DWA-00-HS-MS - 0002 - Rev000 - MS&RA For MV FO Cable Laying, Jointing, Termination and Testing
DWA-00-HS-MS - 0002 - Rev000 - MS&RA For MV FO Cable Laying, Jointing, Termination and Testing
DWA-00-HS-MS - 0002 - Rev000 - MS&RA For MV FO Cable Laying, Jointing, Termination and Testing
EPC CONTRACTOR
PROJECT
DOCUMENT TITLE
Section/
Revision Remarks
Paragraph
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
TABLE OF CONTENTS
1 DEFINITIONS ..................................................................................................................................................... 5
2 PURPOSE & SCOPE ........................................................................................................................................... 5
3 REFERENCES AND ABBREVIATIONS................................................................................................................... 5
4 CONSTRUCTION METHODOLOGY ..................................................................................................................... 6
5 NATURE OF WORK............................................................................................................................................ 9
6 REQUIREMENT OF TEMPORARY WORKS .......................................................................................................... 9
7 ACTIVITY SCHEDULE & MILESTONES ............................................................................................................... 10
8 CONSTRUCTION RESOURCES .......................................................................................................................... 10
8.1 PERSONNEL....................................................................................................................................................... 10
9 INSPECTION .................................................................................................................................................... 14
10 HAZARD IDENTIFICATION, RISK ASSESSMENT AND CONTROL ........................................................................ 14
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
1 DEFINITIONS
In this Document, the following words and expressions shall have the meanings stated:
CESMP
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4 CONSTRUCTION METHODOLOGY
4.1 Summary
This MS will be outlining the sequences and methods of works intended for the MV/F.O cable
pulling, laying, glanding, termination.
4.2 Methodology
Step Description
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
g) Copy of vendor data sheet of each cable being pulled shall be available at site with
supervisor and or with the winch machine operator.
h) Good communication measures / devices shall be used / maintained for a good and safe
cable pulling / laying operation. Two way radio (walkie – talkie) or mobile phones will be
used for communication.
i) Both ends of cable shall be capped / taped / sealed with Glue lined heat shrink caps and
proper identification shall be provided
j) Provide a cable tags/ identification on each cable at least 250mm away from the duct
entry as well as along the cable trench route with a distance as per the project
specifications or approved drawing details at intervals of 20 meters distance.
k) Inspection shall be carried out by the Contracor/Engineer by notifying them through
Inspection Request form, necessary check list to be filled up and signed.
l) Once cables have been laid in the trenches that one shall be immediately backfilled, in
order to avoid any Catastrophe.
m) Joins in cables shall be avoided in the cable route, as much as possible. MV & FOC
cable termination shall be made in Power block / Inverter Block [ as applicable]
C) Termination
a) Only DEWA approved terminator shall do the termination work.
b) Prior to termination necessary testing of the cable shall be done.
c) When all testing required was done and accepted by the Contractor/Engineer prepare
the cable for termination.
d) Check and ensure the lug properly crimps and stress free fit to the terminal.
e) Ensure that correct size and type of bolt, torque wrench with valid certificate is available.
f) Clean and degrease the equipment terminal.
g) Carefully fit the cable on the equipment terminal, check and align cable in proper
manner.
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
h) Insert the bolt and tight carefully, torque the bolt according to manufacturer
recommendation.
i) Provide torque mark after each bolt has been done / torque.
j) Provide contact grease / moisture protection on bolt / terminal (Only if required by
manufacturer or engineering specification).
k) Fix necessary terminal cover/protection.
l) Clean the area as well as internals of panels/termination box/ cubicles/All leftover / cut
piece cables/wires shall be returned to the stores or designated/ disposal area as
instructed by client
m) Connection to SS shall be performed and followed DEWA specification and standards.
n) Regarding FO splicing, all requirements shall be followed (e.g. FOC Splicing area should
be free of dust installing some tend around the work area, etc.)
5 NATURE OF WORK
a) Confined Space - Confined Space Permit shall obtain and copy must be available at site when the
activities is being done under confined space area like cable pit etc. Section 6.2.2.7 Confined space
work of the HSE Management Plan must be observed (and mentioned) and also document DWA-00-
SS-PR-UTE-0027 Confined Spaces.In addition, section 4.1.Work in ditches and manholes from Doc.
DWA-00-HS-PR-EPC-0016 Excavation and Earthworks must observed and mentioned. Only CSE
trained workers are allowed to work in CSE.
b) Work at Height – Work at Height Permit shall be obtained and copy must be available at site. When
the activities to be done above 1.8 meters, flat form or scaffold must be erected.
c) Working During Summer Time – Working direct exposed to sunlight during summer season shall not
be permitted as directed by the labor law. Ensure to provide proper sun shades, drinking water at site.
d) Trenches access – Excavations greater than 1.2 m. in depth shall be provided with stairs, ladders or
ramps. Ladders used as access ways shall extend from the bottom of the excavation to not less than
90 cm above the surface. At least two stairs, ladders or ramps, one on each side of excavation shall
be provided with maximum of 15 meters travel distance to facilitate access and egress of employees
from excavation.
e) Working during the night – in case that some work are going to be performed during the night, them
shall be made under the properly conditions of light and safety.
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
Completion of activities
MV/F.O Cable Pulling, Laying,
As per activity schedule depends site access and site
Glanding, Termination
condition
8 CONSTRUCTION RESOURCES
8.1 Personnel
Dy. General Manager - Overall In-charge of the project and report to General Manager.
Project Manager:
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
Engineers –
Responsible for the site coordination and execution of the project construction.
Prepare technical document, material, and shop drawings submittals.
Raising RFI’s, IR’s to the client.
Preparing weekly look ahead reports.
Attending coordination meetings between client and consultant.
Transmitting client instructions to the project manager and the construction team.
Managing the QA/QC team, coordinating and assisting in all QA/QC documentation as per project
quality plan.
Establish and maintain a programme for the identification and assessment of hazards.
Assist in the investigation of every serious or fatal accident and dangerous occurrence and
Recommend preventive measures.
Ensure that method statements, hazard analysis and safe work procedures for hazardous
Operations must be submitted before commencement of work on site.
Preparing Method Statements and lias with HSE officer for Risk Assessements.
Ensure that al dangerous activites are carried out under Permit to Work Procedure.
Implementation of HSE Policies and Procedures as per the HSEMS requirements.
HSE Officer
Provide HSE trainings, TBT, Training on MS & RA and Daily site inspection.
To ensure that the activities are performed as to the project HSE plan so that the work is at
minimum risk to the construction personnel at site.
Coordinate and ensure with various levels of people at site to have a safe Working place.
To ensure that the work is carried out with minimum impact to the
environment.
To ensure and monitor the condition of machinery and plant and report any hazardous defect to
the plant department.
To investigate site accidents and prepare accident reports to the EPC contractor.
To provide safety induction program to workers, prior access to site.
To contact client associated personnel in case of an accident or injury.
Attend HSE teams meetings with the HSE manager and transmit instructions to site personnel.
Prepare Risk Assessment as per project HSE plan
Ensure that all dangerous activities are carried out under Permit to Work Procedure.
Ensure that all training requirements are put in place (scaffolding, machinery operator certificate)
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
To ensure the effective implementation of all Plans, Procedures and Forms included in the HSE
Management System.
Ensure that all equipment and machinery have third party certificate (when applicable).
Report to Dy. Project Manager.
Implementation of HSE Policies and Procedures as per the HSEMS requirements.
Supervisor / Technicians
Ensure that all activities to be done in accordance with the approved MS/RA,
Supervisor shall monitor site installation, conduct tool box meeting and discuss to crew member the
hazard of the activities to be done.
Supervisor also ensure that site installation shall be as per project specification.
Technician shall be attended and pass necessary trainings required for the job to ensure the
competency and to comply with the requirements of Contractor/Engineer.
Site activities / installation shall be executed in compliance to quality, safety and standard
requirements. Report to Engineer.
Implementation of HSE Policies and Procedures as per the HSEMS requirements.
Workers
All workers must follow the safety rules, as described in the project HSE plan & procedures.
All workers must report any accident, near miss, or any other hazardous situation to his supervisor.
All workers must always wear proper PPE.
Shall attend TBT daily and comply HSE with requirements.
a) Hi Up / Crane
b) Cable Trolley
e) Winch machine
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g) Cable Cutter
h) Hack saw
i) Crow bar
j) Hammer
k) Cable pulling tension meter / indicator (if required / optional)
Safety helmets.
Safety footwear.
High visibility vests.
Safety Glasses.
8.3 Materials
a) MV/F.O Cables
b) Cable Lubricant
c) Cable Roller
d) Rope
e) Measuring Tape
f) Cable Cleat
g) Cable Tie
h) Termination Kit
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
WD40
As required N
(for lubricating rollers)
Grease
As required N
(for lubricating rollers)
9 INSPECTION
Rema
Type of Inspection Witness Approval
rks
The Sub-Contractor will be responsible for all necessary safety measures at all time. All works
related will be executed in accordance with the Client and Contractor Project Health, Safety Plan and
MS & RA.
The work will only proceed when all necessary permits has been obtained or when required. The
permit will be kept on site for consultation during any site works.
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
PTW Contractor
Contact
Contact Person Designation Company
Numbers
SYED OWAIS AHMED Accident Prevention Officer EPC +97156 415 6639
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DWA-00-EE-MS-GNF-0001-Rev_00A DEWA PHASE III 800 MW PV SOLAR POWER PROJECT
RISK
0 No injury 0 Has not occurred in last two years RISK VALUE
CLASSIFICATION
Very serious
8 More serious damage 8 effect (Long
Close competent supervision, training certification,
Term) Intolerable, change method,
CRITICAL method/risk assessments, safe work procedures,
transfer risk.
PJO’s, work permits, training, and toolbox talks.
Severe damage, long term Catastrophic
10 10
stoppage, high costs effect
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13 RELATED DOCUMENTS
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