685 (r02)
685 (r02)
685 (r02)
PART NUMBER:
02250174-685-R02
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
SULLAIR CORPORATION
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipement will compressor serial number:
VOID its warranty!
201104010000
and all subsequent serial numbers.
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on portable compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility
located at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
[email protected]
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 PROCEDURE FOR ORDERING PARTS 40 1.17 ELECTRICAL SYSTEM PARTS
6 1.2 RECOMMENDED SERVICE PARTS LIST 42 1.18 FRAME, RUNNING GEAR & PARTS 125,
130 & 185
8 1.3 ENGINE, COMPRESSOR & PARTS 125,
130 & 185 CAT 44 1.19 FRAME & PARTS LESS RUNNING GEAR
125, 130, 185 & SAFE ZONE
10 1.4 ENGINE, COMPRESSOR & PARTS 49HP
185 CAT 46 1.20 FRAME RUNNING GEAR & PARTS 49HP
185
12 1.5 ENGINE, COMPRESSOR & PARTS 125,
130 & 185 JD 48 1.21 FRAME & PARTS LESS RUNNING GEAR
49HP 185
14 1.6 ENGINE, COMPRESSOR & PARTS 49HP
185 JD 50 1.22 CANOPY & PARTS 125, 130 & 185
16 1.7 AIR INLET & EXHAUST 125, 130, 185 & 52 1.23 CANOPY & PARTS 125, 130 & 185
49HP 185 CAT AUSTRALIA
18 1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT 54 1.24 CANOPY & PARTS 49HP 185
& SAFE ZONE
56 1.25 DECAL & PARTS
20 1.9 AIR INLET & EXHAUST 125, 130 & 185 JD
60 1.26 INSTRUMENT PANEL & PARTS
22 1.10 EXHAUST SYSTEM 49HP 185 JD
62 1.27 INSTRUMENT PANEL STANDARD
24 1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT GAUGE JD
SAFE ZONE
64 1.28 INSTRUMENT PANEL FULL GAUGE JD
26 1.12 COOLING SYSTEM & PARTS
66 1.29 INSTRUMENT PANEL STANDARD
30 1.13 DISCHARGE SYSTEM 125, 130 & 185 GAUGE CAT
76 1.34 OPTIONAL DUAL HOSE REELS & 86 1.39 OPTIONAL CANADIAN LIGHTS
OILERS 88 1.40 OPTIONAL CRASH FRAME 125, 130 &
78 1.35 OPTIONAL SINGLE HOSE REEL & 185
OILERS
PARTS LIST
1.1 PROCEDURE FOR ORDERING PARTS The genuine Sullair service parts listed meet or exceed the demands of
this compressor. Use of replacement parts other than those approved
Parts should be ordered from the nearest Sullair Representative or the by Sullair Corporation may lead to hazardous conditions over which
Representative from whom the compressor was purchased. If for any Sullair Corporation has no control. Such conditions include, but are not
reason parts cannot be obtained in this manner, contact the factory limited to, bodily injury and compressor failure.
directly at the address, phone numbers or email below.
SULLAIR CORPORATION
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A
www.sullair.com
1-219-874-5451
[email protected]
5
RECOMMENDED SERVICE PARTS LIST
6
PARTS LIST
CAUTION
Mixing of other lubricants within the com-
pressor unit will void all warranties.
7
ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT
1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT
02250176-218-R02
8
PARTS LIST
1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-593 1 rod, threaded speed control 1/4-28 29 821206-150 1 key, square cl2 3/8” x 1 1/2
2 02250064-594 1 spacer, brake lever 250p 30 825206-337 2 nut,hex pltd 3/8-16
3 02250071-119 1 adapter, sae #4 to 10 series 31 825504-145 2 nut,hex locking 1/4-20
4 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 32 825508-262 2 nut,hex locking 1/2-13
5 02250112-337 1 spring, extension .31 x 7.5#/in 33 828006-030 1 capscrew,hex 8.8 m6 x 30mm
6 02250125-471 6 washer, snubbing vibration mount 34 828006-065 4 capscrew,hex 8.8 m6 x 65mm
7 02250125-472 4 mount, vibration isolator 185 35 828012-075 2 capscrew,hex 8.8 m12 x 75mm
8 02250136-993 2 support, engine front ca 185dpq 60hp 36 829106-125 19 capscrew,hex gr5 3/8-16 x 1 1/4
9 02250138-058 1 coupling, assy ktr 185dpq 60hp 37 829106-450 2 capscrew,hex gr5 3/8-16 x 4 1/2
10 02250138-059 1 hub, coupling ktr 185dpq 60hp 38 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
11 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 39 829310-020 8 screw, socket iso 4762 m10 x 20mm
12 02250139-762 1 hose,rad upper cat 185 60hp 40 837806-094 14 washer, spr lock reg pltd 3/8
13 02250139-763 1 hose,rad lower cat 185 60hp 41 838206-071 4 washer, pl-b reg pltd 3/8
14 02250139-888 8 capscrew, hex met fine m14-1.5x30 42 838208-112 2 washer, pl-b reg pltd 1/2
15 02250139-916 1 support,fuel fltr perkins 185q 43 838806-160 4 washer, spr lock-metric pltd m6
16 02250142-248 1 valve,check 1/8 female - male 44 866604-164 1 nut, hex jam lh pltd 1/4-28
17 02250148-573 1 spacer, fan 1.50 185 cat 45 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
18 02250172-482 1 tabulation,speed control 185-260 ca/pe 46 868204-164 2 nut, hex jam rh pltd 1/4-28
19 02250176-102 1 switch, engine sht dwn 235 n.c. 3/8npt 47 878609-091 8 washer, nord-lock pl 9/16”
20 02250176-103 1 support,spd ctl 185 cat t3 48 CONSULT 1 engine
21 02250179-468 1 fan, 18” blower 185 ca3 FACTORY
22 040014 3 clamp, hose 1 5/16” to 2 1/4” adj. 49 CONSULT 1 compressor & part,dxx102147e
23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj. FACTORY
24 250011-578 1 joint, ball female 1/4” l.h. PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
25 250011-597 1 joint, ball female 1/4” r.h.
26 250024-272 1 cylinder, speed 3/4 x 1 stroke
27 408300-005 2 clamp, hose 5/8” i.d.
28 408300-009 1 clamp, hose 1 13/16” i.d.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
9
ENGINE, COMPRESSOR & PARTS 49HP 185 CAT
02250193-123 R00
10
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-593 1 rod, thrd speed control 1/4-28 35 828006-065 4 capscr, hex 8.8 m6 x 65mm
2 02250064-594 1 spacer, brake lever 250p 36 828012-025 2 capscr, hex 8.8 m12 x 25mm
3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 37 828012-030 10 capscr, hex 8.8 m12 x 30mm
4 02250124-065 1 spg,ext 3.0lg 4.52lb/in .313od 38 829106-125 12 capscr, hex gr5 3/8-16 x 1 1/4
5 02250125-471 4 washer, snubbing vibration mount 39 829106-450 1 capscr, hex gr5 3/8-16 x 4 1/2
6 02250125-472 4 mount, vibration isolator 185 40 829108-325 4 capscr, hex gr5 1/2-13 x 3 1/4
7 02250136-993 2 supt, eng frt ca 185dpq 60hp 41 829310-020 8 scrw, soc iso 4762 m10 x 20mm
8 02250138-058 1 coupling, assy ktr 185dpq 60hp 42 837806-094 13 washer, spr lock reg pltd 3/8
9 02250138-698 1 tee,m br 3/8”tube x 1/8”npt 43 838206-071 2 washer, pl-b reg pltd 3/8
10 02250139-762 1 hose, rad upper cat 185 60hp 44 838208-112 4 washer, pl-b reg pltd 1/2
11 02250139-763 1 hose, rad lower cat 185 60hp 45 838806-160 4 washer, spr lock-metric pltd m6
12 02250139-888 8 capscr,hx met fine m14-1.5x30 46 866604-164 1 nut, hx jam lh pltd 1/4-28
13 02250139-916 1 supt, fuel fltr perkins 185q 47 867304-100 1 capscr, ferry hd pltd 1/4-20 x 1
14 02250142-248 1 vlv, check 1/8 female - male 48 867304-150 1 capscr, ferry hd pltd 1/4-20 x 1 1/2
15 02250148-573 1 spacer, fan 1.50 185 cat 49 868204-164 2 nut, hx jam rh pltd 1/4-28
16 02250160-636 1 angle, unit supt new 12s 260dpq 50 868900-005 1 bushing, red hex pltd 1/4 x 1/8
17 02250172-482 1 tab, speed control 185-260 ca/pe 51 878608-077 2 washer, nord-lock pl 1/2”
18 02250176-102 1 sw, eng sht dwn 235 n.c. 3/8npt 52 878609-091 8 washer, nord-lock pl 9/16”
19 02250176-103 1 supt, spd ctl 185 cat t3 53 888833-016 1 elb,met st thd m33 x 1 5/16
20 02250179-468 1 fan, 18” blower 185 ca3 54 888916-075 1 conn,37 fl 1”m x 3/4”f
21 027443 1 orf,.062 brass 1/4mnpt 55 CONSULT 1 unit, compressor 12s
22 040014 3 clamp, hose 1 5/16” to 2 1/4” adj. FACTORY
23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj. 56 CONSULT 1 eng, dsl cat
FACTORY
24 250011-578 1 joint, ball female 1/4” l.h.
25 250011-597 1 joint, ball female 1/4” r.h.
A1 - lower radiator hose connection
26 250018-430 1 elbow, 1/4” tube x 1/4” npt
A2 - upper radiator hose connection
27 250024-272 1 cylinder, speed 3/4 x 1 stroke
A3 - hub p/n 02250195-135 is supplied with compressor unit.
28 250034-403 1 housing, adapter (250034-402c)
A4 - use loc-tite 242 on items 35, 37 & 41
29 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
PLEASE NOTE: WHEN ORDERING PARTS,
30 408300-005 2 clamp, hose 5/8” i.d. INDICATE SERIAL NUMBER OF COMPRESSOR
31 408300-009 1 clamp, hose 1 13/16” i.d.
32 825206-337 1 nut, hex pltd 3/8-16
33 825504-145 2 nut, hex locking 1/4-20
34 825508-262 4 nut, hex locking 1/2-13
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
11
ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD
02250161-144-R03
12
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-594 2 spacer, brake lever 250p 31 821206-150 1 key, square cl2 3/8” x 1 1/2
2 02250071-119 1 adapter, sae #4 to 10 series 32 824605-195 1 nut,jam rh unfin 5/16-24
3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 33 825204-226 1 nut,hex pltd 1/4-20
4 02250125-471 6 washer, snubbing vibration mount 34 825305-283 1 nut,hex f pltd 5/16-18
5 02250125-472 4 mount, vibration isolator 185 35 825504-145 2 nut,hex locking 1/4-20
6 02250138-107 1 switch,engine hi-temp, 225f nc 36 825508-262 2 nut,hex locking 1/2-13
7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 37 828008-020 3 capscrew,hex 8.8 m8 x 20mm
8 02250139-986 1 coupling, assembly ktr w/hub 185q 60hp 38 828008-120 4 capscrew,hex 8.8 m8 x 120mm
9 02250142-248 1 valve,check 1/8 female - male 39 828010-035 12 capscrew,hex 8.8 m10 x 35mm
10 02250143-547 1 support, engine front rh 185jd 60hp 40 828012-075 2 capscrew,hex 8.8 m12 x 75mm
11 02250143-548 1 support, engine front lh 185jd 60hp 41 828016-035 4 capscrew,hex 8.8 m16 x 35mm
12 02250143-579 1 hose,radiator upper 185jd 60hp 42 828306-075 8 capscrew, socket hd 3/8-16 x 3/4
13 02250143-580 1 hose,radiator lower 185jd 60hp 43 829104-100 1 capscrew,hex gr5 1/4-20 x 1
14 02250148-086 1 rod,speed ctl 185dpq jd 44 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/4
15 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk 45 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
16 02250148-091 1 support, low rpm stop 185 jd 46 829705-100 1 screw, hex ser washer 5/16-18 x 1
17 02250148-166 1 spring, extension spd ctl 185 jd 47 838205-071 3 washer, pl-b reg pltd 5/16
18 02250148-791 1 valve, eng oil drain m22x1.5 48 838208-112 2 washer, pl-b reg pltd 1/2
19 02250152-418 1 clip,spring spd ctl 185-260 49 838808-200 6 washer, spr lock-metric pltd m8
20 02250152-439 1 support,spd ctl 185-260 jd 50 838810-220 12 washer, spr lock-metric pltd m10
21 02250161-100 1 spacer, fan 125-185jd hd drv 51 842115-062 1 hose,heater 5/8 (ft)
22 02250161-101 1 fan, 18” blr 125-185 jd hd drv 52 866604-164 1 nut, hex jam lh pltd 1/4-28
23 02250166-052 1 shield, alternator 185-260jd 53 867304-150 2 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
24 040014 1 clamp, hose 1 5/16” to 2 1/4” adj. 54 868204-164 1 nut, hex jam rh pltd 1/4-28
25 040083 3 clamp, hose 1 13/16” x 2 3/4” adj. 55 878610-100 4 washer, nord-lock pl 5/8”
26 040136 1 rod end, spherical rh 5/16 56 Consult Factory 1 engine, jd 4024t 60hp 185dpq
27 040513 1 clamp, hose 13/16” to 1-1/2” 57 Consult Factory 1 compressor & part,dxx102147e
28 250011-578 1 joint, ball female 1/4” l.h. PLEASE NOTE: WHEN ORDERING PARTS,
29 408300-005 2 clamp, hose 5/8” i.d. INDICATE SERIAL NUMBER OF COMPRESSOR
30 408300-009 1 clamp, hose 1 13/16” i.d. -
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
13
ENGINE, COMPRESSOR & PARTS 49HP 185 JD
02250193-124-R00
14
PARTS LIST
15
AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT
1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT
02250141-018-R09
16
PARTS LIST
1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250084-842 1 clamp, t-bolt ss band 4.50”id 25 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
2 02250106-068 1 plug,4” round black plastic 26 825305-283 13 nut,hex f pltd 5/16-18
3 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 27 825506-198 2 nut,hex locking 3/8-16
4 02250110-197 1 filter, air plastic strt inl 28 828008-020 8 capscrew,hex 8.8 m8 x 20mm
5 02250136-929 1 support, air fltrs 185dpq 60hp 29 829106-100 2 capscrew,hex gr5 3/8-16 x 1
6 02250136-931 1 hose, air inl unit 186dpq 60hp 30 829705-075 11 screw, hex ser washer 5/16-18 x 3/4
7 02250136-942 1 muffler,jd cat 185dpq 60hp 31 830104-250 1 screw, mach-hex 1/4-20 x 2 1/2
8 02250136-995 1 support,muff cat 185dpq 60hp 32 838205-071 4 washer, pl-b reg pltd 5/16
9 02250136-996 1 tube, exhaust outlet cat 185 60hp 33 838808-200 8 washer, spr lock-metric pltd m8
10 02250136-997 1 tube, exhaust inlet cat 185 60hp 34 842115-050 1 hose,heater 1/2” (ft)
11 02250139-771 1 shield, heat exhaust 185q cat
12 02250140-051 1 adapter, air inlet eng.breath 185ca A1 - less running gear machines only
13 02250140-440 1 filter, air 7” plstc 90 non cint. A2 - portable machines only
14 02250140-875 1 hose, air inl fltr 185q 60hp A3 - to 185 unit air inlet valve
15 02250140-876 1 hose, air inlet eng 185q 60hp A4 - to 49hp 185 unit air inlet valve
16 02250147-925 1 tube,engine vent 185dpq pe A5 - to engine air inlet connection
17 02250148-054 1 clamp, hose spring 3/4 od ss A6 - to engine exhaust outlet
18 02250157-075 1 baffle, frm low frt 185 dlq A7 - mounted at lifting bail
19 02250157-090 1 elbow,exh outlet cat 185dlq A8 - to unused exhaust outlet hole
20 02250158-022 1 baffle, air exhst frt 185dlq PLEASE NOTE: WHEN ORDERING PARTS,
21 02250185-476 1 hose,compr inl 185 w/12s unit INDICATE SERIAL NUMBER OF COMPRESSOR
17
EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE
1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE
02250184-254 R00
18
PARTS LIST
1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250136-942 1 muffler,jd cat 185dpq 60hp
2 02250136-995 1 support,muff cat 185dpq 60hp
3 02250136-997 1 tube, exhaust inlet cat 185 60hp
4 02250139-771 1 shield, heat exhaust 185q cat
5 02250175-953 1 panel, hi temp mat 185 dtz muff
6 02250184-040 1 strap,spk arsr 185bdlq safezne
7 02250184-048 1 elbow, exhaust 90deg extended 185bdlq
8 041992 2 clamp, hose 7”
9 043203 3 clamp, exhaust 2-1/2”
10 043370 2 band, mounting 6 1/2”
11 241135 1 arrestor, spark 10p epa 185
12 825305-283 6 nut,hex f pltd 5/16-18
13 825506-198 2 nut,hex locking 3/8-16
14 828008-020 4 capscrew,hex 8.8 m8 x 20mm
15 829106-100 2 capscrew,hex gr5 3/8-16 x 1
16 829705-075 4 screw, hex ser washer 5/16-18 x 3/4
17 838808-200 4 washer, spr lock-metric pltd m8
18 879505-283 2 nut,hex flgd ss 5/16-18
19 880305-071 2 washer, plug b reg ss 5/16”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
19
AIR INLET & EXHAUST 125, 130 & 185 JD
02250144-143-R05
20
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 25 825304-236 2 nut,hex f pltd 1/4-20
2 02250136-929 1 support, air fltrs 185dpq 60hp 26 825305-283 12 nut,hex f pltd 5/16-18
3 02250136-931 1 hose, air inl unit 186dpq 60hp 27 825908-125 2 nut,hex metric m8 x 1.25
4 02250136-942 1 muffler,jd cat 185dpq 60hp 28 828008-020 6 capscrew,hex 8.8 m8 x 20mm
5 02250136-943 1 tube, exhaust outlet 185dpq 60hp 29 828012-030 4 capscrew,hex 8.8 m12 x 30mm
6 02250137-896 1 clamp, v-band jd 4024t 185dpq 30 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
7 02250140-440 2 filter, air 7” plstc 90 non cint. 31 829705-075 14 screw, hex ser washer 5/16-18 x 3/4
8 02250143-583 1 support,muffler jd 185dpq 60hp 32 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2
9 02250143-584 1 hose, air inl jd 185dpq 60hp 33 838205-071 8 washer, pl-b reg pltd 5/16
10 02250143-585 1 tube, exhaust inlet 185dpq jd 60hp 34 838808-200 6 washer, spr lock-metric pltd m8
11 02250146-699 1 support, air filter 185 dpq jd eng 35 838812-250 4 washer, spr lock-metric pltd m12
12 02250147-977 1 shield, heat muffler top 185jd 36 865412-240 4 washer, metric-iso7089- 12
13 02250156-122 1 shield, muffler frt mnt 185q jd 37 866900-005 1 plug, pipe 1/8” 3000# stl plt
14 02250157-075 1 baffle, frm low frt 185 dlq
15 02250157-081 1 elbow ,exh outlet 185dlq jd A1 - less running gear machines only
16 02250157-082 1 tube,exhaust flex 185dlq jd A2 - portable machines only
17 02250157-085 1 angle, exhst supt 185dlq jd PLEASE NOTE: WHEN ORDERING PARTS,
18 02250158-022 1 baffle, air exhst frt 185dlq INDICATE SERIAL NUMBER OF COMPRESSOR
21
EXHAUST SYSTEM 49HP 185 JD
02250193-125 R00
22
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250084-842 1 clamp, t-bolt ss band 4.50”id 25 250018-550 2 clamp, hose 2-13/16 to 3-3/4”
2 02250106-068 1 plug, 4” round black plastic 26 825304-236 2 nut, hex f pltd 1/4-20
3 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 27 825305-283 15 nut, hex f pltd 5/16-18
4 02250136-929 1 supt, air fltrs 185dpq 60hp 28 825908-125 2 nut, hex metric m8 x 1.25
5 02250136-942 1 muf, jd cat 185dpq 60hp 29 828008-020 6 capscr, hex 8.8 m8 x 20mm
6 02250136-943 1 tube,exh outlet 185dpq 60hp 30 828012-030 4 capscr, hex 8.8 m12 x 30mm
7 02250137-896 1 clp,v-band jd 4024t 185dpq 31 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
8 02250140-440 2 filter, air 7” plstc 90 non cint. 32 829705-075 17 screw, hex ser washer 5/16-18 x 3/4
9 02250143-584 1 hose, air inl jd 185dpq 60hp 33 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2
10 02250146-699 1 support, air filter 185 dpq jd eng 34 838205-071 6 washer, pl-b reg pltd 5/16
11 02250156-122 1 shield, muffler frt mnt 185q jd 35 838808-200 6 washer, spr lock-metric pltd m8
12 02250157-075 1 baffle, frm low frt 185 dlq 36 838812-250 4 washer, spr lock-metric pltd m12
13 02250157-081 1 elbow ,exh outlet 185dlq jd 37 865412-240 4 washer, metric-iso7089- 12
14 02250157-085 1 angle, exhst supt 185dlq jd 38 866900-005 1 plug, pipe 1/8” 3000# stl plt
15 02250158-022 1 baffle, air exhst frt 185dlq
16 02250160-099 1 shield, heat 185dpq jd wiring A1 - to unit air inlet valve.
17 02250185-476 1 hose, compr inl 185 w/12s unit A2 - mounted at engine flywheel housing
18 02250191-957 1 supt, muffler 185jd/12s A3 - mounted at lifting bail
19 02250191-958 1 tube,exhst 185jd/12s A4 - John Deer engine turbo charger
20 02250191-959 1 tube, exhst 185dlqjd/12s A5 - less running gear machines only
21 02250191-960 1 shield, muffler top 185jd/12s A6 - portable machines only
22 040083 1 clamp, hose 1 13/16” x 2 3/4” adj. A7 - to unused exhaust outlet hole
23 043203 4 clamp, exhaust 2-1/2” PLEASE NOTE: WHEN ORDERING PARTS,
24 043370 2 band, mounting 6 1/2” INDICATE SERIAL NUMBER OF COMPRESSOR
23
AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE
1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE
02250184-256 R00
24
PARTS LIST
1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt
2 02250110-197 1 filter, air plastic strt inl
3 02250136-929 1 support, air fltrs 185dpq 60hp
4 02250136-931 1 hose, air inl unit 186dpq 60hp
5 02250140-440 1 filter, air 7” plstc 90 non cint.
6 02250148-054 4 clamp, hose spring 3/4 od ss
7 02250183-830 1 hose, air inlet fltr 185dlq
8 02250183-831 1 tube, engine vent 185dlq safe zone
9 02250183-832 2 hose, reducing 1 3/4x2 1/4x2lg
10 02250183-877 1 elbow,air inl eng breath 185dlq
11 02250183-894 1 valve, air stop 2.25”
12 040083 5 clamp, hose 1 13/16” x 2 3/4” adj.
13 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
14 825305-283 3 nut,hex f pltd 5/16-18
15 828008-020 4 capscrew,hex 8.8 m8 x 20mm
16 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
17 838808-200 4 washer, spr lock-metric pltd m8
18 842115-050 2 hose,heater 1/2” (ft)
A1 - to compressor
A2 - to engine
A3 - to engine vent
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
25
COOLING SYSTEM & PARTS
02250140-864-R08-1
26
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250083-466 1 bucket,radiator fluid recovery 29 040061 1 drainlock, 1/4”
2 02250086-448 2 channel, extruded rubber “u” .25”w (ft) 30 040162 1 grommet,rubber 1” hole
3 02250107-493 1 hose,hydparkrimp 3/4” x 72” 31 047235 2 clamp, hose 3/8”
4 02250108-406 1 hose,fuel 3/4” x 50” 375dpq 32 250025-914 1 adapter, oil filter .970-20 x 3/4-16
5 02250112-141 1 guard, fan 20” (110-130 & 185 cat) 33 250026-982 1 element, fluid filter (ref 250025-523 tab)
6 02250124-404 1 element, therm vlv 160deg setting 34 250041-174 6 weatherstrip, 1”thick x 1”wide (ft)
7 02250132-254 1 manifold, thrm by-pass 185 bdr 35 250042-623 1 plug,str thd 3/4-16 sae vit
8 02250132-260 1 support,manf thrm vlv 185 60hp 36 408300-005 1 clamp, hose 5/8” i.d.
9 02250136-539 1 receiver, air oil 10” 185 60hp 37 408300-009 1 clamp, hose 1 13/16” i.d.
10 02250136-929 1 support, air fltrs 185dpq 60hp 38 408300-010 1 clamp, hose 2 3/8” i.d.
11 02250137-297 12 seal,clip-on baffles 185 60hp 39 825304-236 20 nut,hex f pltd 1/4-20
12 02250139-755 1 baffle, cooler r.h. 185dpq ca 60hp 40 825305-283 35 nut,hex f pltd 5/16-18
13 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp 41 825504-145 1 nut,hex locking 1/4-20
14 02250139-757 1 baffle, cooler upper 185dpq ca 60hp 42 826502-218 1 o-ring, viton 1 1/4 x 1/8”
15 02250139-758 1 baffle, cooler lower 185dpq ca 60hp 43 829106-075 2 capscrew,hex gr5 3/8-16 x 3/4
16 02250139-760 1 radiator,185dpq ca 60hp 44 829704-075 20 screw, hex ser washer 1/4-20 x 3/4
17 02250139-761 1 cooler, oil blower 185dpq 60hp 45 829705-075 21 screw, hex ser washer 5/16-18 x 3/4
18 02250139-768 1 support, cooler rad 185dpq ca 60hp 46 829705-100 15 screw, hex ser washer 5/16-18 x 1
19 02250139-775 1 hose, hydraulic parkrimp 3/4 x 24 47 837806-094 2 washer, spr lock reg pltd 3/8
20 02250139-776 1 hose, hydraulic parkrimp 3/4 x 32 48 838204-071 20 washer, pl-b reg pltd 1/4
21 02250140-186 1 guard, fan 185q 60hp 49 838205-071 43 washer, pl-b reg pltd 5/16
22 02250140-228 1 shroud, fan 18” dia 185q 60hp cat Continued on page 29
23 02250143-581 1 shroud, fan 18” 185jd 60hp PLEASE NOTE: WHEN ORDERING PARTS,
24 02250179-908 2 wrap,sprial hose 1” id blk INDICATE SERIAL NUMBER OF COMPRESSOR
25 02250180-201 1 panel, acst 2” top clr baf 185
26 02250191-908 1 support, air cooler l-brkt l.s,185 dpq
27 02250191-909 1 support, air cooler l-brkt r.s,185 dpq
28 02250191-910 2 support,cooler baffle l-brkt,185 dpq
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
27
COOLING SYSTEM & PARTS
02250140-864-R08-2
28
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
51 842315-025 4 hose,fuel line 1/4 (ft)
52 842315-031 1 hose,fuel line 5/16 (ft)
53 870016-012 1 reducer,str thrd viton 1 x 3/4
54 870112-012 5 connector, straight x jic 1 1/16 x 1 1/16
55 870612-012 3 connector,90d str x jic 1 1/16 x 1 1/16
56 871800-106 1 tee, straight thd m-rn viton 1 1/16”
29
DISCHARGE SYSTEM 125, 130 & 185
02250140-633-R11
30
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-841 4 insert, nylon tubing 1/4”od 25 02250142-248 1 valve,check 1/8 female - male
2 02250054-860 2 tube,nyl .25 od x 040w wht(ft) 26 02250142-844 1 valve, drain 1-1/16-12unf o-ring
3 02250054-861 2 tube,nyl .25 od x .040w blk (ft) 27 02250144-503 1 support, rec tank 185q
4 02250081-220 1 tube,5/16 od x .040 wall 28 02250148-203 1 sub assembly,manf regulator-blowdown 185
5 02250083-049 1 valve,1-1/4” npt min press chk 29 02250159-777 1 switch, temp n.c. 250°f, single pole
6 02250097-138 1 conn, female pipe 1/8-27 npt 30 02250174-721 1 tank,receiver air/oil 185p
7 02250097-611 1 plug,sight glass 1-7/8” sae 31 040029 1 plug,o-ring boss sae 1 1/4
8 02250099-052 5 insert, nyl tubing 3/8”od 32 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt
9 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 33 040383 2 coupling, 3/4” female npt
10 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 34 040513 1 clamp, hose 13/16” to 1-1/2”
11 02250108-700 1 connector, tube oil return 1/4 x 1/4 35 241771 1 strainer, v-type 300psix1/4
12 02250109-215 1 orifice, .040” x .25m x .25m nptf 36 250006-938 1 valve,pressure relief 200 psig
13 02250114-091 1 tube, oil siphon 1/4”od 110-185 37 250018-428 1 connector,1/4”tube x 1/4”npt
14 02250134-143 1 panel, frame frt 185dpq 60hp 38 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -
15 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp 39 250019-916 1 valve, double ball 3/4” x 1”
16 02250139-774 1 hose, hydraulic parkrimp 1-1/4 x 18 Continued on page 33
17 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
18 02250139-950 1 tbg, nylon 3/8”od red
19 02250139-951 1 tbg, nylon 3/8”od yellow
20 02250139-952 1 tbg ,nylon 3/8”od green
21 02250139-953 2 tbg, nylon 3/8”od blue
22 02250139-954 1 tbg, nylon 3/8”od orange
23 02250140-184 1 frame assembly, 185q 60hp
24 02250140-185 1 bumper,baffle 185q 60hp
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
31
DISCHARGE SYSTEM 125, 130 & 185
02250140-633-R11
32
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
40 250034-143 1 element,sep-fin 10 25/30 64 Consult Factory 1 compressor consult factory
41 250041-084 1 connector,fem 1/4t x 1/4 npt
42 810204-025 1 connector, tube-m 1/4 x 1/4 A - shown 3/8” od tubing blue
43 825304-236 4 nut,hex f pltd 1/4-20 B - to start run valve (end-tee) 3/8” od tubing red
44 825505-166 1 nut,hex locking 5/16-18 C - shown 1/4” od tubing white
45 825506-198 1 nut,hex locking 3/8-16 D - to start run valve (side) 3/8” od tubing orange
46 829106-125 1 capscrew,hex gr5 3/8-16 x 1 1/4 E - to speed cylinder 3/8” od tubing yellow
47 829704-100 2 screw, hex ser washer 1/4-20 x 1 F - to speed cylinder 3/8” od tubing green
48 829705-100 1 screw, hex ser washer 5/16-18 x 1 G - to unit air filter 5/16” od tubing white
49 838204-071 4 washer, pl-b reg pltd 1/4 H - shown 1/4” od tube black
50 838205-071 1 washer, pl-b reg pltd 5/16 PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
51 838206-071 2 washer, pl-b reg pltd 3/8
52 842115-075 1 hose,heater 3/4 (ft)
53 860016-100 1 elbow, 37fl 45m 1 x 1
54 860116-100 1 connector,37 fl/mpt pltd 1 x 1
55 866416-020 2 nipple,pipe-xs plt 1 x 2
56 866416-040 1 nipple,pipe-xs plt 1 x 4
57 867030-040 1 elbow, pipe 90 deg 300# plt 1”
58 867105-040 2 bushing,red pltd 1 1/4 x 1
59 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4
60 870112-012 1 connector, straight x jic 1 1/16 x 1 1/16
61 870620-020 2 connector,90d str x jic 1 5/8 x 1 5/8
62 871800-106 1 tee, straight thd m-rn viton 1 1/16”
63 877202-012 1 adapter, pipe male 7/16 orng x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
33
DISCHARGE SYSTEM 49HP 185
02250193-126 R01
34
PARTS LIST
35
MANIFOLD REGULATOR/BLOWDOWN
02250148-570-R05
36
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250081-218 1 elbow, 90d 5/16” tube x 1/4”npt
2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
3 02250129-957 1 connector,3/8tube x 1/2npt
4 02250148-188 2 connector,3/8 tube x 1/4npt
5 02250148-190 1 support, manifold reg. bd 185q
6 02250151-201 0 manifold, press reg/bd 150psi 185h
7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
8 829706-050 2 screw, hex ser washer 3/8-16 x 1/2
9 838206-071 2 washer, pl-b reg pltd 3/8
10 860404-025 1 nipple,pipe-hex 1/4 x 1/4
11 866815-010 1 tee, pipe 150# plt 1/4
Reference:
sub-assembly p/n 02250148-203
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
37
FUEL SYSTEM JD & CAT
02250141-107-R08
38
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250075-714 2 adapter,1/2str oring x 1/4 fnpt 25 838205-071 6 washer, pl-b reg pltd 5/16
2 02250102-573 1 tube,fuel return 1/4” jd 185q 26 842315-025 4 hose,fuel line 1/4 (ft)
3 02250108-700 1 connector, tube oil return 1/4 x 1/4 27 842315-031 7 hose,fuel line 5/16 (ft)
4 02250118-494 1 filter, ass’y fuel/water sep 28 860404-025 1 nipple,pipe-hex 1/4 x 1/4
5 02250118-524 2 plug,fuel/water sep 1/2-20 unf 29 876002-075 5 screw,rnd phillips 10-24 x 3/4”
6 02250118-809 2 connector, tube oil return 5/16x1/4
7 02250132-591 1 tank, fuel 20 gal 185dpq 60hp A1 - items included with all engines
8 02250137-493 1 strap,hold down fuel frt 60hp A2 - fuel supply to engine fuel pump
9 02250137-494 1 strap,holddown fuel rear 60hp A3 - from engine fuel pump
10 02250139-885 1 tube, fuel pick-up 185dpq 60hp A4 - to engine fuel rack
11 02250139-886 1 tube, fuel return 185dpq jd A5 - pre-installed on John Deere engines
12 02250139-916 1 support,fuel fltr perkins 185q A6 - fuel return from cat engine
13 02250152-163 1 adapter, fuel pickup 185 60hp A7 - fuel return from John Deere engine
14 02250162-229 1 ventilator,fuel tank A8 - fuel shutoff (optional)
15 02250162-230 1 cap, fuel fill buttress thread PLEASE NOTE: WHEN ORDERING PARTS,
16 043258 1 connector, hose 5/16”hose x 1/4”npt INDICATE SERIAL NUMBER OF COMPRESSOR
39
ELECTRICAL SYSTEM PARTS
02250141-108 R09
40
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250071-380 1 grip,cd n4 .187-.250 x 1/2” 29 250019-480 1 cable, batt 0 ga x 15” black
2 02250086-448 2 channel, extruded rubber “u” 30 250023-996 1 fuse, blade type atc 30amp
3 02250092-169 2 washer, external serrated m10 31 250028-415 2 lamp, tail/turn/stop (shock mtg)
4 02250097-138 1 conn, female pipe 1/8-27 npt 32 250030-047 1 cable, batt 0 ga x 54 red
5 02250101-258 1 cable, ground 4-gauge strap 33 825502-083 2 nut, hex locking #10-24
6 02250104-192 1 battery, grp 31 760 cca 34 825908-125 1 nut, hex metric m8 x 1.25
7 02250104-193 2 hold-down, battery 11” j-bolt 35 829106-100 1 capscr, hex gr5 3/8-16 x 1
8 02250110-529 1 spg, ext .50 dia 30 lbs 36 829705-050 2 screw, hex ser washer 5/16-18 x 1/2
9 02250119-658 1 lamp, license plate std 37 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
10 02250119-678 1 bracket, license plate lamp 38 838205-071 3 washer, pl-b reg pltd 5/16
11 02250130-668 1 switch, engine oil pressure n.o. 39 843200-025 8 wrap, tie nylon tf4-8
12 02250137-492 1 tray, battery 185dpq 60hp 40 866402-000 1 nipple, pipe-xs plt 1/8 x cl
13 02250139-964 1 harn,wrg std lt 4-wire 185q 60hp 41 866815-005 1 tee, pipe 150# plt 1/8
14 02250142-600 2 cap, .25 dia rubber 42 866900-005 1 plug, pipe 1/8” 3000# stl plt
15 02250160-837 1 switch, battery disconnect 6-36v; 43 876002-075 2 screw,rnd phillips 10-24 x 3/4”
16 02250163-818 1 switch, e-stop hd push-pull red 44 882304-016 4 capscr, soc btn hd m4 x 16mm
17 02250163-819 1 gasket, e-stop large portable mach
18 02250163-820 1 encl, large portable e-stop A1 - Caterpillar only
19 02250163-821 1 plate, cover large portable e-stop A2 - John Deere only
20 02250165-472 1 loc,batt disconnect switch A3 - use to attach starter wire
21 02250192-901 1 supt,batt disc switch 185dpq A5 - e-stop parts (optional)
22 02250193-120 1 switch, nc 250f 2 pole A6 - used to secure inst pnl harness to canopy
23 02250193-121 1 wire temp switch ground A7 - battery disconnect parts (optional)
24 041561 2 boot, battery terminal PLEASE NOTE: WHEN ORDERING PARTS,
25 250004-618 1 adapter, 1/8npt x 1/8jap pt INDICATE SERIAL NUMBER OF COMPRESSOR
26 250006-076 4 nut, plastic lic plate mtg
27 250018-671 1 cable, batt #0 x 15”
28 250019-104 1 angle, hold-down battery
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
41
FRAME, RUNNING GEAR & PARTS 125, 130 & 185
1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185
02250140-871-R08
42
PARTS LIST
1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-701 2 refl,red 3” truck-lite 31 02250152-910 1 bail,lft assy 185dpq 60hp
2 02250052-702 2 refl, yellow 3” truck-lite 32 02250153-887 4 strap, machine hold-down-aust.
3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks 33 02250153-927 1 bumper,baf 185q 60hp australia
4 02250100-538 1 conn, delta-shaped chain 1/4” 34 02250163-806 1 panel, frm lh 185 fender mtg
5 02250106-068 2 plug, 4” round black plastic 35 02250163-810 1 panel, frm rh 185 fendef mtg
6 02250116-794 1 jack, hd w/pad 185-425 std 36 250002-221 1 eye, 3” lunette demountable
7 02250121-515 2 stud, ball gas spring 5/16th x .54l 37 250025-692 4 screw, mach phill #10-24 x 1/2
8 02250125-604 2 washer, snubbing 375 vibration mount 38 825305-283 25 nut, hex f pltd 5/16-18
9 02250133-864 1 drawbar, std pivot 185dpq 39 825501-070 4 nut, hex locking #8-32
10 02250133-984 1 supt, shipping 185 pivot drbar 40 825502-083 5 nut, hex locking #10-24
11 02250134-142 1 pnl, frm rear 185dpq 60hp 41 825508-262 4 nut, hex locking 1/2-13
12 02250134-143 1 pnl, frm frt 185dpq 60hp 42 825510-329 2 nut, hex locking 5/8-11
13 02250134-494 1 hng, canopy 185 clam 43 829108-125 15 capscr, hex gr5 1/2-13 x 1 1/4
14 02250134-853 1 axle,tornl 3500 lb 185 std 44 829110-150 4 capscr, hex gr5 5/8-11 x 1 1/2
15 02250134-854 2 fender, plastic 185dpq 60hp 45 829110-475 1 capscr, hex gr5 5/8-11 x 4 3/4
16 02250136-005 2 tire, assy st175/80d13 46 829705-075 42 screw, hex ser washer 5/16-18 x 3/4
17 02250136-794 1 supt, latch striker 185 60hp 47 837808-125 13 washer, spr lock reg pltd 1/2
18 02250137-297 10 seal, clip-on baffles 185 60hp 48 837810-156 4 washer, spr lock reg pltd 5/8
19 02250139-967 1 latch, assembly pinned 185q 60hp 49 838205-071 25 washer, pl-b reg pltd 5/16
20 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss 50 838208-112 12 washer, pl-b reg pltd 1/2
21 02250139-977 1 cable, lanyard 1/16x6 loop&eye 51 838210-112 8 washer, pl-b reg pltd 5/8
22 02250140-185 1 bumper, baffle 185q 60hp 52 875608-125 8 capscr, hx gr5 1/2-13 x 1 1/4 plt
23 02250140-244 1 pnl,acst frame panel front 53 875901-075 4 screw,flt phillips 8-32 x 3/4”
24 02250140-880 1 plate, lift bail cover 185 54 876002-075 1 screw,rnd phillips 10-24 x 3/4”
25 02250141-183 1 support, dr-bar swivel 185q 55 878608-077 8 washer, nord-lock pl 1/2”
26 02250141-345 1 anl, machine tie down 185q60hp PLEASE NOTE: WHEN ORDERING PARTS,
27 02250142-977 1 pnl, toolbox expanded 185pe INDICATE SERIAL NUMBER OF COMPRESSOR
28 02250143-807 1 panel, toolbox 185jd 60hp
29 02250143-986 1 pnl, toolbox rear 185pe
30 02250144-615 1 frm assy,185q jd-cat 60hp
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
43
FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE
1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE
02250184-252 R01
44
PARTS LIST
1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-205 2 channel, utility mount 100-250 25 825502-083 5 nut,hex locking #10-24
2 02250106-068 3 plug,4” round black plastic 26 825505-166 1 nut,hex locking 5/16-18
3 02250121-515 2 stud,ball gas spring 5/16th x .54l 27 828505-100 5 capscrew,hex gr8 5/16-18 x 1
4 02250134-494 2 hinge,canopy 185 clam 28 828510-150 4 capscrew,hex gr8 5/8-11 x 1 1/2
5 02250136-794 1 support,latch striker 185 60hp 29 829108-125 6 capscrew,hex gr5 1/2-13 x 1 1/4
6 02250137-297 1 seal,clip-on baffles 185 60hp 30 829705-075 9 screw, hex ser washer 5/16-18 x 3/4
7 02250139-669 1 panel, frame frt 185dpq 60hp ss 31 829705-100 2 screw, hex ser washer 5/16-18 x 1
8 02250139-967 1 catch,assembly pinned 185q 60hp 32 837805-078 5 washer, spr lock reg pltd 5/16
9 02250139-975 1 pin,safety snap 1/4x 2-1/4 ss 33 837808-125 6 washer, spr lock reg pltd 1/2
10 02250139-977 1 cable,lanyard 1/16x6 loop&eye 34 837810-156 4 washer, spr lock reg pltd 5/8
11 02250140-244 1 foam, frame panel front 35 838205-071 14 washer, pl-b reg pltd 5/16
12 02250140-880 1 plate, lift bail cover 185 36 876002-075 1 screw,rnd phillips 10-24 x 3/4”
13 02250142-977 1 panel,toolbox expanded 185pe 37 879505-283 17 nut,hex flgd ss 5/16-18
14 02250143-986 1 panel,toolbox rear 185pe 38 879808-125 2 capscrew, hex ss 1/2 x 1 1/4
15 02250152-319 1 panel, frame rear 185dlq tab 39 879905-075 30 screw, hx ser wshr 5/16 x 3/4”
16 02250152-910 1 bail, lifting assy 185dpq 60hp 40 879905-100 4 screw, hx ser wshr 5/16 x 1”
17 02250163-805 1 panel, frame lh 185 fender mtg tab 41 880305-071 42 washer, plug b reg ss 5/16”
18 02250163-809 1 panel, frame rh 185 fender mtg tab 42 880308-112 2 washer, plug b reg ss 1/2”
19 02250182-007 1 frame,assy hot-dip galvanized 185 PLEASE NOTE: WHEN ORDERING PARTS,
20 02250184-000 1 angle, front frm spk arsr 185bdlq sz INDICATE SERIAL NUMBER OF COMPRESSOR
45
FRAME RUNNING GEAR & PARTS 49HP 185
02250193-127 R00
46
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-701 2 refl,red 3” truck-lite 31 02250191-795 1 tab, pnl frm lh 185/12s
2 02250052-702 2 refl, yellow 3” truck-lite 32 02250191-798 1 tab, pnl frm rh 185/12s
3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks 33 02250191-819 1 frame, assy 185/12s
4 02250100-538 1 conn, delta-shaped chain 1/4” 34 02250191-961 1 supt, toolbox 185ca/12s
5 02250106-068 1 plug, 4” round black plastic 35 250002-221 1 eye, 3” lunette demountable
6 02250116-794 1 jack, hd w/pad 185-425 std 36 825305-283 22 nut, hex f pltd 5/16-18
7 02250121-515 2 stud, ball gas spring 5/16th x .54l 37 825501-070 4 nut, hex locking #8-32
8 02250125-604 2 washer, snubbing 375 vibration mount 38 825502-083 5 nut, hex locking #10-24
9 02250133-864 1 drawbar, std pivot 185dpq 39 825508-262 2 nut, hex locking 1/2-13
10 02250133-984 1 supt, shipping 185 pivot drbar 40 825510-329 2 nut, hex locking 5/8-11
11 02250134-143 1 pnl, frm frt 185dpq 60hp 41 829108-125 10 capscr, hex gr5 1/2-13 x 1 1/4
12 02250134-494 2 hng, canopy 185 clam 42 829110-125 4 capscr, hex gr5 5/8-11 x 1 1/4
13 02250134-854 2 fender, plastic 185dpq 60hp 43 829110-475 2 capscr, hex gr5 5/8-11 x 4 3/4
14 02250136-005 2 tire, assy st175/80d13 44 829705-075 54 screw, hex ser washer 5/16-18 x 3/4
15 02250136-794 1 supt, latch striker 185 60hp 45 837808-125 8 washer, spr lock reg pltd 1/2
16 02250139-967 1 latch, assembly pinned 185q 60hp 46 837810-156 4 washer, spr lock reg pltd 5/8
17 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss 47 838205-071 54 washer, pl-b reg pltd 5/16
18 02250139-977 1 cable, lanyard 1/16x6 loop&eye 48 838208-112 12 washer, pl-b reg pltd 1/2
19 02250140-244 1 pnl,acst frame panel front 49 838210-112 8 washer, pl-b reg pltd 5/8
20 02250141-183 1 support, dr-bar swivel 185q 50 875608-125 8 capscr, hx gr5 1/2-13 x 1 1/4 plt
21 02250141-345 1 anl, machine tie down 185q60hp 51 875901-075 4 screw,flt phillips 8-32 x 3/4”
22 02250142-977 1 pnl, toolbox expanded 185pe 52 876002-075 5 screw,rnd phillips 10-24 x 3/4”
23 02250143-807 1 panel, toolbox 185jd 60hp 53 878608-077 8 washer, nord-lock pl 1/2”
24 02250143-986 1 pnl, toolbox rear 185pe
25 02250144-586 1 axle, torsional 185dpq A1 - John Deere only
26 02250152-319 1 pnl, frm rear 185dlq tab A2 - Caterpillar only
27 02250165-862 32 trim, clip on PLEASE NOTE: WHEN ORDERING PARTS,
28 02250185-416 1 bail,lft assy 185 w/12s unit INDICATE SERIAL NUMBER OF COMPRESSOR
29 02250185-488 1 plate, lift bail cvr 185 w/12s
30 02250191-792 1 tab, bumper 185/12s
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
47
FRAME & PARTS LESS RUNNING GEAR 49HP 185
02250193-128 R00
48
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-205 2 channel, utility mount 100-250 25 829108-125 8 capscr, hex gr5 1/2-13 x 1 1/4
2 02250106-068 2 plug, 4” round black plastic 26 829110-100 6 capscr, hex gr5 5/8-11 x 1
3 02250121-515 2 stud, ball gas spring 5/16th x .54l 27 829705-075 54 screw, hex ser washer 5/16-18 x 3/4
4 02250134-143 1 pnl, frm frt 185dpq 60hp 28 837808-125 8 washer, spr lock reg pltd 1/2
5 02250134-494 2 hng, canopy 185 clam 29 837810-156 6 washer, spr lock reg pltd 5/8
6 02250136-794 1 supt, latch striker 185 60hp 30 838205-071 54 washer, pl-b reg pltd 5/16
7 02250139-967 1 latch, assembly pinned 185q 60hp 31 838210-112 6 washer, pl-b reg pltd 5/8
8 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss 32 876002-075 5 screw,rnd phillips 10-24 x 3/4”
9 02250139-977 1 cable, lanyard 1/16x6 loop&eye
10 02250140-244 1 pnl,acst frame panel front A1 - John Deere only
11 02250142-977 1 pnl, toolbox expanded 185pe A2 - Caterpillar only
12 02250143-807 1 panel, toolbox 185jd 60hp PLEASE NOTE: WHEN ORDERING PARTS,
13 02250143-986 1 pnl, toolbox rear 185pe INDICATE SERIAL NUMBER OF COMPRESSOR
49
CANOPY & PARTS 125, 130 & 185
02250141-109-R06
50
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250121-515 2 stud,ball gas spring 5/16th x .54l
2 02250134-135 1 panel, canopy side rh 185 clam
3 02250134-137 4 gussett, can frm supt 185 clam
4 02250134-138 1 panel,canopy top 185 clam
5 02250134-140 2 channel, canopy supt frt-r 185 clam
6 02250134-141 2 channel, canopy supt sides 185 clam
7 02250134-494 1 hinge,canopy 185 clam
8 02250134-568 2 support,gas sprng can 185 60hp
9 02250134-713 2 louver,canopy ends 185q 60hp
10 02250137-298 2 spring,gas canopy 900n 185 60hp
11 02250139-985 1 striker,latch 185 canopy
12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
13 02250142-101 16 washer, flat 5/16 x 11/16 ss black
14 02250154-659 1 trim,clip-on grip 185-260duq
15 02250155-717 20 panel, accust louvers 185
16 02250180-111 1 panel,canopy lh 185 champ tab
17 825305-283 36 nut,hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 838205-071 44 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
51
CANOPY & PARTS 125, 130 & 185 AUSTRALIA
02250180-196-R00
52
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250121-515 2 stud,ball gas spring 5/16th x .54l
2 02250134-136 0 panel,canopy side lh 185 clam
3 02250134-137 4 gussett, can frm supt 185 clam
4 02250134-138 1 panel,canopy top 185 clam
5 02250134-140 2 channel, canopy supt frt-r 185 clam
6 02250134-141 2 channel, canopy supt sides 185 clam
7 02250134-494 1 hinge,canopy 185 clam
8 02250134-568 2 support,gas sprng can 185 60hp
9 02250134-713 2 louver,canopy ends 185q 60hp
10 02250137-298 2 spring,gas canopy 900n 185 60hp
11 02250139-985 1 striker,latch 185 canopy
12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
13 02250142-101 16 washer, flat 5/16 x 11/16 ss black
14 02250154-659 1 trim,clip-on grip 185-260duq
15 02250155-717 20 panel, accust louvers 185
16 02250180-116 1 panel,canopy side lh 185 clam
17 825305-283 36 nut,hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 834205-075 4 screw, tc-hex 5/16-18 x 3/4
20 838205-071 44 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
53
CANOPY & PARTS 49HP 185
02250193-129 R00
54
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250121-515 2 stud, ball gas spring 5/16th x .54l
2 02250134-137 4 gussett, can frm supt 185 clam
3 02250134-140 2 chan, can supt frt-r 185 clam
4 02250134-494 1 hng, canopy 185 clam
5 02250134-568 2 supt, gas sprng can 185 60hp
6 02250134-713 2 louver, canopy ends 185q 60hp
7 02250137-298 2 spg, gas canopy 900n 185 60hp
8 02250139-985 1 striker, latch 185 canopy
9 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
10 02250142-101 16 washer, flat 5/16 x 11/16 ss black
11 02250154-659 1 trim,clip-on grip 185-260duq
12 02250155-717 20 panel, accust louvers 185
13 02250185-423 2 chan, can supt sides 185 extd
14 02250191-801 1 tab, pnl can rh 185/12s
15 02250191-807 1 tab, pnl canopy lh 185/12s
16 02250191-813 1 tab, pnl can top 185/12s
17 825305-283 41 nut, hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 838205-071 49 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
55
DECAL & PARTS
02250176-053-R04
56
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-701 2 refl,red 3” truck-lite 25 02250171-800 1 decal, do not oper w/doors ope
2 02250052-702 2 refl, yellow 3” truck-lite 26 02250171-808 1 decal, pressurized vessel
3 02250057-624 1 decal, iso 9001 blk 3.44x5.75 27 02250171-814 1 decal, corrosive
4 02250059-058 2 decal, “sullair” 3.50 x 28.0 28 02250171-815 4 decal, read instruction manual
5 02250097-455 1 decal, 5 year warranty 30 02250171-821 1 decal, tow bar/commencing
6 02250118-638 1 decal,lead warn. prop. 65 31 02250172-064 2 decal, axle lubrication instr
7 02250140-065 1 decal,oper instr - perkins 33 02250172-089 1 decal, engine coolant
8 02250140-918 3 decal,”185” 3 inches high 34 02250172-271 3 decal, warning hot surfaces
9 02250140-925 1 decal, “need an air tool?” sml 35 02250172-276 1 decal, rad fill/hot/see manual
10 02250141-346 1 decal, rated 2550 idle 2550 rpm 36 02250172-282 1 decal, compr oil sullair awf
11 02250141-347 1 decal, rated 2650 idle 2650 rpm 37 02250172-292 1 decal, water drain
12 02250141-348 1 decal, “125” 3 inches high 38 02250172-453 1 decal, warning electrical shock
13 02250141-349 1 decal, “130” 3 inches high 39 02250172-457 1 decal, warning exhaust gases
14 02250142-050 1 decal, drwbr instl 185q pe std 40 02250172-460 2 decal, warning crush/pinch point
15 02250142-212 1 decal,rated 2800 idle 2000 42 02250172-828 1 decal,do not group 185-375 t3
16 02250142-530 1 decal,caution- do not overfill 43 02250173-353 2 decal,caution do not mix
17 02250144-447 1 decal, wd 185 pe/cat/jd tier ii 44 02250175-355 1 id, name plate s/n 375=425
18 02250147-899 2 decal, “49hp” 3” black 45 02250175-422 1 decal,wrn low sulfur fuel only
19 02250148-780 1 decal, rated 2650 idle 2000 47 02250176-405 1 decal, maint 185 jd
20 02250148-781 1 decal, rated 2550 idle 2000 48 02250176-406 1 decal, maint 185 cat t3
21 02250171-788 2 decal, do not oper w/o grd #2 50 040103 4 reflector, red 1.68 x 4.25
22 02250171-789 2 decal, do not oper w/o grd #3 Continued on page 59
23 02250171-794 1 decal, tie down PLEASE NOTE: WHEN ORDERING PARTS,
24 02250171-795 1 decal, diesel fuel INDICATE SERIAL NUMBER OF COMPRESSOR
57
DECAL & PARTS
02250176-053-R04
58
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
51 049463 1 decal, noise emission control A1: all cat
52 250023-694 1 decal, rated 2800 idle 2200 A2: all jd
53 250034-319 2 reflector, amber 1.68 x 4.25 A3: 49hp 185 views
54 825501-070 4 nut, hex locking #8-32 A4: all cat & jd
55 843102-038 4 rivet, pop 1/8 x 3/8 A5: 185 cat & 49hp 185 cat
56 875901-075 4 screw,flt phillips 8-32 x 3/4” A6: 185 jd & 49hp 185 jd
57 02250172-459 1 decal, warning A7: 125 cat
58 02250179-647 2 decal,compr fil w/mobil delvac A8: 130 cat
A9: 125 jd
PLEASE NOTE: WHEN ORDERING PARTS, A10: 130 jd
INDICATE SERIAL NUMBER OF COMPRESSOR A11: items 43 & 58 located on lifting bail cover plate.
A12: items 50 & 53 to cover hole pattern in panels on both sides of
compressor.
A13: items 28, 30, 31, 40, & 57 are not used
on a less running gear option. less
running gear option does not include
drawbar or fenders. any decals pertaining
to these parts are not required.
A14: view does not show louvers.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
59
INSTRUMENT PANEL & PARTS
02250155-950-R03
60
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250103-623 1 hinge, instrument panel door 185q-8f Instrument Panels:
2 02250112-009 4 screw,phil pan hd #6-32 x3/8 02250153-403 panel, instrument std gauge jd 160h
3 02250125-511 1 catch,locking instrument panel 02250154-137 panel, instrument full gauge jd 160h
4 02250138-181 1 door,instrument panel 185 60hp 02250155-952 inst pnl & pts, 185 jd std gauge
5 250022-436 3 weatherstrip, 3/16 x 3/8 ft 02250155-953 inst pnl & pts, 185 jd full gauge
6 250025-692 8 screw, mach phill #10-24 x 1/2 02250155-955 inst pnl & pts, 185 pe/cat std gauge
7 250035-095 3 bumper,rubber 1/2 dia 02250155-956 inst pnl & pts, 185 pe/cat full gauge
8 825500-102 4 nut,hex locking #6-32 02250155-958 inst pnl & pts, 185 aus pe/cat std gauge
9 825501-070 1 nut,hex locking #8-32 02250183-995 inst pnl & pts, 185 pe/cat std gauge w/estop
10 825615-002 2 nut,acorn pltd #8-32 02250183-996 inst pnl & pts, 185 pe/cat full gauge w/estop
11 838200-045 4 washer, pl-b reg pltd #6 PLEASE NOTE: WHEN ORDERING PARTS,
12 875901-075 1 screw,flt phillips 8-32 x 3/4” INDICATE SERIAL NUMBER OF COMPRESSOR
13 876001-038 2 screw,rnd phillips 8-32 x 3/8”
14 SEE BELOW 1 instrument panel & parts
61
INSTRUMENT PANEL STANDARD GAUGE JD
02250155-952-R01
62
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250131-485 1 decal,group std panel (ssam)
9 02250132-883 1 switch, engine ignition 12-volt
10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
11 02250136-999 1 valve, ball 2-way 1/4”npt
12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
13 02250137-265 1 cover, access ssam molded abs
14 02250139-296 1 controller,ssam 185-60hp
15 02250155-951 1 harness, wiring 185 jd tii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
63
INSTRUMENT PANEL FULL GAUGE JD
02250155-953-R03
64
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR
65
INSTRUMENT PANEL STANDARD GAUGE CAT
02250155-955-R01
66
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR
67
INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP
02250183-995 R00
68
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250131-485 1 decal,group std panel (ssam)
9 02250132-883 1 switch, engine ignition 12-volt
10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
11 02250136-999 1 valve, ball 2-way 1/4”npt
12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
13 02250137-265 1 cover, access ssam molded abs
14 02250139-296 1 controller,ssam 185-60hp
15 02250183-994 1 harness, wiring 185 pe/cat tier ii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
69
INSTRUMENT PANEL FULL GAUGE CAT
02250155-956-R03
70
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR
71
INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP
02250183-996 R00
72
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR
73
INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA
02250155-958-R02
74
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250132-883 1 switch, engine ignition 12-volt
9 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
10 02250136-999 1 valve, ball 2-way 1/4”npt
11 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
12 02250137-265 1 cover, access ssam molded abs
13 02250139-296 1 controller,ssam 185-60hp
14 02250142-253 1 decal,group std panel (ssam)
15 02250155-957 1 harness, wiring 185 aus p/c tier ii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
75
NOTES
02250141-690-R02
76
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250048-573 1 support, hose reel manifold 110-250 25 860116-100 1 connector,37 fl/mpt pltd 1 x 1
2 02250048-574 1 support, hose reel 110-250 portables 26 860216-100 1 elbow, 37fl 90m 1 x 1
3 02250054-969 2 hose, medium pressure 1”jic x 32”long 27 866412-000 7 nipple,pipe-xs plt 3/4 x cl
4 02250136-247 1 draw-bar, long pivot 185dpq 28 866416-000 5 nipple,pipe-xs plt 1 x cl
5 02250141-183 1 support, dr-bar swivel 185q 29 866416-020 1 nipple,pipe-xs plt 1 x 2
6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt 30 866900-040 1 plug, pipe 1” 3000# stl plt
7 040885 2 hose,assembly 5/8”id x 18”long 31 867030-030 2 elbow, pipe 90 deg 300# plt 3/4”
8 043480 2 valve, air velocity flow 3/4”npt 32 867104-030 3 bushing,red pltd 1 x 3/4
9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p 33 867430-040 1 coupling,pipe 1 300# plt
10 250002-145 1 support, service manifold 34 867830-040 1 cross, pipe 1” plt
11 250005-016 1 oiler,1qt 35 868030-040 1 union,pipe-brs seat 1 300# plt
12 250008-322 2 u-bolt,hose reel mount 110-250 36 868304-100 2 u-bolt,1/4” x 1” pipe pltd
13 250019-865 3 valve, ball 3/4” service 37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
14 250031-648 3 coupling, 3/4” male npt am7 38 868430-040 1 tee, pipe pltd 1
15 251315 1 lubricator, cf 1 pt 1” 30cf 39 869015-040 1 coupling, pipe 1 150# plt
16 405403 1 oiler,line 2-quart 1” npt PLEASE NOTE: WHEN ORDERING PARTS,
17 825304-236 4 nut,hex f pltd 1/4-20 INDICATE SERIAL NUMBER OF COMPRESSOR
77
NOTES
02250141-718-R03
78
PARTS LIST
KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250054-447 1 support, manifold single hose reel 25 866412-000 5 nipple,pipe-xs plt 3/4 x cl
2 02250054-969 1 hose, medium pressure 1”jic x 32”long 26 866416-000 5 nipple,pipe-xs plt 1 x cl
3 02250136-247 1 draw-bar, long pivot 185dpq 27 866416-020 1 nipple,pipe-xs plt 1 x 2
4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt 28 866900-040 1 plug, pipe 1” 3000# stl plt
5 040701 1 hose,assembly 5/8”id x 28”long 29 867030-030 1 elbow, pipe 90 deg 300# plt 3/4”
6 043480 1 valve, air velocity flow 3/4”npt 30 867104-030 2 bushing,red pltd 1 x 3/4
7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p 31 867430-040 1 coupling,pipe 1 300# plt
8 250002-145 1 support, service manifold 32 868030-040 1 union,pipe-brs seat 1 300# plt
9 250005-016 1 oiler,1qt 33 868304-100 2 u-bolt,1/4” x 1” pipe pltd
10 250008-322 2 u-bolt,hose reel mount 110-250 34 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
11 250019-865 2 valve, ball 3/4” service 35 868430-040 2 tee, pipe pltd 1
12 250031-648 2 coupling, 3/4” male npt am7 PLEASE NOTE: WHEN ORDERING PARTS,
13 251315 1 lubricator, cf 1 pt 1” 30cf INDICATE SERIAL NUMBER OF COMPRESSOR
79
OPTIONAL SINGLE ONE PINT OILER
02250141-726-R01
80
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 250002-145 1 support, service manifold
2 250019-865 2 valve, ball 3/4” service
3 250031-648 2 coupling, 3/4” male npt am7
4 251315 1 lubricator, cf 1 pt 1” 30cf
5 825304-236 2 nut,hex f pltd 1/4-20
6 825305-283 2 nut,hex f pltd 5/16-18
7 827905-075 2 capscrew,hex gr8 5/16-18 x 3/4
8 838204-071 2 washer, pl-b reg pltd 1/4
9 838205-071 2 washer, pl-b reg pltd 5/16
10 866412-000 2 nipple,pipe-xs plt 3/4 x cl
11 866416-000 2 nipple,pipe-xs plt 1 x cl
12 866416-020 1 nipple,pipe-xs plt 1 x 2
13 866416-035 1 nipple,pipe-xs plt 1 x 3 1/2
14 867104-030 1 bushing,red pltd 1 x 3/4
15 868030-040 1 union,pipe-brs seat 1 300# plt
16 868104-075 1 elbow, red 1 x 3/4 plt
17 868304-100 1 u-bolt,1/4” x 1” pipe pltd
18 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
81
OPTIONAL OILER SEPARATOR
02250141-727-R01
82
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250127-121 1 separator, moisture
2 250002-145 1 support, service manifold
3 250005-016 1 oiler,1qt
4 250019-865 2 valve, ball 3/4” service
5 250031-648 2 coupling, 3/4” male npt am7
6 825304-236 1 nut,hex f pltd 1/4-20
7 825305-283 1 nut,hex f pltd 5/16-18
8 829705-075 1 screw, hex ser washer 5/16-18 x 3/4
9 838204-071 1 washer, pl-b reg pltd 1/4
10 838205-071 1 washer, pl-b reg pltd 5/16
11 866412-000 2 nipple,pipe-xs plt 3/4 x cl
12 866416-000 2 nipple,pipe-xs plt 1 x cl
13 866416-020 1 nipple,pipe-xs plt 1 x 2
14 866416-035 2 nipple,pipe-xs plt 1 x 3 1/2
15 867030-040 1 elbow, pipe 90 deg 300# plt 1”
16 867104-030 1 bushing,red pltd 1 x 3/4
17 868030-040 1 union,pipe-brs seat 1 300# plt
18 868104-075 1 elbow, red 1 x 3/4 plt
19 868304-100 1 u-bolt,1/4” x 1” pipe pltd
20 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
83
DRAWBAR INSTALLATION
02250141-874-R00
84
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 838208-112 1 washer, pl-b reg pltd 1/2
2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt
3 878608-077 1 washer, nord-lock pl 1/2”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
85
OPTIONAL CANADIAN LIGHTS
02250141-883-R00
86
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250101-371 1 nameplate,vin canada dual language
2 02250101-403 1 cover,vin canada
3 02250129-278 4 reflector, 3” dia adhs mtg red
4 02250129-279 2 reflector, 3” adhs mtg yellow
5 02250139-566 2 lamp,led side clearance red
6 02250139-567 2 lamp,led side clearance yellow
7 02250139-571 4 holder,lamp side clearance blk
8 02250139-964 1 harness, wire std lt 4-wire 185q 60hp
9 825502-083 1 nut,hex locking #10-24
10 876002-075 1 screw,rnd phillips 10-24 x 3/4”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
87
OPTIONAL CRASH FRAME 125, 130 & 185
02250184-257 R01
88
PARTS LIST
KEY
PART NO. QTY DESCRIPTION
NO.
1 02250101-442 28 decal,conspicuity tape 2” white
2 02250183-898 4 decal,stacking limit by number
3 02250183-899 4 decal,do not operate w/stacked
4 02250184-527 1 frame,assy crash 185b safe zone
5 02250185-136 1 decal,do not lift
6 250040-099 8 washer, .500 hardened
7 825108-448 4 nut,hex pltd 1/2-13
8 827908-200 4 capscrew,hex gr8 1/2-13 x 2
9 837808-125 4 washer, spr lock reg pltd 1/2
10 866900-040 4 plug, pipe 1” 3000# stl plt
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
89
NOTES
90
NOTES
Always air. Always there.
WWW.SULLAIR.COM
SULLAIR CORPORATION
3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451