®

Carbomastic 15
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Epoxy mastic

Aluminum-pigmented, low-stress, high-solids mastic with a proven field history. Carbomastic

15 was the pioneer mastic coating in a number of industrial markets and today still provides
Description
unmatched levels of barrier protection and corrosion resistance over existing finishes and rusted or
SSPC-SP2 or SP3-cleaned steel.

• Excellent performance over minimal surface preparation of steel substrates

• Suitable as a topcoat for most tightly adhered existing coatings
• Excellent choice for field touch-up of zinc-rich primers and galvanized steel
Features • Unique formulation with aluminum flakes provides exceptional barrier protection
• Available in a low temperature cure version (Carbomastic 15 FC)
• Suitable for use under insulation on hot surfaces operating up to 300 °F (150 °C)
• VOC compliant to current AIM regulations

Aluminum (C901); Red (M500)

Color Color variations within a batch and from batch to batch may occur due to the metallic pigments
and variations in application techniques and conditions. *Red (M500) is available for use as a
contrasting primer in multiple coat applications, but should always be topcoated.

Primer Self-priming. May be applied over most tightly adhering coatings as well as inorganic zinc primers.

3 - 5 mils (76 - 127 microns) over existing coatings

7 - 10 mils (178 - 254 microns) in one or two coats in severe exposures
Dry Film Thickness
Do not exceed 10.0 mils (250 microns) in a single coat.

Solids Content By Volume 90% +/- 2%

HAPs Values As supplied: 0.70 lbs/solid gal

1444 ft²/gal at 1.0 mils (35.4 m²/l at 25 microns)

Theoretical Coverage 481 ft²/gal at 3.0 mils (11.8 m²/l at 75 microns)
Rate 144 ft²/gal at 10.0 mils (3.5 m²/l at 250 microns)
Allow for loss in mixing and application.

Temperature resistance under insulation: Up to 300°F(150°C)

Severe Exposures
Discoloration is observed above 180°F(82°C) but does not affect performance.

As Supplied : 0.7 lbs/gal (88 g/l)

Thinner 10 : 32 oz/gal: 2.0 lbs/gal (242 g/l)
Thinner 236 E : 32 oz/gal: 0.7 lbs/gal (88 g/l)
VOC Values Thinner 72 : 32 oz/gal: 2.07 lbs/gal (248 g/l)
Thinner 76 : 32 oz/gal: 1.9 lbs/gal (231 g/l)

These are nominal values.

Topcoats May be coated with Acrylics, Epoxies, Alkyds, or Polyurethanes depending on exposure and need.

May 2018 0185 Page 1 of 4

 ®
Carbomastic 15
PRODUCT DATA SHEET

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

Immersion: SSPC-SP10 with a 2.0-3.0 mil (50-75 micron) surface profile.

Non-Immersion: SSPC-SP6 with a 2.0-3.0 mil
Steel
(50-75 micron) surface profile for maximum protection. SSPC-SP2, SP3, SP7, SP12,or SP14 are
also acceptable methods.

For optimum performance sweep blast cleaning is recommended. Consult your Carboline Sales
Galvanized Steel
Representative for specific recommendations.

Previously Painted Lightly sand or abrade to roughen and degloss the surface. Existing paint must attain a minimum
Surfaces 3A rating in accordance with ASTM D3359 “X-Scribe” adhesion test.

P E R F O R M A N C E D ATA
Test Method System Results
130 mg loss; 1000 cycles using
ASTM 4060 Taber Abrasion 1 ct. CM15
CS 17 wheel and 1000 gm load,
No blistering, rusting, or softening
ASTM B117 Salt Spray Rusted Steel 1 ct. CM 15
No rust creep from scribe
No blistering or softening,
ASTM D1735 Water Fog Rusted Steel 1ct CM 15
No creep from scribe
A) Conical - crack 0.38",
ASTM D522 Flexibility Blasted steel 1 ct. CM15 actual elongation 48.57% B)
Cylindrical- no cracking observed
A) Blasted Steel 1 ct. CM 15, Area Damaged A) 1/4 inch
ASTM G 14 Impact Resistance
B) Rusted Steel 1 ct. CM 15 (0.25") B) 1/4 - 9/16 inch (0.44")

Test reports and additional data available upon written request.

MIXING & THINNING

Mixing Power mix separately, then combine and power mix. DO NOT MIX PARTIAL KITS.

May be thinned up to 32 oz/gal (25%) with Thinner 10 for normal conditions. Thinner 72 may be
used for hot or windy conditions. Use Thinner 76 for nonphotochemically reactive thinner or Thinner
Thinning
236E for exempt thinner. Use of thinners other than those supplied by Carboline may adversely
affect product performance and void product warranty, whether expressed or implied.

Ratio 1:1 Ratio (A to B)

2 hours @ 75 °F (24 °C) unthinned.

1 hour @ 90 °F (32 °C) unthinned
Pot Life
Pot life ends when coating becomes too viscous to use

May 2018 0185 Page 2 of 4

 ®
Carbomastic 15
PRODUCT DATA SHEET

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Spray Application The following spray equipment has been found suitable and is available from manufacturers such
(General) as Binks, DeVilbiss and Graco.

Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.086” I.D. fluid tip
Conventional Spray
and appropriate air cap.

Pump Ratio: 30:1 (min.)*

GPM Output: 3.0 (min.)
Material Hose: 3/8” I.D. (min.)
Airless Spray Tip Size: 0.019-0.025”
Output PSI: 1900-2100
Filter Size: 60 mesh
*PTFE packings are recommended and available from the pump manufacturer.

May be applied by plural component spray equipment. Contact Carboline Technical Service for
Plural Component
specific recommendations.

Multiple coats may be required to obtain desired appearance, recommended dry film thickness
Brush & Roller
and adequate hiding. Avoid excessive re-brushing or rerolling. Use clean natural bristle brush or
(General)
medium nap phenolic core roller. Work coating into all irregularities.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 50°F (10°C) 50°F (10°C) 50°F (10°C) 0%
Maximum 90°F (32°C) 130°F (54°C) 100°F (38°C) 95%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal application conditions.

CURING SCHEDULE
Surface Temp. Final Cure Immersion Dry to Recoat or Topcoat
50°F (10°C) 15 Days 5 Days
60°F (16°C) 10 Days 3 Days
75°F (24°C) 5 Days 24 Hours
90°F (32°C) 3 Days 18 Hours

For CM 15 Dry to Touch is 5 hours at 75 °F (24 °C). Maximum re-coat/topcoat times are 30 days for epoxies and 90 days for
polyurethanes at 75 °F (24 °C).
*These times are based on a 5.0-7.0 mil (125-175 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler
temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or
condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze.
Any haze or blush must be removed by water washing before recoating. If the maximum recoat time is exceeded, the surface must
be abraded by sweep blasting prior to the application of additional coats. Note: This product contains conductive pigments and
cannot be holiday tested.

May 2018 0185 Page 3 of 4

 ®
Carbomastic 15
PRODUCT DATA SHEET

CLEANUP & SAFETY

Use Thinner 2 or Acetone. In case of spillage, absorb and dispose of in accordance with local
Cleanup
applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety Employ normal workmanlike safety precautions. Use adequate ventilation. Keep container closed
when not in use.

When used as a tank lining or in enclosed areas, thorough air circulation must be used during and
after application until the coating is cured. The ventilation system should be capable of preventing
Ventilation the solvent vapor concentration from reaching the lower explosion limit for the solvents used. In
addition to ensuring proper ventilation, appropriate respirators must be used by all application
personnel.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A & B: Min. 36 months at 75°F (24°C)
Shelf Life
*Shelf Life : (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Storage Temperature & 45° - 110°F (7-43°C)

Humidity 0-90% Relative Humidity

Store Indoors.

Storage This product is solvent based and not affected by excursions below these published storage
temperatures, down to 10°F, for a duration of no more than 14 days. Always inspect the product
prior to use to make sure it is smooth and homogeneous when properly mixed.

Shipping Weight 2 Gallon Kit - 25 lbs (11 kg)

(Approximate) 10 Gallon Kit - 124 lbs (56 kg)

Part A: >200°F (93°C)

Flash Point (Setaflash)
Part B: 76°F (24°C)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

May 2018 0185 Page 4 of 4