The document describes a job safety analysis for pipe cutting, cleaning, and flushing at a fuel terminal development project on Pulau Sambu. It identifies potential hazards for two main tasks: 1) Manual lifting, which could cause hand/finger injuries or physical strain, and 2) Manual lifting with tools like chain blocks and hoists, which also carries risks of hand/finger injuries, physical strain, and rigging failures. Controls listed include proper instruction on lifting techniques, assigning sufficient personnel for lifts, inspecting loads, and ensuring lifting tools are fit for purpose. Personal protective equipment like hard hats, safety shoes, glasses and gloves are also required.
The document describes a job safety analysis for pipe cutting, cleaning, and flushing at a fuel terminal development project on Pulau Sambu. It identifies potential hazards for two main tasks: 1) Manual lifting, which could cause hand/finger injuries or physical strain, and 2) Manual lifting with tools like chain blocks and hoists, which also carries risks of hand/finger injuries, physical strain, and rigging failures. Controls listed include proper instruction on lifting techniques, assigning sufficient personnel for lifts, inspecting loads, and ensuring lifting tools are fit for purpose. Personal protective equipment like hard hats, safety shoes, glasses and gloves are also required.
The document describes a job safety analysis for pipe cutting, cleaning, and flushing at a fuel terminal development project on Pulau Sambu. It identifies potential hazards for two main tasks: 1) Manual lifting, which could cause hand/finger injuries or physical strain, and 2) Manual lifting with tools like chain blocks and hoists, which also carries risks of hand/finger injuries, physical strain, and rigging failures. Controls listed include proper instruction on lifting techniques, assigning sufficient personnel for lifts, inspecting loads, and ensuring lifting tools are fit for purpose. Personal protective equipment like hard hats, safety shoes, glasses and gloves are also required.
The document describes a job safety analysis for pipe cutting, cleaning, and flushing at a fuel terminal development project on Pulau Sambu. It identifies potential hazards for two main tasks: 1) Manual lifting, which could cause hand/finger injuries or physical strain, and 2) Manual lifting with tools like chain blocks and hoists, which also carries risks of hand/finger injuries, physical strain, and rigging failures. Controls listed include proper instruction on lifting techniques, assigning sufficient personnel for lifts, inspecting loads, and ensuring lifting tools are fit for purpose. Personal protective equipment like hard hats, safety shoes, glasses and gloves are also required.
PROJECT: Pengembangan Terminal BBM Pulau Sambu CHECK PPE AND CONTROLS REQUIRED LOCATION: Pertamina Pulau Sambu Hard Hats Respirator Fire Extinguisher Other - List JOB NAME: Pipe Cutting Cleaning and Flushing Safety Shoes Work Vest Lockout/Tag out Chemical gloves/gauntlets General Safety Glasses Safety Harness Permit-to-Work Chemical Apron INITIAL DATE: 27/08/2012 Hearing Protection Face Shield Stokes Basket Chemical boots LAST REVISION DATE: 0 Cotton Gloves Goggles Life Rings 0 REVISION NUMBER: Leather Gloves Ventilation Barricades
JOB STEPS/TASKS HAZARD DESCRIPTION RISK TO WHAT? INITIAL RISK REQUIRED CONTROLS RESIDUAL RISK Separate the job into the main tasks and record Describe all hazards identified for each task based on Classify risk Describe fully all equipment, facility, and/or procedure controls applicable for them in sequence observations and experience rating from each hazard (i.e. if PPE is used as a control, it must be specifically described.) Classify risk rating from matrix for each
Environment matrix for each
Reputation Note: Additional hazards may be caused by If a control can only be verified by documentation then it must be available. hazard with controls in place.
Personnel interaction with other work hazard with no All controls must be valid in that they reduce severity, probability or both.
Assets controls in place.
1. Manual Lifting. Hand and Finger Injury. M 1. Rigger Foreman shall instruct and mentor all personnel on L Physical Strain. hand and finger placement when working. Equi pment Damage. 2. Rigger Foreman shall instruct and mentor all personnel on proper lifting techniques, Utilize legs with back in a straight position, sufficient number personnel for item to be lifted, etc., 3. No person shall lift any item over 25 Kg. 4. All personnel shall utilize other crew members for assistance when lifting items and inspect packaging prior to making the lift. 2. Manual Lifting with tools. (Chain Hand and Finger Injury. M 1. Rigger Foreman shall instruct and mentor all personnel on L blocks and hoists) Physical Strain. hand and finger placement when working. Rigging Failure. 2. Rigger Foreman shall instruct and mentor all personnel on proper lifting techniques, Utilize legs with back in a straight position, sufficient number personnel for item to be lifted, etc. 3. All personnel shall utilize other crew members for assistance when lifting items and inspect packaging prior to making the lift. 4. Rigger Foreman shall determine the weight of the load and the path of movement the load will be transferred through. 5. Rigger Foreman shall ensure all lifting tools are fit for purpose and inspect prior to use.
Page 1 of 2 JOB STEPS/TASKS HAZARD DESCRIPTION RISK TO WHAT? INITIAL RISK REQUIRED CONTROLS RESIDUAL RISK 3. Cutting pipe Pinch Points. H 1. Ensure a stable pipeline position L Uncontrolled load. 2. Check cutting equipment works well and is safe to use Hand and finger Injury. 3. give protection to the cutting area, and keep flamable objects Equipment Damage. from areas Fire 4. The person using the tool shall ensure the line of fire path is clear prior to applying force to the tool. 5. Use Face shield with Properly welding tools & Mask 6. Prepare a fire extinguisher
4. Cleaning and flushing pipe Hazardous waste M 1. Use appropriate PPE properly L Uncontrolled load. 2. Work area clean of dirt and working tools Fall and slip 3. Standing in the right position 4. Ensure that wastes generated are placed in shelters 5. Completely remove weld slag, flux, debris, grease, oil and any foreign matter on the surfaces of field
Approved by, Checked by, Prepared by,
PT. PERTAMINA (PERSERO) PT. PP-TIMAS KSO PT. PERTAMINA (PERSERO)
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