29, 79. 80
Inverting terminal, 30 Printed circuit, 17, 60. 71. 72
Putsegenerator, 73
J-K flip-flop, 99 Pulse-logic. 93
132 133
(continued from front flap)
LUTTERWORTH PRESS
mo