Reclosers and Controls COOPER POWER

SERIES
Effective May 2015
MN280011EN New Document

KNOVA957-10 pole-mounting hanger and KNOVA957-11 pole-

mounting hanger assembly and installation instructions
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporation’s
(“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales
office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-
wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or
loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing
power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recom-
mendations and descriptions contained herein. The information contained in this manual is subject to change without notice.

ii HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015

Contents

SAFETY INFORMATION
Safety Information and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
PRODUCT INFORMATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Quality Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description of Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
KNOVA957-10 POLE-MOUNTING HANGER INSTRUCTIONS
Assemply Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
KNOVA957-10 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
KNOVA957-10 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
KNOVA957-11 POLE-MOUNTING HANGER INSTRUCTIONS
Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
KNOVA957-11 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
KNOVA957-11 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015 iii

 ! !
SAFETY
FOR LIFE Safety for life SAFETY
FOR LIFE

Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products.
We actively promote safe practices in the use and maintenance of our products through our service literature, instructional
training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing,
and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around
high voltage lines and equipment, and support our “Safety For Life” mission.

Safety information
The instructions in this manual are not intended as a Safety instructions
substitute for proper training or adequate experience in the Following are general caution and warning statements that
safe operation of the equipment described. Only competent apply to this equipment. Additional statements, related to
technicians who are familiar with this equipment should specific tasks and procedures, are located throughout the
install, operate, and service it. manual.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions. DANGER
• Is trained in industry-accepted high and low-voltage safe Hazardous voltage. Contact with hazardous voltage will
operating practices and procedures. cause death or severe personal injury. Follow all locally
approved safety procedures when working around high-
• Is trained and authorized to energize, de-energize, clear,
and low-voltage lines and equipment. G103.3
and ground power distribution equipment.
• Is trained in the care and use of protective equipment
such as arc flash clothing, safety glasses, face shield, hard
hat, rubber gloves, clampstick, hotstick, etc. WARNING
Following is important safety information. For safe Before installing, operating, maintaining, or testing this
installation and operation of this equipment, be sure to read equipment, carefully read and understand the contents
and understand all cautions and warnings. of this manual. Improper operation, handling or
maintenance can result in death, severe personal injury,
and equipment damage. G101.0

Hazard Statement Definitions

This manual may contain four types of hazard statements: WARNING
DANGER This equipment is not intended to protect human
life. Follow all locally approved procedures and safety
Indicates an imminently hazardous situation which, if practices when installing or operating this equipment.
not avoided, will result in death or serious injury. Failure to comply can result in death, severe personal
injury and equipment damage. G102.1

WARNING
Indicates a potentially hazardous situation which, if not WARNING
avoided, could result in death or serious injury. Power distribution and transmission equipment must
be properly selected for the intended application. It
CAUTION must be installed and serviced by competent personnel
who have been trained and understand proper safety
Indicates a potentially hazardous situation which, if not procedures. These instructions are written for such
avoided, may result in minor or moderate injury. personnel and are not a substitute for adequate training
CAUTION: Indicates a potentially hazardous situation and experience in safety procedures. Failure to properly
which, if not avoided, may result in equipment damage select, install or maintain power distribution and
only. transmission equipment can result in death, severe
personal injury, and equipment damage. G122.3

iv HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015

Product information Description of frame
The pole-mounting frame referenced in these instructions
are intended for the NOVA recloser.
Introduction The galvanized frame is constructed of rigid structural or
Service Information MN280011EN provides assembly formed steel. The hardware is stainless steel. Practical,
and installation instructions for the KNOVA957-10 and welded construction is used to provide a high degree of
KNOVA957-11 pole-mounting hangers. rigidity with minimum weight.

Before assembling the pole-mounting hanger, carefully read • The KNOVA957-10 hanger is designed for use on a
and understand the contents of this manual. wooden pole.

The pole-mounting hangers referenced in these instructions • The KNOVA957-11 hanger is designed for use on steel or
are intended for Eaton's Cooper Power™ series NOVA™ concrete poles. The KNOVA957-11 hanger is acceptable
reclosers. Refer to Service Information S280-42-1 NOVA for mounting on a round steel or concrete pole with a
15, NOVA 27, and NOVA 38 Three-Phase Microprocessor- diameter from 178 mm–305 mm (7“–12”) or a square
Controlled Recloser Installation and Operation Instructions steel or concrete pole 165 mm–298 mm (6.5”–11”)
and Service Information S280-44-1 NOVA STS-15, NOVA square.
STS-27, and NOVA STS-38 Single-Tank, Triple-Single,
Electronically-Controlled Recloser Installation and Operation
Instructions for complete installation instructions.

Read this manual first

Read and understand the contents of this manual and
follow all locally approved procedures and safety practices
before installing or operating this equipment

Additional information
These instructions cannot cover all details or variations
in the equipment, procedures, or process described nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. When
additional information is desired to satisfy a problem not
covered sufficiently for the user's purpose, please contact
your Eaton representative.

Acceptance and initial inspection

All hanger parts are inspected at the factory. They are in
good condition when accepted by the carrier for shipment.
Upon receipt, inspect the shipping container for signs
of damage. Unpack and inspect thoroughly for damage
incurred during shipment. If damage is discovered, file a
claim with the carrier immediately.

Handling and storage

Be careful during handling and storage of the hanger
to minimize the possibility of damage. If the hanger is
to be stored for any length of time prior to assembly or
installation, provide a clean, dry storage area.

Quality standards
ISO 9001 Certified Quality Management System

HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015 1

KNOVA957-10 pole-mounting hanger instructions
Table 1.  KNOVA957-10 Assembly Parts List
Item Description Part Number Quantity
1 Channel 6A00095601 1
2 Bracket, right hand 6A00395701 2
3 Bracket, left hand 6A00395702 2
4 Hex head capscrew, 1/2 - 13 730115150150A 14
5 Washer, 1/2 900215050000A 8
6 Split lockwasher, 1/2 900815050000A 14
7 Hex nut, 1/2-13 880215113050A 14
8 Hex head capscrew, 5/8-11 730115162150A 12
9 Washer, 5/8 900215062000A 4
10 Split lockwasher, 5/8-11 900815062000A 12
11 Hex nut, 5/8-11 880215111062A 12
12 Brace support angle, right hand 6A00391201 1
13 Brace support angle, left hand 6A00391202 1
14 Bracket, PT mount 6A00424902 2
15 Bracket, leg 6A00424909 2
16 Bracket, pallet mounting 6A00395705 1
– Anti-seize compound KA23640017 1

1
4, 5, 6, 7
Mounting 8, 10, 11
Holes for 3
0.75 Bolts 2 4, 5, 6, 7
686 mm 8, 9, 10, 11 8, 10, 11
(27 in) 14 2
3

12 13
15

16

Pole Pole

Capscrew Item 4 4, 6, 7

Lockwasher and Hex Nut

Items 6 and 7

Pole

Brace Support Angle

4, 6, 7

NNote: All dimensions are mm (inches).

Dimensions shown are approximate.

Figure 1.  KNOVA957-10 pole-mounting hanger.

2 HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015

Hanger Assembly Instructions Hanger Installation Instructions
The hanger is shipped unassembled. Assemble the hanger The hanger is mounted to the pole on 686 mm (27 inch)
using the following procedures. Refer to Table 1. centers. The upper keyslotted mounting hole allows for
some variation in the mounting centers dimension. (See
1. Coat all threaded hardware with anti-seize compound Figure 3.)
prior to assembly.
WARNING
CAUTION
Falling equipment. Use the lifting lugs provided and follow
Personal injury. Sheds on epoxy encapsulation have all locally approved safety practices when lifting and
sharp edges. Wear protective gloves when handling the mounting the equipment. Lift the unit smoothly and do not
unit. Failure to do so can result in cuts and abrasions. T258.1 allow the unit to shift. Improper lifting can result in severe
personal injury, death, and/or equipment damage. G106.3
2. Orient the brackets as illustrated in Figure 1.
3. Attach the four brackets (Items 2 and 3) to the recloser 1. Lift the entire assembly. See Figure 3 for lifting
using eight 1/2-13 hex head capscrews, split lockwashers, instructions.
and hex nuts (Items 4, 6, and 7). Install Item 5 (washer) 2. Attach the frame to the pole with 19 mm (3/4 inch)
between capscrew and recloser housing. pole-mounting hardware (to be provided by the
4. Finger-tighten hardware. customer).
5. Attach the channel (Item 1) to the ends of the four
brackets using four 5/8-11 hex head capscrews, split Moving the Recloser
lockwashers, and hex nuts (Items 8, 10, and 11). NOVA reclosers are shipped palletized (bolted onto a pallet).
When moving with a fork truck/lift, the recloser must
6. Finger-tighten hardware. remain bolted to the pallet to avoid damage to the OPEN/
CLOSE contact position indicator, UNBOLT RECLOSER
7. Attach the brace support angles (Items 12 and 13) to
ASSEMBLY FROM PALLET PRIOR TO LIFTING.
the bottom of the two brackets (using holes closest to
recloser) using two 1/2-13 hex head capscrews, split
lockwashers and hex nuts (Items 4, 6, and 7). Refer to Lifting the Recloser
Figure 1 for proper orientation. Follow all approved safety practices when making hitches
and lifting the equipment. Lift the unit smoothly and do
8. Finger-tighten hardware. not allow the unit to shift. Stabilize the unit with a strap
9. Attach the brace support angles to the channel using attached to the frame as needed.
two 5/8-11 hex head capscrews, split lockwashers, and CAUTION
hex nuts (Items 8, 10, and 11).
Tip-over Hazard. High center of gravity. Use a 4-point
10. Attach all remaining components and secure with
hitch to prevent switchgear from overturning during lifting
hardware as detailed in Figure 1.
operations. Improper lifting can result in personal injury or
11. Completely tighten all hardware to 68 Nm (50 ft-lbs) for equipment damage. T297.0

1/2 hardware and 136 Nm (100 ft-lbs) for 5/8 hardware.

A
Upper Keyslotted
Mounting Hole

Pole Channel

Cg

686 mm Lifting
O
P
E
(27 in) N

Lugs C
L
O
S
E

A: Sling height for 15 kV and 27 kV with 125 BIL units: 914 mm (36 in)
Sling height for 27 kV with 150 BIL and 38 kV units: 1067 mm (42 in)
B: Center of gravity (Cg) is approximately 100 mm (4 in) below plane of
lower terminals.

Figure 3.  Moving and lifting the recloser.

Figure 2.  Proper orientation of upper keyslotted
mounting hole for KNOVA957-10 pole-mounting hanger.

HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015 3

KNOVA957-11 pole-mounting hanger instructions
Table 2.  KNOVA957-11 Assembly Parts List
Item Description Part Number Quantity
1 Channel 6A00301001 1
2 Bracket, right hand 6A00395701 2
3 Bracket, left hand 6A00395702 2
4 Hex head capscrew, 1/2 - 13 730115150150A 14
5 Washer, 1/2 900215050000A 8
6 Split lockwasher, 1/2 900815050000A 14
7 Hex nut, 1/2-13 880215113050A 14
8 Hex head capscrew, 5/8-11 730115162150A 12
9 Washer, 5/8 900215062000A 4
10 Split lockwasher, 5/8-11 900815062000A 12
11 Hex nut, 5/8-11 880215111062A 12
12 Brace support angle, right hand 6A00391201 1
13 Brace support angle, left hand 6A00391202 1
14 Bracket, PT mount 6A00424902 2
15 Bracket, leg 6A00424909 2
16 Spacer plate L000383 6
17 Bolt, 3/4 x 7-1/4 DZ05D18 8
18 Square nut, 3/4 DF1N6 16
19 Bracket, pallet mounting 6A00395705 1
– Anti-seize compound KA23640017 1

4, 5, 6, 7
Mounting 8, 10, 11 4, 6, 7
Holes for 3
0.75 Bolts
2 4, 5, 6, 7
406 mm
16.00 8, 9, 10, 11 8, 10, 11

14 2
3

12 13
15

19

Pole Pole

4, 6, 7
Capscrew, Item 4

16

Lockwasher and Hex Nut

Items 6 and 7

17, 18
Brace Support Angle Pole

NNote: All dimensions are mm (inches). 4, 6, 7

Dimensions shown are approximate.

Figure 4.  KNOVA957-11 pole-mounting hanger.

4 HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015

Hanger Assembly Instructions Hanger Installation Instructions
The hanger is shipped unassembled. Assemble the hanger The hanger is mounted to the pole on 406 mm (16 inch)
using the following procedures. Refer to Table 4. centers. (See Figure 4.)
1. Coat all threaded hardware with anti-seize compound WARNING
prior to assembly.
Falling equipment. Use the lifting lugs provided and follow
CAUTION all locally approved safety practices when lifting and
mounting the equipment. Lift the unit smoothly and do not
Personal injury. Sheds on epoxy encapsulation have
allow the unit to shift. Improper lifting can result in severe
sharp edges. Wear protective gloves when handling the
personal injury, death, and/or equipment damage. G106.3
unit. Failure to do so can result in cuts and abrasions. T258.1
1. Lift the entire assembly. See Figure 5 for lifting instructions.
2. Orient the brackets as illustrated in Figure 4.
2. Attach the spacer plates (Item 16) to the channel and each
3. Attach the four brackets (Items 2 and 3) to the other to encircle the pole using two 3/4x6-1/2 bolts and
recloser using eight 1/2-13 hex head capscrews, split square nuts (Items 17 and 18). Place two nuts on each bolt,
lockwashers, and hex nuts (Items 4, 6, and 7). Install one nut on either side of the spacer plate. See Figure 4.
Item 5 (washer) between capscrew and recloser
housing. 3. Tighten all hardware to 68 Nm (50 ft-lbs) for 1/2
hardware, 136 Nm (100 ft-lbs) for 5/8 hardware and
4. Finger-tighten hardware. 271 Nm (200 ft-lbs) for 3/4 hardware provided.
5. Attach the channel (Item 1) to the ends of the four Moving the Recloser
brackets using four 5/8-11 hex head capscrews, split
NOVA reclosers are shipped palletized (bolted onto a pallet).
lockwashers, and hex nuts (Items 8 10, and 11).
When moving with a fork truck/lift, the recloser must
6. Finger-tighten hardware. remain bolted to the pallet to avoid damage to the OPEN/
CLOSE contact position indicator, UNBOLT RECLOSER
7. Attach the brace support angles (Items 12 and 13) to ASSEMBLY FROM PALLET PRIOR TO LIFTING.
the bottom of the two brackets (using holes closest to
recloser) using two 1/2-13 hex head capscrews, split
lockwashers and hex nuts (Items 4, 6, and 7). Refer to Lifting the Recloser
Figure 4 for proper orientation. Follow all approved safety practices when making hitches
and lifting the equipment. Lift the unit smoothly and do
8. Finger-tighten hardware. not allow the unit to shift. Stabilize the unit with a strap
attached to the frame as needed.
9. Attach the brace support angles to the channel using
two 5/8-11 hex head capscrews, split lockwashers, and CAUTION
hex nuts (Items 8, 10, and 11).
Tip-over Hazard. High center of gravity. Use a 4-point
10. Attach all remaining components and secure with hitch to prevent switchgear from overturning during lifting
hardware as detailed in Figure 4. operations. Improper lifting can result in personal injury or
11. Tighten all hardware to 68 Nm (50 ft-lbs) for 1/2 equipment damage. T297.0

hardware, 136 Nm (100 ft-lbs) for 5/8 hardware and

271 Nm (200 ft-lbs) for 3/4 hardware provided.
A

Cg

Lifting
O
P
E
N

Lugs C
L
O
S
E

A: Sling height for 15 kV and 27 kV with 125 BIL units: 914 mm (36 in)
Sling height for 27 kV with 150 BIL and 38 kV units: 1067 mm (42 in)
B: Center of gravity (Cg) is approximately 100 mm (4 in) below plane of
lower terminals.

Figure 5.  Moving and lifting the recloser.

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HANGER ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280011EN May 2015 7

 !
SAFETY
FOR LIFE
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com

Eaton’s Cooper Power Systems

Division
2300 Badger Drive
Waukesha, WI 53188
United States
Eaton.com/cooperpowerseries

© 2015 Eaton Eaton, Cooper Power, and NOVA are

All Rights Reserved valuable trademarks of Eaton in the U.S. For Eaton's Cooper Power series recloser
Printed in USA and other countries. You are not permitted mountings product information
Publication No. MN280011EN to use these trademarks without the prior call 1-877-277-4636 or visit:
KA20480745 Rev 00 written consent of Eaton. www.eaton.com/cooperpowerseries.