Internal Ballistics of PCP Airguns
Internal Ballistics of PCP Airguns
Internal Ballistics of PCP Airguns
Abstract
This work presents a quasi-stationary, inviscid gas dynamic framework for the analy-
sis of pre-compressed (PCP) airguns. The framework methodology, despite its simplicity,
clarifies and explains some of the more intriguing aspects of PCP airgun internal ballis-
tics, such as the presence and shot-count location of optimal reservoir pressure, and fac-
tors that determine the gun performance. A case study demonstrates the potential of the
methodology.
1.0 Background
Air guns, or more generally, gas guns, extract energy from a compressed gas to propel a
projectile. There are two basic architectures to build an airgun. A spring piston airgun
relies on a compressed spring (metallic or pneumatic), which, when the gun is fired, com-
presses the air that drives the projectile down the barrel. I discussed the internal ballistics
of spring piston airguns and associated issues in previous work [1, 2, 3].
The other fundamental architecture, which concerns us here, uses a high-pressure reser-
voir as a source of high-pressure air. In small, portable airguns, the reservoir is part of the
gun. In large airguns, such as artillery pieces, the reservoir can be physically separate from
the gun itself.
Small PCP airguns have become extremely popular in the last few years, with their inter-
nals having evolved to a high degree of sophistication, and their accuracy rivaling that of
high quality conventional firearms. Historically, PCP airguns have been around for a long
time, and while their most common application is in sport shooting (all modern olympic
air rifles are of the PCP type,) their concept also found application in warfare and hyper-
velocity research. In the late 1800’s, for example, the city of San Francisco (US) was
defended by a battery of PCP air cannon, capable of launching 500 lb projectiles over a
mile out to sea [4], and PCP mortars were used during WWI [5]. While modern artillery
displaced PCP artillery long ago, sophisticated variations on gas guns are used today to
simulate the effects of micro-meteorite impacts, where extremely high velocities must be
achieved [6].
The firing cycle of a standard PCP airgun begins when the trigger sear releases a hammer
(or striker), which is held against a compressed spring1. The hammer accelerates under the
force of the spring, and after travelling a short distance it strikes a valve that communi-
cates with a high-pressure source (a reservoir or a regulator). Upon being struck by the
Figure 1 shows the simplest model configuration with the components you need to make
sense of the internal ballistics of a conventional, non-regulated1 PCP airgun.
An interesting sequence of events follow the trigger release, whose timing depends on the
particulars of the gun. In the following description, the timing of these events is approxi-
mate and corresponds to the case study discussed in detail below. The striker takes about
five milliseconds to reach the valve stem. When the hammer strikes the valve, there is an
exchange of momentum between the hammer and the valve, which, if of adequate inten-
sity, causes the valve to open. The valve reaches maximum lift in less than half a millisec-
ond after being struck by the hammer, and closes about half of a millisecond later. During
the time the valve remains open, a blast of high-pressure air discharges into a space that
connects to the transfer port - I will refer to this space as “transfer channel”, “interstitial
space”, or “transfer plenum” (notice that “transfer port” refers to the opening connecting
this space to the barrel.) The transfer channel plays an important role in the gun perfor-
mance. The transfer channel accumulates air at the same time as it releases it through the
transfer port into the barrel. The pellet barely moves during the time the valve reaches
maximum lift, and by the time the valve closes, the pellet has moved less than 10 cm down
the barrel. After the valve closes, air accumulated into the transfer channel continues to
flow into the barrel, and the hammer bounces backwards. After about eight milliseconds
after hammer release, the pellet leaves the barrel, with the hammer about halfway in its
backward bounce. About 7 milliseconds later, the hammer bounces forward once again,
striking the valve stem for the second time, triggering further release of air. By now, the
pellet is on its way to the target. Keep in mind that both the timing of these events, and the
amount of air released at each hammer strike are dependent on the problem parameters.
1. A regulated PCP airgun incorporates a regulator that supplies high-pressure air at a constant pressure.
The analysis in this study applies without modification to a regulated gun.
The objective of this study is to develop a simple model to explore some of the most
important issues of a simple PCP airgun, and to formulate a framework that can accommo-
date improvements of the model component parts at a later time.
A small number of publications in the open literature germane to PCP airguns deal with
simple case studies aimed at undergraduate college students [7, 8, 9]. Horak et al [10] dis-
cuss the modeling of airsoft guns, which have some issues in common with the PCP air-
guns of interest to us here. A number of publications deal with hyper-velocity gas guns,
which share some of the modeling issues of PCP airguns [11, 12].
2.0 Analysis
The analysis will work on the stylized configuration sketched in Figure 1. Configurations
can be significantly more complex, but this simple layout is sufficient to capture the fun-
damental physics involved. This simple layout has at least ten basic elements which define
the gun performance: 1) the hammer (or striker), 2) the hammer spring, 3) the valve and its
stem, 4) the valve spring, 5) the high-pressure reservoir, 6) the transfer plenum or transfer
channel, 7) the transfer port, 8) barrel length, 9) projectile mass, and 10) projectile caliber.
The fact that there are at least ten elements, and given that there are only three fundamen-
tal dimensions - length, time, and force (or mass) - immediately tells you that the behavior
of a PCP airgun is a problem with at least seven independent dimensions. This also means
that, if you do things right, you should end up with a system of seven independent equa-
tions describing the problem.
To precisely determine whether the hammer will open the valve when it hits the valve
stem you have to solve a complex open two-body impact problem. A collision problem is
“open” when external forces interfere with the momentum exchange between the colliding
If the collision time scale is much shorter than the time the valve remains open, you can
simplify the problem by assuming the collision occurs instantaneously. In the case of a
PCP hammer-valve impact, the valve must overcome some deflection of its seating area,
and this means that the impact of the hammer with the valve stem will happen as an open
system, subject to external momentum transfer. Elementary collision theory, as is usually
presented in elementary Physics texts, assumes the colliding bodies form a closed system,
subject to no external forces.
I will assume the collision time is short enough that it can be neglected compared with the
dwell time of the valve. Without entering into the mathematical details, this assumption is
justified by comparing computed valve dwell times with characteristic collision times of
simple bodies (such as spheres of appropriate size and mass) using Hertz’ theory. If you
replace the hammer and valve with spheres of diameter and mass comparable to the diam-
eter and mass of the hammer and valve stem, Hertz theory gives you collision times of the
order of 50 microseconds, or 0.05 millisecond. Typical dwell times for the configurations
studied here are about one millisecond, or twenty times longer. To determine how good
this assumption really is would require empirical verification with sophisticated measure-
ment equipment. One of the consequences of the instantaneous collision assumption is the
possibility of multiple collisions between the hammer and the valve stem while the valve
is open.
If v h is the hammer velocity when it first makes contact with the valve stem, m h is the
hammer mass, and m v is the mass of the valve, the hammer and valve velocities after
impact are given by,
+ mh 1 + e
v v = v h ------------------------ (EQ 2)
mh + mv
where e is the restitution coefficient of the hammer and valve metal pair (typical values of
e for steel are between 0.7 and 0.85.) The restitution coefficient represents the fraction of
momentum that is restored to the colliding bodies as they bounce away from each other.
In this simplified approach, in order for the valve to open, the energy of the valve after
impact with the hammer must be greater than the energy used in overcoming the forces
that keep the valve closed. Mathematically, this means the valve velocity calculated with
EQ 2 must be corrected by the energy consumed in restoring the valve seat to its unloaded
shape,
2 +
+ +2 Av p0
vv vv – ------------------- (EQ 3)
m v ES
where S is the valve seating area, is a characteristic thickness of the valve seating area,
p 0 is the initial reservoir pressure, and E is Young’s elasticity modulus of the valve seat-
+
ing material. The operator returns the positive value of its argument if the argument
is greater than zero, or zero otherwise. The thickness and surface S are functions of the
valve and seat geometry, and it is best to treat these quantities as calibration parameters.
EQ 3 ignores the effect of the initial transfer plenum pressure on the valve poppet, which
is insignificant when compared with the initial reservoir pressure.
+
Once you know the minimum value of v v required to open the valve, you can use EQ 1 to
calculate the minimum hammer velocity upon valve contact, and with this it is trivial to
compute the minimum hammer spring strength required to open the valve.
A different situation occurs if the hammer hits the valve stem while the valve is open. In
this case, both the hammer and the valve are moving before collision. Momentum preser-
vation yields,
+ mh – mv e mv 1 + e
v h = v h ---------------------- + v v ----------------------- (EQ 4)
mh + mv mh + mv
+ mh 1 + e mh – mv e
v v = v h ------------------------ + v v ---------------------- (EQ 5)
mh + mv mh + mv
As mentioned earlier, these equations ignore momentum interference with external forces
- this is only a working assumption, subject to experimental verification. The intuition
The third type of collision is when the valve returns to its seat and closes. It is theoretically
possible that the valve may bounce when it hits its seating area, but I will assume this
doesn’t happen. In other words, I will assume that if the valve re-opens after closing it is
because it was struck again by the hammer.
Figure 2 shows the hammer and valve coordinates and spring pre-compressions with the
hammer in the cocked position. Notice that the physical dimensions of the hammer are
irrelevant to the analysis. To simplify the analysis I will idealize the hammer as a thin
sliver of mass m h .
FIGURE 2. Hammer and valve coordinates and spring pre-compressions - L h is the spring
free length, L v is the initial distance, x h is the hammer coordinate, and x v is the valve
coordinate, all measured from the datum line, defined as the position of the spring base for
zero pre-compression adjustment.
As the figure shows, the initial hammer spring compression is the sum of three compo-
nents, a pre-compression adjustable by the user, apc , a set (or default) pre-compression
determined by the free length of the spring, dpc , and the cocking stroke, cs . Ignoring
friction forces and assuming a perfect mass-less spring with constant k h , the hammer
velocity at the time of first contact with the valve stem is,
kh 2 2
vh tv = ------ apc + dpc + cs – apc + dpc (EQ 6)
mh
If the hammer is detached from the spring, the hammer equations of motion are,
where k h is the hammer spring constant. These equations apply in-between strikes, with
initial values consistent with EQ 1 to 4. In practice, since the valve lift is very much
smaller than either the hammer travel or the adjustable pre-compression, it won’t make
much difference if you treat the hammer as being attached to the spring.
The motion of the valve follows a similar equation of motion between strikes,
2
d xv 1
= – ------ F + k v vpc + x v – L v , (EQ 8)
dt
2 mv
where m v is the mass of the valve and its stem, vpc is the valve pre-compression, and F
is the net force acting on the valve poppet. The definition of F plays a critical role in the
mass and energy transfer from the reservoir into the transfer channel. The simplest defini-
tion F is as follows,
F = Av pp – p0 – As pp (EQ 9)
where A v is the area of the valve poppet exposed to the reservoir pressure, A s is the cross-
sectional area of the valve stem, p p is the pressure in the transfer plenum, and p 0 is the
pressure in the reservoir. EQ 9 is an approximation; a precise definition of F requires
detailed resolution of the flow field in the neighborhood of the poppet. This, and the
dynamics within the transfer channel, are the two most important issues to be addressed
for more accurate computations.
Notice that while it is very simple to solve the hammer equation of motion analytically
between strikes, you have to solve the equation of the valve numerically, since the forcing
term F isn’t known analytically.
-----------
+1
–1
-----------
2
K sup in = (EQ 10)
+1
K sup in
q· sup in = ----------------- p 0 (EQ 11)
RT 0
where T 0 is the temperature in the reservoir. Notice the linear dependence on the reservoir
total pressure.
pp *
Subcritical injection into the transfer plenum happens when ----- p , and the associated
p0
subcritical mass flow coefficient and mass flow rates are,
2 –1
p p p p
--- -----------
K sub in =
2
----------- ----- 1 – ----- (EQ 12)
– 1 p 0 p 0
K sub in
q· sub in = ----------------- p 0 (EQ 13)
RT 0
With q· in q· out denoting either the supercritical or the subcritical mass flow rate, the gas
mass per unit time injected into the plenum is,
dm p in
= C in A in q· in (EQ 14)
dt
where C in is a discharge correction coefficient, and A in is the area the valve clears to
allow the high pressure gas into the plenum. In the configuration shown in Figure 1, this
area is a linear function of the valve displacement, but in general it is possible to contour
A in = 2 x v – L v A v x v L v (EQ 15)
Ejection from the transfer plenum into the barrel. Unlike the mass transfer into the
transfer plenum, where the reservoir stagnation values are known unequivocally, the mass
outflow is contingent on calculation assumptions. The assumption that you can neglect the
time change of volumetric kinetic energy is more of an issue in the transfer plenum, with
its small volume and two openings, than in the reservoir. Despite this potential source of
controversy, I will assume you can neglect the volumetric kinetic energy time changes in
the plenum in the energy balance. This amounts to saying that the static pressure in the
plenum, p p , is numerically equivalent to the stagnation pressure in the plenum. With this
assumption, and denoting the pressure at the breech by p breech , you can adapt the previ-
ous equations to the transfer port mass outflow.
p breech *
The supercritical mass outflow through the transfer port occurs when ---------------- p , and the
pp
associated transfer coefficient and mass flow rate are
-----------
+1
–1
-----------
2
K sup out = (EQ 16)
+1
K sup out
q· sup out = ------------------- p p (EQ 17)
RT p
p breech *
and for the subcritical case, ---------------- p ,
pp
2 –1
p b p breech
--- -----------
K sub out =
2
----------- ----- 1 – ---------------- (EQ 18)
– 1 p p pp
K sub out
q· sub out = ------------------- p p (EQ 19)
RT p
The gas mass leaving the transfer plenum per unit time is,
dm p out
= C tp A tp q· out (EQ 20)
dt
Discharge correction coefficients. The quantities C in and C tp reflect two aspects of the
flow that interfere with discharge - viscous effects and vena contracta effects. In the case
study I discuss below I ignored viscous effects, not because they are negligible, but
because they can be viewed as a calibration issue. I took into account the impact of com-
pressibility on the vena contracta effect, however, since this is consistent with an inviscid
framework [15].
With p the gas density in the plenum and V p the plenum volume, mass conservation is,
d p 1 dm dm p out
= ------ p in – (EQ 21)
dt Vp d t dt
This equation assumes the plenum volume doesn’t change during firing. This isn’t strictly
true, since the valve displacement enlarges the intersticial volume. However, this assump-
tion is justified when you consider that the volume subtended by the valve lift is much
smaller than the volume of the transfer plenum (see [1] for detailed derivation of the con-
servation equations.)
Under adiabatic conditions, the energy equation in terms of the transfer plenum tempera-
ture is,
dT p 1 dm p in dm p out
T in – T p + -------- v in – T out – T p + -------- v out
1 2 1 2
= ------ (EQ 22)
dt mp d t 2c v dt 2c v
where T in T out are the discharge temperatures of the gas entering and leaving the plenum,
respectively, and v in v out are the corresponding discharge velocities. As was the case with
the mass conservation equation, this equation also assumes the volume of the transfer ple-
num is constant. This assumption has an impact on the energy content in the plenum in
that it ignores the force times displacement component of energy. The basis for ignoring
this component of external work is the same as for the mass conservation equation - the
valve displacement is very small compared with other dimensions in the plenum. A more
important assumption in deriving the energy equation, however, is that I ignore the kinetic
energy time in the transfer plenum.
The discharge quantities in the energy equation result from assuming locally isentropic
expansions at the valve opening and transfer port planes. The discharge pressure from the
valve into the transfer plenum, p d in , is, in the supercritical case,
p d in = p p (EQ 24)
With 0 the gas density in the reservoir, the discharge velocity and temperature from the
reservoir into the transfer plenum are,
–-----1-
p d in p
v in = K in ----------- ----0- (EQ 25)
p0 0
----------
– 1-
p d in
T in = T 0 ----------- (EQ 26)
p0
where K in stands for either K sub in or K sup in , depending on whether the discharge
regime is subcritical or supercritical.
The discharge quantities from the plenum into the barrel through the transfer port are sim-
ilarly derived, but using the gas in the transfer plenum as the reference stagnation state.
The discharge pressure through the transfer port is, therefore,
*
p d out = p p p (EQ 27)
in the subcritical case. These last two equations provide the linkage between the thermo-
dynamics of the reservoir and the intersticial space, and the ballistics in the barrel.
The discharge velocity and temperature, for the subcritical case, result from re-interpreting
the stagnation conditions in EQ 25 and 26,
–-----1-
p d out p
v out = K out -------------- ----p- (EQ 29)
pp p
----------
– 1-
p d out
T out = T p -------------- (EQ 30)
pp
where K out represents either K sub out or K sub out , depending on the discharge regime.
Working with this framework, where you switch the stagnation conditions from the reser-
Conservation equations. The conservation equations in the transfer plenum must connect
with the conservation equations in the barrel behind the projectile. This connection hap-
pens through the discharge pressure from the transfer plenum in the barrel, and from the
corresponding mass flow rate through the transfer port. The next figure illustrates the
transfer port-barrel set up.
The mass flow into the barrel matches the mass outflow from the transfer plenum,
dm b dm p out
= (EQ 31)
dt dt
where m b is the gas mass behind the pellet. With A b the cross-sectional area of the bore,
b the gas density in the bore behind the pellet, x b the rear-end position of the projectile,
measured from the back of the breech, and v b the projectile velocity, the mass conserva-
tion differential equation is,
d b 1 dm b
= ----------- – Ab vb b (EQ 32)
dt Ab xb d t
Here I introduce the important assumption that the gas density in the bore between the
breech and projectile is uniform. This assumption, whose adaptation to airguns I discuss in
the next section, is central to the internal ballistics of firearms. The initial value of x b is
the seating depth of the pellet in the barrel. This depth must be large enough to accommo-
date the transfer port.
The energy equation reflects the balance between enthalpy inflow through the transfer
port, energy expended pushing the projectile down the barrel, and the change of kinetic
energy in the bore behind the pellet (see [1] for detailed derivation),
where T breech is the temperature at the breech, p base is the pressure at the pellet base, and
KE is the kinetic energy of the gas behind the pellet.
The momentum equation closes the system and allows for the calculation of the pellet
position and velocity. With M the pellet mass, p nose the pressure on the nose of the pellet,
F break the break force required to get the pellet moving, and F the friction force, momen-
tum balance gives,
dv b F break
= 0 ; p base p nose + --------------
-
dt Ab
(EQ 34)
dv b A b F break
= ------ p base – p nose – F ; p base p nose + --------------
-
dt M Ab
dx b
= vb (EQ 35)
dt
In general, the nose pressure is a function of the pellet acceleration as it expels the volume
of air in the bore between the pellet position and the muzzle. As I showed in my previous
work on spring-piston airguns [1], this component of inertia is very small and you can
safely neglect it. In addition to the friction force, there is a force that reflects the angular
acceleration of the projectile as it engages the rifling. In [1], I showed that this component
is also small and you can neglect it.
Lagrange gradient approximation (LGA). The LGA is a simple and effective way to
take into account the inertia of the gas behind the projectile in calculating both the acceler-
ation of the projectile in the bore and the breech pressure to which the transfer port is
exposed. The LGA is based on the assumption that you can posit the density behind the
projectile to be uniform along the bore. This assumption, when incorporated into the
momentum conservation equation, yields a closed-form expression for pressure variation
along the bore [16]. The LGA has been a standard assumption in internal ballistics of fire-
arms for a very long time, but until now it has never, to my knowledge, been extended to
airguns.
Except for very small calibers, the powder in firearm ammunition is comparable in weight
to the projectile itself. In fact, in large caliber artillery, the propellent weight can be signif-
icantly higher than the weight of the projectile. The reason why the LGA works extremely
well in firearms is that you can assume that the powder charge burns uniformly, and the
resultant gas can expand with a negligible density gradient as the bullet accelerates down
the bore. Airguns are different from firearms in that the high-pressure gas doesn’t emerge
all at once in a small volume, but rather it gets injected into the breech over a period of
Besides these plausibility arguments for adapting the LGA to airguns, there is computa-
tional evidence that when gases expand in tubes behind a sliding body, such as a projectile
of a piston, the density tends to remain relatively uniform [17].
In the case study I will discuss below, the mass of air typically injected behind the pellet is
of the order of 10% of the pellet mass, which suggests that including the gas mass behind
the pellet may make a difference worth capturing.
Notice that the gas inertia behind the pellet enters into the computations both via the
energy equation, through the term d KE , and in the momentum equation by inducing a
dt
longitudinal pressure gradient. This pressure gradient increases p breech and decreases
p base . The increment in breech pressure tends to lower the mass flow through the trans-
fer port, and the decrement in base pressure decreases the momentum transfer to the pro-
jectile. This suggests that the inertia of the gas behind the pellet influences the gun
performance in three connected and negative ways, which warrants investigating the
issue.
The standard LGA as applied to firearms assumes the combustion gas velocity at the
breech is zero. To adapt the LGA to airguns, I will modify this assumption by assigning a
value to the gas velocity at the breech in the amount,
1 dm b
v breech = ------------ (EQ 36)
Ab b d t
Assigning the velocity v breech to the gas at the breech is equivalent to assuming there is
instantaneous mixing of the gas emerging from the transfer port. The LGA also assumes
that the temperature (or internal energy) that results from solving the energy equation in
the barrel is an average temperature consistent with an average pressure and uniform den-
sity. This interpretation of the energy equation is central to the LGA applied to firearms,
where the reaction rate of the propellent is assumed to respond to the average temperature
and pressure.
Working with the inviscid compressible momentum equation, after some algebra you
obtain a linear distribution of the gas velocity between the breech and the projectile,
x
v x = v breech + v b – v breech ----- (EQ 37)
xb
m b 1 dv breech 1 dv b
p breech = p b + ------ --- + --- (EQ 38)
Ab 3 d t 6dt
m b 1 dv breech 1 dv b
p base = p b + ------ --- + --- (EQ 39)
Ab 6 d t 3 dt
dv b
Replacing from EQ 34, the projectile acceleration is,
dt
dv b 1 m dv breech
= ---------------------------- A b p base – p nose – ------g –F (EQ 40)
dt mg 6 dt
M 1 + --------
3M
In the standard form of the LGA as applied to firearms, the middle term in EQ 40 is miss-
ing and the propellent charge replaces the gas mass. Notice that the bullet accelerates as if
its mass had been raised by one third of the ratio of the gas mass behind the pellet to the
pellet mass, and as if the force applied to the pellet had decreased by one sixth the inertia
of the gas mass, computed as if the gas mass accelerated with the acceleration at the
dv breech
breech. The following expression for rounds up these formulas,
dt
2
dv breech 1 d m g ----
1 d b dm g
= ------------ – - (EQ 41)
dt Ab b d t2 b d t d t
You can now evaluate p breech , and use this pressure to determine the transfer port flows.
Kinetic energy of the gas behind the pellet. The kinetic energy content of the gas
1 xb
behind the projectile is KE = --- A b v dx ,
2
2 0
1 2
KE = --- A b b v breech v breech + v b + v b x b (EQ 42)
6
2
d xh kh
= ------ apc + dpc + L v – x h x h x v + apc
dt
2 mh
2
d xh
= 0 x h x v + apc
2
dt
2
d xv 1
= – ------ F + k v vpc + x v – L v
dt
2 mv
d p 1 dm dm p out
= ------ p in –
dt Vp d t dt
dT p 1 dm p in dm p out
-------- v 2in – -------- v 2out
1 1
= ------ T – T + T – T + (EQ 43)
dt mp d t in p 2c v d t out p 2c v
d b
1 dm b
= ----------- – Ab vb b
dt Ab xb d t
dT b 1 dm b Ab
T out – T breech + -------- v out – ------ p base v b – ---- d KE
1 2 1
= ------
dt m d t 2c c c v dt
b v v
2
d xb F break
= 0 ; p base p nose + --------------
-
dt
2 Ab
2
d xb Ab F break
= ------ p base – p nose – F ; p base p nose + --------------
-
2 M Ab
dt
Hammer strike and bounce. Let’s start by looking a what happens with the hammer and
the valve as the trigger is released. The next figure shows hammer and valve trajectories as
they intercept four times, with the fourth strike barely visible. The first is the strike that
fires the pellet, the remaining three are due to hammer bounce. Of the four strikes, only
three result in a successful opening of the valve. In the last strike, the hammer has insuffi-
cient energy to break open the valve. The pellet leaves after 7.96 ms since hammer release.
Notice that all the strikes after the first one happen after the pellet has left the barrel and do
not affect accuracy.
Although the bouncing of the hammer doesn’t affect accuracy (assuming the bouncing
happens after the pellet has left the barrel), it does affect the amount of air available in the
reservoir. For this reason, which will become clearer when we analyze the shot count
effectiveness of the gun, manufacturers struggle to eliminate hammer bounce through
mechanical arrangements that dissipate the hammer kinetic energy as it bounces back-
wards (known in the PCP airgun trade as “debouncing” devices.)
40
Position (mm) 30 Hammer
20
10
Pellet exit
0
0 5 10 15 20 25
Time since trigger release (ms)
1. In the UK and other European countries, ownership of airguns without a license is limited to 12 foot-
pounds of energy, or approximately 16 J.
250
200
Hammer restitution coeff = 1
Mass ejected
150
(mg)
100
50
0
1 2 3
Bounce sequence
Valve opening from the pellet perspective. To gain a better sense for the valve opening
and mass transfer during the first strike, let’s look at the position of the hammer and valve
stem as a function of the pellet displacement in the barrel. As is clear from Figure 6, most
of the valve movement (and the blast of high-pressure air) is over by the time the pellet
has moved a relatively short distance. This tells you that after the pellet has moved less
than 100 mm, the acceleration of the pellet will come from air that accumulated in the
transfer plenum and the barrel only. In a PCP airgun, high-pressure gas always flows in
one direction (from the reservoir into the transfer plenum and from the transfer plenum
into the barrel).
54.5
Valve stem
54
Position (mm) 53.5
53 Hammer
52.5
52
0 50 100 150 200 250 300 350
Pellet position in barrel (mm)
Pellet velocity and reservoir pressure. It is well-known that the pellet velocity of an
unregulated PCP airgun is a concave function, which I will call the velocity curve, with a
maximum that defines the useful range of reservoir pressure. The shape of this curve is
typically attributed to the difference in pressure forces between the side of the valve
exposed to the reservoir, and the side exposed to the transfer plenum - if the reservoir pres-
sure is too high, the valve won’t open enough, if it is too low, the mass and enthalpy flows
wont be as large. This intuitive explanation is essentially correct, but there are complicat-
ing issues. Consider what happens when you change the pressure of the reservoir, and,
parametrically, also change the pre-compression of the hammer spring and the volume of
the transfer plenum. Figure 8 shows the velocity curve for three spring pre-compression
values. Notice that decreasing pre-compression shifts the maximum to the left. If you
define the operating rage by a drop of no more than 10 m/s, the operating pressure range,
in this particular case, would extend from approximately 140 bar to 220 bar.
200 10 mm pc
Velocity
150 5 mm pc
(m/s)
100 No pc
Operating
50 range
0
0 50 100 150 200 250 300 350
Reservoir pressure (bar)
This tells you pre-compression has a significant effect, not just on maximum power, but
on the pressure where the maximum power obtains. However, as we will see later, results
also show that pre-compression as an independent parameter loses effectiveness as its
value increases.
Equally important is the transfer volume, as Figure 9 shows. The net effect of increasing
the transfer volume is to shift the velocity curve to the left, with a significant effect on the
maximum location.
300 0.25 cm3
250
200 1 cm3
Velocity
(m/s) 150
4 cm3
100
50
0
0 50 100 150 200 250 300 350
Reervoir pressure (bar)
RT 0
p 0 = m i --------- , (EQ 44)
V
where V is the volume of the reservoir. The number of shots, n i , that cause the reservoir
pressure to drop from p 0 i + 1 to p 0 i , is, to first order in p 0 i – p 0 i + 1 ,
p 0 i – p 0 i + 1
n i = ------------------------------
-. (EQ 45)
p 0
The mapping of a function of reservoir total pressure, g , to one of shot count, f , is,
1 V
f n i = g p 0 i ----- ------- , (EQ 46)
m i RT
p 0
where p 0 i = p 0 i – p 0 i + 1 . For best accuracy, m i should be evaluated at p 0 i + ----------i
2
(this guarantees second-order accuracy.) To complete the transformation from total pres-
sure to shot count, you can also determine the gas expended in bounces beyond the first
strike1.
The plot in Figure 10 assumes the reservoir volume is 200 cm3, and that there is no bounc-
ing beyond the first strike.
260
250
240
Muzzle vel.
(m/s) 230
220
210
200
0 20 40 60 80 100
Shot count
1. You can achieve the same result by simulating a large number of sequential shots.
Notice that in this particular configuration of parameters, the transfer port discharge
becomes supercritical when the pellet has spent about half of its residence in the barrel.
The reason why the pressure peak is reached earlier in the barrel is the relieving effect of
the pellet movement, as will become clear in the next section.
Notice that the maximum pressure in the transfer plenum comes close to the pressure in
the reservoir (175 bar in this case). Qualitatively, the pressure behind the pellet evolves in
a somewhat similar fashion as in a firearm [16].
The temperature evolution in the transfer plenum and in the barrel, shown in Figure 12, is
interesting because it affords you an opportunity to check a fundamental result of thermo-
dynamics. The first thing to notice is that, over a good part of the firing cycle, the temper-
ature in the transfer plenum and in the barrel is higher than in the reservoir. This may seem
surprising, but it is a well-known from Thermodynamics that when a large vessel dis-
charges adiabatically into an enclosed insulted vessel, the stagnation temperature rises by
a factor equal to the ratio of specific heats, , which in the case of air is 1.4 [18].
The theoretical maximum of the temperature, both in the plenum and in the barrel, can
never exceed 1.4 times the stagnation temperature of the environment where the gas origi-
nates. The gas in the plenum originates in the reservoir, and the gas in the barrel originates
in the plenum. This means the temperature in the transfer plenum will reach, in general, a
higher value than in the reservoir, and in the barrel a higher value than in the plenum.
These two boundaries are beautifully illustrated in Figure 12.
500 Barrel
Max TC adiabatic temp.
400
Transfer
Temperature
300 channel
(K)
200
100
0
0 0.5 1 1.5 2
Time since hammer strike (ms)
Pellet acceleration and position. In a PCP airgun the pellet movement starts with zero
acceleration - as shown in Figure 13. This is expected, since it takes some time to build up
enough breech pressure for the pellet to move.
200
Pellet
150
Velocity (m/s)
100
50
0
0 0.5 1 1.5 2
Time since hammer strike (ms)
Figure 14 shows the pellet velocity as a function of pellet travel within the barrel. Notice
that in this particular configuration of parameters, the valve remains open over a signifi-
cant fraction of the pellet residence time.
200
Pellet
150
velocity (m/s)
100
50
0
0 50 100 150 200 250 300
Pellet position in barrel (mm)
200 1 cm3
Velocity
150
(m/s) 4 cm3
100
50
0
0 5 10 15 20
Pre‐compression (mm)
Velocity and barrel length. The pellet exit velocity grows monotonically with barrel
length until friction and nose work cause the velocity to drop. Figure 16 shows that the
intersticial volume causes a velocity drop by an almost uniform amount for any barrel
length.
300 1 cm3
250
200 4 cm3
Pellet vel.
(m/s) 150
100
50
0
150 250 350 450 550
Barrel length (mm)
Measures of efficiency. An efficiency measure quantifies how well the energy stored in
the reservoir is converted into kinetic energy at the muzzle. Two interesting aspects of the
efficiency of a PCP airgun are the effectiveness of the gun at extracting energy from a
blast of air, and the effectiveness of the gun in allocating a volume of air to the production
of kinetic energy. The former, which I will call thermal efficiency, is a true efficiency in
that it is dimensionless. The latter, which I will refer to as volumetric efficiency, is better
characterized as a figure of merit, since it has dimensions. There is an issue as to whether
or not a measure of efficiency should be corrected for friction losses, which are not the
“fault” of the gun. In the discussion here I made no such correction. You must take into
account two factors when interpreting efficiency numbers. One is the adiabatic assump-
tion of this model, the other is the number of bounces the hammer undergoes. In the
results that follow, I assume there is no hammer bounce after the first strike - this, plus the
absence of heat transfer means the efficiency numbers given here are optimistic. Correct-
ing for mass ejected during bouncing after the first strike is very simple, however.
Figure 17 shows how the thermal efficiency changes as a function of barrel length and
intersticial volume. The almost parallel position of the two curves is expected. Notice the
enormous impact of intersticial volume - when the transfer volume is small, these compu-
tations suggest that, in an adiabatic framework, the thermal efficiency of a PCP airgun can
be substantially higher than the efficiency of a spring-piston airgun [1].
30
Thermal
4 cm3
Efficiency 20
(%)
10
0
150 250 350 450 550
Barrel length (mm)
30
Thermal
Efficiency 20
(%)
10
0
0 50 100 150 200 250 300 350
Reservoir Pressure (bar)
The volumetric efficiency, expressed in Joules per cubic centimeter of air at ambient tem-
perature and pressure, essentially conveys the same information as the thermal efficiency,
and you would expect the plots to be similar, as Figure 19 demonstrates. Which of these
two forms of efficiency to use is a matter of taste. The volumetric efficiency has the appeal
that you don’t need to think in terms of internal energy flow. The volumetric efficiency has
the (purely coincidental) advantage that, when expressed in American or Imperial units,
typical values are of order one foot-pound of energy per cubic inch, which provides a very
intuitive basis for comparison (in this case study, the volumetric efficiency is or order one
foot-pounds of energy per cubic inch.)
0.12
Volumetric 0.08
Efficiency
(J/cm3)
0.04
0
0 50 100 150 200 250 300 350
Reservoir Pressure (bar)
Impact on performance of the gas mass behind the pellet. As mentioned earlier, the
mass of the gas behind the pellet affects the gun performance in two ways, a) it changes
the temperature of the gas through the kinetic energy time rate of change, and b) it changes
the discharge environment of the transfer port and the base pressure of the pellet. All these
effects detract from the pellet muzzle velocity. For the sake of illustration, consider the
impact on pellet velocity as a function of the transfer port diameter - Figure 20 shows the
Energy budget. Table 2 shows the energy allocation at pellet exit time for the nominal
case. Notice that the thermal energy remaining in the barrel by the time the pellet leaves is
larger than the kinetic energy of the pellet.
TABLE 2. Energy budget and allocation at pellet exit time,
nominal case.
Fraction
Energy at time of pellet exit Joules
(%)
Thermal energy in transfer plenum 18.1 26.8
Thermal energy in the barrel 27.1 40.1
Gas kinetic energy in the barrel 2.6 3.8
Energy dissipated by pellet nose 0.5 0.7
Pellet kinetic energy 18.7 27.6
Friction energy dissipatd by pellet 0.6 0.9
Total energy spent 67.5
Energy released from reservoir 67.5
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