Denso Brochure 3

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DENSO ANTI-CORROSION TAPES, MASTICS, EPOXIES & RESIN SYSTEMS FOR:

• PIPELINES Full Length Protection with High Performance Tapes & Epoxies
Protection of Buried, Subsea & Above Ground Lines
Application by Hand or Machines (Available from Winn & Coales)
• FIELD JOINTS & FABRICATED SECTIONS
Long Term Protection with Tape, Epoxy or Shrink Sleeve
Repair of Damaged Factory Coatings
• PIPELINE REHABILITATION
Refurbishment of Corroded Lines & Joints with Tape or Epoxy
• FLANGES, COUPLINGS & VALVES
Protection to P1 / P2 with Petrolatum Tape, PVC / Bitumen Tape
or Epoxy
• PIPE AT UP TO 180°C Protection with High Performance Glass Flake Epoxy Coating
• PIPE & VALVE LINING Protection with Glass Reinforced Resin Systems
• STEEL & CONCRETE STORAGE TANKS (& CONCRETE FLOORS / BUND AREAS)
• LARGE MOUNDED STORAGE VESSELS
Coating, Lining & Relining with Glass Reinforced Resin Systems
• PLATFORM STRUCTURES, PLATFORM LEGS & RISER PIPES
Protection with High Performance Glass Flake Polyester
• STEEL AND CONCRETE JETTY PILE PROTECTION & MAINTENANCE
Protection with SeaShield Jacketing System or Rigspray
• BRIDGE STAY CABLES, TIE BAR, POST TENSIONING CABLE & GROUND ANCHORS
Protection with Injected Petrolatum Compound & Petrolatum Tape
• STRUCTURAL STEEL PROTECTION & MAINTENANCE
Protection with High Performance Bitumen / Acrylic Tape or
Surface Tolerant Epoxy, Blast Cleaning Not Required
• DUCT SEALING Watertight & Gas Proof Sealing with Petrolatum Mastic
• FOUNDATION, BASEMENT, ROOF & RESERVOIR ROOF WATERPROOFING
• TANKING / WATERPROOFING OF TILED BATHROOMS, SHOWERS & KITCHENS
Protect with Tough Self Adhesive Waterproof Membrane Sheeting
• PRECAST CONCRETE JOINTING & ROAD WEARING COURSE WATERSEALING
With Specialist Flexible Rubber Bitumen Jointing Compounds

> SIMPLE SURFACE PREPARATION > COLD APPLICATION, FAST APPLICATION


> LONG LIFE, PROVEN PERFORMANCE > NO SPECIAL SKILLS REQUIRED
> SUITABLE FOR ALL CLIMATES > WORLD-WIDE BACKUP AVAILABLE
> TECHNICAL DATA SHEETS, MATERIAL SAFETY DATA SHEETS & DRAFT SPECIFICATIONS AVAILABLE
> SEND US FULL DETAILS & WE CAN RECOMMEND THE MOST SUITABLE SYSTEM & ESTIMATE THE
AMOUNT OF MATERIAL REQUIRED

Winn & Coales (Denso) Ltd, Denso House, Chapel Road, West Norwood, London SE27 OTR, England
Tel: + 44 020 8670 7511 Fax: + 44 020 8761 2456 e-mail: [email protected]
80 YEARS OF CORROSION PREVENTION

Denso Petrolatum, Bitumen


& Butyl Tapes
& Protal Liquid Coatings
Long-term
Corrosion Protection for
Buried Steel Pipelines,
Fittings & Specials
Denso Tape Wrapping Systems
Introduction
Denso’s world-wide reputation as a leading manufacturer and supplier of totally effective pipeline protection systems has
been earned by more than 80 years of successful case history performance.
A range of products is offered for selection to suit specific project needs involving different soil and backfill conditions,
varying surface cleaning standards as well as sub-zero and high temperature application and pipe operating temperatures.
For all buried pipeline projects steel surface preparation standards are normally divided into two main categories:

Low Quality - Low quality surface preparation by hand power tools that will require surface tolerant coating systems.

High Quality - Dry abrasive blast cleaning to a high quality near white finish standard.

Customer Peace of Mind


Free advice for correct material selection, surface preparation and coating
application criteria, is provided by qualified professionals at either Denso or
their appointed agents.

Main Advantages of the Denso Tape Coating Systems


Dry abrasive blast cleaning to a high quality standard is not essential.
Densoclad, Densopol and Denso Butyl tape systems as well as Denso Tape
petrolatum systems are surface tolerant and are suitable for application
despite a low quality surface preparation standard.

● Minimum controlled coating thickness as all tapes are factory regulated.


● No delays. Immediate mechanical and corrosion protection is obtained
● Excellent cathodic disbonding resistance

● Tapes can all be applied by hand, hand machine or rolling rig methods.

Description - Densoclad, Densopol and Denso Butyl Systems

Densoclad and
Densopol Systems
Thick pvc backed Densoclad and
Densopol bitumen tapes are used in
conjunction with a primer and can be
applied with a 55% overlap to achieve
double thickness in one operation.
Temperate and Tropical grades are
available to suit all site conditions.

Denso
Butyl Systems
Thinner polyethylene backed
Denso Butyl Tapes are also used in
conjunction with a primer and are
particularly suited for long-line
projects for very fast automatic
machine application alongside or
over the ditch. A separate outerwrap
is normally applied at the same time.
Standard temperature and high
temperature grades are also available.

Cost-effective Corrosion Protection


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Denso Tape Wrapping Systems
Denso Tape
Petrolatum Systems
Based on petrolatum, Denso Tape
is suited for all types of pipe and is
normally used in conjunction with
Denso Priming Paste. For profiling
flanges, couplings, valves and spigot
joints there is a choice of either a
standard Densyl Mastic or a light
weight, low density Denso Profiling
Mastic. To complete the system, Denso
Self-Adhesive PVC Tape or a Denso
bitumen tape provides an ideal outer
protective armouring.
Denso Tape is also available in a low
temperature (L.T.) grade and a marine
grade for the protection of jetty piles.

Denso Profiling Mastic


● Quick and easy to apply
● Comforms, fills and seals all
awkward shapes and void areas
● Non drying
● Non shrinking

Optimum Surface Tolerant Systems


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Denso Tape Wrapping Machinery
A comprehensive range of tape wrapping machines are available to enable fast and consistant high quality application.
Use of the machines ensures consistant tension and accurate overlap of the tape at all times.

Main Features:
● Hand powered as well as
powered rolling rig
versions available
● Consistent tape tension
always achieved
● Accurate tape overlap
always achieved
● Automatic removal and
gathering of tape interleaving
● Fast application

80 Years of Proven Performance


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Denso Protal Pipeline Coatings
A range of epoxy coatings designed for application to abrasive blast cleaned Main Features:
steel pipe, welds, tie-ins, fittings etc.
● High build achieved in only
one coating operation
● Very fast curing liquid
applied coatings
● Designed for the external
protection of all line-pipe,
fittings, specials and
storage vessels
● Excellent cathodic
disbonding resistance
● Standard high quality abrasive
blast cleaning
surface preparation
● Can be applied by either brush,
roller or spray methods
● Protal Repair Cartridge Kits
with a dispensing gun are
available in all Protal grades.
Economical with minimal
wastage - very quick and
easy to apply

Description - Denso Protal Liquid Coating Systems

Protal 300 System


A patented ‘weld-joint’
epoxy coating system that
bonds exceptionally well
to polyethylene shop
coated pipe.
Protal 7200 is used in conjunction with
Denso Superbond Adhesive to provide
a very fast curing, protective system for
three layer PE coated pipe joints.
Service temperature -34°C to +85°C
(-29°F to +185°F)

Durable Epoxy Pipeline Coatings


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Denso Protal Pipeline Coatings

Protal 7000
High build, pipeline
coating.
A solvent free two-pack epoxy
coating that can be hand or spray
applied to the exterior surfaces of grit
blasted steel pipe, pipe welds,
coastal installations valves
and industrial equipment.
Exhibits excellent cathodic
disbondment properties.

● Approved by Transco in the UK

Protal 7000 Airless


Spray
High performance
epoxy coating.
Solvent free, two pack, high build,
high performance epoxy coating
which is applied with conventional
airless spray equipment.

Protal 7000 X
A lower cost alternative.
Protal 7000 X is an extremely
durable glass flake reinforced
polyester coating that can be easily
applied in one coat by airless spray
method, at a minimum thickness
of 1mm in normal ambient
temperature conditions.
This heavy duty coating also cures
very quickly to form a very
tough cost-effective solution
for long-term protection.

Standard Abrasive Blast Cleaning


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Denso Protal Pipeline Coatings

Protal 7125
Fast cure, low
temperature pipeline
coating - winter grade.
A low temperature coating that can
cure at -20°C (-4°F). The coating
can be backfilled in 30 minutes
at 10°C (50°F).
Used for girth welds, tie-ins,
rehabilitation, repairs to FBE
and sacrificial coating to FBE.

Protal 7200
High build, fast cure
pipeline coating.
A fast cure one coat epoxy coating
that can be hand or spray applied
to girth welds, tie-ins, fittings
and rehabilitation of
existing pipelines.
Exhibits excellent cathodic
disbondment properties at
80°C (175°F).

Protal 7900
High temperature
pipeline coating.
A high build epoxy coating that
can be hand applied to girth welds,
tie-ins, fittings and rehabilitation
of existing pipelines.
Maximum operating temperature
up to 120°C (250°F).

Only One Coating Operation


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Winn & Coales International Ltd
QUALITY AND INNOVATION FROM 1883 INTO THE 21st CENTURY

Winn & Coales (Denso) Ltd - UK Denso North America Inc. - USA Denso North America Inc. - Canada
Denso House, Chapel Road, 9747 Whithorn Drive, Houston, 90 Ironside Crescent, Unit 12, Toronto,
London SE27 0TR Texas 77095, United States of America Ontario, M1X 1M3
Tel: +44 (0) 20 8670 7511 Tel: +1 281 821 3355 Tel: +1 416 291 3435
Fax: +44 (0) 20 8761 2456 Fax: +1 281 821 0304 Fax: +1 416 291 0898
Email: [email protected] Email: [email protected] Email: [email protected]
Website: www.denso.net Website: www.densona.com Website: www.densona.com

Denso (Australia) Pty Ltd Denso (New Zealand) Ltd Denso South Africa (Pty) Ltd
411-413 Victoria Street, Brunswick, PO Box 76167, Manakau City, 120 Malacca Road, Redhill Industrial
Victoria 3056, Australia Aukland, New Zealand 1701 Area, Durban North 4051,
Republic of South Africa
Tel: +61 39356 7600 Tel: +64 9274 1255
Fax: +61 39387 6973 Fax: +64 9274 1258 Tel: +27 31 569 4319
Email: [email protected] Email: [email protected] Fax: +27 31 569 4328
Website: www.densoaustralia.co.au Website: www.densoaustralia.co.au Email: [email protected]
Website: www.denso.co.za

Agent / Distributor

Certificate No. FM 01548


BS EN ISO 9001:2008
PUB NO. 401.6.2009
At Last - a Cost-effective
Solution to the Problem
of Tank Base Corrosion!

Typical tank base


corrosion damage
Due to various design issues and operating conditions, the external base area of steel storage tanks is
vulnerable to corrosion problems.
50mm
This is due to thermal and/or physical movement of the tank which causes cracking
and is compounded by precipitation that runs down the side of the tank collecting 2nd layer - Denso Ultraseal RT Tape
and laying in the same area. Water contaminants then enter any cracks between 1st layer - Denso Hi-Tack Tape
the concrete and steel, causing a steady deterioration of both materials. Denso Hi-Tack Primer

The Denso Steelcoat Tank Base Protection System


Denso have developed an effective solution called the Denso Steelcoat Tank Base
50mm
Protection System. The system seals the vulnerable area with a flexible but tough
outer-armouring which is also highly weather resistant. Densyl Mastic

Denso Primer D

System Benefits:
● Easy to apply ● Minimum surface preparation required
● Flexible, allows for tank movement ● Seals and deflects water
● Long-lasting solution to the problem ● Topcoats available in a choice of colours

Problem Solved -
The Denso Steelcoat Tank Base Protection System

Email: [email protected] Tel: +966 3 812 3515

Fax: +966 3 812 3303 www.rezayat-commercial.com / www.rezcoat.com

Denso products are manufactured by: Winn & Coales (Denso) Ltd, Denso House, Chapel Road, London UK
Tel: +44 (0) 208 670 7511 ● Fax: +44 (0) 208 761 2456 ● Email: [email protected] ● Web: www.denso.net

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