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    Graycor WPS 19 Sample

    Uploaded by

    Raul Sebastiam
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of carbon steel pipe. It specifies parameters such as base metal thickness range from 0.0625 to 0.872 inches, filler metals, preheat and interpass temperature limits of 50-350 degrees Fahrenheit, allowable joint designs including V, U, and compound bevels, and welding positions. Electrical characteristics, gas types and flow rates, and techniques including stringer beads and weave patterns are also defined.

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    © All Rights Reserved
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    Graycor WPS 19 Sample

    Uploaded by

    Raul Sebastiam
    125 views5 pages
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of carbon steel pipe. It specifies parameters such as base metal thickness range from 0.0625 to 0.872 inches, filler metals, preheat and interpass temperature limits of 50-350 degrees Fahrenheit, allowable joint designs including V, U, and compound bevels, and welding positions. Electrical characteristics, gas types and flow rates, and techniques including stringer beads and weave patterns are also defined.

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    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of carbon steel pipe. It specifies parameters such as base metal thickness range from 0.0625 to 0.872 inches, filler metals, preheat and interpass temperature limits of 50-350 degrees Fahrenheit, allowable joint designs including V, U, and compound bevels, and welding positions. Electrical characteristics, gas types and flow rates, and techniques including stringer beads and weave patterns are also defined.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    125 views5 pages

    Graycor WPS 19 Sample

    Uploaded by

    Raul Sebastiam
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of carbon steel pipe. It specifies parameters such as base metal thickness range from 0.0625 to 0.872 inches, filler metals, preheat and interpass temperature limits of 50-350 degrees Fahrenheit, allowable joint designs including V, U, and compound bevels, and welding positions. Electrical characteristics, gas types and flow rates, and techniques including stringer beads and weave patterns are also defined.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    ASME SECTION IX WELDING PROCEDURE SPECIFICATION

    WPS NO. 19 Rev. No. 0


    Supporting PQR(s) 2000-18 & 2001-19 Date: 3/29/2013
    Welding Process(es) GTAW & SMAW Type: Manual

    P-No. 8 Gr No. 1&2 to P-No. 1 Gr No. 1&2

    Base Metal Thickness Range (T) Section IX B31.1 B31.3 Section I Section VIII
    Groove .0625" - .872" .0625" - .750" .0625" - .750" .0625" - .750" .0625" - .872"
    Fillet <.872" < .750" <.625" < .750" <.872"

    All Pipe Diameters

    JOINTS (QW-402)
    Joint Design V, U, Compound Bevel, Fillet
    Backing With or Without
    Backing Material (Type) P1 or equivalent
    Root Dimensions Open root groove = 1/16"- 5/32"
    Groove with backing = 3/16" Minimum
    Land = 0 - 1/8" PREHEAT (QW-406)
    Retainers Not allowed Preheat Temp 50° F Min.,
    FILLER METALS (QW-404) Interpass Temp 350° F Max.
    Process GTAW SMAW Preheat Maint N/A
    SFA No 5.9 5.4
    Classification ER309 or ER309L E309 or E309L POSTWELD HEAT TREATMENT (QW-407)
    F-No. 6 5 Temp Range N/A
    A-No 8 8 Time Range N/A
    Max. Deposit
    Thickness .250" Max. .625" Max. (1)
    Flux N/A Neutral Flux POSITIONS (QW-405)
    Consumable Groove Position All All
    Insert Not Allowed Not Allowed Fillet Position All All
    Filler Solid Solid Weld Progression Vertical-Up Vertical Up

    ELECTRICAL CHARACTERISTICS (QW-409) GAS (QW-408)


    Gas Composition Flow Rate (cfh)
    Current Pulsing Not Allowed Not Allowed Shielding Argon 15-40
    Mode of Transfer N/A N/A Purge Argon 5-20
    Tungsten Electrode 1/16"-1/8" 2% Thoriated Trailing N/A N/A

    TECHNIQUE (QW-410)
    Beads-Stringer or Weave Stringer or Weave Passes Per Side Single or Multiple
    Cup or Nozzle Size 1/4"-3/4" Single/Multiple Electrodes Single
    Method Of Cleaning Chipping, Grinding, or Wire Brush (2) Electrode Spacing N/A
    Back Gouge Method Mechanical or Thermal followed by Mech. (2) Peening Not Allowed
    Oscillation None Thermal Processes Cutting and Gouging
    Weave Closed to Out Chamber N/A

    Filler Dia. Layer Process Polarity Amps. Volts WFS (ipm) Stickout
    1/16" Root and Fill GTAW DCEN (Str.) 60-90 8-18 N/A N/A
    3/32" Root and Fill GTAW DCEN (Str.) 60-125 8-18 N/A N/A
    1/8" Root and Fill GTAW DCEN (Str.) 70-150 8-18 N/A N/A
    5/32" Root and Fill GTAW DCEN (Str.) 80-165 10-18 N/A N/A

    3/32" Fill SMAW DCEP (Rev.) 50-90 17-20 N/A N/A


    1/8" Fill SMAW DCEP (Rev.) 70-120 18-22 N/A N/A
    5/32" Fill SMAW DCEP (Rev.) 90-150 18-28 N/A N/A
    NOTES: (1) 1/2" Maximum pass thickness
    (2) Cleaning to conform to W.03.01, Handling of Corrosion Resistant Materials

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