Injectomat 2000 MCM

SERVICES
Injectomat 2000
Technical Manual
Revision table
TM Injectomat 2000_Int : ref NT 0871 / from serial 17730124 till ... .
Date Revision Chapter Description
01/10/08 2 index "b" New format, spare parts update

1 Overview ........................................................................................................... 7
1.1 General .................................................................................................... 7
1.2 Overview diagram ................................................................................. 8
1.3 Precautions to be taken before use...................................................... 9
1.4 Internal safety features .......................................................................... 9
1.5 Technical characteristics ...................................................................... 9
1.5.1 Electrical specifications .............................................................................................. 9
1.5.2 Electronic specifications ............................................................................................. 9
1.5.3 Mechanical specifications .......................................................................................... 9
1.5.4 Conformity and norms .............................................................................................. 10
2 Description and operation ............................................................................. 11

2.1 Physical description ............................................................................ 11
2.1.1 The display board and the front panel...................................................................... 12
2.1.2 CPU board ............................................................................................................... 14
2.1.3 The power supply board and the battery.................................................................. 17
2.1.4 Mechanical gear box unit ......................................................................................... 20
2.1.5 Mechanical plunger unit ........................................................................................... 20
2.2 Functional description......................................................................... 21
2.2.1 Syringe control and maintenance assembly ............................................................ 21
2.2.2 Motorisation assembly ............................................................................................. 21
2.2.3 External connection sub-assembly .......................................................................... 21
3 Description of the menus .............................................................................. 23

3.1 Configuration menu of the current operation parameters ............... 23
3.1.1 Menu access ............................................................................................................ 24
3.1.2 PAr1, configuration of the memorisation type ...................................................... 25
3.1.3 PAr2, configuration of the syringe selection type ................................................. 25
3.1.4 PAr3, configuration of the maximum flow rate that may be selected on the keyboard ..... 26
3.1.5 PAr4, configuration of the list of syringes that may be selected........................... 26
3.1.6 PAr5, configuration of the compulsory priming .................................................... 27
3.1.7 PAr7, configuration of the KVO flow rate ............................................................. 27
3.1.8 PAr9, configuration of the RS232 communication speed..................................... 28
3.1.9 PArA, configuration of the empty syringe mode ................................................... 28
3.1.10 PArb, configuration of the frequency of preventive checks .................................. 29
3.1.11 PArC, configuration of the drug display mode ...................................................... 29
3.1.12 PArd, configuration of the Flanges detection mode ............................................. 30
3.1.13 PArF, configuration of the bolus flow memorisation mode ................................... 30
3.1.14 PArG, configuration of the drugs list ..................................................................... 31
3.1.15 PArJ, configuration of the mains disconnection signal......................................... 32
3.1.16 PAr0, configuration of the date and time.............................................................. 32
3.1.17 Typical syringe/details correspondence table .......................................................... 33
3.2 Calibration menu .................................................................................. 35
3.3 Service test menu................................................................................. 37
Injectomat 2000_IntTDM.fm 3
4 Preventive maintenance................................................................................. 39
4.1 Recommendations............................................................................... 39
4.2 Maintenance schedule......................................................................... 39
4.2.1 Preventive maintenance........................................................................................... 39
4.2.2 Sicherheitstechnische Kontrolle................................................................................ 39
4.3 Checks .................................................................................................. 41
4.3.1 Test access .............................................................................................................. 41
4.3.2 Visual check ............................................................................................................. 41
4.3.3 Running time and last servicing inspection date ...................................................... 42
4.3.4 Indicator lights check................................................................................................ 42
4.3.5 Keyboard check ....................................................................................................... 43
4.3.6 Checking the battery voltage.................................................................................... 44
4.3.7 Display of the last 10 alarms .................................................................................... 44
4.3.8 Total operation time check ....................................................................................... 46
4.3.9 TTL serial link test .................................................................................................... 46
4.3.10 RS 232 serial link check ........................................................................................... 47
4.3.11 Checking the software version. ................................................................................ 47
4.3.12 Checking the ADC.................................................................................................... 48
4.3.13 Checking the position sensor ................................................................................... 48
4.3.14 Buzzer test ............................................................................................................... 49
4.3.15 Display of the calibration values............................................................................... 49
4.3.16 Checking the syringe clamp ..................................................................................... 49
4.3.17 Checking the syringe group number ........................................................................ 50
4.3.18 Checking the list of syringes .................................................................................... 50
4.3.19 Checking the disengagement................................................................................... 50
4.3.20 Checking the flanges detection system.................................................................... 50
4.3.21 Checking the syringe head detection system........................................................... 51
4.3.22 Checking backpressure............................................................................................ 52
4.3.23 Checking the pre-alarm and end of infusion alarm .................................................. 52
4.3.24 Checking the linearity ............................................................................................... 53
4.3.25 Checking mains/battery operation............................................................................ 53
4.3.26 Battery autonomy test .............................................................................................. 54
4.3.27 Continuity test .......................................................................................................... 54
4.3.28 Stk-Protokoll ............................................................................................................. 55
4.4 Flow rate control .................................................................................. 57
4.4.1 Measurement with a computer ................................................................................. 57
4.4.2 Measurement with scales......................................................................................... 59
4.4.3 Measurement using a test tube................................................................................ 61
4.5 Cleaning and disinfecting ................................................................... 63
4.6 Storage.................................................................................................. 64
5 Diagnosis......................................................................................................... 65
5.1 Troubleshooting guide ....................................................................... 65
5.2 Error messages.................................................................................... 67
44 Injectomat 2000_IntTDM.fm
6 Intervention procedures ................................................................................ 71
N°1, Procedure: Display and central unit boards .................................... 73
N°2, Procedure: Syringe clamp ................................................................. 75
N°3, Procedure: Syringe detection system .............................................. 77
N°4, Procedure: Motor + Opto + Disk ........................................................ 83
N°5, Procedure: Dynamometer sensor ..................................................... 85
N°6, Procedure: Plunger advance control potentiometer ....................... 91
N°7, Procedure: Plunger cover and/or disengagement lever + anti-siphon arm 93
N°8, Procedure: Power supply board........................................................ 95
N°9, Procedure: Battery door and battery ................................................ 97
N°10, Procedure: Rear plug support ......................................................... 99
N°11, Procedure: Ribbon cable winding kit............................................ 101
N°12, Procedure: Syringe head detection plunger kit ........................... 105
N°13, Procedure: Centering ring kit ........................................................ 109
N°14, Procedure: Flex circuit and tube kit .............................................. 113
N°15, Procedure: Upper and lower cases ............................................... 119
7 Calibration..................................................................................................... 123
7.1 Calibration procedure ........................................................................ 123
7.1.1 Calibration access .................................................................................................. 123
7.1.2 EtA.4 Calibration of the 3 battery voltage levels................................................ 124
7.1.3 EtA.6 Calibration of the position sensor. ........................................................... 124
8 Spare parts catalogue .................................................................................. 125

8.1 Upper case .......................................................................................... 125
8.2 Lower case.......................................................................................... 127
8.3 Plunger unit ........................................................................................ 129
8.4 Mechanical Gear box ......................................................................... 133
Injectomat 2000_IntTDM.fm 5
66 Injectomat 2000_IntTDM.fm
1 Overview
1.1 General
The Injectomat 2000 is a syringe pump intended for the infusion of intravenous agents at a
accurate, low flow rate. The wide choice of syringes, the use of the universally recognised
control symbols and the synoptic display of the alarms contribute to making the
Injectomat 2000 easy to use. The adjustable occlusion detection, the correct positioning
detection and the overall syringe protection system guarantee optimum safety.
Its technical characteristics, the flow range from 0.1 to 400 ml/hr (configured at
200 ml/hr) and its excellent accuracy (+1% on the device) contribute to making the
Injectomat 2000 the ideal instrument for medical services.
The Injectomat 2000 is equipped with a 16ko-EEPROM enabling the memorization of 896
events. These events are available for consultation through the ISCTRL maintenance
software, 4.1 and upper version.
Overview
Inj2_01_008b_en.fm 7
1.2 Overview diagram
Ext
12/15 V
15 W
Step by
DC-DC Motor
230 V Power supply ON / OFF step
converter driver motor
Battery
EPROM
128K x 8
RAM
8K x8 Motor speed
sensor
EEPROM
512
Syringue body
sensor
BUS Antisiphon
sensor
SPI
CPU
Watch
dog Displacement
transducer
Interface Opto
UART
bus interface
Nurse call
(option)
ADC
Occlusion
switch
Disengagement
switch
LCD LCD
RS 232 driver display
Keyboard
Flanges switch
LED LED
Master
Buzzer driver display
Overview
8 Inj2_01_008b_en.fm
1.3 Precautions to be taken before use
The symbol ! in the concise instrument instructions guide of the device recommends that
the operator’s guide should be read complelety in accordance with standard EN 60601-1.
Fresenius Kabi may in no case be held responsible for medical problems or any other
problems resulting from inadequate use of the equipment.
Refer to the User’s instructions for further details.
1.4 Internal safety features

As soon as it is switched ON, the device activates a continuous function inspection system.
Any internal failure or any problem related to the operating procedure in progress is detected
immediately. Nevertheless, abnormal operation of the equipment with no obvious cause must
always be reported to the qualified technicians in your establishment or our After Sales
service.
In case of single fault condition, an alarm is activated for any flow rate deviation of ± 5% in
comparison with the normal flow rate.
A second check activates an alarm in the event of deviation of 1 ml in comparison with the
anticipated infused volume, or if a flow rate deviation of ± 20% is identified. The alarm is
triggered by the most rapidly detected deviation.
The Injectomat 2000 is fitted with an internal battery to continue operation in the event of a
power cut. Furthermore, a safety fuse protects the mains from further disturbance.
1.5 Technical characteristics
1.5.1 Electrical specifications

! Power supply: 230 V - 50-60 Hz.
! Max. consumption : 23 VAC.
! Fuse F2: 100 mAT 250 V IEC 127.
! Battery: 6 V - 1,1 / 1,3 Ah.
! External power supply: 12 - 15 V DC -15 W.
1.5.2 Electronic specifications

The syringe pump is fitted with 3 circuit boards:
! Motor power supply and control board.
! CPU board.
! Keyboard display board.
1.5.3 Mechanical specifications

! Overall dimensions H x W x D: 120 x 330 x 155 mm.
! Weight: approximately 2,2 kg.
Overview
Inj2_01_008b_en.fm 9
1.5.4 Conformity and norms
Conform to the 93/42/CE Medical Directive. IP34 Protection against

0459 splashing liquid.
Safety of Electro Conform to EN/IEC 60601-1 and EN/IEC 60601-2-24 Protection against
Medical leakage current: CF type.
Equipements
EMC Conform to EN/IEC 60601-1-2 (first edition) and EN/IEC Protection against electric
(ElectroMagnetic 60601-2-24 shocks: class II.
Compatibility)
Since 2001,electromagnetic compatibility standards have evolued.

Injectomat 2000 that serial number is higher than 18939893 with EN/IEC 60601-1-2
(second édition) and EN/IEC 60601-2-24 complies standards.
Detailed information concerning electromagnetic compatibility is available in the chapter
"Guidance and manufactureris declaration on EMC" of the User Manual.
Overview
10 Inj2_01_008b_en.fm
2 Description and operation
2.1 Physical description
Flanges switch Flanges positioning groove

Syringe clamp
Plunger disengagement
Upper case control
Anti-siphon arm
Lower case Front control panel
The Injectomat 2000 is fitted with an upper case and a lower case.
! The upper case holds the syringe clamp and contains:
" A display board associated with the front control panel.
" A CPU board.
! The lower case contains:
" A power supply board and a battery.
" A mechanical base unit.
" A plunger unit.
Description and operation
Inj2_02_008b_en.fm 11
2.1.1 The display board and the front panel
The display board is mounted under the front control panel and is fitted with all the organs
required for man-machine interaction.
! Keyboard interface.
! Control lamps and overview diagrams.
! 7-segment display units.
J1
J3
Solder side display board.
J2
Component side display board.

This board is connected to the different parts of equipment by means of connectors.
J1 connector to CPU board
Pin Description
1 SEG1 display matrix Line 1
9 COL1 display matrix Column 1
12 FAIL LED control Fail
13 COL/DIG 9 LED type control "
14 LIG1 keyboard interface Line 1
17 LDSECT lighting control Mains LED
18 +5V power supply

19 VBAT power supply
20 GND power supply
12 Inj2_02_008b_en.fm
J2 connector to keyboard
Pin Description
1 Column 1
2 Column 2
3 Column 3
4 Column 4
5 Column 5
6 Column 6
7 Line 1
8 Line 2
9 Line 3
10 Ton
11 Toff
12 Gnd power supply
Pin Description
1 Ton ON key
2 Toff OFF key
3 SI SPI bus
4 Clk SPI bus
5 CSLCD SPI bus
6 Buzz BUZZER control
7 Vbat power supply
8 Gnd power supply
Inj2_02_008b_en.fm 13
2.1.2 CPU board
The CPU board holds an 80C32 microprocessor. It is mounted and connected to the display
board through J4 and J5 connectors.
A ribbon cable connects this to a power supply board by means of a connector J3.
J2
J4
J3 J5
CPU board
J2 connector: to flanges detection switch and syringe detection opto-electronic sensor
Pin Description
1 Ground
2 Flanges contact
3 Opto anode diode +5V
4 Common points between cathode LED , opto 1 and opto 2 transistor emitters.
5 Opto 1 transistor collector
6 Opto 2 transistor collector
J3 connector to power supply board
Pin Description
1 +5V
2 Gnd
3 +Vbat
4 Gnd
5 Phase A Motor control
6 Phase B Motor control
7 Phase C Motor control
8 Phase D Motor control
9 I signal Motor control
10 Boost signal Motor control
11 Sopt1 Opto rotation motor output
12 Sopt2 Opto anti-siphon
13 Apinf Nurse call independent of the buzzer

signal
14 Cdopt1 Opto rotation motor control output
15 Cdopt2 Opto anti-siphon module control
16 Off Signal off key pressed
17 Sect Mains power supply on signal
18 Cdalim Power cut signal
14 Inj2_02_008b_en.fm
J3 connector to power supply board
Pin Description
19 Ldsect Mains LED control
20 Cts Clear to send
21 Deb/off Disengagement signal
22 Rts request to send Request to send
23 Occ/off Occlusion signal
24 Buz Nurse call relay control
25 Eoc End Of adc conversion
26 Csadc Selection spi adc bus
27 Clk Clock spi adc bus
28 Si Data in spi adc bus
29 So Data out spi adc bus
30 Cdana Analogue sensor power supply control
31 Rx2 Receive data TTL
32 Tx2 Transmit data TTL
33 Txd1 Transmit data TTL
34 Rxd1 Receive data TTL
35 Ton ON key
36 Toff OFF key
37 +Vbat Power supply
38 Gnd
39 +5V
40 Gnd
J4 connector to display board
Pin Description
1 Seg1 display matrix Line 1
9 Col1 display matrix and keyboard Column 1
12 Fail diode fail control
13 Rdcrt current reduction control
14 Lig1 keyboard interface Line 1

17 Ldsect mains LED control
18 +5V power supply
19 Vbat power supply
20 Gnd power supply
Inj2_02_008b_en.fm 15
J5 connector to display board
Pin Description
1 Ton ON key
2 Toff OFF key
3 Si spi bus
4 Clk spi bus
5 Cslcd spi bus
6 Buzz buzzer control
7 Vbat power supply
8 Gnd power supply
16 Inj2_02_008b_en.fm
2.1.3 The power supply board and the battery
The power supply board is mounted on the lower case. It allows to supply the electronic parts
using the network 230 V AC or the external 12 / 15 DC. It also charges the 1.1 or 1.3 Ah
battery.
J6
J7
J8
J9
J5 F2
J3
J4 J1
J2 F1
Power supply board.

This board is connected to the different parts of equipment by means of connectors.
J1 connector to mains
Pin Description
1 Neutral
2 Phase
Pin Description
1 +5V controlled power supply
2 Gnd power supply
3 +Vbat power supply
4 Gnd power supply
5 Phase A Motor control
6 Phase B Motor control
7 Phase C Motor control
8 Phase D Motor control
9 I signal Motor control
10 BOOST signal
11 Sopt1 Opto rotation module output
12 Sopt2 Opto anti-siphon module output
13 N.U
14 Cdopt1 Opto rotation module control
15 Cdopt2 Opto anti-siphon module control

16 Off Off key pressed on the ON/OFF button
17 SECT Mains supply presence signal
18 CDALIM Power cut signal
19 LDSECT Mains LED control
20 CTS Clear to send
21 DEB/OFF Disengagement signal active at 0
Inj2_02_008b_en.fm 17
Pin Description
22 RTS Request to send
23 OCC/OFF Occlusion signal active at 0
24 BUZ Nurse call relay control
25 EOC End of ADC conversion
26 CSADC Selection bus SPI ADC
27 CLK Clock bus SPI ADC
28 SI Data IN bus SPI ADC
29 SO Data out bus SPI ADC
30 CDANA Analogue sensor power supply control
31 RX2 receive data TTL
32 TX2 transmit data TTL
33 TXD1 transmit data TTL
34 RXD1 receive data TTL
35 Toff OFF key
36 Ton ON key
37 +Vbat Power supply
38 Gnd
39 +5V
40 Gnd
J3 connector to potentiometer
Pin Description
1 Vref
2 Centre point
3 Gnd
J4 connector to internal battery
Pin Description
1 + battery
2 - battery
J5 connector to motor
Pin Description
1 +Vbay
2 +Vbat
3 Phase D
4 Phase C
5 Phase B
6 Phase A
7 Opto rotation anode diode /+5V
8 Opto rotation cathode diode
9 Opto rotation transistor collector
10 GND/ opto rotation transistor emitter
18 Inj2_02_008b_en.fm
J6 connector to RS232 and Master plugs
Pin Description
1 TX1
2 +5V
3 RX1
4 Gnd
5 Interface validation
6 Nurse call relay common point
7 Nurse call relay normally open
8 Nurse call relay normally closed
9 CD ON external on
10 CD OFF external off
11 I-OPTON Motor control output
12 I-SECT Mains led
13 +Vbat External power supply plug
14 RX2
15 TX2
16 Gnd
17 CTS
18 RTS
19 BUZ
20 NC
J7 connector to external DC power supply
Pin Description
1 ± external power supply
2 ± external power supply
J8 connector to disengagement micro-switch, force sensor and anti-siphon switch
Pin Description
1 Not used
2 Micro-switch input/output
3 Micro-switch input/output
4 Not used
5 Opto anti-siphon cathode diode
6 Opto anti-siphon anode diode/+5V
7 Opto anti-siphon transistor collector
8 Disengagement micro-switch on
9 Disengagement micro-switch off
10 Gnd
Do not forget to dismount the ribbon cable holder on the power supply board before
extracting the mechanical assembly from the housing (risk of breaking the ribbon
cable).
Inj2_02_008b_en.fm 19
J9 connector, test points
Pin Description
1 GND
2 Position sensor output
3 Battery discharge control output
4 Amplified force sensor output
5 Cd coupler power supply 0-5V
6 Motor control opto output
7 Force and position sensor reference voltage
8 Piston head detection opto output
9 Control/APIN F
10 Control/APIN F
2.1.4 Mechanical gear box unit

The mechanical base unit is composed of a motor-reducer block driving a screw-and-nut unit.
At the shaft end, the motor receives a control panel associated with an opto-electronic switch.
The mechanical base unit also accommodates a potentiometer fitted with a rack pinion
system.
2.1.5 Mechanical plunger unit

The mechanical plunger unit is mounted onto the mechanical gear box. The gear box ensures
the displacement movement of the plunger through a screw / nut system.
The plunger is fitted with a disengagement control allowing to separate this from the screw-
and-nut system.
20 Inj2_02_008b_en.fm
2.2 Functional description
From a functional point of view, the Injectomat 2000 is composed of three sub-assemblies:
! A syringe position control and maintenance assembly.
! A motorisation assembly.
! An external connection assembly.
2.2.1 Syringe control and maintenance assembly

The syringe if fitted into the upper case and held in position by means of a syringe clamp.
Detection of the syringe size (60 cc or 20 cc) is carried out by two opto-electronic sensors
mounted onto the syringe clamp.
The flanges switch ensures the syringe flanges are correctly positioned in the groove.
Associated with an opto-electronic sensor, the anti-siphon arm controls the piston position.
Composed of a micro-switch fitted to the plunger, an anti-occlusion system triggers an alarm
whenever force on the piston is excessive.
2.2.2 Motorisation assembly

This sub-assembly moves the piston in the syringe.
It is put into motion by means of a motor-reducer unit associated with a screw-and-nut
system.
A motor rotation disk mounted on the shaft end of the motor and associated with an opto-
electronic sensor controls the rotation.
A potentiometer controls the plunger movement by means of a rack pinion system.
A micro-switch allows for control of the disengagement device.
2.2.3 External connection sub-assembly

The Injectomat 2000 has three connectors located at the rear end of the lower case:
! A 12-15 V DC, 15 W type external power supply connector.
! An RS 232 connector.
! A nurse call connector "optional".
Inj2_02_008b_en.fm 21
22
Inj2_02_008b_en.fm
3 Description of the menus
3.1 Configuration menu of the current operation parameters
The configuration menu enables users to adapt the Injectomat 2000 to the specific needs of
each department. It provides access to the menus allowing for customisation of the
parameters associated with current operation modes.
Fresenius Kabi recommends users to implement the selected configuration procedures in
the presence of a member of its qualified personnel or a member of the technical department.
It is possible to exit the configuration mode at any time by pressing the OFF key.
This menu enables users to:

! PAr1: select the type of flow rate memorisation.
! PAr2: select the syringe selection mode.
! PAr3: modify the maximum flow rates which can be selected using the keyboard.
! PAr4: configure the list of syringes that can be selected.
! PAr5: select the compulsory priming.
! PAr7: select the KVO flow rate.
! PAr9: select the RS232 communication speed.
! PArA: select the empty syringe mode.
! PArb: select the frequency of preventive checks.
! PArC: select the drug display mode.
! PArd: choose whether or not to activate the flanges detection mode.
! PArF: select the Bolus memorisation mode.
! PArG: enter the list of drugs.
! PArJ: choose whether or not to activate the mains disconnection signal.
! PAr0: enter the current date and time.
Description of the menus
Inj2_03.2_008b_en.fm 23
3.1.1 Menu access
Useful keys
Key Function
ON, is used to switch the machine ON.
OFF, is used to switch the machine off when pressed for over three
seconds.
SILENCE ALARM, is used to access the configuration mode of the
current operation parameters.
The selection keys allow to scroll the figures and letters on the tenths,
units, tens segments etc.
CONFIRM, is used to validate a choice.
STOP, is used to cancel the current configuration.
Switch to configuration mode.

! Press "SILENCE ALARM" and "TENS" simultaneously.
! Maintain this position while pressing "ON".
! When PAr is shown on the display unit, release the

selection of "SILENCE ALARM" and "TENS"
then validate within three seconds by pressing "CONFIRM".
! PAr1 is shown by default.
! Switching from PAr1 to PArO is carried out
using the "tenths" keys.
24 Inj2_03.2_008b_en.fm
3.1.2 PAr1, configuration of the memorisation type
This configuration enables users to choose whether or not to memorise the infusion flow rate
when the Injectomat 2000 is shut down.
! PAr1, press "CONFIRM"
" If MEM, the flow rate is memorised when the Injectomat
2000 is shut down, this value will be displayed by default
when the machine is next switched on.
" If noME, the flow rate is not memorised, the default
value is 00.0 each time the machine is switched on.
# Select the memorisation type using the selection
keys.
" By validating once again, the type is memorised and it is

possible to select another configuration .
The modification may be cancelled by pressing the "STOP" key.
It is possible to exit the configuration mode at any time by pressing the

"OFF" key.
3.1.3 PAr2, configuration of the syringe selection type

This configuration enables users to choose the type of syringe selection.
" If SEL3, automatic validation of the only syringe that
may be selected.
" If SEL4, when the Injectomat 2000 is switched on, the
user should select the type of syringe installed.
# Choose the selection type using the selection keys.

When mode SEL3 is selected, and if there is a choice of more than one syringe, the
Injectomat 2000 automatically moves onto the configuration of the list of syringes that
may be selected PAr4 when the machine is next switched on.

"OFF" key.
Inj2_03.2_008b_en.fm 25
3.1.4 PAr3, configuration of the maximum flow rate that may be selec-
ted on the keyboard
This configuration enables users to choose the maximum flow rate that may be selected
using the keyboard for each type of syringe.
Syringe type Min. flow rate (ml/hr) Max. flow rate (ml/hr)
50/60 cc 0,1 400
20 cc 0,1 275
! Par3, press "CONFIRM"
" Select the syringe type using the keys.

# 20c, 20 ml.
# 50c, 50 ml.
" Press "CONFIRM"

# Select the maximum flow rate using the keys.
" By validating once again, the maximum flow rate is

memorised and it is possible to select another
configuration .

"OFF" key.
3.1.5 PAr4, configuration of the list of syringes that may be selected

This configuration enables users to choose whether or not it may be selected for each type of
active syringe.
" The LED of the syringe to be configured flashes.
# If SEL, this type of syringe may be selected when
the Injectomat 2000 is switched on.
# If noSE, this type of syringe may not be selected
when the Injectomat 2000 is switched on.
" Make your choice using the keys.
! Press "CONFIRM" to memorise the modification.

" The LED of the configured syringe is:
# Lit up is it may be selected.
# Off if it may not be selected.
26 Inj2_03.2_008b_en.fm
Details of the syringe are displayed
when the "tenths" keys are pressed (see chapter 3.1.17
"Typical syringe/details correspondence table").

"OFF" key.
3.1.6 PAr5, configuration of the compulsory priming

This configuration enables users to choose whether or not priming is compulsory after
selection of a syringe.
! PAr5 is displayed.
" Press "CONFIRM"
# If PurG, compulsory priming, pressing "BOLUS"
during start-up is compulsory to switch to selection of
the flow rate.
# If noPu, priming is not compulsory, the flow rate
may be selected upon start-up straight after validation
of the syringe.
" By validating once again, the configuration is memorised

and it is possible to select another configuration .

"OFF" key.
3.1.7 PAr7, configuration of the KVO flow rate

This configuration enables users to choose whether or not to activate the switching to KVO
flow rate.
" If KVO, KVO flow activated, the infusion continues at
1,0 ml/hr (or at the same flow rate if this is under

1,0 ml/hr) when the volume infused reaches the limit
volume.
" If noKV, no KVO flow, infusion stops with a limit
volume alarm when the infused volume reaches the limit
volume.
Inj2_03.2_008b_en.fm 27

"OFF" key.
3.1.8 PAr9, configuration of the RS232 communication speed

This configuration enables the user to select the communication speed of the RS232 link.
" If 19K2, speed at 19200 Bauds.
" If 19K2, speed at 9600 Bauds.
" If 4800, speed at 4800 Bauds.



"OFF" key.
3.1.9 PArA, configuration of the empty syringe mode

This configuration enables users to choose whether or not to activate using the empty syringe
mode.
! PArA, press "CONFIRM"
" If SVId, empty syringe mode activated.
" If SVId, empty syringe mode deactivated.



"OFF" key.
28 Inj2_03.2_008b_en.fm
3.1.10 PArb, configuration of the frequency of preventive checks
This configuration enables users to select the maintenance frequency which lies between 1
and 9999 hours.
! PArb, press "CONFIRM"
" The current value is displayed.
" Display the new frequency value using the keys.
" By validating once again, the new frequency is

memorised and it is possible to select another
configuration .
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
3.1.11 PArC, configuration of the drug display mode

This configuration enables users to choose whether or not to display the first four letters of the
name of the drug used.
! PArC, press "CONFIRM"
" If drUG, display activated, after validation of the
syringe type, the operator should select the name of the
drug used out of the choice of 15 names.
" If nodr, display deactivated, the Injectomat 2000
does not offer a choice of drug names.

If The modification may be cancelled by pressing the "STOP" key.

"OFF" key.
Inj2_03.2_008b_en.fm 29
3.1.12 PArd, configuration of the Flanges detection mode
This configuration enables users to choose whether or not to activate the syringe flanges
position check.
! PArd, press "CONFIRM"
" If AiLE, detection activated, inappropriate positioning
of the flanges is signalled by means of an alarm.
" If noAL, no detection, the inappropriate positioning of
the flanges is not checked.


"OFF" key.
3.1.13 PArF, configuration of the bolus flow memorisation mode

This configuration enables users to select the bolus flow memorisation mode.
! PArF, press "CONFIRM"
" If MEM, bolus memorised, upon start-up of the
Injectomat 2000, the bolus flow given corresponds to the
last selected.
" Si noME, bolus not memorised, upon start-up of the
Injectomat 2000, the bolus flow given is that defined by
default.
If the "not memorised" mode is selected, the bolus default value must be defined.
" If the noMEis selected, the 50 cc LED lights up and the

bolus flow is displayed.
# Using the keys, enter the bolus value to be defined by
default for a 50 cc syringe.
# Press "CONFIRM" to memorise it
30 Inj2_03.2_008b_en.fm
" The 20 cc LED lights up and the bolus flow is displayed.
# Using the keys, enter the bolus value to be defined by
default for a 20 cc syringe.


"OFF" key.
3.1.14 PArG, configuration of the drugs list

This configuration enables users to enter the list of drugs that may be used
by the Injectomat 2000.
! PArG, press "CONFIRM"

" The first four letters of the drug name are displayed.
# The first letter flashes.
# Modify the first letter using the "tens" or "units" keys.
" Press "CONFIRM" to memorise it and move onto the next

letter
" When the last letter is validated, the next drug is
displayed.
" To validate the one or several modification(s), the entire
list of drugs must be scrolled. When the last drug is
validated, the PArG menu is displayed.

"OFF" key.
Inj2_03.2_008b_en.fm 31
3.1.15 PArJ, configuration of the mains disconnection signal
This configuration enables users to choose whether or not to activate the power cut detection
beep.
! PArJ, press "CONFIRM"
" If SEC.t, detection activated, a power cut is signalled
by a beep.
" If noS;E, no detection.


"OFF" key.
3.1.16 PAr0, configuration of the date and time

This configuration enables to enter the current date and time.
! Par0, press "CONFIRM"
" Date adjustment (d/M/Y)
d: day m: month y: year

" Press "CONFIRM"

" Time adjustment
H : hour m: minute
" Press "CONFIRM".


"OFF" key.
32 Inj2_03.2_008b_en.fm
3.1.17 Typical syringe/details correspondence table
Brand Capacity (ml) Identification

BD Perfusion 50 BPf
BD Plastipak 50 BDk
BD Plastipak 20 BDk
Braun Omnifix 50 BrO
Braun Omnifix 20 BrO
Braun Perfusor 50 BrP
Braun Perfusor 20 BrP
Didactic Line France 50 DiL
Didactic Perfusion 50 DiP
Dispomed Spritze 50 Dis
Fresenius Injectomat 50 FrI
Fresenius P Spritze 50 FrP
Ivac 50 IVa
Map Gliss L L 50 MLL
Map Pic L L (Indolor) 50 MPL
Sherwood Monoject 50 SMJ
Sherwood Monoject 20 SMJ
Terumo 50 Trm
Terumo 20 Trm
Tutoject type T 50 TJT
Inj2_03.2_008b_en.fm 33
34
Inj2_03.2_008b_en.fm
Configuration, calibration and inspection
3.2 Calibration menu
The calibration menu is reserved for authorised personnel only.

To determine the operation mode of the different calibrations, refer to the
“Calibrations” chapter
This menu allows for calibration:

! ETA4 : of the three levels of battery voltage alarms.
! ETA6 : of the displacement potentiometer.
Inj2_03.3_002a_en.fm 35
36
Inj2_03.3_002a_en.fm
3.3 Service test menu

The service test menu is reserved for authorised personnel only. It enables users to perform a
series of Injectomat 2000 inspections to validate its efficient operation
(see "Checks"chapter). This must be carried out each time parts are replaced.
The Service tests may also be performed more easily and more quickly using a PC
with installed maintenance software (consult our After Sales Service).
The Service test menu enables users to perform a series of 16 tests or checks:
! tSt1: Display of the running time and the maintenance date.
! tSt2: Indicator lights test.
! tSt3: Keyboard test.
! tSt4: Display of the battery voltage.
! tSt5: Display of the codes of the last 10 alarms.
! tSt6: Display of the total running time.
! tSt7: TTL serial link test.
! tSt8: RS 232 serial link test.
! tStA: Display of the software version.
! tStb: Display of the analogue input.
! tStC: Display of the plunger position.
! tStd: Buzzer test.
! tStE: Display of the calibration values.
! tStf: Display of the syringe type.
! tStG: Display of the syringe group.
! tStH: Display of the list of syringes.
Inj2_03.4_002a_en.fm 37
38
4 Preventive maintenance
4.1 Recommendations
The Injectomat 2000 syringe pump can only be checked, serviced or repaired by
Fresenius Kabi or by a certified and approved maintenance service. Any abnormal
functioning of the pump must be brought to the attention of your in-house qualified technical
personnel or our After-Sales Service.
Should you need to return the pump to our After-Sales Service, it should be cleaned,
disinfected and very carefully packaged, preferably in its original packaging, before being
sent.
For all information concerning the repair and use of the pump, kindly contact our After-Sales
Service or our Sales department.
Fresenius Kabi is not liable for loss or damage to the pump during its transport to our After-
Sales Service.
4.2 Maintenance schedule
4.2.1 Preventive maintenance

In order to maintain the pump’s performance, a Preventive Maintenance inspection
must be carried out every 3 years. This procedure, which includes changing the
battery, should be carried out by a qualified technician.
Any abnormal functioning or failure must be reported to the qualified technical staff in your
organisation or to our After-Sales Service. In these instances, the pump should not be used.
Important:
If these maintenance procedures are not observed, the pump’s correct operation will
be impaired.
4.2.2 Sicherheitstechnische Kontrolle

Die STK Frist beträgt 24 Monate
The STK (not included in the guarantee) consists of different inspection procedures as
defined in the pump’s Technical Manual. Only a qualified technician may perform the STK
which must be performed using Fresenius Kabi software.
For more information, kindly contact our After-Sales Service.
At the end of the device life, return it to an organization competent in the

treatment of the electrical an electronic equipment waste. Remove the
Preventive maintenance
battery from the device and return it to competent recycling organization.
Inj2_04.1&2_001b_en.fm 39
40 Inj2_04.1&2_001b_en.fm
4.3 Checks
A checking certificate is available at the end of this chapter.
To ensure the check procedure is carried out efficiently, recharge the battery
beforehand (16 hours).
4.3.1 Test access
Keyboard description.
Key Function
ON, to switch the machine "On".
OFF, to switch the machine "Off" when pressed for over three seconds.
SILENCE ALARM, to access the test mode.
STOP, to cancel the test in progress.
CONFIRM, to validate a choice.
The selection keys allow to scroll the figures and letters on the tenths,
units, tens segments etc.
Activate the Service test.

! Press "SILENCE ALARM" and "UNITS" keys
simultaneously.
! When tSt. is displayed on screen, release selection of

the "SILENCE ALARM" and "UNITS" keys, then validate
within three seconds by pressing the "CONFIRM" key.
! By default, the equipment starts with test n°1 tSt.1
! By using the selection keys, scroll the different tests on the

display unit.
4.3.2 Visual check

Check the general appearance of the case and labels, and check for any traces of shock.
Inj2_04.3_002b_en.fm 41
4.3.3 Running time and last servicing inspection date
This test allows for ! tSt.1, press the "CONFIRM" key.
" If xxx.H: number of hours of use, 999 hours max.
display of the
Injectomat 2000
running time since " If xxx.J: number of days of use, 999 days max.
its last servicing " If xxx.M : number of months, 999 months max.
inspection. It also (average duration of one month considered as 30 days).
allows for display " If CtrL is displayed alternately, the result exceeds the
and modification of
the "last" servicing max. servicing frequency memorised (see "PArb,
inspection date. Configuration of the frequency of preventive checks"):
When the servicing carry out preventive maintenance procedures.
inspection date is # By keeping the "tenths" keys pressed down, the
modified, the number of times the equipment has been switched on
running time is is displayed.
reset.
! Press "CONFIRM" again to display the date of the last
servicing inspection.
" xx.d, day of the servicing inspection date.
" Validate once again,
# xx.m, month of the servicing inspection date.
" By validating once again,
# xxx.x, year of the servicing inspection date.
Each time this information is read, the month, day and year of
the servicing inspection date may be modified by using the
tens and units keys. This date will be stored in the EEPROM
and the running time will be reset.
" By validating once again, a different test may be selected.
The test may be stopped at any time by pressing the "STOP" key, and a
different test may be selected.
4.3.4 Indicator lights check

This test checks ! tSt.2, press "CONFIRM".
the efficiency of "All LEDs and 7-segment display units are ON.
the indicator "By validating once again,
lamps, and the # The LEDs and display units are scrolled one by one
display units front from left to right. (display of the LEDs, 7-segment
panel. display unit by segment and then by sets of 8).
The text is OK if all indicator lamps are lit up.
42 Inj2_04.3_002b_en.fm
4.3.5 Keyboard check
This test allows to ! tSt.3, press "CONFIRM".
check that all " The message CLAV is displayed.
keyboard keys
" Keep each key pressed down, one by one,
function correctly.
# Check the name of the key displayed on the display
unit.
The name of each key is displayed as follows:
Display Selected key

SIA.L SILENCE ALARM
StoP STOP
VAL CONFIRM
boLu BOLUS
S-.. + tens
S.-. + units
S..- + tenths
S_.. - tens
S._. - units
S_.. - tenths
VPEr VOLUME INFUSED
If two or more keys are pressed simultaneously, the display unit shows "Err"
and an audio alarm sounds "beep!beep!beep!" indicating an error.
The "OFF" key is not included in the keyboard check.
The test may be stopped at any time by pressing the "CONFIRM" key for
over 3 seconds, and a different test may be selected.
Inj2_04.3_002b_en.fm 43
4.3.6 Checking the battery voltage
This test enables ! tSt.4, press "CONFIRM".
users to display " The voltage is displayed in Volts.
the battery voltage
in Volts and tenths
of a Volt.
4.3.7 Display of the last 10 alarms

users to display " The most recent alarm code is displayed xxx.0.
the last ten
Injectomat 2000
alarms in the form " Press the keys to display the following codes from
of codes. xxx.1 to xxx.9.
Alarm codes description:

Alarm Description
A10 Battery alarm
A11 Syringe clamp alarm
A12 End of infusion alarm
A13 Limit volume alarm
A14 Disengagement alarm
A15 Piston head alarm
A16 Occlusion alarm
A17 Flanges alarm
44 Inj2_04.3_002b_en.fm
Error codes description
Error Description
10 Internal RAM anomaly
20 External RAM anomaly
30 Eprom anomaly
40 Access (E2prom) Eeprom anomaly
50 Adc anomaly
60 Syringues parameters anomaly
70 Motor frequency anomaly
80 Keyboard matrix (key press non functioning) fault
Electromagnetic disturbance exeeding standards
01 Rotation (absence top turn) error
E32 Error concerning segment advance control
E52 Error concerning advance during compensation for play.
E72 Error concerning advance over the whole length.
E82 Error concerning advance flow rate
E03 Error concerning communication
14 Period frequency anomaly
24 Rotation direction anomaly
34 Flow rate / motor period calculation anomaly
44 Incoherence quartz µC principal and µC secondary
55 µC secondary access fault
16 Date and time in µC secondary verification
56 Association condition output/step number
66 LCD Display time-out
18 Maximum infused volume reached
28 Language file incompatible
CFPC Anomaly duringthe self set
COM Communication error
CTRL Preventive maintenance request
! Errors 10, 20, 30 and 40 cannot be stored in the EEPROM.

! If the Injectomat 2000 switches off normally, the OFF message is displayed.
! If the Injectomat 2000 switches off due to a malfunction, the Off message is displayed
with a flashing F.
Inj2_04.3_002b_en.fm 45
4.3.8 Total operation time check
" If xxx.H: number of hours of use, 999 hours max.
users to display
the total running
time of the " If xxx.J: number of days of use, 999 days max.
Injectomat 2000. " If xxx.M : number of months, 999 months max.

It is not possible to (average duration of one month considered as 30 days).
modify this time # By keeping the "tenths" keys pressed down, the
manually. number of times the equipment has been switched on
is displayed.
4.3.9 TTL serial link test

This test enables To perform this test, use plug on which lines Rx and Tx are short-circuited (2 and 3).
users to check the
efficiency of the ! tSt7, press "CONFIRM".
TTL (80C32) serial " Lt is displayed at the start of the test.
link. # If LtEr is displayed, the test is not successful,
otherwise, the test is successful.
It is impossible to carry out this test when the PC is in communication with

the Injectomat 2000. In this case, "OPEN" is displayed.
46 Inj2_04.3_002b_en.fm
4.3.10 RS 232 serial link check
This test enables To perform this test, use plug on which lines Rx and Tx, RTS and CTS are short-circuited
users to check the (2 and 3, 7 and 8).
efficiency of the
RS 232 (2691) ! tSt8, press "CONFIRM".
serial link. " NoUA is displayed if the UART is missing, in which
case the test cannot be carried out.
" RTS andCTS line operation test.
# If the test is unsuccessful, NoRC is displayed, in
which case the test cannot be continued.
" Lr is displayed.
# If LrEr is displayed, the test is not successful,
otherwise, the test is successful.
It is impossible to carry out this test when the PC is in communication with

the Injectomat 2000. In this case, "OPEN" is displayed.
4.3.11 Checking the software version.

Run this test to ! tStA, press "CONFIRM".
display the " eg. V09.8 is displayed:
software version
and revision # 09, software version number.
numbers. # .8, revision number
" Press the tenths keys to display the EPROM checksum,
e.g. 8d6F.
" Press the other keys to display the software version index
e.g. . A.
Inj2_04.3_002b_en.fm 47
4.3.12 Checking the ADC
Run this test to ! tSt.b, press "CONFIRM".
read the result of " The result displayed is the first of the five analogue inputs
the conversion of
(from 0 to 4), example 318.0.
the five analogue
inputs and three " The second type of result displayed corresponds to the
test inputs of the converter test according to the channel number,
converter. xxx.Lis the 0 test input, xxx.M is the mid-scale
test input, and xxx.H is the ADC full scale test input.
Use the selection keys to move from one input to another.
Input Name
0 Battery voltage
1 N.U.
2 Force sensor
3 N.U.
4 Potentiometer displacement
L Converter zero test, between 0000 and 0004 if correct
M Converter mid-scale test, between 01FB and 204 if correct
H Converter full-scale test, between 03B and 3FF if correct
4.3.13 Checking the position sensor

This test enables ! tSt.C, using spacers ref. T300940E and T300775G,
users to display " Position the spacer ref. T300940E and press "CONFIRM".
the plunger # in high position the display unit shows
position in mm and
115.0 + 0,5 mm.
10ths of a mm. " Position the spacer ref. T300775G and press
"CONFIRM".
# in low position the display unit shows
20.0 + 0,5 mm.

If the value is out of limits, recalibrate the position sensor (see "EtA.6 Position sensor
calibration.").
48 Inj2_04.3_002b_en.fm
4.3.14 Buzzer test
Run this test to ! tSt.d, press "CONFIRM".
check that the
" The buzzer sounds continuously and the bEEp
buzzer is working.
message is displayed.
4.3.15 Display of the calibration values

Run this test to ! tSt.E, press "CONFIRM".
display the
" bAT.1 is displayed alternately with its calibration
calibration values
stored in the value.
EEPROM. # Press one of the tenth keys to display the number of
calibrations carried out for this value
" Press one of the unit or tenth keys to move onto another
value.
Display Name
bat.1 Alarm and pre-alarm battery voltage 6.3 V
bat.2 Pre-alarm battery voltage 5.9 V
bat.3 Alarm battery voltage 5.7 V
HIG.H Displacement potentiometer with large 115.0 mm spacer
Lou Displacement potentiometer with small 20.0 mm spacer
0.G Force meter with 0 kg
SK.G Force meter with 5 kg
4.3.16 Checking the syringe clamp

This test displays ! tSt.F, press "CONFIRM" key
the type of syringe Using a 50 cc and 20 cc capacity syringe or the T301521 spacer.
fitted to the " Place the syringe clamp in the higher position.
Injectomat 2000.
The display unit shows ---.-
" Fit the 50 cc syringe. The display unit shows 50c.c
" Fit the 20 cc syringe. Thedisplay unit shows 20c.c
" Place the syringe clamp in the lower position.
The display unit shows ---.-
Capacities which are non-existent or non-configured in the EEPROM are displayed in the
form of ---.-.
Inj2_04.3_002b_en.fm 49
4.3.17 Checking the syringe group number
Run this test to ! tSt.G, press "CONFIRM".
determine for " The syringe group number configured in EEPROM is
which list of
displayed, example G01.
syringes the
instrument has
been configured. " By validating once again, a different test may be selected.
4.3.18 Checking the list of syringes

This test enables ! tSt.H, press "CONFIRM".
users to display " The syringe capacity is displayed and the corresponding
the list of syringes Led lights up.
programmed in the
Injectomat 2000.
" Each time a key is pressed:
# The syringe details are displayed.
# The Led corresponding to the details lights up.
# The one or several Led(s) corresponding to the
capacities lights up.
" Press stop to select a different test.
4.3.19 Checking the disengagement

To carry out this operation, exit the test mode and press "OFF".
! Press "ON".
" Lift the disengagement lever.
# Check for presence of the mechanical disengagement
alarm (red Led at the end of the syringe diagram).
" Fit the device with the 50 cc syringe, ensuring the flanges
and plunger are in position.
" Release the disengagement lever.
# Ensure there is no mechanical lever release alarm.
# Check plunger locking.
4.3.20 Checking the flanges detection system

To carry out this operation, exit the test mode and press "OFF".
! Press "ON".
" Fit the device with the 50 cc syringe, ensuring the flanges
and plunger are in position.
" Ensure the syringe is detected appropriately eg.

50c.c.
" Place the syringe in the device ensuring the flanges is out
of the groove.
" Fit the syringe clamp and plunger correctly.
" Make sure the light alarm flashes, locating the problems
on the syringe diagram.
50 Inj2_04.3_002b_en.fm
4.3.21 Checking the syringe head detection system
This check must be carried out for every syringe provided with the instrument.
! Check the functionality.

" Free play, without end play or dismounting of this.
! Check for alarm presence with:
" Syringe head detection arm in the upper position.
" Syringe head detection arm in the lower position.
Ensure there is no alarm in presence of spacers or 20 cc and 50 cc syringes.

! Using spacers ref. T301518 and T301519.
" To carry out this operation, exit the test mode and press
"OFF",
" Press "ON".

" Fit the instrument with the spacer ref T301518 and lock it
into position using the syringe clamp.
# Place the syringe plunger against the spacer with the
syringe head detection arm on the spacer.
# 20c.c is displayed without triggering the alarm.
" Fit the instrument with the spacer ref T301519 and lock it
into position using the syringe clamp.
# Place the syringe plunger against the spacer with the
syringe head detection arm on the spacer.
! Using 20cc and 50cc syringes.

" To carry out this operation, exit the test mode and press
"OFF",
" Press "ON".

" Fit the instrument with the 20 cc syringe and lock it into
position using the syringe clamp.
# Place the syringe plunger against the syringe with the
syringe head detection arm on the syringe plunger.
position using the syringe clamp.
# Place the syringe plunger against the syringe with the
syringe head detection arm on the syringe plunger.
Inj2_04.3_002b_en.fm 51
4.3.22 Checking backpressure
To carry out this operation, exit the test mode and press "OFF",
! Press "ON".
position using the syringe clamp, ensuring the flanges and
plunger are correctly positioned.
" Place the manometer (or any other pressure
measurement device) at the syringe outlet.
" Select a 50 ml "B-D PLASTIPAK" syringe by pressing
"CONFIRM".
" Check the position of the backpressure adjustment
button.
" Select a maximum flow rate and initiate the infusion by
pressing the "CONFIRM" key.
# Ensure there is no acoustic and visual alarm
(backpressure Led off).
# Check that the infusion Leds are flashing.
# Ensure the alarm is triggered for a value of
0,7 bar + 0,1 bar.
" Stop the infusion cycle by pressing the "STOP
INFUSION" key.
" Repeat the test setting the backpressure level to the
minimum and maximum levels.
# Min. backpressure = 0,4 bar + 0,1 bar.
# Max. backpressure = 1.2 bar + 0.2 bar.
4.3.23 Checking the pre-alarm and end of infusion alarm

! Press "ON".
" Fit the device with the syringe, ensuring the flanges and
plunger are in position.
50c.c.
" Select a "B-D PLASTIPAK" syringe filled to 20 ml.
" Select a flow rate of 120 ml/h.
# For normal flow rates, the pre-alarm is activated 5
minutes before end of infusion.
# Flow rate example: > 50 ml/h, the pre-alarm is
activated when the remaining volume equals 10% of
the total syringe capacity.
# Ensure the end of infusion pre-alarm is present.
" Press the "SILENCE ALARM".
# The acoustic alarm is silenced and the visual
signal is maintained.
" Measure the "hard height" at "end of infusion".
# 18,5 < x < 19,5.
Top view
52 Inj2_04.3_002b_en.fm
For accurate checking of the "hard height", do not move the plunger when measuring.
If the "hard height" reading is out of limits, recalibrate the position sensor (see "EtA.6
Position sensor calibration.").
4.3.24 Checking the linearity

! Equipment required: Chronometer, calliper square, BD
Plastipak 50 ml syringe.
! Press "ON".
" Fit the device with the "B-D PLASTIPAK" 50 ml syringe,
ensuring the flanges and plunger are in starting position.
" Measure the distance X1 in mm.

50c.c.
" Select a "B-D PLASTIPAK" syringe filled to 50 ml. Top view
" Select a flow rate of 50 ml/h.
" Press "CONFIRM" to start infusion and simultaneously
start the chronometer
" At 50 minutes, stop the infusion by pressing "STOP"
and measure the distance X2.
" Ensure X = X1 - X2 lies between
74,96 mm < X < 76,47 mm.
For accurate checking of the linearity do not move the plunger when measuring.
4.3.25 Checking mains/battery operation

! Connect the device to a mains supply and press "ON".

" Check the operation of the mains presence Led (indicator
in the shape of a plug).
! Disconnect the device from the mains.

" Check the mains power LED is "OFF" and the battery
LED is "ON".
Inj2_04.3_002b_en.fm 53
4.3.26 Battery autonomy test
! Recharge the battery for 16 hours.
! Disconnect the device from the mains power.

" Fit the unit with 50 CC syringe then validate..
" Select a flow rate of 120ml/h then validate..
! Check the battery autonomy is higher than 1 hour.
4.3.27 Continuity test

Using a multimeter.
! Connect the multimeter to an ohmmeter.
" Check the electrical resistance shown by the ohmmeter is
over 10 MΩ :
# between phase and metal tube.
# between neutral and metal tube.
54 Inj2_04.3_002b_en.fm
4.3.28 Sicherheitstechnische Kontrolle

See external STK Protokoll.
Inj2_fiche_ 002b _en .fm 55

56 Inj2_ fiche_ 002 b_e n.fm

4.4 Flow rate control
4.4.1 Measurement with a computer

ISDébit software is required for measuring the flow with a computer. This software is the
property of Fresenius Kabi. Please contact our After Sales Service for any further
information.
The operation mode defined by this software follows the standard EN-60-601-2-24 for
infusion pumps. It is up to the user to adapt this procedure to the software used.
In order to purchase the ISDébit flow rate control software, contact the Fresenius Kabi
customer service.
The test procedure defined below must be carried out using a 50 ml or 20 ml syringe.
Equipment required
! Scales coupled to a microcomputer:
Flow rate value Scales sensitivity
x < 5 ml/hr 1/10000th
5 ml/hr < x < 30ml/hr 1/1000th
x > 30 ml/hr 1/100th
! Multi scales acquisition programme.
! Test tube or beaker with 1 ml graduating.
! Liquid: distilled water and oil.
! Luer lock type plastic syringe (50 or 20 ml).
! Catheter extension with Luer Lock (length 100 cm, inside diameter 2.5 mm).
! Needle:
Flow rate value Needle type
x < 30ml/hr G26
x > 30 ml/hr G18 or G21
Installation
! According to the installation drawings shown below.
1 cm
Cord
Anti vibration measurement table
RS232
Make sure the horizontal installation plane is respected.
Inj2_04.4_001b_en.fm 57
! Fill the syringe with 50 ml of distilled water.
" Prime to eliminate any air bubbles.
! Secure the female Luer Lock end piece of the catheter
extension onto the syringe and the male Luer lock end piece
onto the needle.
! Fit the syringe onto the device.
! Fill the test tube ensuring the needle is dipped in the liquid
(> 1 cm).
" Add several drops of oil to create a greasy film on the
surface of the liquid. This way the user will avoid any
measurement error due to evaporation of the liquid.
! Place the test tube in the centre of the scales platform.
! Place the needle inside the test tube.
The infusion line (needle/catheter extension) must not rest on the scales/test tube
assembly.
! Press "ON" (device in mains supply mode).

" Prime the infusion line using the "BOLUS" key.
" Check that there are no air bubbles.
Operating mode
The software works following the operating mode described in the EN-60-601-2-24
standard for infusion pumps.
! Start the acquisition programme for the scales.

! Enter the necessary data to launch the programme without
validating the flow rate.
! Adjust the scales to the specified flow rate.
! Confirm the flow rate on the microcomputer so that the
automatic setting of the scales can take place.
! Start the infusion by pressing the "CONFIRM" key, when
00.00 appears on the scales display screen.
! When the specified time is over, note the error percentage
displayed on the screen.
58 Inj2_04.4_001b_en.fm
4.4.2 Measurement with scales
Equipment required
! Stop clock.
! Scales:
Flow rate value Scales sensitivity
x < 5 ml/hr 1/10000th
5 ml/hr < x < 30ml/hr 1/1000th
x > 30 ml/hr 1/100th
! Catheter extension with Luer Lock (length 100 cm, inside diameter 2.5 mm).
! Needle:
x < 30ml/hr G26
x > 30 ml/hr G18 or G21
Installation
1 cm

! Prime to eliminate any air bubbles.
onto the needle.
(> 1 cm).
! Add several drops of oil to create a greasy film on the
! Place the test tube in the centre of the scales platform.
! Place the needle inside the test tube.
Inj2_04.4_001b_en.fm 59
The infusion line (needle/catheter extension) must not rest on the scales/test tube
assembly.
! Press "ON" (device in mains supply mode).

! Prime the infusion line using the "BOLUS" key.
" Check that there are no air bubbles.
Operating mode
! Select a flow rate.
For low flow rates (< 5 ml/hr), validate and wait for the infusion to stabilise for 1 hour.
For higher flow rates, wait for 10 to 30 minutes after infusion.
! Set the scales at 00.00 g.

! Start infusion by pressing the "CONFIRM" key, and start the
stop clock at the same time, (if necessary make a note of the
stop clock start value).
! Press the "STOP INFUSION" key to stop the test one hour
later.
! Note the value in grams of the “infused” liquid.
! Calculate the difference between the design value and the
real value.
1 gram = 1 ml.
! The error percentage can be calculated from this difference :
( Real value – Design value )
--------------------------------------------------------------------------- × 100 = Error percentage
Design value
60 Inj2_04.4_001b_en.fm
4.4.3 Measurement using a test tube
Equipment required
! Stop clock.
! Catheter extension with Luer Lock (length 100 cm, inside diameter 2,5 cm).
! Needle:
x < 30ml/hr G26
x > 30 ml/hr G18 or G21
Installation
1 cm

" Prime to eliminate any air bubbles.
onto the needle.
(> 1 cm).
" Add several drops of oil to create a greasy film on the
" Place the needle inside the test tube.
Inj2_04.4_001b_en.fm 61
Operating mode
! Select a flow rate.
For low flow rates (< 5 ml/hr), validate and wait for the infusion to stabilise for 1 hour.
For higher flow rates, wait for 10 to 30 minutes after infusion.
! Start infusion by pressing the "CONFIRM" key, and start the

stop clock at the same time, (if necessary make a note of the
stop clock start value).
! Once the whole infused syringe is in the test tube, calculate
the difference between the design value and the real value:
Real flow rate = 50 ml/time in hours
! The error percentage can be calculated from this difference :
( Real value – Design value )
--------------------------------------------------------------------------- × 100 = Error percentage
Design value
62 Inj2_04.4_001b_en.fm
4.5 Cleaning and disinfecting

The pump form part of the patient's immediate environment. It is advisable to clean and
disinfect the device’s external surfaces of the device on a daily basis in order to protect
patient and staff.
! Disconnect the pump from its mains supply before cleaning.
! Do not place in an AUTOCLAVE nor IMMERSE the device, Do not let liquids enter the
device’s casing.
! If the device is placed in a high contamination risk unit, it is advisable to leave it in the
room during disinfecting, after having disinfected it with amoist cloth.
! Use a cloth soaked in DETERGENT-DISINFECTANT, previosly diluted with water if
required, to destroy micro organisms.
" Avoid abrasive scrubbing which could scratch the casing.
" Do not rinse or wipe the surfaces.
Do not use:
TRICHLOROETHYLENE-DICHLOROETHYLENE
"
AMMONIA.
"
" AMMONIUM CHLORIDE.
" CHLORINE AND AROMATIC HYDROCARBON.
" ETHYLENE DICHLORIDE-METHYLENE.
" CHLORIDE-CETONE.
These aggressive agents could damage the plastic parts and cause device malfunction.
Take car also with ALCOHOL based SPRAYS (20% -40% alcohol). They lead to
tarnishing and small cracks in the plastic, and do not provide the neceeeary
cleaning prior to disinfection.
Disinfecting SPRAYS may be used, in accordance wih the manufacturer recommendation,

from a distance of 30 cm of the device, avoid the accumulation of the product in liquid form.
Avoid iodine-based solutions that may result in coloring some plastic parts permanently.
Please contact the appropriate service, responsible for cleaning and disinfecting products, in
your establishment for further details. Preventive maintenance
Inj2_04.5&6_001b_en.fm 63
4.6 Storage
The device should be stored in a dry, cool place. In case of prolonged storage, the battery
should be disconnected via the battery access flap situated underneath the device. This
should be done by a qualified technician
! Storage conditions and carrying:
" Temperature: -10°C to 60°C / 14°F to 140°F.
" Atmospheric pressure: 500 hPa to 1060 hPa.
" Humidity: 10% to 90%, no condensation.
! Use conditions:
" Temperature: 5°C to 40°C / 41°F to 104°F.
" Atmospheric pressure: 700 hPa to 1060 hPa.
" Humidity: 20% to 90%, no condensation.
Fully recharge the battery before using the equipment to avoid any risks caused by micro
power cuts in the mains supply and to ensure maximum autonomy.
64 Inj2_04.5&6_001b_en.fm
5 Diagnosis
5.1 Troubleshooting guide
Problems Causes Solutions

End of infusion detected too ! The installed syringe doesn’t ! Replace or validate the right
early (at approximately 10 ml). correspond with the syringe selected. syringe brand.
No end of infusion pre-alarm or ! Recalibrate the position
alarm. sensor (Eta6) or with IS control
software.
Flow rate or displacement control ! The installed syringe doesn’t ! Replace or validate the right
drift. correspond with the syringe selected. syringe brand.
! The position sensor calibration values ! Check the position sensor
have drifted. calibration values and recalibrate
it if necessary.
! Change the position sensor.
Occlusion alarm after the Pilot ! Wrong calibration of the force sensor. ! Recalibrate and check the
has been turned on. force sensor.
! Force sensor out of order. ! Replace the force sensor.
! Flexible circuit cut. ! Replace the flexible circuit.
Occlusion alarm during the ! The pressure limit selected is too low. ! Select a highter pressure
infusion. limit.
! Wrong calibration of the force sensor. ! Recalibrate and check the
force sensor.
Disengagement alarm after the ! The disengagement micro-switch is ! Replace the micro-switch.
Pilot has been turned on or defective.
during the infusion. ! Flexible circuit cut. ! Replace the flexible circuit.
Plunger head position alarm ! Optical switch and/or, anti-siphon ! Check the anti-siphon system
unjustified. cam obturator are defective. ! Check the good condition of
the pusher cover internal
mechanism.
Syringe clamp alarm injustified ! Optical switchs and/or, syringe clamp ! Check the syringe clamp and
obturator are defective. replace the defective parts, if
! Micro-switch and/or syringe flanges necessary.
detection conection are defective.
Display defect: LED’s, 8 ! Control transistors, LED’s and/or ! Chek the good condition of
segments display units display connection are defective. the display board.
! Replace the LED’s or the
control transistors.
! Check the display boad.
! Check the connectors which
link CPU and display boards.
The Pilot turns off when it is ! Battery fuses is out of order. ! Replace the battery fuse.
disconnected from the mains ! The battery is unplugged or the ! Check the battery connection.
Diagnosis
powers. battery cable is cut.

! Battery is totally discharged ! Replace the battery
Inj2_05.1_001b_en.fm 65
Problems Causes Solutions
The power supply LED doesn’t ! Power supply fuse is out of order. ! Replace the power supply
lit. fuse.
Battery alarm while it has been ! Voltage regulator MAX 652 is ! Check the battery charge
completely charged. defective (charging voltage greater than voltage and replace the regulator
10 V or lower than 5 V). if necessary.
! Wrong calibration of the battery. ! Recalibrate the 3 battery
voltage levels with IS contol
software.
! Battery is totally discharged. ! Replace the battery.
Battery alarm while the Pilot is ! The battery voltage calibration was ! Recalibrate the 3 battery
connected to the mains power made while the Pilot was connected to voltage levels with IS contol
supply. the mains power supply. software.
! Recalibrate the 3 battery
voltage levels with a stabilisad
power supply adjusted at 9 volts
in order to set the device to
CFPC or ETAL modes.
! Replace the CPU board and
carry on a complete
configuration of the device.
The Pilot turns "ON" or turns ! Keyboard is defective. ! Check and replace the
"OFF" alone. keyboard if necessary.
! Power supply board is defective. ! Check that there was no liquid
infiltration under the power
supply board relay.
! Check the relay and replace it
if necessary.
! Check the relay transistors
control and replace them if
necessary.
! Replace the power supply
board.
Some keys of the keyboard keys ! Keyboard is defective. ! Check the keyboard (test3)
don’t work. Replace the keyboard if
necessary.
After a fall ! Mechanical elements damaged. ! Check that the centering ring,
the mechanical assembly and
the cases are intact.
Diagnosis
66 Inj2_05.1_001b_en.fm
Diagnosis
5.2 Error messages
Error code Description Recommended action

Er10 ! Internal RAM anomaly ! Reconfigure the Injectomat 2000 with
IS Control software.
! Replace the CPU board and carry on a
complete configuration of the device.
Er20 ! External RAM anomaly
Er30 ! EPROM anomaly
Er40 ! EEPROM anomaly
Er50 ! ADC anomaly ! Check the ADC.

! Check the compatibility between the
power supply and the CPU Boards. See
PM0084.
! Replace the power supply board.
Er60 ! Syringes parmetters ! Reconfigure the Injectomat 2000 with

anomaly IS Control software.
Er70 ! Motor frequency anomaly
Er80 Keyboard anomaly ! Check and replace the keyboard if

necessary.
! Check that there is not liquid presence
inside the Injectomat 2000 that could
damage keyboard and electronics booards.
! Electromagntic ! Check the Injectomat 2000
disturbance exceeding environment
standards limits
Er01 ! Motor rotation error ! Check that there is no foreign body in

the mechanical gear box.
! Check the good condition of the rotation
optical switch and the motor rotation disk.
! Check that the motor rotates when it
isn’t mounted on to the gear box.
! Replace the motor.
! Replace the gear box.
! Replace the power board.
Diagnosis
Inj2_05.2_001b_en.fm 67
Er32 ! Displacement error on a ! Check the position sensor attachement.
short distance. ! Check the position sensor calibration.
! Check the ADC.
! Check the position sensor and replace if
necessary.
! Reconfigure the Injectomat 2000 with
IS Control sofware.
Er52 ! Displacement error

during the compensation.
Er72 ! Displacement error on

the whole lenght.
Er82 ! Displacement error in

relation to the flow rate.
Er14 ! Motor period calculation ! Reconfigure the Injectomat 2000 with

anomaly IS Control software.
Er24 ! Motor rotation direction ! Check the motor rotation sensor.

anomaly ! Replace the CPU board and carry on a
Er34 ! Flow rate / Motor period ! Reconfigure the Pilot with IS Control
calculation anomaly software.
Er44 ! Quartz freqency anomaly ! Replace the quartz.

! Replace power supply board.
Er55 ! Time clock access ! Replace power supply board.
Er16 ! Time clock fault ! Check the time clock

Er56 ! Software anomaly ! Reconfigure the Injectomat 2000 with

IS Control software.
Er66 ! LCD time-out. ! Replace the display board.
Er18 ! Maximum infused volume ! Restart the Injectomat 2000.

reached.
Er28 ! Imcompatible language ! Reconfigure the Injectomat 2000 with

file. IS control software.
CFPC ! Anomaly during the self- ! Reconfigure the Injectomat 2000 with
test IS Control software.
COM ! Comunication error ! Check the connection with the computer

Diagnosis
Master.
68 Inj2_05.2_001b_en.fm
CTRL ! Preventive maintenance ! Perform the regular servicing checks
request and update the maintenance date (test1)
! This error doesn’t jam the Injectomat
2000. Press confirm to leave
*: When the device is switched off and the EEPROM is rewritten, the checksum is rewritten
in the memory to save the settings.
If the hardware downtime is longer than the software downtime, the device is switched off
before the EEPROM is completely written: Non-conforming checksum.
Er(-)0 or CFPc: When the device goes into CFPc, you must reconfigure it: WATCH DOG
faulty.
Diagnosis
Inj2_05.2_001b_en.fm 69
Diagnosis
70 Inj2_05.2_001b_en.fm
6 Intervention procedures
This chapter details all the dismantling and re-assembling procedures.
Intervention procedures
Inj2_06.0_001a_en.fm 71
72
N°1, Procedure:Display and central unit boards
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
! 1 Posidriv Z1 screwdriver.
! 1 antistatic wriststrap.
Maintenance level:
Level 3, specialised technician (see documentation on biomedical training).
Procedure:
Access
! Turn the Injectomat over onto the upper case.
! Unscrew the 5 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
! Keep the Injectomat assembled and turn it over onto the lower case.
! Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
! Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1
1
1
Inj2_06.0_0010b_en.fm 73
Dismounting
When electronic components are handled, it is recommended to wear an antistatic

wriststrap linked to ground and to work on an antistatic foam mat.
! Unscrew the 5 Phillips head screws (ref. 2) located at the display board, which link this to
the upper case.
! Remove the board insulator (ref. 3) located on the left.
! Disconnect the black connector (ref. 5).
! Lift the display board slightly and remove the keyboars unit flat jumper (ref. 4).
2
2
2
2
3 2
Remounting
A specific type of board corresponds to each Injectomat "CPU board" ; It is important to

avoid reversing the references between each Injectomat and order the part number
corresponding to your device.
Carry out the same procedures in reverse to reassemble the parts.
When mounting the display board, it is important to reduce the torque in the plastic inserts
so as to avoid causing damage to these.When fitting the upper case, ensure the joint is
perfectly positioned in its slot after reassembly.
! When a remplacement of the CPU board by a new one, a complete configuration is
necessary using IS control maintenance software.
! Perform the regular servicing checks (see "Quality Control Certificate").
74 Inj2_06.0_0010b_en.fm
N°2, Procedure: Syringe clamp
Safety:
Equipment required:
! 1 Posidriv Z1 flat screwdriver.
Maintenance level:
Procedure:
Access
! Remove the upper case.
! Disconnect the CPU board flat cable.
1
1
1
Inj2_06.0_0020b_en.fm 75
Dismounting
! Remove the spring retaining ring (ref. 2) located on the syringe clamp shaft, which holds
this to the CPU support.
! Remove the obturator and the spring (ref. 3).
! Remove the syringe clamp.
Reassembly
Carry out the same procedures in reverse to remount the unit.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.

76 Inj2_06.0_0020b_en.fm
N°3, Procedure: Syringe detection system
Safety:
Equipment required:
! 1 soldering iron
! "RADIEL Sn60Pb RI 1" welding wire (cleaning not required for rewelding) or equivalent.
! Silicone ref. 161249.
Maintenance level:
Switch replacement procedure:
Access
Hands must not come into contact with the CPU boards
1
1
1
Inj2_06.0_0030b_en.fm 77
Dismounting
! Disconnect the connector (ref. 4).
! Unscrew the Phillips head screw (ref. 2) which holds the conductor to the upper case.
! Unscrew the 2 Phillips head screws (ref. 3) which hold the switch support in position.
! Remove the switch assembly.
3
Welding and unwelding operations are carried out using a soldering iron fitted with a tip in
good condition, constantly tapered and clean kept. The temperature of the iron should be
between 315°C and 340°C.
! Unweld the sensor wires on the switch

" Add more weld to facilitate the unwelding process.
" Heat and pull on the wires one by one
" Straighten up the 4 mounting lugs and remove the switch.
78 Inj2_06.0_0030b_en.fm
Reassembly
! Place the new switch on the support.
! Bend the mounting lugs towards the inside in order to lock thel into position.
! Weld the wires of the new switch:
" Tin-plate the 2 wires to be soldered and the switch support.
" Place the wires under the bendt lugs.
" Place the welding iron tip on the welding surface.
" Place the welding wire on the pin surface of the switch to be welded.
" Remove the welding wire and then the wilding iron tip.
# Check that the weling has been carried out correctly. It bshould not form a ball,
but should lie against the lengh of the wire.
! Screw the 2 Phillips head screws (ref. 3) which hold the "switch support" assembly in
position.
When mounting the "switch support", it is important to reduce the torque in the plastic
inserts so as to avoid causing damage to these.
! Connect the conductor to the CPU board.

! Tighten the Phillips head screw holding the conductor (ref. 2).
! Place the 2 drops on the switch contacts in order to insulate these.
When fitting the upper case, ensure the seal is perfectly positioned in its slot after
reassembly.
Inj2_06.0_0030b_en.fm 79
Opto replacement procedure:
Access
1
1
Dismounting
! Disconnect the connector (ref. 2).
! Unscrew the Phillips head screw (ref. 3) which holds the conductor to the upper case.
! Unscrew the 2 Phillips head screws (ref. 5) which hold the opto PCB in position.
! Remove the opto assembly.
2
3
Green
Black
White
5 Red
80 Inj2_06.0_0030b_en.fm
Reassembly
! Place the new opto assembly on the PCB support.
! Screw the 2 Phillips head screws (ref. 5) which hold the "PCB and opto" assembly in
position.
When mounting the "PCB and opto", it is important to reduce the torque in the plastic
inserts so as to avoid causing damage to these.
! Connect the conductor to the CPU board.

! Tighten the Phillips head screw holding the conductor (ref. 2).
reassembly.
Inj2_06.0_0030b_en.fm 81
82 Inj2_06.0_0030b_en.fm
N°4, Procedure: Motor + Opto + Disk
Safety:
Equipment required:
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_0040b_en.fm 83
Dismounting
! Press the disengagement lever towards the back of the Injectomat as far as possible.
! Maintain this position and slide the whole unit to the back left.
! Remove the plunger guide.
! Disconnect the black connectors (ref. 2).
! Unscrew the flat jumper mounting lug (ref. 3) without removing it.
! Remove the mechanical plunger unit from its slot.
! Disconnect the blue connector from the flat jumper (ref. 4).
! Remove the mechanical plunger unit.
2
3
! Unscrew the 2 Phillips head screws (ref. 5).

! Remove the motor, opto and disk assembly.
Reassembly
reassembly.
84 Inj2_06.0_0040b_en.fm
N°5, Procedure: Dynamometer sensor
Safety:
Equipment required:
! 1 hexagon socket key (2.5).
! 1 soldering iron.
! "RADIEL Sn60Pb RI 1" welding wire (cleaning not required for re-welding) or equivalent.
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_0051b_en.fm 85
Dismounting
! Maintain this position and slide the whole unit to the back right.
! Unscrew the 3 Phillips head screws (ref. 2) located at the bottom of the plunger end shield
which links this to the plunger cover.
! Remove the plunger end shield.
! Remove the backpressure adjustment button (ref. 3).

! Remove the disengagement lever and its spring (ref. 4) as well as the protective plunger
film (ref. 5).
! Remove the plunger cover clip (ref. 6).
6 5 4
3
86 Inj2_06.0_0051b_en.fm
! Unscrew the 2 Phillips head screws (ref. 7 and 8) which link the plunger support to the
plunger cover.
! Unscrew and remove the Phillips head screw and the washer (ref. 9) which attach the anti-
siphon cam to the anti-siphon arm.
! Remove the cam/arm assembly.
! Remove the plunger cover fitted with the bonding pad.
7
9
! Remove the retaining ring that holds the anti-siphon opto in place (ref. 10).
! Unscrew the 6 hexagon socket screws (ref. 11).
11
10
Inj2_06.0_0051b_en.fm 87
! Remove the backpressure micro support/spring leaf (ref. 12).
! Pull off the ribbon cable from the double-sided board
12
ribbon cable stuck

to the double-sided
board
good condition, constantly tapered and kept clean. The temperature of the iron should be
! Unweld the sensor wires on the flex circuit.
When dismounting the force sensor, ensure the welding pellets are not damaged.

" Heat and pull on the wires one by one.
88 Inj2_06.0_0051b_en.fm
Reassembly
! Weld the ribbon cable to the new pressure switch, ensuring the mounting procedure is
carried out in order:
" Taper the 3 welding points.
" Weld the 3 points.
" Check that the welding has been carried out correctly. It should not form a ball, but
should lie against the length of the component snubbers.
! Repeat the operation for the anti-siphon opto (4 welding points).
! Stick the bottom side of the ribbon cable to the double-sided board.
Anti-siphon opto
w
Backpressure switch
Lower side
(connection specific for device equiped with a force sensor)
stuck to the double-sided board on the plunger support
! Impregnate with weak loctite and screw the 6 hexagon socket screws (ref. 11), which hold
the spring leaf/backpressure micro support in position.
! Position the opto and its retaining ring (ref. 10).
! Mount the plunger cover onto the plunger support. Impregnate the screw with weak loctite
(rep. 9).
! Position and screw the cam/anti-siphon arm unit using the Phillips head screw and the
washer (ref. 9).
! Screw the 2 Phillips head screws (ref. 8 and 7) which link the plunger support to the
plunger cover.
! Position the plunger cover clip (ref. 6).
9
Inj2_06.0_0051b_en.fm 89
! Cover the plunger with the protective film, mount the disengagement lever, its spring and
the adjustment button. Screw the plunger end shield back on (ref. 5, 4 and 3).
! Position the plunger cover and screw it back on (ref. 2).
reassembly.
! Recalibrate the pressure sensor (see "Calibrations") then Perform the regular servicing
checks (see "Quality Control Certificate").
90 Inj2_06.0_0051b_en.fm
N°6, Procedure:
Plunger advance control potentiometer
Safety:
Equipment required:
! 1 flat screwdriver.
! 1 flat key (12).
! 1 potentiometer dismounting tool ref. T300869.
Maintenance level:
Procedure:
Access
! Unscrew the 5 Phillips head screws (ref. 1) located at the bottom of the lower housing
case, which link this to the upper case.
1
1
1
Inj2_06.0_0060b_en.fm 91
Dismounting
! Remove the guide rail.
! Unscrew the flex circuit brackets (ref. 3) and remove it.
! Disconnect the blue connector from the flex circuit (ref. 4).
! Unscrew the potentiometer lock nut (ref. 5).
! Remove the tooth lockwasher and the potentiometer.
4
5
Reassembly
! Dismount the end shield from the reducer frame.
! Mount the potentiometer onto the end shield (screw the nut onto a thread).
! Position the end shield in equipment T 300 869 and lock it into position using the knurled
screw.
! Position the potentiometer in the tool and bring it up against the end shield.
! Tighten the potentiometer.
! Extract the end shield from device T 300 869.
! Mount the pinion on the potentiometer (match up the indexing plane).
" The larger diameter of the pinion must be flattened against the potentiometer.
! With the potentiometer facing you, turn the pinion anticlockwise until it blocks, then turn it
¼ of a turn in the opposite direction.
! Mount the moving mechanical assembly onto the reducer frame.
! Slide the end shield onto the guides and rack.
" Check the position of the input bearing which must be on the plunger side.
" Ensure the flex circuit is not damaged when mounting (folding).
! Fix the end shield using the three M3x3 TC screws.

! Fix the input bearing using the two M3x3 TC screws.
When fitting the upper case, ensure the seal is perfectly positioned in its slot after
reassembly.
! Recalibrate the position sensor (see "Calibrations") then perform the regular servicing
checks (see "Quality Control Certificate").
92 Inj2_06.0_0060b_en.fm
N°7, Procedure: Plunger cover

and/or disengagement lever + anti-siphon arm
Safety:
Equipment required:
Maintenance level:
Procedure:
Access
! Press the syringe pump disengagement lever towards the back of the Injectomat as far as
possible.
Dismounting
which links this to the plunger cover. Remove the plunger end shield (ref. 2).
! Remove the backpressure adjustment button (ref. 3), then the disengagement lever and
its spring (ref. 4) as well as the protective plunger film (ref. 5).
! Remove the cam/anti-siphon arm assembly (ref. 7).
4
6-7
2
3 1
5
1 1
Inj2_06.0_0071b_en.fm 93
Reassembly
! Impregnate the screw with weak loctite (ref. 6) before mounting the cam and arm
assembly.

94 Inj2_06.0_0071b_en.fm
N°8, Procedure: Power supply board
Safety:
Equipment required:
! 1 small flat screwdriver.
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_0081b_en.fm 95
Dismounting
! Remove the syringe pump guide.
! Disconnect the black connectors (ref.4, ref.5).

! Unscrew flats jumper mounting lug (ref. 2) and remove it.
! Disconnect the connectors (ref.6, ref.7)
! Unscrew the 3 Phillips head screws (ref. 8) located on the power supply board, which link
this to the lower case.
! Unscrew the 2 Phillips head screws (ref. 9) located on lower case, which link this to the
power supply board.
! Remove the power supply board.
8
2
3
8
6
5
4
7
8
Reassembly
reassembly.
! Recalibrate the force sensor (see "Calibrations") then perform the regular servicing checks
(see "Quality Control Certificate")
96 Inj2_06.0_0081b_en.fm
N°9, Procedure: Battery door and battery
Safety:
Equipment required:
Maintenance level:
Procedure:
Access
Dismounting
! Unscrew the 2 Phillips head screws (ref. 1) which link the battery holder to the lower case.
! Swivel the battery holder and remove the battery.
! Disconnect this.
Reassembly
It is recommended to perform a full loading and unloading cycle to ensure the battery is in
working condition.
Inj2_06.0_0090b_en.fm 97
98 Inj2_06.0_0090b_en.fm
N°10, Procedure: Rear plug support
Safety:
Equipment required:
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_00101b_en.fm 99
Dismounting
! Disconnect the three black connectors (ref. 2).
! Unscrew the 2 Phillips head screws (ref. 3) located on the cable plug support, which link
this to the lower case.
! Remove the cable plug support.
Reassembly

100 Inj2_06.0_00101b_en.fm
N°11, Procedure: Ribbon cable winding kit
Safety:
Equipment required:
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_00110b_en.fm 101
Dismounting
! Disconnect the black connectors (ref. 2 and ref. 3).

! Unscrew the flat jumper tongue (ref. 4) without removing it.
! Disconnect the blue connector (ref. 5) from the flat jumper.
! Fully unscrew and remove the guiding tongue (ref. 4).
2&3
Remounting
Fitting the flexible tongue:
! Remove the clip (ref. 6).
! Reposition the clip making sure the ribbon cable and the flexible tongue are centred on the
mechanical unit sprocket.
! Lift both ends of the flexible tongue slightly.
102 Inj2_06.0_00110b_en.fm
Fitting the guiding flange:
There are several types of flange tongues. If you have an older version, replace it with
that provided with the kit.
! Connect the blue connector (ref. 5) from the flat jumper.

! Position the whole mechanical plunger unit making sure the ribbon cable is centred under
the flange.
! Position the new guiding flange (ref. 4) using the two screws.
additional screw
! Perform a few movement of the plunger to check the ribbon cable winds up correctly.
! Connect the black connectors (ref. 2 and ref. 3).
! Replace the plunger guide.
Carry out the same procedures in reverse to remount the upper case.
reassembly.

Inj2_06.0_00110b_en.fm 103
104 Inj2_06.0_00110b_en.fm
N°12, Procedure: Syringe head detection plunger kit
Safety:
Equipment required:
! 1 hexagon socket key (2.5).
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_00121b_en.fm 105
Dismounting
slots which link this to the plunger cover
! Remove the backpressure adjustment button (ref. 3)
! Remove the disengagement lever and its spring as well as the protective plunger film.
! Remove the plunger cover clip.
2
2
2
plunger cover.
! Remove the cam/arm unit as well as the plunger cover.
! Remove the plunger cover fitted with the bonding pad (ref. 7).
4 7
5
6
! Unclip the bonding pad assembly from the plunger cover.
106 Inj2_06.0_00121b_en.fm
! Remove the Phillips head screw to separate the bonding pad (ref. 8), the removable stop
plate (ref. 9), the spring leaf (ref. 10), the stop plate (ref. 11).
9 10
11
8
Reassembly
! Tighten the Phillips head screw which holds the stop plate (ref. 11), the spring leaf
(ref. 10), the removable stop plate (ref. 9) to the bonding pad (ref. 8).
! Clip the bonding pad assembly to the plunger cover (ref. 7)
! Position the plunger cover.
1) Do not forget to replace the anti-siphon cam with the new one supplied with the kit.
2) Weak loctite must be used to mount the new arm and the new anti-siphon arm supplied
with the kit.
! Position and screw the cam/anti-siphon arm unit using the Phillips head screw and the
washer (ref 6).
! Screw the 2 Phillips head screws (ref. 5 and 4) which link the plunger support to the
plunger cover.
! Position the plunger cover clip.
! Cover the plunger with the protective film, and mount the disengagement lever and its
spring, and screw the plunger end shield back on.
reassembly.

Inj2_06.0_00121b_en.fm 107
108 Inj2_06.0_00121b_en.fm
N°13, Procedure: Centering ring kit
Safety:
Equipment required:
! 1 cutter.
! GEB type 100% silicone grease.
Maintenance level:
Procedure:
Access
! Remove the upper case making sure the CPU board flat cable is not accidentally removed
in the process.
1
1
1
Inj2_06.0_00130b_en.fm 109
! Remove the rail guide.
! Unscrew the flex circuit brackets (ref. 3) and remove it.
! Disconnect the blue connector from the flex circuit (ref. 4).
! Remove the mechanical plunger unit..
2
3
Dismounting
! Unscrew the 2 slotted head screws (ref. 5) which link the centering ring to the mechanical
end shield.
! Using the cutter, cut the input bearing and remove it from the plunger tube.
5
110 Inj2_06.0_00130b_en.fm
Remounting
! Mount the new centering ring onto the plunger tube by twisting it.
! Laying it flat on a table, cut the O-ring using a cutter.
! Place the O-ring around the tube.
! Fit the O-ring into the centering ring slot (horizontal cut, so as to avoid lining it up with the
centering ring cut).
! Mount the stainless steel slotted plate onto the pin, by twisting it.
! Place the silicone grease cord onto the plate around the passage of the tube.
! Place the plate on the centering ring.
! Position the whole assembly against the mechanical end shield and screw it on using the
two slotted screws (ref. 5).
! Check the plunger slides correctly.
It should slide uniformly across the entire centering ring and slight friction is due to the O-
ring scraping against the tube.
Inj2_06.0_00130b_en.fm 111
112 Inj2_06.0_00130b_en.fm
N°14, Procedure: Flex circuit and tube kit
Safety:
Equipment required:
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_00141b_en.fm 113
Dismounting
! Unscrew the flat jumper mounting lug (ref. 3) without removing it.
4
2
3
! Press the syringe pump disengagement lever towards the back of the Injectomat as far as
possible.
! Unweld the flex circuit (ref. 5) ensuring the disengagement switch is not damaged in the
process.
! Unscrew the 2 slotted head screws (ref. 6) which link the centering ring to the mechanical
end shield.
! Unscrew the 2 Phillips head screws (ref. 7) which link the centering ring to the mechanical
end shield.
! Remove the flex circuit clip (ref. 8).
5 7
6
8
114 Inj2_06.0_00141b_en.fm
which links this to the plunger cover.
9
9
! Remove the backpressure adjustment button (ref. 10).

! Remove the disengagement lever and its spring (ref. 11) as well as the protective plunger
film (ref. 12).
! Remove the plunger cover clip (ref.13).
11
13 12
10
Inj2_06.0_00141b_en.fm 115
plunger cover.
! Unscrew and remove the Phillips head screw and the washer (ref. 16) which attach the
anti-siphon cam to the anti-siphon arm.
! Remove the cam/arm unit as well as the plunger cover.
14
15
16
! Remove the retaining ring that holds the anti-siphon opto in place (ref. 17).
! Unscrew the 6 hexagon socket screws (ref. 18).
18
17
116 Inj2_06.0_00141b_en.fm
! Remove the backpressure micro support/spring leaf (ref. 19).
! Pull off the ribbon cable from the double-sided board
19
ribbon cable stuck

to the double-sided
board
! Unweld the sensor wires:
When dismounting the force sensor, ensure the welding blocks are not damaged and the
square is not removed in the process.
" Heat and pull on the wires one by one.
! Remove the flex circuit and tube kit from the plunger support.
Inj2_06.0_00141b_en.fm 117
Reassembly
! Remove the sticky tape holding the flex circuit to the tube.
! Mount the new flex circuit onto the plunger support.
! Weld the ribbon cable to the new pressure switch, ensuring the mounting procedure is
carried out in order:
" Taper the 3 welding points.
" Weld the 3 points.
" Check that the welding has been carried out correctly. It should not form a ball, but
should lie against the length of the component snubbers.
! Repeat the operation for the anti-siphon opto (4 welding points).

! Stick the bottom side of the ribbon cable to the double-sided board.
! Repeat the operation for the disengagement switch. (3 welding points)
Tube D. 12
ube
Switch
w disengagement
Switch
backpressure
Anti-siphon opto
Lower side
(connection specific for device equiped with a force sensor)
stuck to the double-sided board on the plunger support
Do not forget to impregnate the cam/arm clamping screw (rep. 16) with weak loctite.
reassembly.
! Recalibrate the force sensor (see "Calibrations") then perform the regular servicing checks
(see "Quality Control Certificate").
118 Inj2_06.0_00141b_en.fm
N°15, Procedure: Upper and lower cases
Safety:
Equipment required:
! 1 soldering iron.
! "RADIEL Sn60Pb RI 1" welding wire (cleaning not required for rewelding) or equivalent.
Maintenance level:
Procedure:
Access
1
1
1
Inj2_06.0_00150b_en.fm 119
Dismounting the upper cover
! Dismount the central unit and display boards (see corresponding sheet).
! Dismount the syringe clamp (see corresponding sheet).
! Dismount the syringe detection system (see corresponding sheet).
Remounting the upper cover

! Remount the syringe detection system (see corresponding sheet).
! Remount the syringe clamp (see corresponding sheet).
! Remount the central unit and display boards (see corresponding sheet).
" If the original lower case is fitted with a removable buzzer bell, you can use your “CPU
and display board” kit without having to adapt it.
" If the original lower case has a cylindrical guide for accommodating the buzzer, the buz-
zer from the “CPU and display board” kit must be replaced with the buzzer supplied with
the spare parts as the latter is fitted with snubbers and a separate foam joint.
Follow the mounting diagram shown below to carry out this adaptation procedure.
" Unweld the snubbers from the buzzer:
# add more weld to facilitate the unwelding process.
# Heat and pull on the buzzer pins one by one.
Clean the buzzer slot surfaces using a cloth soaked in rubbing alcohol.
" Weld the snubbers of the new buzzer:
+
Buzzer with snubbers
Display board
# taper the 2 buzzer pins to be welded.
# place the buzzer onto the board following the
mounting diagram.
# weld to buzzer onto the board.
# check that the welding has been carried out correctly.
It should not form a ball, but should lie against the
length of the wire.
Continue with the remounting procedure, referring to the “central unit and display board”
sheet.
120 Inj2_06.0_00150b_en.fm
Dismounting the lower cover
! Dismount the power supply board (see corresponding sheet).
! Dismount the battery holder (see corresponding sheet).
! Dismount the rear plug support (see corresponding sheet).
Remounting the lower cover

Carry out the remounting procedure in reverse.
Inj2_06.0_00150b_en.fm 121
122 Inj2_06.0_00150b_en.fm
7 Calibration
7.1 Calibration procedure
The calibration menu is reserved for authorised personnel only, its access is
protected by a secret code.
7.1.1 Calibration access
Keyboard description.
Key Function
ON, is used to switch the machine ON.
OFF, is used to switch the machine off when pressed for over three
seconds.
SILENCE ALARM, is used to access the calibration mode.
CONFIRM, is used to validate a choice.
BOLUS, is used to access the calibration mode.
The select keys allow to scroll the figures and letters on the LCD
screen, on the units, tens, tenths segments etc.
Activate calibration
! Press the "SILENCE ALARM" and
"BOLUS" keys simultaneously.
! When EtA. is displayed, release the “SILENCE ALARM”

and “PRIME/BOLUS” keys, then validate within three
seconds by pressing the “CONFIRM" key.
! 000.0 : enter the calibration mode access code using

the select keys, and validate.
! The device initiates the EtA.4calibration by default
! Scroll the different display unit calibration states using the

select keys.
Calibration
" EtA.4: calibration of the 3 battery voltage levels.
" EtA.6: calibration of the position sensor.
Inj2_07.1_002b_en.fm 123
7.1.2 EtA.4 Calibration of the 3 battery voltage levels.
This menu enables ! EtA.4, press "CONFIRM".
" Bat.1: supply the device with 6.3 V+ 0,05 using a
the user to store
the three Bat1,
stabilised power supply.
Bat2 and Bat3
# Press "CONFIRM".
battery voltage
The voltage is read and stored in the EEPROM.
values in an
" Press "CONFIRM".
EEPROM.
" Bat.2: supply the device with 5.9 V+ 0,05 using a
# Press "CONFIRM".
" Press "CONFIRM".
" Bat.3: supply the device with 5,7 V+ 0,05 using a
# Press "CONFIRM".
" By validating once again, it is possible to select another

calibration.
7.1.3 EtA.6 Calibration of the position sensor.

This menu enables ! EtA.6, press "CONFIRM".
users to store both " Hig.h: Place a spacer measuring 115 mm + 0,5 mm
high and low
ref. T 300940, into the flanges groove.
displacement limit
# Position the plunger in contact with the spacer.
values in the
# Keep the plunger disengaged and press “CONFIRM”.
EEPROM.
The position value is read and stored in the EEPROM.
" Press "CONFIRM".
" Low: Place a spacer measuring 20 mm + 0,5 mm
ref. T 300775, into the flanges groove.
# Position the plunger in contact with the spacer.
# Keep the plunger disengaged and press “CONFIRM”.
The position value is read and stored in the EEPROM.
Once both high and low values have been stored in the EEPROM, the device indicates
the number of LSB in decimals between the two measurement points.
This value should be 776 + 10 LSB.
" If the value is out of limits, carry out the calibration

procedure once again.
" By validating once again, it is possible to select another
calibration.
Calibration
124 Inj2_07.1_002b_en.fm
8 Spare parts catalogue
8.1 Upper case
99
100
101
.....
.....
.....
104
.....
..... .....
.....
.....
..... .....
103
.....
102
..... : see next page
Mark Qty Reference Name

99 1 167681 Ø 17.5 Injectomat label
100 1 167517 20/60cc syringe clamp
101 1 199248 Upper case + label DIN
102 1 167361 Ø 5.mm retaining ring
103 1 167310 Syringe clamp compression spring
104 1 167452 Injected PCB support (opto)
1 167246 LCD transparent window
Spare parts catalogue
1 167626 Ø 6 mm injected bumper

2 199560 Female M3x12 hybrid spacer
1 167067 PCB 500 protective film
1 167296 Adhesive flat jumper protective film
1 167632 Buzzer foam
1 167697 CPU Board label
Inj2_08.1_008b_en.fm 125
.....
.....
.....
113
111
112
.....
125
126 114
127
123
128 129
.....
124
.....
..... : see previous page

111 1 168708 Syringe label "DIN version"
1 167688 Syringe label "30 cc DIN version"
1 167797 Syringe label "INT version"
112 1 168154 Front panel IS, SP, S, B, P
1 168152 Front panel IT
1 168153 Front panel NL
114 1 167551 Display board
1 167791 Keyboard (active part)
113 1 167458 Syringe clamp shaft
123 1 167959 Wired opto PCB
123+126 1 167944 Wired CE HE 13 opto PCB
+127
124 1 167462 20/60 ml obturator (not compatible with former version)

125 1 167372 Flanges switch menbrane
126 1 167365 ALPS SKHCAF switch Mounted on the 101 kit
127 1 167376 Flanges Switch Support

128 2 199618 Eco-Syn TCB 2.2 x 8 screw
129 1 167544 CPU board
126 Inj2_08.1_008b_en.fm
8.2 Lower case
109
115
108
116
117
118
107
119
120
121

107 1 167093 Buzzer bell
108 1 167505 HE13 wired plug support
1 199185 RS 232 HE13 wired plug support
1 166904 RS 232 / Master HE13 wired plug support
1 166918 Nurce Call / RS 232 / HE13 wired plug support
109 1 167113 Transformer
115 1 170228 Power fuse 100 mAT
170191 Batery fuse 1.6 AT
116 1 167571 HE 13 power supply board
167572 RS 232 HE 13 power supply board
117 1 166900 Wired mains socket
118 1 199209 Lower case + label DIN
119 6 167249 Black stop piece
120 1 174025 A500 6V 1.3Ah battery
121 1 167513 Battery door
1 167514 Guide rail
1 167299 Buzzer adjustment washer
1 167297 Spring washer

1 165901 HE13 battery connector
1 167122 Injected flexible PCB flange
1 167355 Mains fibre gasket
1 170416 Mains cord
Inj2_08.2_008b_en.fm 127
128 Inj2_08.2_008b_en.fm
8.3 Plunger unit
.....
..... .....
.....
..... .....
200
201 ..... ..... .....
202 ..... .....
224
225
203
204
205
206 .....
207 ..... ..... .....
208
220
221 223 .....
209 .....
..... .....
222 .....
.....
226
..... .....
210
..... : see next page

200/207 2 167360 Ø 3.5 mm retaining ring
201 1 167465 Disengagement spring follower
202 1 167469 Disengagement follower
203 1 167460 Injected disengagement cam
204 1 167471 Injected upper mechanism 1/2 nut
205 1 167464 Disengagement spring shaft
206 1 167472 Injected lower mechanism 1/2 nut
208 1 167475 Mechanical flange
209 1 167281 Mechanical block
210 1 167275 Flexible PCB clip
220 1 167271 Flex circuit
221 1 167317 Full disengagement shaft
222 1 167292 Ø 12 mm tube
223 1 167403 Slotted injected input bearing
1 177203 O-ring (to put in the bearing)

1 177204 Stainless steel plate (to be mounted between the bearing and the end
shield)
224 1 167291 Anti-siphon arm
225 1 167521 Plunger cover
226 1 167259 Plunger cover clip
Inj2_08.3_009b_en.fm 129
249
229 260
261
..... 253 250
..... 230 254 251
..... ..... 231 252
.....
.....
.....
.....
..... 270
..... 232 271 272
..... .....
..... ..... 255
..... ..... 256
..... 257
258
259
.....
..... 227
.....
273
..... : see previous page

227 1 167442 Injected M 0.5 rack
229 1 167383 Inj bonding pad
230 1 167411 Backpressure spring leaf
231 1 167273 Backpressure micro support (plunger)
232 1 173408 OMRON micro-switch
249 1 162311 Photo switch (type RP I 131)
250 1 167492 Backpressure spring
251 1 167270 Backpressure spring leaf adjusting screw
252 1 167269 Backpressure adjustment button
253 1 167287 Pusher holder
254 1 167497 Protective plunger film
255 1 167460 Disengagement cam
256 1 168231 Disengagement finger
257 1 167487 Sintered disengagement shaft bearing
258 2 167298 Injected flexible PCB protector
259 1 167272 Injected clamping collar
260 1 190714 Retaining ring
261 1 167385 Anti-siphon cam

1 167264 Anti-siphon spring
270 1 167260 Disengagement lever
271 1 167245 Disengagement lever spring
272 1 167517 Plunger end shield
273 1 199103 Flexible circuit + tube kit
130 Inj2_08.3_009b_en.fm
298

298 1 199135 Mechanical kit
Inj2_08.3_009b_en.fm 131
132 Inj2_08.3_009b_en.fm
8.4 Mechanical Gear box
304
296
294
300
301
302
303

294 1 167443 Injected M5 pinion
296 1 167963 Position sensor
300 1 167128 Rotation photo switch
301 1 168401 Standard motor opto support

302 1 167111 Motor rotation disk
304 1 167101 Reducer frame
300/301/ 1 167533 2 ph motor + opto HE13
302/303
2 190714 Retaining ring
Inj2_08.4_008b_en.fm 133
134 Inj2_08.4_008b_en.fm
Useful addresses
TRAINING / SERVICE DEPARTMENT
Fresenius Kabi Tél. : 00 33 (0) 4 76 67 10 76
Le Grand Chemin, Tél. : 00 33 (0) 4 76 67 11 40
38590 Brézins Fax : 00 33 (0) 4 76 67 11 22
France
SPARE PARTS DEPARTEMENTS

Spare Parts Department Tel.: 00 33 (0)4 76 67 10 34
Fax: 00 33 (0) 4 76 67 11 88
It is possible that this manual contains errors or typing mistakes.

Modifications may be made in future editions.
COPYRIGHT © 2008
This document may not be reproduced in part or in whole without the written permission of
Fresenius Kabi
Design and construction : SEDOC
Technical Manual Injectomat 2000_INT

Manufacturer
Fresenius Vial S.A.S
Le Grand Chemin
38590 Brézins
France
Tel: +33 (0)4 76 67 10 10
Fax: +33 (0)4 76 67 11 34
A Company of Fresenius Kabi www.fresenius-kabi.com

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SERVICES

Date Revision Chapter Description

01/10/08 2 index "b" New format, spare parts update

2 Description and operation ............................................................................. 11

3 Description of the menus .............................................................................. 23

8 Spare parts catalogue .................................................................................. 125

1.4 Internal safety features

1.5 Technical characteristics

1.5.1 Electrical specifications

1.5.2 Electronic specifications

1.5.3 Mechanical specifications

Conform to the 93/42/CE Medical Directive. IP34 Protection against

Since 2001,electromagnetic compatibility standards have evolued.

Flanges switch Flanges positioning groove

Lower case Front control panel

Solder side display board.

Component side display board.

J1 connector to CPU board

18 +5V power supply

J3 connector to CPU board

Description and operation

J3 connector to power supply board

13 Apinf Nurse call independent of the buzzer

J4 connector to display board

15 Lig2 keyboard interface Line 2

Power supply board.

J2 connector to CPU board

15 Cdopt2 Opto anti-siphon module control

J4 connector to internal battery

J7 connector to external DC power supply

J8 connector to disengagement micro-switch, force sensor and anti-siphon switch

2.1.4 Mechanical gear box unit

2.1.5 Mechanical plunger unit

2.2.1 Syringe control and maintenance assembly

2.2.2 Motorisation assembly

2.2.3 External connection sub-assembly

Description and operation

This menu enables users to:

Description of the menus

CONFIRM, is used to validate a choice.

STOP, is used to cancel the current configuration.

Switch to configuration mode.

! When PAr is shown on the display unit, release the

" By validating once again, the type is memorised and it is

The modification may be cancelled by pressing the "STOP" key.

It is possible to exit the configuration mode at any time by pressing the

3.1.3 PAr2, configuration of the syringe selection type

" By validating once again, the type is memorised and it is

The modification may be cancelled by pressing the "STOP" key.

It is possible to exit the configuration mode at any time by pressing the

! Par3, press "CONFIRM"

" Select the syringe type using the keys.

" Press "CONFIRM"

" By validating once again, the maximum flow rate is

The modification may be cancelled by pressing the "STOP" key.

It is possible to exit the configuration mode at any time by pressing the

3.1.5 PAr4, configuration of the list of syringes that may be selected

! Press "CONFIRM" to memorise the modification.

The modification may be cancelled by pressing the "STOP" key.