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Mat Code Foer Screw Jack

The document describes the design of a screw jack. It defines parameters such as load, height, material properties, and calculates dimensions. These include a pitch of 10 mm, helix angle of 1.92 degrees, torque of 1336 N-m, inner screw diameter of 90 mm, nut height of 80 mm, handle diameter of 41.66 mm, and efficiency of 25.02%. Dimensions are checked against loading and buckling conditions.

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Ambuj singh
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158 views5 pages

Mat Code Foer Screw Jack

The document describes the design of a screw jack. It defines parameters such as load, height, material properties, and calculates dimensions. These include a pitch of 10 mm, helix angle of 1.92 degrees, torque of 1336 N-m, inner screw diameter of 90 mm, nut height of 80 mm, handle diameter of 41.66 mm, and efficiency of 25.02%. Dimensions are checked against loading and buckling conditions.

Uploaded by

Ambuj singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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SCREW JACK

NIT SILCHAR
MD ASSIGNMENT -3
CODE15-12-(009+10x)
% design of jak screw all dimension in mm
%
%screw design %
disp('screw design')
syms p l TANA x1 CMPS PS meandia nominaldia
P1=400;%in newton%
hight=400;%in mm%
u=.1;
FOS = 10;
TSS=445;% TENSILE IN MEGA PAS%
CSS=224;% SHEER IN MEGA PAS%
E=207000;
W=210*(10^3);%IN KILO NEWTON%
dc =((FOS*W*4)/(3.14*TSS))^.5;
%SELECTION OF do from the table %
do= 100;
if (do >= 10) && (do <=20)
p=3;
elseif (do >= 10) && (do <=50)
p=5;
elseif (do >= 50) && (do <100)
p=7;
elseif (do >= 100) && (do <=150)
p=10;
else
disp('chose correct material design is not perfect ')
end
disp('pitch')
disp(p)
dc=do-p;
dm=(dc+do)/2;
%torque required to raise the load%
%single start screw%
l=p;

TANA=atan(l/(3.14*dm));%helix angle%
disp('HELIX ANGLE')
disp(TANA*(180/3.14))%HELIX ANGLE IN DEGREE
if (TANA>=u)
disp('the screw is not satisfying self locking condiion ')
else
disp('screw is self locked ')
end
%torque reqired to carry the load
T1=(W*dm*tan(TANA+(atan(u))))/2;
disp('T1 in N-m')
x1=T1/1000;
disp(T1/1000);
%CHECK FOR THE LOADING %
CMPS=(4*210000)/(3.14*dc^2);
SHTS=(16*T1)/(3.14*dc^3);
PCS=.5*(CMPS+(CMPS^2+SHTS^2)^.5);
PST=.5*((CMPS^2+SHTS^2)^.5);
FC=TSS/PCS;
FS=CSS/PST;
SCREW JACK
NIT SILCHAR
MD ASSIGNMENT -3
CODE15-12-(009+10x)
if (FC>=FOS)&&(FS>=FOS)
disp('THE DISGIN IS OK ')
else
disp('DESIGN DOSENT MATCH WITH MATERIAL PROPERTY AND RELEVENT ASSUMPTION.
CHOOSE DIFFERENT MATERIAL OR THE LOADING CONDITION.')
end
disp(meandia)
disp(dm)

disp(nominaldia)
do

disp('innerdia')
dc
%buckling consideration
le=400+40;%length of column
I=(3.14*dc^2)/64;
A=(3.14*dc^2)/4;
k=dc/4;
sle=le/k;%slenderness
disp('fixity cofficient =.25')
slec=((.25*2*3.14^2*E)/TSS)^.5;
if (slec>=sle)
disp('shortcolumn');
else
disp('this code is not made for long column ');
end
%johnson equation
PCR = (TSS*A)*(1-((TSS*le^2)/(4*3.14^2*.25*E*k^2)));
if ((PCR/W)>=FOS)
disp('your design is safe against buckling stress ')
else
disp('design is not suitable for bucklig ')
end
%design of nut
disp('nut design')
Pb=17%permissable bearing pressure
z=(4*W)/(3.14*Pb*(do^2-dc^2));
z=round(z)
nuthight=z*p;
disp('NUTHIGHT')
disp(nuthight)
cf=1.2;
D1=(do^2+((4*W*cf)/(3.14*TSS)))^.5;
D1=round(D1)+20;
disp('D1')
disp(D1)
disp('D2')
D2=D1^2+((4*W)/(3.14*TSS));
disp(round(D2^.5+50))
disp('a')
a=(W/(3.14*D1*CSS));
disp(a)
disp('length of screw')
disp(hight +nuthight)
SCREW JACK
NIT SILCHAR
MD ASSIGNMENT -3
CODE15-12-(009+10x)
%design of cup
D4=.8*do;%inner dia of the cup
D3=1.5*do;%outer dia of the cup
t1=.25*do;
D5=2.25*D2;
t2=.5*t1;
t3=t1*.5;
disp('D3')
disp(D3)
disp('D5')
disp(D5)
disp('t1')
disp(t1)
disp('t2')
disp(t2)
disp('t3')
disp(t3)

%design of lever
T2=u*W*((1/3)*(D3^3-D4^3)/(D3^2-D4^2))
X3=T2/1000;

T=x1+X3;
disp('total torque')
disp(T)
disp('length of the rod' )
lh=(T/(.9*1200));
disp(T/(.9*1200))
M=1200*lh;
disp('dia of the handle')
%dia of the handle
dh=((32*M)/(3.14*TSS*10^6))^.33;%IN METER
disp(dh*1000)
disp('life')
life=(60*10*lh*1000)/10^6
disp('million revolution')
disp('efficiency')
disp((tan(TANA)/tan(atan(u)+TANA))
output
screw design

pitch
10

HELIX ANGLE
1.9210

screw is self locked


T1 in N-m
1.3364e+03

THE DISGIN IS OK
SCREW JACK
NIT SILCHAR
MD ASSIGNMENT -3
CODE15-12-(009+10x)
meandia

95

nominaldia

do =

100

innerdia

dc =

90

fixity cofficient =.25


shortcolumn
your design is safe against buckling stress
nut design

Pb =

17

z =

NUTHIGHT
80

D1
124

D2
176

a
2.4078meter

length of screw
480
SCREW JACK
NIT SILCHAR
MD ASSIGNMENT -3
CODE15-12-(009+10x)
D3
150

D5
3.5949e+04

t1
25

t2
12.5000

t3
12.5000

T2 =

1.2448e+06

total torque
2.5812e+03

length of the rod


2.3900

dia of the handle


41.6632

life

life =

1.4340

million revolution
efficiency
0.2502

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