®

W W W. R A P I D T O R C . C O M
®

rt, RTX & hydraulic pumps

user guide & spare parts manual
 section i
important safety instructions

!WARNING: SAFETY NOTICE FOR OPERATION OF HYDRAULIC TORQUE TOOLS:

CLEAR AND UNOBSTRUCTED COMMUNICATION BETWEEN THE TWO. DO NOT PLACE

GENERAL SAFETY
• READ ALL INSTRUCTIONS before using the equipment.
• KEEP WORK AREA CLEAN
• STORE IDLE TOOLS When not in use, tools and accessories should be properly stored to avoid deterioration.
• PROPER SAFETY ATTIRE When handling / operating hydraulic equipment, use work gloves, safety glasses,
hard hats, safety shoes, hearing protection and other applicable clothing.
• STAY ALERT. Watch what you are doing. Use common sense. Do not use power equipment under the influ-
ence of any mood altering substances.

GENERAL USE PRECAUTIONS

• ALWAYS USE QUALITY ACCESSORIES. Always use top quality impact sockets in good condition which are the
correct size and fully engage the nut. Hidden flaws, however, remain a possibility which could cause break-
age, so stay clear of sockets during operation.
• DO NOT USE FORCE. Do not hammer on socket or tool to enhance performance. If the nut will not turn with
the wrench you are using, use a larger size Rapid-Torc tool.
• MOVING EQUIPMENT Do not use Hydraulic Hoses, Swivels, Pump power or remote cords as means of mov-
ing the equipment.
• USE THE RIGHT TOOL Don’t force small tools or attachments to do the job of a larger tool. Don’t use a tool
for purposes not intended.

PUMP SAFETY PRECAUTIONS

• CONSIDER WORK AREA ENVIRONMENT Electrical Pumps should NEVER be used in a potentially volatile
environment. If there is any doubt, use an air pump. Also Note: metal contact can cause sparks, therefore
precautions should be taken.
• AVOID PREMATURE TOOL STARTING The Pump Remote Control is for the TOOL OPERATOR only. If possible,
avoid separate pump and tool operators.
• GUARD AGAINST ELECTRIC SHOCK. Ensure the pump is properly grounded and the proper voltage is being
used.
• DO NOT USE KINKED HOSES. Inspect and replace if damaged.

TOOL OPERATION PRECAUTIONS

• MAINTAIN TOOLS WITH CARE For top performance, inspect tool, power pack, hoses, connectors, electric
lines and accessories for visual damage, frequently. Always follow instructions for proper tool and pump
maintenance. Refer to the Operations Maintenance Section for further clarification.

2
 section i
important safety instructions

ONE PERSON SHOULD OPERATE BOTH THE PUMP AND THE TOOL, UNLESS THERE IS
HAND NEAR ACTION OR REACTION POINTS.

• SHROUDS AND COVERPLATES. All tools are equipped with shrouds and/or cover plates to cover up moving
internal parts. Do not use without shrouds. Contact your local Rapid-Torc technician to fix.
• Ensure that all hydraulic connections are securely connected. Verify that the hydraulic hoses are not kinked.
Ensure the square drive retainer is fully and securely engaged on the square drive. Secure the Impact Socket
to the square drive. Use only High Quality Impact Sockets.
• Be sure the reaction arm lever is fully engaged. Be sure the hydraulic hoses are free of the reaction points.
Pressurize the system for a test; if the tool tends to “ride up” or to “creep”, stop and re-adjust the reaction
arm to a more solid and secure position.

REACTION POINT PRECAUTIONS

• REACTION ARM. Proper reaction is required. Adjust reaction arm in the same direction than the square drive
if possible. Avoid excessive play. In case of questions, consult with your local Rapid-Torc office.
• STAY CLEAR DURING OPERATION In most cases, the tool will allow “hand-free” operation. If the tool must be
held or steadied during operation, use alternative means of securing the tool to the application.
• NOTE: Remain clear of the reaction arm during operation and never put body parts between reaction arm
and reaction surface.

3
 THANK YOU FOR BUYING RAPID-TORC !
You are now in possession of one of the best quality hydraulic torque wrench of the worldwide market.

The RAPID-TORC tool is the result of decades of refinement in the bolting technology to make it the best of
the worldwide market. This manual is designed to provide you with the basic knowledge required to operate
and maintain your RAPID-TORC tool. Please read this manual carefully and follow the instructions provided.
If you have any questions regarding your RAPID-TORC tool, please call us directly at (281)448-5900 or send a
fax at (281)260-0779.

Your purchase of this RAPID-TORC tool entitles you to the following FREE services:

• Free on-site training in the application and operation of your RAPID-TORC equipment.
• Free engineering assistance.
• Free loaner tools in case of failure during the warranty.

Your local RAPID-TORC distributor is informed of the delivery of your equipment. Should you require imme-
diate training, please feel free to call us directly to arrange an appointment with you at your convenience.

Again, thank you and welcome to RAPID-TORC!

World-wide Warranty
RAPID-TORC equipment is engineered to the latest technological standards and is accompanied by a 12
month warranty.

If RAPID-TORC equipment cannot be repaired on site, FREE loaner equipment will be made available to you
upon request (within the limits of the available stock).

RAPID-TORC CORPORATION OR ITS DEALERS SHALL NOT BE LIABLE FOR LOSS OF PRODUCTS OR OTHER INCIDENTAL OR CONSEQUEN-
TIAL COSTS INCURRED BY THE BUYER OR THE USER.
 section ii
instructions before use
READ CAREFULLY: Most malfunctions in new equipment are the result of improper operation and/or set-up.
PREPARATION: Remove Your Rapid-Torc Machine from shipping container.
INSPECTION: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately.

2.1 Working Pressure

The tool’s maximum Working Pressure is 10,000 PSI (700 bar). Make sure that all hydraulic equipment
(pumps, hoses, couplers) used with this tool are rated for 10,000 psi (700 bar) working Pressure. Review the
documentation for the hydraulic pump in use to ensure pressure does not exceed 10,000 psi.

2.2 hydraulic connections

Rapid-Torc Hydraulic pumps are equipped with a zero-pressure relief valve. However, it could be possible
that the retract side remain pressurized after the pump has been switched “off”. This trapped pressure
prevents the user from loosening the retract-side fittings by hand. To release the pressure, simply push the
black button on top of the solenoid. All fittings are free to be manually tightened.

Never disconnect or connect any hydraulic hoses or fittings without first unloading the wrench and the
pump. If the system includes a gauge, double check the gauge to assure pressure has been released. When
making connections with quick disconnect couplings, make sure the couplings are fully engaged. Threaded
connections such as fittings, gauges etc. must be clean and securely tightened and leak free.

CAUTION: Loose or improper threaded fittings can be potentially dangerous if pressurized. Severe over tightening can cause
premature thread failure. Fittings need to be only tightened secure & leak free. Never grab, touch or in any way, come in contact
with a hydraulic pressure leak. Escaping oil can penetrate the skin and cause injury.

2.3 electrical connections

Ensure proper power availability to prevent motor failure or dangerous electrical overloading. Use the rec-
ommended amperage listed on the motor nameplate. Do not use electric pump if ground is not connected
on plug.
Minimize the length of extension cords and be sure they are of adequate wire size, with ground connec-
tions.
Extension cord should be #10 AWG gauge.

WARNING: Electric motors may spark. Do not operate in an explosive atmosphere or in the presence of conductive liquids. Air
driven pumps are better suited for these applications.

2.4 air connections

Ensure that you have sufficient air flow (58 up to 100 PSI / 4 up to 7 bar) to operate you pneumatic pump. If
in doubt, compare the pump manufacturer’s recommended air flow rating prior to pressurizing pump.
Improper air flow may damage the pump motor. For best results use air hoses equal or larger than 3/4”
internal
diameter.
Use of a F.R.L. (Filter Regulator Lubricator) is highly recommended. Fill with oil and adjust
the air admission with the adjustment knob. See page 6 for a diagram of the F.R.L.

5
 section ii
instructions before use

Air flow on/off lever

Air adjustment knob
Oil lubricator adjustmetn knob

Oil filler cap

Condensation Bowl
Oil Bowl

Auto water drain port

6
 section IIi
OPERATION
3:1 general
All Rapid-Torc Machines are supplied completely assembled, ready for use. A Rapid-Torc Hydraulic Power
Pack, for use with your Rapid-Torc machine, is recommended to provide the speed, pressure and portability
that make your Rapid-Torc System efficient and accurate.

The accuracy of your Rapid-Torc Machine is +/-3% based upon our manufacturer’s specifications. This accu-
racy is certified through calibration tests conducted by Rapid-Torc or any other qualified calibration facility
whose program is traceable to the National Institute of Standards and Technology (N.I.S.T). We strongly
suggest using Rapid-Torc® certified gauges (with a class 1 accuracy) to enhance the accuracy your torquing
system.

3:2 Connecting the system

The Rapid-Torc Machine and the Power Pack are connected by a 10,000 PSI (700 bar) operating pressure
twinline hose assembly. The safety ratio of the Rapid-Torc Hydraulic Hose is 4/1. On each twin hydraulic
hose, one line must be MALE-MALE and the other line must be FEMALE-FEMALE in order to assure a correct
interaction between Pump and Machine. Connect the twinline hose to the swivel as shown:

IMPORTANT: Ensure connectors are fully engaged and

screwed snugly together. Never use two twin hy-
draulic hoses between Pump and Machine. If so, you
have the high pressure on the retract side and your
machine is no able to work properly. To avoid tool malfunction, do not reverse connectors. Do not try to loosen
the swivel assembly at any moment.

WARNING: Electric motors may spark. Do not operate in an explosive atmosphere of in the presence of conductive liquids. Air
driven pumps are better suited for these applications.

3:3 operating the rapid-torc® Rt series square drive

drive direction change
To remove the square drive, push the round button on the drive retainer and gently pull on the square end
of the square drive (for RT20, 25 & 50, push on the drive retainer while turning it counter-clockwise). To
insert the drive in the tool, place the drive in the desired direction, engage drive and bushing splines, then
twist drive and bushing until ratchet Spline can be engaged. Push drive through
ratchet. Depress drive retainer button, engage retainer with drive and release
button to lock the square drive in position.

Reaction Arm
All Rapid-Torc Machines are equipped with a universal reaction arm. These
reactions arms are employed to absorb and counteract forces created as
the unit operates. The reaction arm should extend in the same direction RIGHT = TIGHT LEFT= LOOSE
of the square drive; however, slight adjustments may be made to suit your
particular application. The Rapid-Torc Reaction Arm is made of Special Air-
craft Alloy and is 360° adjustable.

7
 section iII
OPERATION
NOTE: The standard Rapid-Torc reaction arm cannot be welded on and should not be modified.

The reaction arm for all Rapid-Torc Monobloc Housing is splined to slide over the rear (cylinder) portion of
the tool. In operation, the reaction arm must be fully engaged and secured by inserting the spring loaded
reaction arm lever at the base of the housing ( End Cap ). Ensure the reaction is fully engaged prior to op-
eration.

NOTE: The standard Rapid-Torc reaction arm cannot be welded on and should not be modified. The reaction arm for all Rapid-
Torc Monobloc Housing is splined to slide over the rear (cylinder) portion of the tool. In operation, the reaction arm must be
fully engaged and secured by inserting the spring loaded reaction arm lever at the base of the housing ( End Cap ). Double
check the full engagement.

3:4 operating the rtx low clearance tool

inserting the ratchet link
The “hook” described by the link’s Side Plates is inserted around the fixed pin of the power head, and the
link is swung down to rest along the base of the power head cylinder. At this point, the link pin hole of the
power head and link will align. Insert the link pin to secure.

Push the ratchet mechanism all Hook powerhead to link. Secure tool with link pin.
the way in (if needed).

Select the appropriate size low clearance ratchet link and insert it into the tool. Tool operation, bolt tighten-
ing and loosening, is the same as the square drive tool except for the use of the reaction arm.
The RTX low clearance ratchet links are supplied complete with a long reac-
tion block. This reaction block is designed to react against an adjacent nut
on most normal flange type applications. Prior to operating the tool, place
Tightening. the tool with the low clearance link on the nut to be tightened/loosened.

If the reaction block abuts against an adjacent nut or to some other secure
stationary object, then use of the reaction block is appropriate. If, however,
bolt spacing is such that the reaction block does not reach the adjacent
bolt, use of the short reaction arm is indicated. This will allow reaction to
Loosening.
be taken against the side of the flange. To attach the short reaction arm,
remove the standard link retaining pin, align with the holes of the short
reaction arm with those of the reaction block and insert the long retaining
pin to secure. Ensure that the arm extends in the appropriate direction:
right for tightening; left for loosening.

8
 section IIi
OPERATION
3:5 setting torque
• Once the system is fully connected and proper power supply available, the operator may now adjust the
pump pressure to the level needed for the application.
• When tightening, use the manufacturer's specifications to determine the torque value which you will
ultimately require.
• Torque sequence may vary from plant to plant and even within individual plants, depending upon the
gasket material, etc. Always abide by local procedures.
• Next, find the pressure-torque conversion table applicable to the tool which you intend to use. A com-
plete copy of the chart appears in Section VII.

An example of finding the desired torque required is as follows:

1. Assume you are going to use a Rapid-Torc tool to torque a 1-1/4" bolt to 1,265 ft lbs.
2. Start by going to the chart above and read left-to-right across the top line (Starts out PSI and go
to the right tool model etc) Ex: RT-3
3. Read straight down to the number closest to 1,265 ft lbs, which in this case is 1,280-about 1.5%
over the targeted torque value.
4. Now using 1,280 ft lbs, read back to the left on that same line and read the pump pressure,
under the PSI column, 4,000PSI.
5. To be technically correct, you should diminish that 4,000PSI by 1.5% ( to 3,940), but 1,280 is well
within the tool's +/-3% accuracy range, so proceed to set 4,000PSI on your pump's regulator
valve.

3:6 setting working pressure on the pump

To set the pressure on the pump, follow this procedure:
1. Loosen the knurled locking ring below the "T" handle on the
pump's external pressure regulator. Then turn the "T" handle
counter clockwise (CCW) until it turns freely and easily.

2. Turn the pump "on". Using the pump's remote control pen-
dant, push down the advance switch ( or button on air pumps)
and hold it.

3. While holding the pump in the advance mode, slowly turn the
"T" handle clockwise and observe the pump pressure gauge rise.
NOTE: Always adjust the regulator in order to
Locking ring
increase the pressure up - Never down. Never
adjust the regulation with the tool on the applica-
T-handle tion.

4. When your gauge reaches 4,000 PSI stop turning the "T"
handle and let the gauge settle out.

5. If the pressure continues to rise (above 4,000), release the ad-

vance button and back off your pressure slightly-by turning CCW
on the "T" handle. Then re-depress the advance switch on you
remote and slowly bring pressure up to 4,000 again.

6. When the pressure is correct, turn the pump "off" and tighten the knurled lock nut provided under the "T"
handle. This sets pump pressure, which determines torque tool output.

9
 section iII
OPERATION
7. Once your target pressure is set and locked, cycle the pump once more to ensure that your pressure
setting did not change as you turned down the knurled knob.

3:7 applying the torque machine-tightening

Having set your target pressure, cycle the tool three or four times to full pressure. Cycling the tool ensures that the
system is operating properly and removes trapped air, if any.

for rt
1. For RT Square Drive, place the proper size impact socket on the square drive and secure properly with a
locking ring and pin.
2. Place the tool and the socket on the nut, making sure that the socket has fully engaged the nut. Further
ensure that the drive retainer is engaged.

for rtx
1. For RTX low profile tool, choose the appropriate hex size (Rapid-Torc has inserts available to quickly
reduce the hex size).
2. Place RTX hex making sure that the hex has fully engaged the nut.

Make sure the reaction arm is firmly abutted against a stationary object
(i.e. an adjacent nut, flange, equipment housing etc.)
When positioning the wrench, make sure that the hose connections are
well clear of any obstructions and that all body parts are safely out of
harm's way.

THEN, AND ONLY THEN, apply momentary pressure to the system to ensure proper
tool placement. If it doesn't look or act right, stop and re-adjust the reaction arm.

3:8 operating the torque machine

1. By pushing down on the remote control button in the advance position, the rear of the tool will be pushed
back until its reaction arm will contact its reaction point.
2. Continue to hold down the button as the socket or ratchet link turns until you hear an audible "click"
which will signify the hydraulic cylinder inside the tool is fully extended and will not turn the advance fur-
ther.
3. Continuing to hold down the remote control button will result in a rapid buildup of pressure to the point
of where the gauge reads what was preset prior to applying the wrench.

IMPORTANT: The reading of full preset pressure after the cylinder is extended DOES NOT INDICATE that this pressure (torque) is
applied to the bolt. It only indicates that the cylinder is fully extended and cannot turn the socket or the ratchet link further until
the tool automatically resets itself.

Releasing the remote control button will retract the cylinder. The tool will automatically reset itself and the
operator will hear an audible "click" indicating he can again push the remote control button and the socket
will turn. Each time the cylinder is extended and retracted, it is called a cycle. Successive cycles are made
until the tool "stalls" at the pre-set Torque/PSI with an accuracy of +/-3%. Repeatability is +/- 1%.

IMPORTANT: ALWAYS ATTEMPT ONE FINAL CYCLE TO ENSURE THE "STALL" POINT HAS BEEN REACHED.

Should the tool "lock-on" after the final cycle, push down on the remote control button once more ( to build
pressure) and, while maintaining this pressure, pull back on the external disengagement lever (RT) or reac-
tion Pawl(RTX). Releasing the remote control while continuing to hold back on the pawl lever/reaction pawl

10
 section iV
RAPID-TORC® POWERPACKS
will allow the tool to be removed easily.
Use of the automatic system is only recommended after Point 3.6, 3.7 and 3.8 have been respected. With an Automatic
Pump, cycle the tool one more time without automatic to check the final torque.

3:9 loosening procedures

First, set the pump to 9,000 PSI (Do not try directly at 10.000 PSI). Change the drive and the reaction arm
to the loosening mode (Left = Loose), assuring the reaction arm abuts squarely off a solid reaction point.
Press and hold the remote control button down. Pressure will decrease as the socket begins to turn. As the
cylinder extends fully, you will hear an audible "click". Release the remote control button, and the cylinder
automatically retracts, at this time you will again hear the audible "click". Repeat this process until the fas-
tener can be removed by hand.

NOTE: IF THE BOLT DOES NOT LOOSEN WITH THE ABOVE PROCEDURE, IT IS AN INDICATION THAT YOU
NEED A LARGER TOOL TO LOOSEN THE BOLT.

4.1 setting torque

All Rapid-Torc Power Packs operate at a pressure range from 500 to 10,000 PSI and are fully adjustable.
They have been engineered and designed for portability and high flow for increased speed. Before using
your Rapid-Torc power pack, check the following points.
• Is the reservoir filled with oil?
• Where is the closest electrical outlet at the job site?
• Is there enough air pressure (60 to 100 PSI) and Air flow at the job site? (Air units only)
• Is the gauge mounted and rated for 10,000 PSI/700 bar ?

4.2 working pressure

The pump's maximum working pressure is 10,000 PSI / 700bar. Make sure all hydraulic equipment and ac-
cessories are rated for 10,000 PSI / 700bar operating pressure.

4.3 hydraulic connections

Never disconnect or connect hydraulic hoses or fittings without first unloading the wrench. Unplug the elec-
trical cord of the pump, and open all hydraulic controls several times to assure that the system has been de-
pressurized. If the system includes a gauge, double check the gauge to assure pressure has been released.
When making a connection with quick disconnect couplings, make sure the couplings are fully engaged
threaded connections such a fittings, gauges etc. must be clean and securely tightened and leak free.

CAUTION: Loose or improperly threaded couplers can be potentially dangerous if pressurized, however, severe over tightening
can cause premature thread failure. Fittings need to be only tightened secure and leak free. Never grab, touch or in any way
come in contact with a hydraulic pressure leak. Escaping oil can penetrate the skin and cause injury. Do not subject the hose
and potential hazard such as sharp surfaces, extreme heat or heavy impact. Do not allow the hose to kink and twist. Inspect the
hose for wear before it is used.

4.4 electrical power

1. CHECK FOR PROPER ELECTRICAL SUPPLY BEFORE CONNECTING.
2. THIS MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN PRESENCE OF CON-
DUCTIVE LIQUIDS.

11
 section iV
RAPID-TORC® POWERPACKS
a. Do not use a power or extension cord that is damaged or has exposed wiring.
b. All single phase motors come equipped with a three prong grounding type plus to fit the proper
grounded type electrical outlet. Do not use a two prong ungrounded extension cord as the pump's mo-
tor must be grounded.
3. Compare motor nameplate against power availability to prevent motor burnout or dangerous electrical
overloading.

4.5 prior to use

Check hydraulic oil (Use Grade 46) level to prevent possible pump burnout. Open the filler plug located on
the reservoir plate. Look at oil fill level on the oil sight gauge. The oil level should be approximately 2" from
the top of the reservoir plate- with motor off. Add Rapid-Torc oil as necessary. Do not mix different grades
of oil . Make sure all desired gauge, valve, hose and quick coupler connections are tight and secure before
operating. The use of a pressure gauge is required for normal pump operation. Mounted on the manifold,
the gauge permits the operator to monitor the load on the wrench. Class1 certified calibrated gauges are
available for most applications.

4.6 operation
Before starting your Electric Panther Pump, connect your hydraulic hoses to both the pump and torque
wrench. To start the pump, press briefly the white button on the remote control. This will start your pump
and place it in the retract position Push the white switch to advance and release.

NOTE: Read the section labelled RAPID-TORC OPERATION and SETTING TORQUE prior to installing the torque wrench onto the
application

Your Rapid-Torc Panther hydraulic pump has been designed with an auto shut off system. The pump will
shut off after approximately 1 minute of non-cycling. This will prevent overheating and unnecessary wear,
thereby prolonging the life of your pump.

PANTHER Pump with an Automatic system: To run the automatic, simply keep pushing the blue button until
you reach the final pressure.

NOTE: Do not use the automatic button to set the pressure.

12
 section V
TROUBLESHOOTING

5.1 torque machines

Tool failure, although rare, does occur. Such failure is most often in the hydraulic couplers or hoses. These
items are repairable or replaceable immediately, since they are available universally. Failures of structural
members of the tool are quite rare, however, replacement parts are available from stock. All repairs to
Rapid-Torc tools may be made by reasonably experienced individuals according to the aforementioned
instructions. Otherwise, please contact Rapid-Torc to schedule a quick repair of the tool.

• Lubrication: All moving parts should periodically be coated with a good quality lubricant as Molykote
with Graphite P37 or Dow Corning 1000. Under harsh environmental conditions, cleaning and lubricat-
ing should be performed more frequently. Warning: Sea Water is very corrosive, and, therefore, tools
exposed to sea water should be maintained more frequently.
• Hydraulic hoses: Hoses should be checked for cracks and leaks after each job. Hydraulic fittings can be-
come plugged with dirt and should be flushed periodically. Hydraulic hoses have to wear a valid control
certification.
• Quick-Connects: Fittings should be kept clean and not allowed to be dragged along the ground or floor,
as even small particles of dirt can cause the internal valves to malfunction.
• Springs: Springs are used for the drive pawl assembly and for the accuracy assurance pawl. These
springs can be replaced if necessary.
• Cylinder Seals: If the cylinder requires disassembly, it is recommended that the cylinder seals be re-
placed at the same time. Seal kits are readily available.
• Structural Member: All structural parts on the tool should be inspected once a year to determine if there
are any cracks, chips or deformities. If so, immediate replacement is required.

5.2 powerpacks
Rapid-Torc Hydraulic Power Packs are precision-built units and, as such, do require a certain amount of care
and maintenance
• Hydraulic Oil Oil should be completely changed after every 40 hours of operation, or at least twice a
year. Always make sure the reservoir is filled with fluid. If additional oil is required, use only high-grade
hydraulic oil such as grade 46.
• Quick-Disconnect Fittings should be checked periodically for leaks. Dirt or foreign materials should be
kept away from fittings. Clean before use.
• Hydraulic Gauge: Some gauges are liquid filled. Should this liquid level drop, it indicates external leak-
age, and replacement is necessary. Should the gauge fill with hydraulic oil, it indicates internal failure
and it should be discarded.
• Filter on Pump: The filter should be replaced twice a year in normal use and more often if the pump is
used daily or in a dirty, harsh environment.
• Remote Control: (Air Unit) The air line to the remote control unit should be checked for obstructions or
kinks in the line periodically. If there is a bend or break in the line, it must be replaced. The spring-load-
ed buttons on the remote handle should be checked in the event of operating difficulties. (Electric Unit)
The switch buttons should be checked periodically if any indications of problems exist.
• Air Valve : This valve should be checked twice a year.
• Armature: (Electric Unit) Check yearly.
• Pumping unit: The pump should be overhauled every 2 years. This can be done by Rapid-Torc or by a
qualified hydraulic service center.

13
 section V
TROUBLE SHOOTING

TEST #1
Attach hoses to pump and tool in the normal manner. Press the advance button and hold it down. If the
pump pressure builds and the hoses "flex" but the tool still refuses to cycle, the problem is most likely a
loose or defective coupling connection. To find out where the bad coupling is, remove the tool from the
hoses and marry the loose ends together and cycle the pump. If the gauge pressure reads no more than
500 PSI, then the bad fitting is on the tool. A significantly greater pressure indicates that the problem is in
either the pump or a hose fitting.

TEST #2
Remove screws from pump motor to reservoir, slide pump motor to the back while keeping pistons into oil.
Turn pump on. If you have no oil coming out from the solenoid tube, change the solenoid. Tight the regulat-
ing valve to maximum, Push on the advance button and while holding down, look if any oil is coming out
from the regulating tube. If oil is coming out, change the regulating valve.

TEST #3
Remove tool from hoses. Cycle pump. If pump fails to build pressure, the problem is with the pump. If it
does build pressure, the problem is with hydraulic blow-by in the tool.

TEST #4
Connect tool, pump and hoses together normally and turn pump "on". As oil leaks from the small port
under the wivel, use a proper size Allen wrench and slowly tighten (clockwise) the set screw positioned be-
tween the couplings on the swivel. Continue to tighten until the flow stops plus a quarter turn.

TEST #5
THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A RAPID-TORC TOOL.
Connect the tool, pump and hoses together as normal. Cycle the pump several times. Cycle the system once
more and observe the sequence of operation. As you depress the advance button, the tool drive shroud
urn about 24 degrees and you should hear an audible "click". On square drive tools, you will also notice that
the accuracy assurance levers will move to the rear of the tool and spring forward. At this point, release the
advance button. You should see no further movement and after a moment you will hear another audible
"click". This is how the tools are designed to operate. If you observe any other sequence of operation, the
system is out of order and cannot deliver more than 10% of its designed capacity. Take immediate correc-
tive action. For reference, tools and pumps are designed from the factory plumbed as follows. This ensures
that the tool, pump and ONE hose cannot possible be connected up incorrectly.

TOOL Advanced Side-Male HOSE Advance side- Female to Fe- PUMP Advance side-Male
male
Retract side-Female Retract Side-Male to Male Retract Side-Female

Note that connecting two (or any even numbers) of hoses together creates "one" hose which is plumbedbackwards! Male to
Female and Female to Male. This will cause the system to operate backwards per Test #5 above. If you hose isn’t long enough,
connect 3 hoses together, move your pump or call RAPID-TORC for a longer hose assembly.

14
 section V
TROUBLESHOOTING
Symptom probable cause required action
Gauge shows pressure build-up 1. Couplings are loose or not working 1. Tighten and/or replace couplings. Use Test #1 to
but the tool will not cycle 2. Solenoid is not working isolate problem
2. Use test #2 . if not working replace solenoid
Cylinder will not retract 1. See above. 1. See above.
2. Voltage to electric pump is too low to line 2. Get shorter extension cord or upgrade to 12AWG, 25
drop or inadequate amperage is available. amp rating or better. If shop power is adequate, draw
power from welding machine or cal rod transformer.
3. Linkage between piston rod and drive 3. Replace parts as necessary.
pawl are broken.

Cylinder pressure will not build 1. Oil blow by in tool (Piston seal leak, 1. Replace defective parts. SHOP JOB
blown O-ring, cracked piston) 2. Remove screws from pump motor to reservoir, slide
pump motor to the back while keeping pistons into oil.
Turn pump on. If you have no oil coming out from the
solenoid tube, change the solenoid.
2A. Tight the regulating valve to maximum, Push on the
2. Pump Problem. advance button and while holding down, look if any oil is
coming out from the regulating tube. If oil is coming out,
change the regulating valve.
2B If pump sounds like a lot of pebbles in a tin can, the
problem may be a worn motor coupling-remove motor
from base plate-using a pair of needle nose pliers re-
moves the motor coupling-if worn replace. SHOP JOB.
2C AIR PUMP-Fault FLR due to excessive moisture and/or
dirt in air supply. Disassemble and change. SHOP JOB.
2D. Air pumps- Faulty remote control
vv valve cartridge. Replace.

Cylinder/tool leaks 1. Safety relief valve on swivel has lifted. 1A Tighten all hose and couplers. If leak
continues, adjust safety setting-Test#4.
1B Check to see if the system is properly
plumbed by running test #5 (high
pressure on retract side will lift the safety
relief valve).
2. Blown O-ring in cylinder. 2. Replace O-Ring with proper high
pressure O-Ring. SHOP JOB.
3. Defective gland seal. 3. Replace gland seal. SHOP JOB.

Tool operates backwards 1. Couplings reversed. 1. Run test #5. Replumb system as necessary.
2. Multiple hoses in even numbers. 2. As plumbed, Rapid-Torc hoses may only be joined
together in odd numbers ONLY. If it is necessary to use
2, 4, 6 hoses-make an adapter from spare high pressure
couplings and nipples.

Ratchet returns with retract 1. Broken or otherwise inoperable reaction

stroke pawl.

Ratchet will not take successive 1. Broken or otherwise inoperative drive . Replace drive pawl and/or spring. SHOP
strokes. pawl or spring. JOB.
2. Cylinder not retracting completely. 2. Remove tool from nut and cycle freely for several
Ratchet will not take successive strokes. strokes. If problem persists, check pawls.
2A Operator not allowing adequate time for
cylinder to retract fully
3. Linkage between piston rod and drive 3. Replace parts as necessary –SHOP JOB.
plates is broken.

15
 section V
TROUBLE SHOOTING

Symptom probable cause required action

Tool locks onto nut. 1. Reaction pawl is loaded when the tool is 1. Press advance button on remote and build
max’d out in torque. pressure- continue to press down on remote while
pulling back on one of the accuracy assurance levers- re-
lease remote while continuing to hold back on levers.
2. Push advance button down-tool should immediately
2. Tool is operating backwards. fall free- Run test #5.
3. Remove shroud from around ratchet. Using any tool
3. Tool is wedged under a fixed object. available, try the drive pawl out of the ratchet and at the
same time pull back on the accuracy assurance levers.
Tool should swing free or burn away the socket or
obstruction.

Gauge records no pressure 1.Gauge connection is loose. 1. Tighten coupling.

2. Bad gauge. 2. Replace gauge.
3. Pump will not build pressure. 3. See cylinder will not build pressureabove.
4. Tools seals are blown. 4. Replace defective seals. SHOP JOB.

Pump will not build pressure. 1. Air Electric supply is low. 1. Check air pressure or voltage.
2. Defective relief or regulator valve. 2. Replace valve. SHOP JOB.
3. Low oil or clogged filter. 3. Fill reservoir and clean filter.
4. Internal leak in oil line from external 4. Open reservoir, inspect oil line while trying to build
relief valve to pump body. pressure- if leaking tighten fittings or replace.
5. Defect Solenoid or regulating valve. 5. See “Cylinder will not build pressure-#2
above”

Motor sluggish and inefficient 1. Air or electric supply is low. 1. See #1 in preceding block
“sounds sick” slow to build pres- 2. Clogged filter. 2. Clean or replace filter
sure.
Pump heats up. 1. Improper use. 1. Operator is continuing to hold down on
the advance stroke after the cylinder has
reached end of stroke- this causes a lot of
oil to go through a very small hole in
relief-valve- causing heat build-up. Have
operator release advance stroke after
accuracy assurance levers spring forward.
2. Remote control is left in “on” position 2. Turn pump off whenever not actually
when pump is not actively in use. being used. DO NOT leave pump
running when tool is not in use.

Pump cannot reach 10,000 psi, 1. Change regulating valve 1A. Remove 3 screws of 4 port block manifold
only 9,000psi Part# 10006 1B. Remove regulating valve #10006
1C. Replace new regulating valve #10006
1D. Don’t forget metal ring
1E. Check o’rings on block manifold
1F. Replace block manifold
1G. Place 1 drop of loctite on each screw
1H. Tighten screws firmly - double check screws are fully
tightened.

Pressure can’t reach 4,000 psi 1. Change cut off valve(s) 1A. Remove the pump from tank
Part# 10011 1B.Change cut-off valves 3,250 psi /70 bar
90% Chance pump is working
1C. If pump can’t get 10,000 psi change cut-off valve
1,250 psi/350 bar
Pressure not stable (big varia- 1. Change solenoid 1A. Remove top solenoid
tion) Part# 10065 (115v) 1B. Replace new top solenoid
Part# 10066 (220v) 1C. Check o’rings

16
 section V
TROUBLESHOOTING

Symptom probable cause required action

Pressure not stable (small varia- 1. Change check valves 1A. Remove the pump from tank
tion) Part# 20374 1B. Replace check valve
Need special tooling 1C. Do not tight too much
Part#

No pressure 1. Check piping 1A. Remove the pump from tank or Check piping cou-
plers
1B. Check t-coupler inside the pump

Uncontrolled pressure 1. Check coupling 1A. Remove the pump from the tank
Part#10190 1B. Remove piping
1C. Remove block pump (screws# 20444)
1D. Check attentively coupling
1E. Do not forget to replace keys(part #10184)

2. Check pumps 2A. Remove the pump from the tank

Part# 10168-10169-10170 2B. Untight pump’s screws
2C. Check seals
2D. Replace
2E. Tight firmly

Motor doesn’t run 1. Check fuse 16 a 1. Change fuse 16 a (white - on top)

Part# 10064
2. Check electrical box 2. Check for disconnection
3. Check 115v cord 3. Check for wire cut or disconnect
4. Check plug 4. Check for wire disconnect
5. Check remote control 5. Check for wire disconnect

Motor start difficult 1. Bearing 1A. Remove the pump from the tank
Part#10198 & 10178 1B. Remove block pump
1C. Disassemble block pump
1D. Change bearing

2. Remote control handswitch small white 2A. Open the handswitch

plastic support 2B. Replace small plastic parts

Blown fuses when starting 1. Check if fuse 16 a is blown 1A. To avoid the problem don’t run motor
Part# 10064 If hydraulic hose are not connected

Hose or tool fitting is dam- 1. Broken or melted plastic outer 1. If underlying plastic is still intact
aged or leaks. covering. continue operation. Inspect frequently.
2. Frayed plastic strands. 2. Cut hose in half and discard. Replace
hose.
3. Oil leaks through fibres. 3. Cut hose in half and discard. Replace
hose.
4. Broken fittings. 4. Remove old fitting and replace with
STEEL high pressure fittings only. After
changing fittings, always run test #5 to
insure proper plumbing.
Electric pump will not run 1. Loose electric connections in control 1. Open control box and visually inspect for
box. loose threaded or push-on connectors.
2. Motor burned up. 2. Replace motor components whichever is
3. Fuse necessary. SHOP JOB.
3. Change defect fuse

17
 sectioN VI
DISASSEMBLY

RT SQUARE DRIVE TOOL

1. Make sure the tool is fully retracted.
2. Remove the reaction arm.
3. Remove shroud by removing the two button head cap screws at the base of the housing. Unhook the
spring.
4. Remove square drive (#5) by pressing the drive retainer while unscrew it or pressing center button of
drive retainer (#11) while pulling square drive out of tool.
5. Remove the 2 square drive sleeves (#8). Remove retaining rings on outside of edge of drive sleeve and
slide drive sleeves out.
6. Carefully remove Access Plugs (#48) to uncover housing access holes.
7. Line up rod pin (#19) with access holes in housing and punch rod pin through housing.
8. Remove ratchet(#6), 2 drive plates(#4), and drive pawl assembly (#63)
9. Remove screw from each lever (#15), and pull levers out of housing.
10. Remove the reaction pawl (#10) along with the reaction pawl spring (#18).
11. Using our special spanner tool, unscrew the cylinder end cap.(#26)
12. Remove the piston rod assembly which consists of parts (17, 24, 25, 29) by tapping connector rod (#17)
with a punch and a hammer through the cylinder.

62

SK

00
37 48
28 34

38
11
3 15

26 17 20
45 37 25 24 8
29
43 7 59
19
44 48 58
1 31
15 7
8 40
20
39
5
63 32
27
4
13

18
19 6
4
 section VI
DISASSEMBLY
ITEM DESCRIPTION PART NUMBER
1 Housing RT-#-1
3 Reaction Arm Assembly RT-#-3
4 Drive Plate RT-#-4
5 Square Drive RT-#-5
6 Ratchet Spine RT-#-6
7 Drive Bushing (2) RT-#-7
8 Drive Sleeve Spline (2) RT-#-8
10 Reaction Pawl RT-#-10
11 Drive Retainer RT-#-11
13 Drive Plate Roll Pin RT-#-13
15 Disengagement Lever w/ RT-#-15
screws
17 Piston Rod End RT-#-17
18 Reaction Pawl Spring + Roll RT-#-18
Pin
19 Rod End Pin RT-#-19
20 Drive Sleeve Retaining Ring RT-#-20
24 Piston Sleeve with Seal RT-#-24
25 Piston with Seal RT-#-25
26 Cylinder End Cap RT-#-26
27 Drive Pawl Spring (2) RT-#-27
28 Reaction Arm Lever RT-#-28
29 Piston Rod RT-#-29
31 Shroud RT-#-31
32 Shroud Screws (2) RT-#-32
33 Secondary Drive Pawl Spring RT-#-33
34 Reaction Arm Plate RT-#-34
37 Reaction Arm Plate Screws (2) RT-#-37
38 Reaction Arm Lever Spring RT-#-38
39 Disengagement Lever Screw RT-#-39
40 Primary Drive Pawl Roll Pin RT-#-40
41 Secondary Drive Pawl Pin RT-#-41
42 Reaction Pawl Roll Pin RT-#-42
43 Reaction Arm Boot with Pins RT-#-43
44 Reaction Arm Boot Pin (2) RT-#-44
45 Reaction Arm Lever Pin RT-#-45
48 Access Plug (2) RT-#-48
58 Shroud Spring Screw RT-#-58
59 Shroud Spring RT-#-59
61 Piston Rod Assembly RT-#-61
62 Housing Seal Kit RT-#-62
63 Drive Pawl Assembly RT-#-63
00 Swivel Assembly RT-#-00
SK Swivel Seal Kit RT-#-SK
19
 sectioN VI
DISASSEMBLY
RTX LOW CLEARANCE TOOL
1. Make sure the tool is fully retracted.
2. Remove the ratchet link.
3. Remove shroud by removing the two button head cap screws at the base of the housing. Unhook the
superior part of the shroud.
4. Remove the 4 screws on each side of the ratchet link. Remove the two side plates.
5. Remove the reaction paw (#10, 3 & 4)
6. Remove ratchet (#16), 2 drive plates (#9) and drive pawl assy. (#13, 14, 15, 17, 18, 19 & 24)
7. Remove the 8 end cap bolts (#26) and remove the End cap (#2).
8. Unscrew the rod end (#5).
9. Remove the piston rod assembly which consists of parts (3 &4) by tapping the piston rod (#4) with a
punch and a hammer through the cylinder.
Note: For assembly, follow the instructions in reverse. Be sure to properly lubricate all components prior to use.

2 7

8L

22 L
6
9L Description Part Number
3 1 Reaction Block Spacer RTX-#-45
4
2 Top Spacer RTX-#-46
14
10 13 3 Reaction Pawl Spring RTX-#-47
20 Spacer
15
21 16 4 Reaction Pawl Spring RTX-#-37
5 Side Plate Roll Pin RTX-#-48
11 6 Side Plate Screw Bottom RTX-#-50
(4)
17
18 7 Side Plate Screw Top (4) RTX-#-51
19
8 Side Plate (left or right) RTX-#-52
9R 12 9 Drive Plate (left or right) RTX-#-35
22 R 10 Reaction Pawl RTX-#-36
11 Shroud RTX-#-43
7 1
12 Shroud Screw RTX-#-44
13 Drive Pawl Spring RTX-#-27
8R
14 Drive Pawl Primary RTX-#-22
15 Drive Pawl Secondary RTX-#-23
16 Ratchet RTX-#-28
6
17 Drive Pin RTX-#-33
18 Drive Pin Spring RTX-#-34
19 Drive Spring Roll Pin RTX-#-32
20 Spring Seat RTX-#-49
21 Reaction Pawl Pin RTX-#-99

20
21
 section VI
DISASSEMBLY

6
7

10
12

13
8

4
9
(optional)

11

5 Description Part Number

1 Housing RTX-#-01
2 End Cap RTX-#-02
3 Rod End RTX-#-05
4 Piston Rod Assembly RTX-#-06
5 Cylinder End Cap Screws RTX-#-07
6 Fixed Upper Pin RTX-#-08
7 Fixed Upper Pin Ring (2) RTX-#-09
8 Link Pin Short RTX-#-10
9 Link Pin Long (optional) RTX-#-11
10 Link Pin Retainer RTX-#-12
11 Housing Seal Kit RTX-#-13
12 Swivel Assembly 180 X 360 RTX-#-62
13 Swivel Seal Kit RTX-#-63

21
 section VIi
torque conversion charts ft-lbs
PSI BAR RT1 RT3 RT5 RT8 RT10 RT20 RT25 RT50
1500 104 200 480 835 1200 1755 2960 3960 7875
1600 110 214 512 890 1280 1864 3160 4216 8400
1800 124 242 576 1000 1440 2082 3555 4728 9450
2000 138 270 640 1110 1600 2300 3950 5240 10500
2200 152 298 704 1222 1760 2526 4345 5752 11550
2400 165 326 768 1334 1920 2752 4740 6264 12600
2600 179 354 832 1446 2080 2978 5135 6776 13650
2800 193 382 896 1558 2240 3204 5530 7288 14700
3000 207 410 960 1670 2400 3430 5930 7800 15750
3200 220 438 1024 1782 2560 3656 6325 8318 16800
3400 234 466 1088 1894 2720 3882 6720 8836 17850
3600 248 494 1152 2006 2880 4108 7115 9354 18900
3800 262 522 1216 2118 3040 4334 7510 9872 19950
4000 276 550 1280 2230 3200 4560 7905 10390 21000
4200 290 578 1346 2342 3360 4792 8300 10898 22050
4400 303 606 1412 2454 3520 5024 8695 11406 23100
4600 317 634 1478 2565 3680 5256 9090 11914 24150
4800 331 662 1544 2678 3840 5488 9485 12422 25200
5000 345 690 1610 2790 4000 5720 9880 12930 26250
5200 358 718 1674 2902 4160 5948 10275 13450 27300
5400 372 746 1738 3014 4320 6176 10670 13970 28350
5600 386 774 1802 3126 4480 6404 11065 14490 29400
5800 400 802 1866 3238 4640 6632 11460 15010 30450
6000 414 830 1930 3350 4800 6860 11860 15530 31500
6200 427 858 1994 3462 4960 7094 12250 16040 32550
6400 441 886 2058 3574 5120 7328 12645 16550 33600
6600 455 914 2122 3686 5280 7562 13040 17060 34650
6800 468 942 2186 3798 5440 7796 13435 17570 35700
7000 482 970 2250 3910 5600 8030 13830 18080 36750
7200 496 998 2316 4022 5760 8264 14225 18602 37800
7400 510 1026 2382 4134 5920 8498 14620 19124 38850
7600 524 1054 2448 4246 6080 8732 15020 19646 39900
7800 538 1082 2514 4358 6240 8966 15415 20168 40950
8000 552 1110 2580 4470 6400 9200 15810 20680 42000
8200 565 1138 2646 4582 6560 9432 16200 21214 43050
8400 579 1166 2712 4694 6720 9664 16600 21738 44100
8600 593 1194 2778 4806 6880 9896 16995 22262 45150
8800 607 1222 2844 4918 7040 10128 17390 22786 46200
9000 620 1250 2910 5030 7200 10360 17785 23310 47250
9200 634 1278 2974 5142 7360 10592 18180 23826 48300
9400 648 1306 3038 5254 7520 10824 18575 24342 49350
9600 662 1334 3102 5366 7680 11056 18970 24858 50400
9800 676 1362 3166 5478 7840 11288 19365 25734 51450
10000 690 1390 3230 5590 8000 11520 19760 25890 52500

22
 section VIi
Newton meters torque conversion charts
PSI BAR RT1 RT3 RT5 RT8 RT10 RT20 RT25 RT50
1500 104 271 651 1132 1627 2379 4013 5368 10675
1600 110 290 694 1206 1735 2527 4281 5715 11387
1800 124 328 781 1356 1952 2822 4818 6409 12810
2000 138 366 868 1505 2169 3118 5355 7103 14234
2200 152 403 954 1657 2386 3424 5891 7797 15657
2400 165 439 1041 1808 2603 3731 6428 8491 17081
2600 179 476 1128 1960 2820 4037 6965 9186 18504
2800 193 512 1215 2112 3037 4343 7502 9880 19927
3000 207 549 1301 2264 3253 4650 8039 10574 21351
3200 220 584 1388 2416 3470 4956 8574 11276 22774
3400 234 620 1475 2568 3687 5262 9110 11978 24197
3600 248 655 1562 2719 3904 5569 9645 12680 25621
3800 262 690 1648 2871 4121 5875 10181 13382 27044
4000 276 725 1735 3023 4338 6182 10716 14085 28468
4200 290 762 1825 3175 4555 6496 11251 14773 29891
4400 303 798 1914 3327 4772 6811 11787 15462 31314
4600 317 835 2004 3478 4989 7125 12322 16151 32738
4800 331 872 2093 3630 5206 7440 12858 16839 34161
5000 345 908 2183 3782 5422 7754 13393 17528 35585
5200 358 945 2269 3934 5639 8063 13930 18233 37008
5400 372 981 2356 4086 5856 8372 14467 18938 38431
5600 386 1018 2443 4238 6073 8681 15004 19643 39855
5800 400 1055 2530 4389 6290 8990 15541 20348 41278
6000 414 1091 2616 4541 6507 9299 16077 21052 42701
6200 427 1128 2703 4693 6724 9617 16612 21744 44125
6400 441 1164 2790 4845 6941 9934 17146 22435 45548
6600 455 1201 2877 4997 7158 10251 17680 23127 46972
6800 468 1238 2963 5149 7374 10568 18214 23818 48395
7000 482 1274 3050 5300 7591 10885 18748 24509 49818
7200 496 1311 3140 5452 7808 11203 19285 25217 51242
7400 510 1347 3229 5604 8025 11520 19822 25924 52665
7600 524 1384 3319 5756 8242 11837 20358 26632 54088
7800 538 1421 3408 5908 8459 12154 20895 27340 55512
8000 552 1457 3497 6060 8676 12472 21432 28047 56395
8200 565 1493 3587 6211 8893 12786 21967 28758 58359
8400 579 1528 3676 6363 9110 13101 22503 29468 59782
8600 593 1563 3766 6515 9327 13415 23038 30178 61205
8800 607 1598 3855 6667 9543 13730 23574 30889 62629
9000 620 1633 3945 6819 9760 14044 24109 31599 64052
9200 634 1670 4032 6970 9977 14359 24645 32299 65475
9400 648 1707 4118 7122 10194 14673 25180 32998 66899
9600 662 1743 4205 7274 10411 14988 25716 33698 68322
9800 676 1780 4292 7426 10628 15302 26251 34397 69746
10000 690 1817 4379 7578 10845 15617 26787 35096 71169

23
 section VIi
torque conversion charts ft-lbs
PSI BAR RTX-2 RTX-4 RTX-8 RTX-14 RTX-18 RTX-30
1500 104 255 580 1143 2010 2676 4770
1600 110 272 618 1234 2144 2854 5088
1800 124 306 694 1417 2412 3209 5724
2000 138 340 770 1600 2680 3565 6360
2200 152 376 847 1754 2948 3922 6996
2400 165 412 924 1907 3216 4279 7632
2600 179 448 1001 2061 3484 4636 8268
2800 193 484 1078 2214 3752 4993 8904
3000 207 520 1155 2368 4020 5350 9540
3200 220 552 1232 2533 4288 5708 10176
3400 234 584 1309 2698 4556 6066 10812
3600 248 616 1386 2864 4824 6424 11448
3800 262 648 1463 3029 5092 6782 12084
4000 276 680 1540 3194 5360 7140 12720
4200 290 714 1618 3358 5628 7496 13356
4400 303 748 1696 3522 5896 7852 13992
4600 317 782 1774 3685 6164 8208 14628
4800 331 816 1852 3849 6432 8564 15264
5000 345 850 1930 4013 6700 8920 15900
5200 358 884 2007 4176 6968 9277 16536
5400 372 918 2084 4340 7236 9634 17172
5600 386 952 2161 4503 7504 9991 17808
5800 400 986 2238 4667 7772 10348 18444
6000 414 1020 2315 4830 8040 10705 19080
6200 427 1054 2392 4996 8308 11062 19716
6400 441 1088 2469 5161 8576 11419 20352
6600 455 1122 2546 5327 8844 11776 20988
6800 468 1156 2623 5492 9112 12133 21624
7000 482 1190 2700 5658 9380 12490 22260
7200 496 1224 2777 5825 9648 12848 22896
7400 510 1258 2854 5992 9916 13206 23532
7600 524 1292 2931 6158 10184 13564 24168
7800 538 1326 3008 6325 10452 13922 24804
8000 552 1360 3085 6492 10720 14280 25440
8200 565 1394 3163 6658 10988 14637 26076
8400 579 1428 3241 6823 11256 14994 26712
8600 593 1462 3319 6989 11524 15351 27348
8800 607 1496 3397 7154 11792 15708 27984
9000 620 1530 3475 7320 12060 16065 28620
9200 634 1566 3551 7486 12328 16421 29256
9400 648 1602 3627 7652 12596 16777 29892
9600 662 1638 3703 7819 12864 17133 30528
9800 676 1674 3779 7985 13132 17489 31164
10000 690 1710 3855 8151 13400 17845 31800

24
 section VIi
Newton meters torque conversion charts
PSI BAR RTX-2 RTX-4 RTX-8 RTX-14 RTX-18 RTX-30
1500 104 346 786 1549 2725 3628 6466
1600 110 369 838 1673 2906 3869 6897
1800 124 415 941 1921 3270 4351 7759
2000 138 461 1044 2169 3633 4833 8622
2200 152 510 1148 2377 3996 5317 9484
2400 165 559 1253 2585 4360 5801 10346
2600 179 607 1357 2794 4723 6285 11208
2800 193 656 1461 3002 5086 6769 12070
3000 207 705 1566 3210 5450 7252 12932
3200 220 748 1670 3434 5813 7738 13795
3400 234 792 1774 3658 6176 8223 14657
3600 248 835 1879 3882 6539 8708 15519
3800 262 878 1983 4106 6903 9194 16381
4000 276 922 2088 4330 7266 9679 17243
4200 290 968 2193 4552 7629 10162 18105
4400 303 1014 2299 4774 7993 10644 18968
4600 317 1060 2405 4996 8356 11127 19830
4800 331 1106 2511 5218 8719 11609 20692
5000 345 1152 2616 5440 9083 12092 21554
5200 358 1198 2721 5662 9446 12576 22416
5400 372 1244 2825 5883 9809 13060 23278
5600 386 1291 2929 6105 10172 13544 24141
5800 400 1337 3034 6326 10536 14028 25003
6000 414 1383 3138 6548 10899 14512 25865
6200 427 1429 3243 6772 11262 14996 26727
6400 441 1475 3347 6997 11626 15480 27589
6600 455 1521 3451 7221 11989 15964 28451
6800 468 1567 3556 7445 12352 16447 29313
7000 482 1613 3660 7670 12716 16931 30176
7200 496 1659 3765 7896 13079 17417 31038
7400 510 1705 3869 8122 13442 17902 31900
7600 524 1751 3973 8348 13805 18387 32762
7800 538 1798 4078 8574 14169 18873 33624
8000 552 1844 4182 8801 14532 19358 34486
8200 565 1890 4288 9025 14895 19842 35349
8400 579 1936 4393 9250 15259 20326 36211
8600 593 1982 4499 9474 15622 20810 37073
8800 607 2028 4605 9699 15985 21294 37935
9000 620 2074 4711 9923 16349 21778 38797
9200 634 2123 4814 10148 16712 22260 39659
9400 648 2172 4917 10374 17075 22743 40522
9600 662 2220 5020 10599 17438 23225 41384
9800 676 2269 5123 10824 17802 23708 42246
10000 690 2318 5226 11049 18165 24191 43108

25
 section VIi
torque conversion charts
SQUARE / ALLEN DRIVE WORKING TORQUE

DRIVE SIZE: The square or hex drive of each RAPID-TORC is limited in its maximum output by its material
and its engagement area. Since your RAPID-TORC uses a specially suited alloy-steel for its drive members,
the following maximum torque output can be achieved without drive failure, provided the reaction member
abuts close to the same plane as the nut to be turned.

If the reaction arm cannot abut on the same plane as the nut to be turned, less torque should be applied, as
the additional side load has to be taken into consideration. When toque requirements are close in excess of
the values listed above, use RT’s/-9/ Sockets Hex-Drive with replaceable Hex Insert Bits.

RT series is available with square drive (standard) or option hexogonal/allen drive. The
table below reviews ideal working range for the respective drives.

Drive size drive type Max working torque Probable failure

mm in ft lbs Nm ft lbs Nm
12mm 5/8" Allen 350 470 380 510
1/2" Square 385 520 425 570
17mm 5/8" Allen 685 920 750 1000
19mm 3/4" Allen 1185 1600 1300 1750
3/4" Square 1390 1870 1485 2000
22mm 7/8" Allen 1880 2500 2065 2780
24mm 1" Allen 2810 3790 3100 4180
1" Square 3230 4350 3400 4590
27mm 1-1/8" Allen 4000 5400 4400 5940
1-1/4" Allen 5500 7400 6100 8230
32mm 1-3/8" Allen 7300 9800 8000 10800
36mm 1-1/2" Allen 9500 12800 10400 14000
1-1/2" Square 11520 15500 12475 16800
41mm 1-5/8" Allen 12000 16200 13200 1780
1-3/4" Allen 15000 20200 16500 22200
46mm 1-7/8" Allen 18500 24900 20300 27400
50mm 2" Allen 22500 30300 24700 33300
2-1/4" Allen 32000 43200 35100 47300
2-1/2" Allen 44000 59400 48200 65000

2-1/2" Square 52500 70800 63625 85800

26
 section VIII
POWERPACK COMPONENTS

Panther pump (electric models)

28
 section VIII
Hydraulic pump HE055...
POWERPACK COMPONENTS

Electric box
HE055...

View "B"

20443 (4x)
10159 (4x)
20442 (4x) 19.02.2010
10075

29
 section VIII
POWERPACK COMPONENTS

Hydraulik pump HE055..

10174
"View "B" 10076 (2x)

10089 (115V)
10041 (230V) 10143 (115V)
10135 (230V)

10046

Manifold
HE055...

10210

10051

10211(3x)

10178(4x)
10178(2x)
20446(4x) 20444(2x)

10241 20450(2x)
20019
20061(2x)
10178(4x)

20444(4x)

20424
Piston pump
10239 KP302

20062
10077
10094
10240

10034

10031

10047

10048

19.02.2010

30
 section VIII
POWERPACK COMPONENTS

Electric box HE055...

10131 (115V)
10024 (230V) 10227 (4x)
10014

10064 (16A T 250V)

10063 (0,5A mT 250V)

0 20441
10232
10228
1 10234
10229 (5x)
10233
10233

10161

R20005

18.02.2010

31
 section VIII
POWERPACK COMPONENTS
Piston pump KP302...

Manifold HE055...

10190 (2x)

10065 (115V)
10066 (230V)
10191 (4x)

10134 (*1) on Request

10009
10238

10016

10006

10166

10239

10193

20038
*1 : For direct Coupler connection use 10082 10185

10202

10122 (115V)
10124 (230V)
10184
10120

10235 (4x)

10236 (4x)
10197 (115V)
10237 10197 (230V)

18.02.2010

10198 (2x)

10194

10178 (3x)

10199

10200

10187 (3x)

32
18.02.2010
 section VIII
POWERPACK COMPONENTS
Piston pump KP302... View "A"

10011
10168 10196 (2x)

10195 (2x)

10169 (230V)
10169 (115V)

10194

10176 (6x)

10177 (6x)

10181 (3x)

20374 (2x)

10193

10010

10170 18.02.2010

Electric Motors
HE025-3-100V: 20320
HE025-3-115V: 20320
HE055-3-100V: 20319 (2x)
HE055-3-115V: 20319
HE055-3-230V: 20320
HE025... : 20458
HE055... : 20457

HE025... : 20455 HE025-3-100V: 20462

HE055... : 20454 HE025-3-115V: 20462
HE055-3-100V: 20461
+ 20462
HE055-3-115V: 20462
HE055-3-230V: 20462
HE025-3-100V: 20464
HE025-3-115V: 20464
HE025-3-230V: 20453
HE055-3-100V: 20465
HE055-3-115V: 20463
HE055-3-230V: 20463
HE025-3-100V: 10153
HE025-3-115V: 10153
HE055-3-100V: 20466 (2x)
HE055-3-115V: 10152
20460 HE055-3-230V: 10154

HE025-3-230V: 10155

complete motor:
HE025-3-100V: 10119
HE025... : 20285 HE025-3-115V: 10119
HE055... : 10184 HE025-3-230V: 10028
HE055-3-100V: 20355
HE055-3-115V: 10089
HE055-3-230V: 10041
04.03.2010
33
 section VIII
POWERPACK COMPONENTS

Panther pump (air model)

34
 section VIII
POWERPACK COMPONENTS

1. Motor
2. Internal Spare
3. Oil Tank
4. Hex Pipe Plug
5. Thermometer/Oil Level
6. Filler Plug
7. Back Pressure valve-Manifold Assembly
8. Hydraulic Couplers
9. Pressure Regulator Valve
10. Gauge
11. Solenoid Valve
12. Frame
13. Filter/Regulator/Lubricator
14. Remote Control

Hydraulic Flow

35
 ®

W W W. R A P I D T O R C . C O M
®

US Headquarters European Headquarters www.rapidtorc.com

Rapid-Torc, Inc Rapid-Torc SA [email protected]
Phone: (281)448-5900 Phone: +32 2 358 1933
Fax: (281)260-0779 Fax: +32 2 358 5066
2406 E Pasadena Fwy Ave Louise, 306
Pasadena, TX 77506 B-1050 Brussel
USA Belgium

©2011 Rapid-Torc Information in this publication may change without notice. RT-EUM12-EN Revised 1.2012