685 (r02)

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The manual provides information on ordering parts and maintenance for Sullair air compressors. It includes detailed parts lists, diagrams, and instructions.

The manual covers parts lists and diagrams for various components of Sullair air compressors including engines, air inlets, frames, and optional accessories.

Sullair offers hands-on training courses called Air Care Seminars on the proper operation, maintenance, and servicing of their products. These are held regularly at their headquarters facility in Michigan City, Indiana.

PARTS LIST MANUAL

PORTABLE AIR COMPRESSOR


125, 130, 185 AND 49HP 185

CATERPILLAR AND JOHN DEERE

PART NUMBER:
02250174-685-R02
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
SULLAIR CORPORATION
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipement will compressor serial number:
VOID its warranty!
201104010000
and all subsequent serial numbers.
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on portable compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility
located at Michigan City, Indiana.

Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.

For detailed course outlines, schedule, and cost information contact:

SULLAIR TRAINING DEPARTMENT

1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
[email protected]
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 PROCEDURE FOR ORDERING PARTS 40 1.17 ELECTRICAL SYSTEM PARTS

6 1.2 RECOMMENDED SERVICE PARTS LIST 42 1.18 FRAME, RUNNING GEAR & PARTS 125,
130 & 185
8 1.3 ENGINE, COMPRESSOR & PARTS 125,
130 & 185 CAT 44 1.19 FRAME & PARTS LESS RUNNING GEAR
125, 130, 185 & SAFE ZONE
10 1.4 ENGINE, COMPRESSOR & PARTS 49HP
185 CAT 46 1.20 FRAME RUNNING GEAR & PARTS 49HP
185
12 1.5 ENGINE, COMPRESSOR & PARTS 125,
130 & 185 JD 48 1.21 FRAME & PARTS LESS RUNNING GEAR
49HP 185
14 1.6 ENGINE, COMPRESSOR & PARTS 49HP
185 JD 50 1.22 CANOPY & PARTS 125, 130 & 185

16 1.7 AIR INLET & EXHAUST 125, 130, 185 & 52 1.23 CANOPY & PARTS 125, 130 & 185
49HP 185 CAT AUSTRALIA

18 1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT 54 1.24 CANOPY & PARTS 49HP 185
& SAFE ZONE
56 1.25 DECAL & PARTS
20 1.9 AIR INLET & EXHAUST 125, 130 & 185 JD
60 1.26 INSTRUMENT PANEL & PARTS
22 1.10 EXHAUST SYSTEM 49HP 185 JD
62 1.27 INSTRUMENT PANEL STANDARD
24 1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT GAUGE JD
SAFE ZONE
64 1.28 INSTRUMENT PANEL FULL GAUGE JD
26 1.12 COOLING SYSTEM & PARTS
66 1.29 INSTRUMENT PANEL STANDARD
30 1.13 DISCHARGE SYSTEM 125, 130 & 185 GAUGE CAT

34 1.14 DISCHARGE SYSTEM 49HP 185 68 1.30 INSTRUMENT PANEL STANDARD


GAUGE CAT WITH ESTOP
36 1.15 MANIFOLD REGULATOR/BLOWDOWN
70 1.31 INSTRUMENT PANEL FULL GAUGE CAT
38 1.16 FUEL SYSTEM JD & CAT
TABLE OF CONTENTS (CONTINUED)
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
72 1.32 INSTRUMENT PANEL FULL GAUGE CAT 80 1.36 OPTIONAL SINGLE ONE PINT OILER
WITH ESTOP
82 1.37 OPTIONAL OILER SEPARATOR
74 1.33 INSTRUMENT PANEL STANDARD
GAUGE CAT AUSTRALIA 84 1.38 DRAWBAR INSTALLATION

76 1.34 OPTIONAL DUAL HOSE REELS & 86 1.39 OPTIONAL CANADIAN LIGHTS
OILERS 88 1.40 OPTIONAL CRASH FRAME 125, 130 &
78 1.35 OPTIONAL SINGLE HOSE REEL & 185
OILERS
PARTS LIST

1.1 PROCEDURE FOR ORDERING PARTS The genuine Sullair service parts listed meet or exceed the demands of
this compressor. Use of replacement parts other than those approved
Parts should be ordered from the nearest Sullair Representative or the by Sullair Corporation may lead to hazardous conditions over which
Representative from whom the compressor was purchased. If for any Sullair Corporation has no control. Such conditions include, but are not
reason parts cannot be obtained in this manner, contact the factory limited to, bodily injury and compressor failure.
directly at the address, phone numbers or email below.

SULLAIR CORPORATION
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A
www.sullair.com
1-219-874-5451
[email protected]

When ordering parts always indicate the Serial Number of the


compressor. This can be obtained from the Bill of Lading for the
compressor or from the Serial Number Plate located on the
compressor. See Figure 1-1: Serial Plate / Serial Number Location.

Figure 1-1: Serial Plate / Serial Number Location

5
RECOMMENDED SERVICE PARTS LIST

1.2 RECOMMENDED SERVICE PARTS LIST


KEY NO. ORDER PART NO. QTY DESCRIPTION
125, 130, 185 & 49HP 185 Models
1 02250102-158 2 Element, Primary for Air Filter
2 02250102-160 2 Element, Seconday for Air Filter (optional)
3 250028-032 1 Element for Compressor Fluid Filter
4 250034-112 1 Element for Air/Fluid Separator
5 02250153-904 1 Element for Engine Fuel/Water Separator
6 02250147-737 1 Repair kit for Regulator/Blowdown Valve Manifold
7 02250124-404 1 Element for Compressor Fluid Thermal Valve
8 241772 1 Repair Kit for Separator Return Line Strainer
9 02250115-271 1 Replacement , Air Filter Dust Ejector
10 02250139-986 1 Kit, Engine/Compressor Drive Coupling
11 02250138-090 1 Repair Kit for Compressor Inlet Valve 125,130 & 185
12 02250140-049 1 Element for Engine Oil Filter (Caterpillar)
13 02250144-815 1 Element for Engine Oil Filter (John Deere)
14 02250140-048 1 Element for Engine Fuel Filter (Caterpillar)
15 02250144-814 1 Element for Engine Fuel Filter (John Deere)
16 02250152-936 1 Kit, 50 Hour Maintenance
17 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar)
18 02250152-943 1 Kit, 250 Hour Maintenance (John Deere)
19 02250152-938 1 Kit, 1500 Hour Maintenance (Caterpillar)
20 02250152-944 1 Kit, 1500 Hour Maintenance (John Deere)
21 02250159-777 1 Switch, Compressor High Temperature Shutdown
22 02250139-887 1 Switch, High Coolant Temperature Shutdown (Caterpillar)
23 02250138-107 1 Switch, High Coolant Temperature Shutdown (John Deere)
24 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (Caterpillar)
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

6
PARTS LIST

KEY NO. ORDER PART NO. QTY DESCRIPTION


25 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (John Deere)
26 02250153-875 1 Relay, Engine Starter
27 02250144-353 1 Relay, Engine Glow Plug
28 02250155-383 1 Relay, Low Fuel Shutdown (Optional)
29 250030-757 1 Sullair AWF Fluid—5 Gallons (18.9 Liters)
30 250030-758 1 Sullair AWF Fluid—55 Gallon Drum (208 Liters)
31 250023-146 1 Manual, CIMA Safety
32 02250150-183 1 Kit, Regulator Manifold Diaphragm
33 02250145-097 1 Kit for Compressor Inlet Valve Rebuild 125, 130 & 185
34 02250155-970 1 Kit for Compressor Inlet Valve Rebuild 49hp 185
35 02250155-971 1 Kit for Compressor Inlet Valve Repair 49hp 185

CAUTION
Mixing of other lubricants within the com-
pressor unit will void all warranties.

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

7
ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

02250176-218-R02

8
PARTS LIST

1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-593 1 rod, threaded speed control 1/4-28 29 821206-150 1 key, square cl2 3/8” x 1 1/2
2 02250064-594 1 spacer, brake lever 250p 30 825206-337 2 nut,hex pltd 3/8-16
3 02250071-119 1 adapter, sae #4 to 10 series 31 825504-145 2 nut,hex locking 1/4-20
4 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 32 825508-262 2 nut,hex locking 1/2-13
5 02250112-337 1 spring, extension .31 x 7.5#/in 33 828006-030 1 capscrew,hex 8.8 m6 x 30mm
6 02250125-471 6 washer, snubbing vibration mount 34 828006-065 4 capscrew,hex 8.8 m6 x 65mm
7 02250125-472 4 mount, vibration isolator 185 35 828012-075 2 capscrew,hex 8.8 m12 x 75mm
8 02250136-993 2 support, engine front ca 185dpq 60hp 36 829106-125 19 capscrew,hex gr5 3/8-16 x 1 1/4
9 02250138-058 1 coupling, assy ktr 185dpq 60hp 37 829106-450 2 capscrew,hex gr5 3/8-16 x 4 1/2
10 02250138-059 1 hub, coupling ktr 185dpq 60hp 38 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
11 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 39 829310-020 8 screw, socket iso 4762 m10 x 20mm
12 02250139-762 1 hose,rad upper cat 185 60hp 40 837806-094 14 washer, spr lock reg pltd 3/8
13 02250139-763 1 hose,rad lower cat 185 60hp 41 838206-071 4 washer, pl-b reg pltd 3/8
14 02250139-888 8 capscrew, hex met fine m14-1.5x30 42 838208-112 2 washer, pl-b reg pltd 1/2
15 02250139-916 1 support,fuel fltr perkins 185q 43 838806-160 4 washer, spr lock-metric pltd m6
16 02250142-248 1 valve,check 1/8 female - male 44 866604-164 1 nut, hex jam lh pltd 1/4-28
17 02250148-573 1 spacer, fan 1.50 185 cat 45 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
18 02250172-482 1 tabulation,speed control 185-260 ca/pe 46 868204-164 2 nut, hex jam rh pltd 1/4-28
19 02250176-102 1 switch, engine sht dwn 235 n.c. 3/8npt 47 878609-091 8 washer, nord-lock pl 9/16”
20 02250176-103 1 support,spd ctl 185 cat t3 48 CONSULT 1 engine
21 02250179-468 1 fan, 18” blower 185 ca3 FACTORY
22 040014 3 clamp, hose 1 5/16” to 2 1/4” adj. 49 CONSULT 1 compressor & part,dxx102147e
23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj. FACTORY
24 250011-578 1 joint, ball female 1/4” l.h. PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
25 250011-597 1 joint, ball female 1/4” r.h.
26 250024-272 1 cylinder, speed 3/4 x 1 stroke
27 408300-005 2 clamp, hose 5/8” i.d.
28 408300-009 1 clamp, hose 1 13/16” i.d.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

9
ENGINE, COMPRESSOR & PARTS 49HP 185 CAT

1.4 ENGINE, COMPRESSOR & PARTS 49HP 185 CAT

02250193-123 R00

10
PARTS LIST

1.4 ENGINE, COMPRESSOR & PARTS 49HP 185 CAT

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-593 1 rod, thrd speed control 1/4-28 35 828006-065 4 capscr, hex 8.8 m6 x 65mm
2 02250064-594 1 spacer, brake lever 250p 36 828012-025 2 capscr, hex 8.8 m12 x 25mm
3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 37 828012-030 10 capscr, hex 8.8 m12 x 30mm
4 02250124-065 1 spg,ext 3.0lg 4.52lb/in .313od 38 829106-125 12 capscr, hex gr5 3/8-16 x 1 1/4
5 02250125-471 4 washer, snubbing vibration mount 39 829106-450 1 capscr, hex gr5 3/8-16 x 4 1/2
6 02250125-472 4 mount, vibration isolator 185 40 829108-325 4 capscr, hex gr5 1/2-13 x 3 1/4
7 02250136-993 2 supt, eng frt ca 185dpq 60hp 41 829310-020 8 scrw, soc iso 4762 m10 x 20mm
8 02250138-058 1 coupling, assy ktr 185dpq 60hp 42 837806-094 13 washer, spr lock reg pltd 3/8
9 02250138-698 1 tee,m br 3/8”tube x 1/8”npt 43 838206-071 2 washer, pl-b reg pltd 3/8
10 02250139-762 1 hose, rad upper cat 185 60hp 44 838208-112 4 washer, pl-b reg pltd 1/2
11 02250139-763 1 hose, rad lower cat 185 60hp 45 838806-160 4 washer, spr lock-metric pltd m6
12 02250139-888 8 capscr,hx met fine m14-1.5x30 46 866604-164 1 nut, hx jam lh pltd 1/4-28
13 02250139-916 1 supt, fuel fltr perkins 185q 47 867304-100 1 capscr, ferry hd pltd 1/4-20 x 1
14 02250142-248 1 vlv, check 1/8 female - male 48 867304-150 1 capscr, ferry hd pltd 1/4-20 x 1 1/2
15 02250148-573 1 spacer, fan 1.50 185 cat 49 868204-164 2 nut, hx jam rh pltd 1/4-28
16 02250160-636 1 angle, unit supt new 12s 260dpq 50 868900-005 1 bushing, red hex pltd 1/4 x 1/8
17 02250172-482 1 tab, speed control 185-260 ca/pe 51 878608-077 2 washer, nord-lock pl 1/2”
18 02250176-102 1 sw, eng sht dwn 235 n.c. 3/8npt 52 878609-091 8 washer, nord-lock pl 9/16”
19 02250176-103 1 supt, spd ctl 185 cat t3 53 888833-016 1 elb,met st thd m33 x 1 5/16
20 02250179-468 1 fan, 18” blower 185 ca3 54 888916-075 1 conn,37 fl 1”m x 3/4”f
21 027443 1 orf,.062 brass 1/4mnpt 55 CONSULT 1 unit, compressor 12s
22 040014 3 clamp, hose 1 5/16” to 2 1/4” adj. FACTORY

23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj. 56 CONSULT 1 eng, dsl cat
FACTORY
24 250011-578 1 joint, ball female 1/4” l.h.
25 250011-597 1 joint, ball female 1/4” r.h.
A1 - lower radiator hose connection
26 250018-430 1 elbow, 1/4” tube x 1/4” npt
A2 - upper radiator hose connection
27 250024-272 1 cylinder, speed 3/4 x 1 stroke
A3 - hub p/n 02250195-135 is supplied with compressor unit.
28 250034-403 1 housing, adapter (250034-402c)
A4 - use loc-tite 242 on items 35, 37 & 41
29 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
PLEASE NOTE: WHEN ORDERING PARTS,
30 408300-005 2 clamp, hose 5/8” i.d. INDICATE SERIAL NUMBER OF COMPRESSOR
31 408300-009 1 clamp, hose 1 13/16” i.d.
32 825206-337 1 nut, hex pltd 3/8-16
33 825504-145 2 nut, hex locking 1/4-20
34 825508-262 4 nut, hex locking 1/2-13
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

11
ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD

1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD

02250161-144-R03

12
PARTS LIST

1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-594 2 spacer, brake lever 250p 31 821206-150 1 key, square cl2 3/8” x 1 1/2
2 02250071-119 1 adapter, sae #4 to 10 series 32 824605-195 1 nut,jam rh unfin 5/16-24
3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 33 825204-226 1 nut,hex pltd 1/4-20
4 02250125-471 6 washer, snubbing vibration mount 34 825305-283 1 nut,hex f pltd 5/16-18
5 02250125-472 4 mount, vibration isolator 185 35 825504-145 2 nut,hex locking 1/4-20
6 02250138-107 1 switch,engine hi-temp, 225f nc 36 825508-262 2 nut,hex locking 1/2-13
7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt 37 828008-020 3 capscrew,hex 8.8 m8 x 20mm
8 02250139-986 1 coupling, assembly ktr w/hub 185q 60hp 38 828008-120 4 capscrew,hex 8.8 m8 x 120mm
9 02250142-248 1 valve,check 1/8 female - male 39 828010-035 12 capscrew,hex 8.8 m10 x 35mm
10 02250143-547 1 support, engine front rh 185jd 60hp 40 828012-075 2 capscrew,hex 8.8 m12 x 75mm
11 02250143-548 1 support, engine front lh 185jd 60hp 41 828016-035 4 capscrew,hex 8.8 m16 x 35mm
12 02250143-579 1 hose,radiator upper 185jd 60hp 42 828306-075 8 capscrew, socket hd 3/8-16 x 3/4
13 02250143-580 1 hose,radiator lower 185jd 60hp 43 829104-100 1 capscrew,hex gr5 1/4-20 x 1
14 02250148-086 1 rod,speed ctl 185dpq jd 44 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/4
15 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk 45 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/4
16 02250148-091 1 support, low rpm stop 185 jd 46 829705-100 1 screw, hex ser washer 5/16-18 x 1
17 02250148-166 1 spring, extension spd ctl 185 jd 47 838205-071 3 washer, pl-b reg pltd 5/16
18 02250148-791 1 valve, eng oil drain m22x1.5 48 838208-112 2 washer, pl-b reg pltd 1/2
19 02250152-418 1 clip,spring spd ctl 185-260 49 838808-200 6 washer, spr lock-metric pltd m8
20 02250152-439 1 support,spd ctl 185-260 jd 50 838810-220 12 washer, spr lock-metric pltd m10
21 02250161-100 1 spacer, fan 125-185jd hd drv 51 842115-062 1 hose,heater 5/8 (ft)
22 02250161-101 1 fan, 18” blr 125-185 jd hd drv 52 866604-164 1 nut, hex jam lh pltd 1/4-28
23 02250166-052 1 shield, alternator 185-260jd 53 867304-150 2 capscrew, ferry head hd pltd 1/4-20 x 1 1/2
24 040014 1 clamp, hose 1 5/16” to 2 1/4” adj. 54 868204-164 1 nut, hex jam rh pltd 1/4-28
25 040083 3 clamp, hose 1 13/16” x 2 3/4” adj. 55 878610-100 4 washer, nord-lock pl 5/8”
26 040136 1 rod end, spherical rh 5/16 56 Consult Factory 1 engine, jd 4024t 60hp 185dpq
27 040513 1 clamp, hose 13/16” to 1-1/2” 57 Consult Factory 1 compressor & part,dxx102147e
28 250011-578 1 joint, ball female 1/4” l.h. PLEASE NOTE: WHEN ORDERING PARTS,
29 408300-005 2 clamp, hose 5/8” i.d. INDICATE SERIAL NUMBER OF COMPRESSOR
30 408300-009 1 clamp, hose 1 13/16” i.d. -
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

13
ENGINE, COMPRESSOR & PARTS 49HP 185 JD

1.6 ENGINE, COMPRESSOR & PARTS 49HP 185 JD

02250193-124-R00

14
PARTS LIST

1.6 ENGINE, COMPRESSOR & PARTS 49HP 185 JD


KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250064-594 2 spacer, brake lever 250p 37 825305-283 1 nut, hex f pltd 5/16-18
2 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 38 825504-145 2 nut, hex locking 1/4-20
3 02250125-471 4 washer, snubbing vibration mount 39 825508-262 4 nut, hex locking 1/2-13
4 02250125-472 4 mount, vibration isolator 185 40 828008-020 3 capscr, hex 8.8 m8 x 20mm
5 02250138-058 1 coupling, assy ktr 185dpq 60hp 41 828008-120 4 capscr, hex 8.8 m8 x 120mm
6 02250138-107 1 sw,engine hi-temp, 225f nc 42 828012-025 2 capscr, hex 8.8 m12 x 25mm
7 02250138-698 1 tee,m br 3/8”tube x 1/8”npt 43 828012-030 10 capscr, hex 8.8 m12 x 30mm
8 02250142-248 1 vlv, check 1/8 female - male 44 828016-035 4 capscr, hex 8.8 m16 x 35mm
9 02250143-547 1 supt, eng frt rh 185jd 60hp 45 828306-075 8 capscr, soc hd 3/8-16 x 3/4
10 02250143-548 1 supt, eng frt lh 185jd 60hp 46 829104-100 1 capscr, hex gr5 1/4-20 x 1
11 02250143-579 1 hose, radiator upper 185jd 60hp 47 829106-125 12 capscr, hex gr5 3/8-16 x 1 1/4
12 02250143-580 1 hose, radiator lower 185jd 60hp 48 829108-325 4 capscr, hex gr5 1/2-13 x 3 1/4
13 02250148-086 1 rod, speed ctl 185dpq jd 49 829705-100 1 screw, hex ser washer 5/16-18 x 1
14 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk 50 837806-094 12 washer, spr lock reg pltd 3/8
15 02250148-091 1 support, low rpm stop 185 jd 51 838205-071 3 washer, pl-b reg pltd 5/16
16 02250148-166 1 spg, ext spd ctl 185 jd 52 838208-112 4 washer, pl-b reg pltd 1/2
17 02250148-791 1 valve, eng oil drain m22x1.5 53 838808-200 6 washer, spr lock-metric pltd m8
18 02250152-418 1 clip, spring spd ctl 185-260 54 842115-062 2 hose, heater 5/8 (ft)
19 02250152-439 1 supt,spd ctl 185-260 jd 55 866604-164 1 nut, hx jam lh pltd 1/4-28
20 02250160-636 1 angle, unit supt new 12s 260dpq 56 867304-100 1 capscr, ferry hd pltd 1/4-20 x 1
21 02250161-100 1 spcr,fan 125-185jd hd drv 57 867304-150 1 capscr, ferry hd pltd 1/4-20 x 1 1/2
22 02250161-101 1 fan, 18” blr 125-185 jd hd drv 58 868204-164 1 nut, hx jam rh pltd 1/4-28
23 02250166-052 1 shield, alternator 185-260jd 59 868900-005 1 bushing, red hex pltd 1/4 x 1/8
24 027443 1 orf,.062 brass 1/4mnpt 60 878608-077 2 washer, nord-lock pl 1/2”
25 040014 1 clamp, hose 1 5/16” to 2 1/4” adj. 61 878610-100 4 washer, nord-lock pl 5/8”
26 040083 3 clamp, hose 1 13/16” x 2 3/4” adj. 62 888833-016 1 elb,met st thd m33 x 1 5/16
27 040136 1 rod end, spherical rh 5/16 63 888916-075 1 conn,37 fl 1”m x 3/4”f
28 040513 1 clamp, hose 13/16” to 1-1/2” CONSULT
64 1 unit, compressor 12s
29 250011-578 1 joint, ball female 1/4” l.h. FACTORY
30 250018-430 1 elbow, 1/4” tube x 1/4” npt CONSULT
65 1 engine, jd 4024t 49hp 185dpq
FACTORY
31 250034-403 1 housing, adapter (250034-402c)
A1 - lower radiator hose connection
32 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
A2 - upper radiator hose connection
33 408300-005 3 clamp, hose 5/8” i.d.
A3 - hub p/n 02250195-135 is supplied with compressor unit.
34 408300-009 1 clamp, hose 1 13/16” i.d.
A4 - use loc-tite 242 on items 41, 43 & 45
35 824605-195 1 nut, jam rh unfin 5/16-24
36 825204-226 1 nut, hex pltd 1/4-20 PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

15
AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT

1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT

02250141-018-R09

16
PARTS LIST

1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250084-842 1 clamp, t-bolt ss band 4.50”id 25 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
2 02250106-068 1 plug,4” round black plastic 26 825305-283 13 nut,hex f pltd 5/16-18
3 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 27 825506-198 2 nut,hex locking 3/8-16
4 02250110-197 1 filter, air plastic strt inl 28 828008-020 8 capscrew,hex 8.8 m8 x 20mm
5 02250136-929 1 support, air fltrs 185dpq 60hp 29 829106-100 2 capscrew,hex gr5 3/8-16 x 1
6 02250136-931 1 hose, air inl unit 186dpq 60hp 30 829705-075 11 screw, hex ser washer 5/16-18 x 3/4
7 02250136-942 1 muffler,jd cat 185dpq 60hp 31 830104-250 1 screw, mach-hex 1/4-20 x 2 1/2
8 02250136-995 1 support,muff cat 185dpq 60hp 32 838205-071 4 washer, pl-b reg pltd 5/16
9 02250136-996 1 tube, exhaust outlet cat 185 60hp 33 838808-200 8 washer, spr lock-metric pltd m8
10 02250136-997 1 tube, exhaust inlet cat 185 60hp 34 842115-050 1 hose,heater 1/2” (ft)
11 02250139-771 1 shield, heat exhaust 185q cat
12 02250140-051 1 adapter, air inlet eng.breath 185ca A1 - less running gear machines only
13 02250140-440 1 filter, air 7” plstc 90 non cint. A2 - portable machines only
14 02250140-875 1 hose, air inl fltr 185q 60hp A3 - to 185 unit air inlet valve
15 02250140-876 1 hose, air inlet eng 185q 60hp A4 - to 49hp 185 unit air inlet valve
16 02250147-925 1 tube,engine vent 185dpq pe A5 - to engine air inlet connection
17 02250148-054 1 clamp, hose spring 3/4 od ss A6 - to engine exhaust outlet
18 02250157-075 1 baffle, frm low frt 185 dlq A7 - mounted at lifting bail
19 02250157-090 1 elbow,exh outlet cat 185dlq A8 - to unused exhaust outlet hole
20 02250158-022 1 baffle, air exhst frt 185dlq PLEASE NOTE: WHEN ORDERING PARTS,
21 02250185-476 1 hose,compr inl 185 w/12s unit INDICATE SERIAL NUMBER OF COMPRESSOR

22 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.


23 043203 2 clamp, exhaust 2-1/2”
24 043370 2 band, mounting 6 1/2”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

17
EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE

1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE

02250184-254 R00

18
PARTS LIST

1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250136-942 1 muffler,jd cat 185dpq 60hp
2 02250136-995 1 support,muff cat 185dpq 60hp
3 02250136-997 1 tube, exhaust inlet cat 185 60hp
4 02250139-771 1 shield, heat exhaust 185q cat
5 02250175-953 1 panel, hi temp mat 185 dtz muff
6 02250184-040 1 strap,spk arsr 185bdlq safezne
7 02250184-048 1 elbow, exhaust 90deg extended 185bdlq
8 041992 2 clamp, hose 7”
9 043203 3 clamp, exhaust 2-1/2”
10 043370 2 band, mounting 6 1/2”
11 241135 1 arrestor, spark 10p epa 185
12 825305-283 6 nut,hex f pltd 5/16-18
13 825506-198 2 nut,hex locking 3/8-16
14 828008-020 4 capscrew,hex 8.8 m8 x 20mm
15 829106-100 2 capscrew,hex gr5 3/8-16 x 1
16 829705-075 4 screw, hex ser washer 5/16-18 x 3/4
17 838808-200 4 washer, spr lock-metric pltd m8
18 879505-283 2 nut,hex flgd ss 5/16-18
19 880305-071 2 washer, plug b reg ss 5/16”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

19
AIR INLET & EXHAUST 125, 130 & 185 JD

1.9 AIR INLET & EXHAUST 125, 130 & 185 JD

02250144-143-R05

20
PARTS LIST

1.9 AIR INLET & EXHAUST 125, 130 & 185 JD

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 25 825304-236 2 nut,hex f pltd 1/4-20
2 02250136-929 1 support, air fltrs 185dpq 60hp 26 825305-283 12 nut,hex f pltd 5/16-18
3 02250136-931 1 hose, air inl unit 186dpq 60hp 27 825908-125 2 nut,hex metric m8 x 1.25
4 02250136-942 1 muffler,jd cat 185dpq 60hp 28 828008-020 6 capscrew,hex 8.8 m8 x 20mm
5 02250136-943 1 tube, exhaust outlet 185dpq 60hp 29 828012-030 4 capscrew,hex 8.8 m12 x 30mm
6 02250137-896 1 clamp, v-band jd 4024t 185dpq 30 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
7 02250140-440 2 filter, air 7” plstc 90 non cint. 31 829705-075 14 screw, hex ser washer 5/16-18 x 3/4
8 02250143-583 1 support,muffler jd 185dpq 60hp 32 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2
9 02250143-584 1 hose, air inl jd 185dpq 60hp 33 838205-071 8 washer, pl-b reg pltd 5/16
10 02250143-585 1 tube, exhaust inlet 185dpq jd 60hp 34 838808-200 6 washer, spr lock-metric pltd m8
11 02250146-699 1 support, air filter 185 dpq jd eng 35 838812-250 4 washer, spr lock-metric pltd m12
12 02250147-977 1 shield, heat muffler top 185jd 36 865412-240 4 washer, metric-iso7089- 12
13 02250156-122 1 shield, muffler frt mnt 185q jd 37 866900-005 1 plug, pipe 1/8” 3000# stl plt
14 02250157-075 1 baffle, frm low frt 185 dlq
15 02250157-081 1 elbow ,exh outlet 185dlq jd A1 - less running gear machines only
16 02250157-082 1 tube,exhaust flex 185dlq jd A2 - portable machines only
17 02250157-085 1 angle, exhst supt 185dlq jd PLEASE NOTE: WHEN ORDERING PARTS,
18 02250158-022 1 baffle, air exhst frt 185dlq INDICATE SERIAL NUMBER OF COMPRESSOR

19 02250160-099 1 shield, heat 185dpq jd wiring


20 02250175-954 1 plate, ole cover 185 jd frm
21 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
22 043203 4 clamp, exhaust 2-1/2”
23 043370 2 band, mounting 6 1/2”
24 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

21
EXHAUST SYSTEM 49HP 185 JD

1.10 EXHAUST SYSTEM 49HP 185 JD

02250193-125 R00

22
PARTS LIST

1.10 EXHAUST SYSTEM 49HP 185 JD

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250084-842 1 clamp, t-bolt ss band 4.50”id 25 250018-550 2 clamp, hose 2-13/16 to 3-3/4”
2 02250106-068 1 plug, 4” round black plastic 26 825304-236 2 nut, hex f pltd 1/4-20
3 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt 27 825305-283 15 nut, hex f pltd 5/16-18
4 02250136-929 1 supt, air fltrs 185dpq 60hp 28 825908-125 2 nut, hex metric m8 x 1.25
5 02250136-942 1 muf, jd cat 185dpq 60hp 29 828008-020 6 capscr, hex 8.8 m8 x 20mm
6 02250136-943 1 tube,exh outlet 185dpq 60hp 30 828012-030 4 capscr, hex 8.8 m12 x 30mm
7 02250137-896 1 clp,v-band jd 4024t 185dpq 31 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
8 02250140-440 2 filter, air 7” plstc 90 non cint. 32 829705-075 17 screw, hex ser washer 5/16-18 x 3/4
9 02250143-584 1 hose, air inl jd 185dpq 60hp 33 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2
10 02250146-699 1 support, air filter 185 dpq jd eng 34 838205-071 6 washer, pl-b reg pltd 5/16
11 02250156-122 1 shield, muffler frt mnt 185q jd 35 838808-200 6 washer, spr lock-metric pltd m8
12 02250157-075 1 baffle, frm low frt 185 dlq 36 838812-250 4 washer, spr lock-metric pltd m12
13 02250157-081 1 elbow ,exh outlet 185dlq jd 37 865412-240 4 washer, metric-iso7089- 12
14 02250157-085 1 angle, exhst supt 185dlq jd 38 866900-005 1 plug, pipe 1/8” 3000# stl plt
15 02250158-022 1 baffle, air exhst frt 185dlq
16 02250160-099 1 shield, heat 185dpq jd wiring A1 - to unit air inlet valve.
17 02250185-476 1 hose, compr inl 185 w/12s unit A2 - mounted at engine flywheel housing
18 02250191-957 1 supt, muffler 185jd/12s A3 - mounted at lifting bail
19 02250191-958 1 tube,exhst 185jd/12s A4 - John Deer engine turbo charger
20 02250191-959 1 tube, exhst 185dlqjd/12s A5 - less running gear machines only
21 02250191-960 1 shield, muffler top 185jd/12s A6 - portable machines only
22 040083 1 clamp, hose 1 13/16” x 2 3/4” adj. A7 - to unused exhaust outlet hole
23 043203 4 clamp, exhaust 2-1/2” PLEASE NOTE: WHEN ORDERING PARTS,
24 043370 2 band, mounting 6 1/2” INDICATE SERIAL NUMBER OF COMPRESSOR

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

23
AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE

1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE

02250184-256 R00

24
PARTS LIST

1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt
2 02250110-197 1 filter, air plastic strt inl
3 02250136-929 1 support, air fltrs 185dpq 60hp
4 02250136-931 1 hose, air inl unit 186dpq 60hp
5 02250140-440 1 filter, air 7” plstc 90 non cint.
6 02250148-054 4 clamp, hose spring 3/4 od ss
7 02250183-830 1 hose, air inlet fltr 185dlq
8 02250183-831 1 tube, engine vent 185dlq safe zone
9 02250183-832 2 hose, reducing 1 3/4x2 1/4x2lg
10 02250183-877 1 elbow,air inl eng breath 185dlq
11 02250183-894 1 valve, air stop 2.25”
12 040083 5 clamp, hose 1 13/16” x 2 3/4” adj.
13 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
14 825305-283 3 nut,hex f pltd 5/16-18
15 828008-020 4 capscrew,hex 8.8 m8 x 20mm
16 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
17 838808-200 4 washer, spr lock-metric pltd m8
18 842115-050 2 hose,heater 1/2” (ft)

A1 - to compressor
A2 - to engine
A3 - to engine vent
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

25
COOLING SYSTEM & PARTS

1.12 COOLING SYSTEM & PARTS

02250140-864-R08-1

26
PARTS LIST

1.12 COOLING SYSTEM & PARTS (CONTINUED)

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250083-466 1 bucket,radiator fluid recovery 29 040061 1 drainlock, 1/4”
2 02250086-448 2 channel, extruded rubber “u” .25”w (ft) 30 040162 1 grommet,rubber 1” hole
3 02250107-493 1 hose,hydparkrimp 3/4” x 72” 31 047235 2 clamp, hose 3/8”
4 02250108-406 1 hose,fuel 3/4” x 50” 375dpq 32 250025-914 1 adapter, oil filter .970-20 x 3/4-16
5 02250112-141 1 guard, fan 20” (110-130 & 185 cat) 33 250026-982 1 element, fluid filter (ref 250025-523 tab)
6 02250124-404 1 element, therm vlv 160deg setting 34 250041-174 6 weatherstrip, 1”thick x 1”wide (ft)
7 02250132-254 1 manifold, thrm by-pass 185 bdr 35 250042-623 1 plug,str thd 3/4-16 sae vit
8 02250132-260 1 support,manf thrm vlv 185 60hp 36 408300-005 1 clamp, hose 5/8” i.d.
9 02250136-539 1 receiver, air oil 10” 185 60hp 37 408300-009 1 clamp, hose 1 13/16” i.d.
10 02250136-929 1 support, air fltrs 185dpq 60hp 38 408300-010 1 clamp, hose 2 3/8” i.d.
11 02250137-297 12 seal,clip-on baffles 185 60hp 39 825304-236 20 nut,hex f pltd 1/4-20
12 02250139-755 1 baffle, cooler r.h. 185dpq ca 60hp 40 825305-283 35 nut,hex f pltd 5/16-18
13 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp 41 825504-145 1 nut,hex locking 1/4-20
14 02250139-757 1 baffle, cooler upper 185dpq ca 60hp 42 826502-218 1 o-ring, viton 1 1/4 x 1/8”
15 02250139-758 1 baffle, cooler lower 185dpq ca 60hp 43 829106-075 2 capscrew,hex gr5 3/8-16 x 3/4
16 02250139-760 1 radiator,185dpq ca 60hp 44 829704-075 20 screw, hex ser washer 1/4-20 x 3/4
17 02250139-761 1 cooler, oil blower 185dpq 60hp 45 829705-075 21 screw, hex ser washer 5/16-18 x 3/4
18 02250139-768 1 support, cooler rad 185dpq ca 60hp 46 829705-100 15 screw, hex ser washer 5/16-18 x 1
19 02250139-775 1 hose, hydraulic parkrimp 3/4 x 24 47 837806-094 2 washer, spr lock reg pltd 3/8
20 02250139-776 1 hose, hydraulic parkrimp 3/4 x 32 48 838204-071 20 washer, pl-b reg pltd 1/4
21 02250140-186 1 guard, fan 185q 60hp 49 838205-071 43 washer, pl-b reg pltd 5/16
22 02250140-228 1 shroud, fan 18” dia 185q 60hp cat Continued on page 29
23 02250143-581 1 shroud, fan 18” 185jd 60hp PLEASE NOTE: WHEN ORDERING PARTS,
24 02250179-908 2 wrap,sprial hose 1” id blk INDICATE SERIAL NUMBER OF COMPRESSOR
25 02250180-201 1 panel, acst 2” top clr baf 185
26 02250191-908 1 support, air cooler l-brkt l.s,185 dpq
27 02250191-909 1 support, air cooler l-brkt r.s,185 dpq
28 02250191-910 2 support,cooler baffle l-brkt,185 dpq
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

27
COOLING SYSTEM & PARTS

1.12 COOLING SYSTEM & PARTS (CONTINUED)

02250140-864-R08-2

28
PARTS LIST

1.12 COOLING SYSTEM & PARTS

KEY
PART NO. QTY DESCRIPTION
NO.
51 842315-025 4 hose,fuel line 1/4 (ft)
52 842315-031 1 hose,fuel line 5/16 (ft)
53 870016-012 1 reducer,str thrd viton 1 x 3/4
54 870112-012 5 connector, straight x jic 1 1/16 x 1 1/16
55 870612-012 3 connector,90d str x jic 1 1/16 x 1 1/16
56 871800-106 1 tee, straight thd m-rn viton 1 1/16”

A1 - John Deere only


A2 - Caterpillar only
A3 - 49hp 185 only
A4 - to unit oil supply
A5 - route out bottom of frame
A6 - 49hp 185 wrap hose near 12s unit
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

29
DISCHARGE SYSTEM 125, 130 & 185

1.13 DISCHARGE SYSTEM 125, 130 & 185

02250140-633-R11

30
PARTS LIST

1.13 DISCHARGE SYSTEM 125, 130 & 185 (CONTINUED)

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-841 4 insert, nylon tubing 1/4”od 25 02250142-248 1 valve,check 1/8 female - male
2 02250054-860 2 tube,nyl .25 od x 040w wht(ft) 26 02250142-844 1 valve, drain 1-1/16-12unf o-ring
3 02250054-861 2 tube,nyl .25 od x .040w blk (ft) 27 02250144-503 1 support, rec tank 185q
4 02250081-220 1 tube,5/16 od x .040 wall 28 02250148-203 1 sub assembly,manf regulator-blowdown 185
5 02250083-049 1 valve,1-1/4” npt min press chk 29 02250159-777 1 switch, temp n.c. 250°f, single pole
6 02250097-138 1 conn, female pipe 1/8-27 npt 30 02250174-721 1 tank,receiver air/oil 185p
7 02250097-611 1 plug,sight glass 1-7/8” sae 31 040029 1 plug,o-ring boss sae 1 1/4
8 02250099-052 5 insert, nyl tubing 3/8”od 32 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt
9 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 33 040383 2 coupling, 3/4” female npt
10 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 34 040513 1 clamp, hose 13/16” to 1-1/2”
11 02250108-700 1 connector, tube oil return 1/4 x 1/4 35 241771 1 strainer, v-type 300psix1/4
12 02250109-215 1 orifice, .040” x .25m x .25m nptf 36 250006-938 1 valve,pressure relief 200 psig
13 02250114-091 1 tube, oil siphon 1/4”od 110-185 37 250018-428 1 connector,1/4”tube x 1/4”npt
14 02250134-143 1 panel, frame frt 185dpq 60hp 38 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -
15 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp 39 250019-916 1 valve, double ball 3/4” x 1”
16 02250139-774 1 hose, hydraulic parkrimp 1-1/4 x 18 Continued on page 33
17 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
18 02250139-950 1 tbg, nylon 3/8”od red
19 02250139-951 1 tbg, nylon 3/8”od yellow
20 02250139-952 1 tbg ,nylon 3/8”od green
21 02250139-953 2 tbg, nylon 3/8”od blue
22 02250139-954 1 tbg, nylon 3/8”od orange
23 02250140-184 1 frame assembly, 185q 60hp
24 02250140-185 1 bumper,baffle 185q 60hp
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

31
DISCHARGE SYSTEM 125, 130 & 185

1.13 DISCHARGE SYSTEM 125, 130 & 185 (CONTINUED)

02250140-633-R11

32
PARTS LIST

1.13 DISCHARGE SYSTEM 125, 130 & 185

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
40 250034-143 1 element,sep-fin 10 25/30 64 Consult Factory 1 compressor consult factory
41 250041-084 1 connector,fem 1/4t x 1/4 npt
42 810204-025 1 connector, tube-m 1/4 x 1/4 A - shown 3/8” od tubing blue
43 825304-236 4 nut,hex f pltd 1/4-20 B - to start run valve (end-tee) 3/8” od tubing red
44 825505-166 1 nut,hex locking 5/16-18 C - shown 1/4” od tubing white
45 825506-198 1 nut,hex locking 3/8-16 D - to start run valve (side) 3/8” od tubing orange
46 829106-125 1 capscrew,hex gr5 3/8-16 x 1 1/4 E - to speed cylinder 3/8” od tubing yellow
47 829704-100 2 screw, hex ser washer 1/4-20 x 1 F - to speed cylinder 3/8” od tubing green
48 829705-100 1 screw, hex ser washer 5/16-18 x 1 G - to unit air filter 5/16” od tubing white
49 838204-071 4 washer, pl-b reg pltd 1/4 H - shown 1/4” od tube black
50 838205-071 1 washer, pl-b reg pltd 5/16 PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
51 838206-071 2 washer, pl-b reg pltd 3/8
52 842115-075 1 hose,heater 3/4 (ft)
53 860016-100 1 elbow, 37fl 45m 1 x 1
54 860116-100 1 connector,37 fl/mpt pltd 1 x 1
55 866416-020 2 nipple,pipe-xs plt 1 x 2
56 866416-040 1 nipple,pipe-xs plt 1 x 4
57 867030-040 1 elbow, pipe 90 deg 300# plt 1”
58 867105-040 2 bushing,red pltd 1 1/4 x 1
59 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4
60 870112-012 1 connector, straight x jic 1 1/16 x 1 1/16
61 870620-020 2 connector,90d str x jic 1 5/8 x 1 5/8
62 871800-106 1 tee, straight thd m-rn viton 1 1/16”
63 877202-012 1 adapter, pipe male 7/16 orng x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

33
DISCHARGE SYSTEM 49HP 185

1.14 DISCHARGE SYSTEM 49HP 185

02250193-126 R01

34
PARTS LIST

1.14 DISCHARGE SYSTEM 49HP 185


KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-841 3 insert, nylon tubing 1/4”od 37 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt
2 02250054-860 2 tube,nyl .25 od x 040w wht(ft) 38 810204-025 1 connector, tube-m 1/4 x 1/4
3 02250054-861 3 tube, nyl .25 od x .040w blk (ft) 39 825304-236 4 nut,hex f pltd 1/4-20
4 02250081-220 5 tube, 5/16 od x .040 wall 40 825505-166 2 nut,hex locking 5/16-18
5 02250083-049 1 vlv, 1-1/4” npt min press chk 41 825506-198 3 nut,hex locking 3/8-16
6 02250097-611 1 plug, sight glass 1-7/8” sae 42 829106-125 3 capscrew,hex gr5 3/8-16 x 1 1/4
7 02250099-052 5 insert, nyl tubing 3/8”od 43 829704-100 2 screw, hex ser washer 1/4-20 x 1
8 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m 44 829705-100 2 screw, hex ser washer 5/16-18 x 1
9 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m 45 838204-071 4 washer, pl-b reg pltd 1/4
10 02250108-700 1 connector, tube oil return 1/4 x 1/4 46 838205-071 2 washer, pl-b reg pltd 5/16
11 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg 47 838206-071 6 washer, pl-b reg pltd 3/8
12 02250139-950 4 tbg, nylon 3/8”od red 48 842115-075 1 hose,heater 3/4 (ft)
13 02250139-951 2 tbg, nylon 3/8”od yellow 49 860016-100 1 elbow, 37fl 45m 1 x 1
14 02250139-952 2 tbg ,nylon 3/8”od green 50 860116-100 1 connector,37 fl/mpt pltd 1 x 1
15 02250139-953 5 tbg, nylon 3/8”od blue 51 866416-020 2 nipple,pipe-xs plt 1 x 2
16 02250139-954 4 tbg, nylon 3/8”od orange 52 866416-080 1 nipple,pipe-xs plt 1 x 8
17 02250142-248 1 valve,check 1/8 female - male 53 867030-040 1 elbow, pipe 90 deg 300# plt 1”
18 02250142-844 1 valve, drain 1-1/16-12unf o-ring 54 867105-040 2 bushing,red pltd 1 1/4 x 1
19 02250144-503 1 support, rec tank 185q 55 868900-005 1 bushing,red hex pltd 1/4 x 1/8
20 02250148-203 1 sub assembly,manf regulator-blowdown 185 56 870112-012 1 connector, straight x jic 1 1/16 x 1 1/16
21 02250152-810 1 flange, kit sae split 2” m12-1.75 bolt 57 870620-024 1 connector,90d str x jic 1 7/8 x 1 5/8
22 02250174-721 1 tank,receiver air/oil 185p 0-ring 58 871800-106 1 tee, straight thd m-rn viton 1 1/16”
23 02250192-569 1 hose, medium pressure 1.38id x 15” oal 59 878312-106 1 elbow, female str thd 1 1/16
24 02250193-120 1 switch, nc 250f pole
25 027443 1 orifice,.062 brass 1/4mnpt A1 - HOSE FROM THERMO-VALVE. SEE COOLING SYSTEM
26 040029 1 plug,o-ring boss sae 1 1/4
27 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt AA - SHOWN 3/8” OD TUBING BLUE
28 040383 2 coupling, 3/4” female npt BB - TO START RUN VALVE (END-TEE) 3/8” OD TUBING RED
29 040513 1 clamp, hose 13/16” to 1-1/2” CC - SHOWN 1/4” OD TUBING WHITE
30 241771 1 strainer, v-type 300psix1/4 DD - TO START RUN VALVE (SIDE) 3/8” OD TUBING ORANGE
31 250004-043 1 tube,ss 1/4”od oil siphon 185 EE - TO SPEED CYLINDER 3/8” OD TUBING YELLOW
32 250006-938 1 valve,pressure relief 200 psig FF - FROM SPEED CYLINDER 3/8” OD TUBING GREEN
33 250018-428 1 connector,1/4”tube x 1/4”npt GG - TO UNIT AIR FILTER 5/16” OD TUBING WHITE
34 250018-430 1 elbow, 1/4” tube x 1/4” npt
35 250019-916 1 valve, double ball 3/4” x 1” PLEASE NOTE: WHEN ORDERING PARTS,
36 250034-143 1 element,sep-fin 10 25/30 INDICATE SERIAL NUMBER OF COMPRESSOR

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

35
MANIFOLD REGULATOR/BLOWDOWN

1.15 MANIFOLD REGULATOR/BLOWDOWN

02250148-570-R05

36
PARTS LIST

1.15 MANIFOLD REGULATOR/BLOWDOWN

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250081-218 1 elbow, 90d 5/16” tube x 1/4”npt
2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
3 02250129-957 1 connector,3/8tube x 1/2npt
4 02250148-188 2 connector,3/8 tube x 1/4npt
5 02250148-190 1 support, manifold reg. bd 185q
6 02250151-201 0 manifold, press reg/bd 150psi 185h
7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
8 829706-050 2 screw, hex ser washer 3/8-16 x 1/2
9 838206-071 2 washer, pl-b reg pltd 3/8
10 860404-025 1 nipple,pipe-hex 1/4 x 1/4
11 866815-010 1 tee, pipe 150# plt 1/4

Reference:
sub-assembly p/n 02250148-203
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

37
FUEL SYSTEM JD & CAT

1.16 FUEL SYSTEM JD & CAT

02250141-107-R08

38
PARTS LIST

1.16 FUEL SYSTEM JD & CAT

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250075-714 2 adapter,1/2str oring x 1/4 fnpt 25 838205-071 6 washer, pl-b reg pltd 5/16
2 02250102-573 1 tube,fuel return 1/4” jd 185q 26 842315-025 4 hose,fuel line 1/4 (ft)
3 02250108-700 1 connector, tube oil return 1/4 x 1/4 27 842315-031 7 hose,fuel line 5/16 (ft)
4 02250118-494 1 filter, ass’y fuel/water sep 28 860404-025 1 nipple,pipe-hex 1/4 x 1/4
5 02250118-524 2 plug,fuel/water sep 1/2-20 unf 29 876002-075 5 screw,rnd phillips 10-24 x 3/4”
6 02250118-809 2 connector, tube oil return 5/16x1/4
7 02250132-591 1 tank, fuel 20 gal 185dpq 60hp A1 - items included with all engines
8 02250137-493 1 strap,hold down fuel frt 60hp A2 - fuel supply to engine fuel pump
9 02250137-494 1 strap,holddown fuel rear 60hp A3 - from engine fuel pump
10 02250139-885 1 tube, fuel pick-up 185dpq 60hp A4 - to engine fuel rack
11 02250139-886 1 tube, fuel return 185dpq jd A5 - pre-installed on John Deere engines
12 02250139-916 1 support,fuel fltr perkins 185q A6 - fuel return from cat engine
13 02250152-163 1 adapter, fuel pickup 185 60hp A7 - fuel return from John Deere engine
14 02250162-229 1 ventilator,fuel tank A8 - fuel shutoff (optional)
15 02250162-230 1 cap, fuel fill buttress thread PLEASE NOTE: WHEN ORDERING PARTS,
16 043258 1 connector, hose 5/16”hose x 1/4”npt INDICATE SERIAL NUMBER OF COMPRESSOR

17 047115 1 valve, ball 1/4” npt


18 047235 14 clamp, hose 3/8”
19 250004-752 1 gasket, fuel gauge neoprene
20 406615 2 elbow, 5/16”hose x 1/4”npt
21 825305-283 4 nut,hex f pltd 5/16-18
22 825505-166 4 nut,hex locking 5/16-18
23 829705-100 4 screw, hex ser washer 5/16-18 x 1
24 837802-047 5 washer, spr lock reg pltd #10
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

39
ELECTRICAL SYSTEM PARTS

1.17 ELECTRICAL SYSTEM PARTS

02250141-108 R09

40
PARTS LIST

1.17 ELECTRICAL SYSTEM PARTS

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250071-380 1 grip,cd n4 .187-.250 x 1/2” 29 250019-480 1 cable, batt 0 ga x 15” black
2 02250086-448 2 channel, extruded rubber “u” 30 250023-996 1 fuse, blade type atc 30amp
3 02250092-169 2 washer, external serrated m10 31 250028-415 2 lamp, tail/turn/stop (shock mtg)
4 02250097-138 1 conn, female pipe 1/8-27 npt 32 250030-047 1 cable, batt 0 ga x 54 red
5 02250101-258 1 cable, ground 4-gauge strap 33 825502-083 2 nut, hex locking #10-24
6 02250104-192 1 battery, grp 31 760 cca 34 825908-125 1 nut, hex metric m8 x 1.25
7 02250104-193 2 hold-down, battery 11” j-bolt 35 829106-100 1 capscr, hex gr5 3/8-16 x 1
8 02250110-529 1 spg, ext .50 dia 30 lbs 36 829705-050 2 screw, hex ser washer 5/16-18 x 1/2
9 02250119-658 1 lamp, license plate std 37 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
10 02250119-678 1 bracket, license plate lamp 38 838205-071 3 washer, pl-b reg pltd 5/16
11 02250130-668 1 switch, engine oil pressure n.o. 39 843200-025 8 wrap, tie nylon tf4-8
12 02250137-492 1 tray, battery 185dpq 60hp 40 866402-000 1 nipple, pipe-xs plt 1/8 x cl
13 02250139-964 1 harn,wrg std lt 4-wire 185q 60hp 41 866815-005 1 tee, pipe 150# plt 1/8
14 02250142-600 2 cap, .25 dia rubber 42 866900-005 1 plug, pipe 1/8” 3000# stl plt
15 02250160-837 1 switch, battery disconnect 6-36v; 43 876002-075 2 screw,rnd phillips 10-24 x 3/4”
16 02250163-818 1 switch, e-stop hd push-pull red 44 882304-016 4 capscr, soc btn hd m4 x 16mm
17 02250163-819 1 gasket, e-stop large portable mach
18 02250163-820 1 encl, large portable e-stop A1 - Caterpillar only
19 02250163-821 1 plate, cover large portable e-stop A2 - John Deere only
20 02250165-472 1 loc,batt disconnect switch A3 - use to attach starter wire
21 02250192-901 1 supt,batt disc switch 185dpq A5 - e-stop parts (optional)
22 02250193-120 1 switch, nc 250f 2 pole A6 - used to secure inst pnl harness to canopy
23 02250193-121 1 wire temp switch ground A7 - battery disconnect parts (optional)
24 041561 2 boot, battery terminal PLEASE NOTE: WHEN ORDERING PARTS,
25 250004-618 1 adapter, 1/8npt x 1/8jap pt INDICATE SERIAL NUMBER OF COMPRESSOR
26 250006-076 4 nut, plastic lic plate mtg
27 250018-671 1 cable, batt #0 x 15”
28 250019-104 1 angle, hold-down battery
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

41
FRAME, RUNNING GEAR & PARTS 125, 130 & 185

1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185

02250140-871-R08

42
PARTS LIST

1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-701 2 refl,red 3” truck-lite 31 02250152-910 1 bail,lft assy 185dpq 60hp
2 02250052-702 2 refl, yellow 3” truck-lite 32 02250153-887 4 strap, machine hold-down-aust.
3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks 33 02250153-927 1 bumper,baf 185q 60hp australia
4 02250100-538 1 conn, delta-shaped chain 1/4” 34 02250163-806 1 panel, frm lh 185 fender mtg
5 02250106-068 2 plug, 4” round black plastic 35 02250163-810 1 panel, frm rh 185 fendef mtg
6 02250116-794 1 jack, hd w/pad 185-425 std 36 250002-221 1 eye, 3” lunette demountable
7 02250121-515 2 stud, ball gas spring 5/16th x .54l 37 250025-692 4 screw, mach phill #10-24 x 1/2
8 02250125-604 2 washer, snubbing 375 vibration mount 38 825305-283 25 nut, hex f pltd 5/16-18
9 02250133-864 1 drawbar, std pivot 185dpq 39 825501-070 4 nut, hex locking #8-32
10 02250133-984 1 supt, shipping 185 pivot drbar 40 825502-083 5 nut, hex locking #10-24
11 02250134-142 1 pnl, frm rear 185dpq 60hp 41 825508-262 4 nut, hex locking 1/2-13
12 02250134-143 1 pnl, frm frt 185dpq 60hp 42 825510-329 2 nut, hex locking 5/8-11
13 02250134-494 1 hng, canopy 185 clam 43 829108-125 15 capscr, hex gr5 1/2-13 x 1 1/4
14 02250134-853 1 axle,tornl 3500 lb 185 std 44 829110-150 4 capscr, hex gr5 5/8-11 x 1 1/2
15 02250134-854 2 fender, plastic 185dpq 60hp 45 829110-475 1 capscr, hex gr5 5/8-11 x 4 3/4
16 02250136-005 2 tire, assy st175/80d13 46 829705-075 42 screw, hex ser washer 5/16-18 x 3/4
17 02250136-794 1 supt, latch striker 185 60hp 47 837808-125 13 washer, spr lock reg pltd 1/2
18 02250137-297 10 seal, clip-on baffles 185 60hp 48 837810-156 4 washer, spr lock reg pltd 5/8
19 02250139-967 1 latch, assembly pinned 185q 60hp 49 838205-071 25 washer, pl-b reg pltd 5/16
20 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss 50 838208-112 12 washer, pl-b reg pltd 1/2
21 02250139-977 1 cable, lanyard 1/16x6 loop&eye 51 838210-112 8 washer, pl-b reg pltd 5/8
22 02250140-185 1 bumper, baffle 185q 60hp 52 875608-125 8 capscr, hx gr5 1/2-13 x 1 1/4 plt
23 02250140-244 1 pnl,acst frame panel front 53 875901-075 4 screw,flt phillips 8-32 x 3/4”
24 02250140-880 1 plate, lift bail cover 185 54 876002-075 1 screw,rnd phillips 10-24 x 3/4”
25 02250141-183 1 support, dr-bar swivel 185q 55 878608-077 8 washer, nord-lock pl 1/2”
26 02250141-345 1 anl, machine tie down 185q60hp PLEASE NOTE: WHEN ORDERING PARTS,
27 02250142-977 1 pnl, toolbox expanded 185pe INDICATE SERIAL NUMBER OF COMPRESSOR
28 02250143-807 1 panel, toolbox 185jd 60hp
29 02250143-986 1 pnl, toolbox rear 185pe
30 02250144-615 1 frm assy,185q jd-cat 60hp
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

43
FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE

1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE

02250184-252 R01

44
PARTS LIST

1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-205 2 channel, utility mount 100-250 25 825502-083 5 nut,hex locking #10-24
2 02250106-068 3 plug,4” round black plastic 26 825505-166 1 nut,hex locking 5/16-18
3 02250121-515 2 stud,ball gas spring 5/16th x .54l 27 828505-100 5 capscrew,hex gr8 5/16-18 x 1
4 02250134-494 2 hinge,canopy 185 clam 28 828510-150 4 capscrew,hex gr8 5/8-11 x 1 1/2
5 02250136-794 1 support,latch striker 185 60hp 29 829108-125 6 capscrew,hex gr5 1/2-13 x 1 1/4
6 02250137-297 1 seal,clip-on baffles 185 60hp 30 829705-075 9 screw, hex ser washer 5/16-18 x 3/4
7 02250139-669 1 panel, frame frt 185dpq 60hp ss 31 829705-100 2 screw, hex ser washer 5/16-18 x 1
8 02250139-967 1 catch,assembly pinned 185q 60hp 32 837805-078 5 washer, spr lock reg pltd 5/16
9 02250139-975 1 pin,safety snap 1/4x 2-1/4 ss 33 837808-125 6 washer, spr lock reg pltd 1/2
10 02250139-977 1 cable,lanyard 1/16x6 loop&eye 34 837810-156 4 washer, spr lock reg pltd 5/8
11 02250140-244 1 foam, frame panel front 35 838205-071 14 washer, pl-b reg pltd 5/16
12 02250140-880 1 plate, lift bail cover 185 36 876002-075 1 screw,rnd phillips 10-24 x 3/4”
13 02250142-977 1 panel,toolbox expanded 185pe 37 879505-283 17 nut,hex flgd ss 5/16-18
14 02250143-986 1 panel,toolbox rear 185pe 38 879808-125 2 capscrew, hex ss 1/2 x 1 1/4
15 02250152-319 1 panel, frame rear 185dlq tab 39 879905-075 30 screw, hx ser wshr 5/16 x 3/4”
16 02250152-910 1 bail, lifting assy 185dpq 60hp 40 879905-100 4 screw, hx ser wshr 5/16 x 1”
17 02250163-805 1 panel, frame lh 185 fender mtg tab 41 880305-071 42 washer, plug b reg ss 5/16”
18 02250163-809 1 panel, frame rh 185 fender mtg tab 42 880308-112 2 washer, plug b reg ss 1/2”
19 02250182-007 1 frame,assy hot-dip galvanized 185 PLEASE NOTE: WHEN ORDERING PARTS,
20 02250184-000 1 angle, front frm spk arsr 185bdlq sz INDICATE SERIAL NUMBER OF COMPRESSOR

21 02250184-042 1 tabulation,bumper 185b


22 250025-692 4 screw, mach phill #10-24 x 1/2
23 250040-100 4 washer, .625 hardened
24 825305-283 6 nut,hex f pltd 5/16-18
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

45
FRAME RUNNING GEAR & PARTS 49HP 185

1.20 FRAME RUNNING GEAR & PARTS 49HP 185

02250193-127 R00

46
PARTS LIST

1.20 FRAME RUNNING GEAR & PARTS 49HP 185

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-701 2 refl,red 3” truck-lite 31 02250191-795 1 tab, pnl frm lh 185/12s
2 02250052-702 2 refl, yellow 3” truck-lite 32 02250191-798 1 tab, pnl frm rh 185/12s
3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks 33 02250191-819 1 frame, assy 185/12s
4 02250100-538 1 conn, delta-shaped chain 1/4” 34 02250191-961 1 supt, toolbox 185ca/12s
5 02250106-068 1 plug, 4” round black plastic 35 250002-221 1 eye, 3” lunette demountable
6 02250116-794 1 jack, hd w/pad 185-425 std 36 825305-283 22 nut, hex f pltd 5/16-18
7 02250121-515 2 stud, ball gas spring 5/16th x .54l 37 825501-070 4 nut, hex locking #8-32
8 02250125-604 2 washer, snubbing 375 vibration mount 38 825502-083 5 nut, hex locking #10-24
9 02250133-864 1 drawbar, std pivot 185dpq 39 825508-262 2 nut, hex locking 1/2-13
10 02250133-984 1 supt, shipping 185 pivot drbar 40 825510-329 2 nut, hex locking 5/8-11
11 02250134-143 1 pnl, frm frt 185dpq 60hp 41 829108-125 10 capscr, hex gr5 1/2-13 x 1 1/4
12 02250134-494 2 hng, canopy 185 clam 42 829110-125 4 capscr, hex gr5 5/8-11 x 1 1/4
13 02250134-854 2 fender, plastic 185dpq 60hp 43 829110-475 2 capscr, hex gr5 5/8-11 x 4 3/4
14 02250136-005 2 tire, assy st175/80d13 44 829705-075 54 screw, hex ser washer 5/16-18 x 3/4
15 02250136-794 1 supt, latch striker 185 60hp 45 837808-125 8 washer, spr lock reg pltd 1/2
16 02250139-967 1 latch, assembly pinned 185q 60hp 46 837810-156 4 washer, spr lock reg pltd 5/8
17 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss 47 838205-071 54 washer, pl-b reg pltd 5/16
18 02250139-977 1 cable, lanyard 1/16x6 loop&eye 48 838208-112 12 washer, pl-b reg pltd 1/2
19 02250140-244 1 pnl,acst frame panel front 49 838210-112 8 washer, pl-b reg pltd 5/8
20 02250141-183 1 support, dr-bar swivel 185q 50 875608-125 8 capscr, hx gr5 1/2-13 x 1 1/4 plt
21 02250141-345 1 anl, machine tie down 185q60hp 51 875901-075 4 screw,flt phillips 8-32 x 3/4”
22 02250142-977 1 pnl, toolbox expanded 185pe 52 876002-075 5 screw,rnd phillips 10-24 x 3/4”
23 02250143-807 1 panel, toolbox 185jd 60hp 53 878608-077 8 washer, nord-lock pl 1/2”
24 02250143-986 1 pnl, toolbox rear 185pe
25 02250144-586 1 axle, torsional 185dpq A1 - John Deere only
26 02250152-319 1 pnl, frm rear 185dlq tab A2 - Caterpillar only
27 02250165-862 32 trim, clip on PLEASE NOTE: WHEN ORDERING PARTS,
28 02250185-416 1 bail,lft assy 185 w/12s unit INDICATE SERIAL NUMBER OF COMPRESSOR
29 02250185-488 1 plate, lift bail cvr 185 w/12s
30 02250191-792 1 tab, bumper 185/12s
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

47
FRAME & PARTS LESS RUNNING GEAR 49HP 185

1.21 FRAME & PARTS LESS RUNNING GEAR 49HP 185

02250193-128 R00

48
PARTS LIST

1.21 FRAME & PARTS LESS RUNNING GEAR 49HP 185

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-205 2 channel, utility mount 100-250 25 829108-125 8 capscr, hex gr5 1/2-13 x 1 1/4
2 02250106-068 2 plug, 4” round black plastic 26 829110-100 6 capscr, hex gr5 5/8-11 x 1
3 02250121-515 2 stud, ball gas spring 5/16th x .54l 27 829705-075 54 screw, hex ser washer 5/16-18 x 3/4
4 02250134-143 1 pnl, frm frt 185dpq 60hp 28 837808-125 8 washer, spr lock reg pltd 1/2
5 02250134-494 2 hng, canopy 185 clam 29 837810-156 6 washer, spr lock reg pltd 5/8
6 02250136-794 1 supt, latch striker 185 60hp 30 838205-071 54 washer, pl-b reg pltd 5/16
7 02250139-967 1 latch, assembly pinned 185q 60hp 31 838210-112 6 washer, pl-b reg pltd 5/8
8 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss 32 876002-075 5 screw,rnd phillips 10-24 x 3/4”
9 02250139-977 1 cable, lanyard 1/16x6 loop&eye
10 02250140-244 1 pnl,acst frame panel front A1 - John Deere only
11 02250142-977 1 pnl, toolbox expanded 185pe A2 - Caterpillar only
12 02250143-807 1 panel, toolbox 185jd 60hp PLEASE NOTE: WHEN ORDERING PARTS,
13 02250143-986 1 pnl, toolbox rear 185pe INDICATE SERIAL NUMBER OF COMPRESSOR

14 02250152-319 1 pnl, frm rear 185dlq tab


15 02250165-862 32 trim, clip on
16 02250185-416 1 bail,lft assy 185 w/12s unit
17 02250185-488 1 plate, lift bail cvr 185 w/12s
18 02250191-792 1 tab, bumper 185/12s
19 02250191-795 1 tab, pnl frm lh 185/12s
20 02250191-798 1 tab, pnl frm rh 185/12s
21 02250191-819 1 frame, assy 185/12s
22 02250191-961 1 supt, toolbox 185ca/12s
23 825305-283 22 nut, hex f pltd 5/16-18
24 825502-083 5 nut, hex locking #10-24
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

49
CANOPY & PARTS 125, 130 & 185

1.22 CANOPY & PARTS 125, 130 & 185

02250141-109-R06

50
PARTS LIST

1.22 CANOPY & PARTS 125, 130 & 185

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250121-515 2 stud,ball gas spring 5/16th x .54l
2 02250134-135 1 panel, canopy side rh 185 clam
3 02250134-137 4 gussett, can frm supt 185 clam
4 02250134-138 1 panel,canopy top 185 clam
5 02250134-140 2 channel, canopy supt frt-r 185 clam
6 02250134-141 2 channel, canopy supt sides 185 clam
7 02250134-494 1 hinge,canopy 185 clam
8 02250134-568 2 support,gas sprng can 185 60hp
9 02250134-713 2 louver,canopy ends 185q 60hp
10 02250137-298 2 spring,gas canopy 900n 185 60hp
11 02250139-985 1 striker,latch 185 canopy
12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
13 02250142-101 16 washer, flat 5/16 x 11/16 ss black
14 02250154-659 1 trim,clip-on grip 185-260duq
15 02250155-717 20 panel, accust louvers 185
16 02250180-111 1 panel,canopy lh 185 champ tab
17 825305-283 36 nut,hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 838205-071 44 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

51
CANOPY & PARTS 125, 130 & 185 AUSTRALIA

1.23 CANOPY & PARTS 125, 130 & 185 AUSTRALIA

02250180-196-R00

52
PARTS LIST

1.23 CANOPY & PARTS 125, 130 & 185 AUSTRALIA

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250121-515 2 stud,ball gas spring 5/16th x .54l
2 02250134-136 0 panel,canopy side lh 185 clam
3 02250134-137 4 gussett, can frm supt 185 clam
4 02250134-138 1 panel,canopy top 185 clam
5 02250134-140 2 channel, canopy supt frt-r 185 clam
6 02250134-141 2 channel, canopy supt sides 185 clam
7 02250134-494 1 hinge,canopy 185 clam
8 02250134-568 2 support,gas sprng can 185 60hp
9 02250134-713 2 louver,canopy ends 185q 60hp
10 02250137-298 2 spring,gas canopy 900n 185 60hp
11 02250139-985 1 striker,latch 185 canopy
12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
13 02250142-101 16 washer, flat 5/16 x 11/16 ss black
14 02250154-659 1 trim,clip-on grip 185-260duq
15 02250155-717 20 panel, accust louvers 185
16 02250180-116 1 panel,canopy side lh 185 clam
17 825305-283 36 nut,hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 834205-075 4 screw, tc-hex 5/16-18 x 3/4
20 838205-071 44 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

53
CANOPY & PARTS 49HP 185

1.24 CANOPY & PARTS 49HP 185

02250193-129 R00

54
PARTS LIST

1.24 CANOPY & PARTS 49HP 185

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250121-515 2 stud, ball gas spring 5/16th x .54l
2 02250134-137 4 gussett, can frm supt 185 clam
3 02250134-140 2 chan, can supt frt-r 185 clam
4 02250134-494 1 hng, canopy 185 clam
5 02250134-568 2 supt, gas sprng can 185 60hp
6 02250134-713 2 louver, canopy ends 185q 60hp
7 02250137-298 2 spg, gas canopy 900n 185 60hp
8 02250139-985 1 striker, latch 185 canopy
9 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
10 02250142-101 16 washer, flat 5/16 x 11/16 ss black
11 02250154-659 1 trim,clip-on grip 185-260duq
12 02250155-717 20 panel, accust louvers 185
13 02250185-423 2 chan, can supt sides 185 extd
14 02250191-801 1 tab, pnl can rh 185/12s
15 02250191-807 1 tab, pnl canopy lh 185/12s
16 02250191-813 1 tab, pnl can top 185/12s
17 825305-283 41 nut, hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 838205-071 49 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

55
DECAL & PARTS

1.25 DECAL & PARTS

02250176-053-R04

56
PARTS LIST

1.25 DECAL & PARTS (CONTINUED)

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250052-701 2 refl,red 3” truck-lite 25 02250171-800 1 decal, do not oper w/doors ope
2 02250052-702 2 refl, yellow 3” truck-lite 26 02250171-808 1 decal, pressurized vessel
3 02250057-624 1 decal, iso 9001 blk 3.44x5.75 27 02250171-814 1 decal, corrosive
4 02250059-058 2 decal, “sullair” 3.50 x 28.0 28 02250171-815 4 decal, read instruction manual
5 02250097-455 1 decal, 5 year warranty 30 02250171-821 1 decal, tow bar/commencing
6 02250118-638 1 decal,lead warn. prop. 65 31 02250172-064 2 decal, axle lubrication instr
7 02250140-065 1 decal,oper instr - perkins 33 02250172-089 1 decal, engine coolant
8 02250140-918 3 decal,”185” 3 inches high 34 02250172-271 3 decal, warning hot surfaces
9 02250140-925 1 decal, “need an air tool?” sml 35 02250172-276 1 decal, rad fill/hot/see manual
10 02250141-346 1 decal, rated 2550 idle 2550 rpm 36 02250172-282 1 decal, compr oil sullair awf
11 02250141-347 1 decal, rated 2650 idle 2650 rpm 37 02250172-292 1 decal, water drain
12 02250141-348 1 decal, “125” 3 inches high 38 02250172-453 1 decal, warning electrical shock
13 02250141-349 1 decal, “130” 3 inches high 39 02250172-457 1 decal, warning exhaust gases
14 02250142-050 1 decal, drwbr instl 185q pe std 40 02250172-460 2 decal, warning crush/pinch point
15 02250142-212 1 decal,rated 2800 idle 2000 42 02250172-828 1 decal,do not group 185-375 t3
16 02250142-530 1 decal,caution- do not overfill 43 02250173-353 2 decal,caution do not mix
17 02250144-447 1 decal, wd 185 pe/cat/jd tier ii 44 02250175-355 1 id, name plate s/n 375=425
18 02250147-899 2 decal, “49hp” 3” black 45 02250175-422 1 decal,wrn low sulfur fuel only
19 02250148-780 1 decal, rated 2650 idle 2000 47 02250176-405 1 decal, maint 185 jd
20 02250148-781 1 decal, rated 2550 idle 2000 48 02250176-406 1 decal, maint 185 cat t3
21 02250171-788 2 decal, do not oper w/o grd #2 50 040103 4 reflector, red 1.68 x 4.25
22 02250171-789 2 decal, do not oper w/o grd #3 Continued on page 59
23 02250171-794 1 decal, tie down PLEASE NOTE: WHEN ORDERING PARTS,
24 02250171-795 1 decal, diesel fuel INDICATE SERIAL NUMBER OF COMPRESSOR

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

57
DECAL & PARTS

1.25 DECAL & PARTS (CONTINUED)

02250176-053-R04

58
PARTS LIST

1.25 DECAL & PARTS

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
51 049463 1 decal, noise emission control A1: all cat
52 250023-694 1 decal, rated 2800 idle 2200 A2: all jd
53 250034-319 2 reflector, amber 1.68 x 4.25 A3: 49hp 185 views
54 825501-070 4 nut, hex locking #8-32 A4: all cat & jd
55 843102-038 4 rivet, pop 1/8 x 3/8 A5: 185 cat & 49hp 185 cat
56 875901-075 4 screw,flt phillips 8-32 x 3/4” A6: 185 jd & 49hp 185 jd
57 02250172-459 1 decal, warning A7: 125 cat
58 02250179-647 2 decal,compr fil w/mobil delvac A8: 130 cat
A9: 125 jd
PLEASE NOTE: WHEN ORDERING PARTS, A10: 130 jd
INDICATE SERIAL NUMBER OF COMPRESSOR A11: items 43 & 58 located on lifting bail cover plate.
A12: items 50 & 53 to cover hole pattern in panels on both sides of
compressor.
A13: items 28, 30, 31, 40, & 57 are not used
on a less running gear option. less
running gear option does not include
drawbar or fenders. any decals pertaining
to these parts are not required.
A14: view does not show louvers.
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

59
INSTRUMENT PANEL & PARTS

1.26 INSTRUMENT PANEL & PARTS

02250155-950-R03

60
PARTS LIST

1.26 INSTRUMENT PANEL & PARTS

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250103-623 1 hinge, instrument panel door 185q-8f Instrument Panels:
2 02250112-009 4 screw,phil pan hd #6-32 x3/8 02250153-403 panel, instrument std gauge jd 160h
3 02250125-511 1 catch,locking instrument panel 02250154-137 panel, instrument full gauge jd 160h
4 02250138-181 1 door,instrument panel 185 60hp 02250155-952 inst pnl & pts, 185 jd std gauge
5 250022-436 3 weatherstrip, 3/16 x 3/8 ft 02250155-953 inst pnl & pts, 185 jd full gauge
6 250025-692 8 screw, mach phill #10-24 x 1/2 02250155-955 inst pnl & pts, 185 pe/cat std gauge
7 250035-095 3 bumper,rubber 1/2 dia 02250155-956 inst pnl & pts, 185 pe/cat full gauge
8 825500-102 4 nut,hex locking #6-32 02250155-958 inst pnl & pts, 185 aus pe/cat std gauge
9 825501-070 1 nut,hex locking #8-32 02250183-995 inst pnl & pts, 185 pe/cat std gauge w/estop
10 825615-002 2 nut,acorn pltd #8-32 02250183-996 inst pnl & pts, 185 pe/cat full gauge w/estop
11 838200-045 4 washer, pl-b reg pltd #6 PLEASE NOTE: WHEN ORDERING PARTS,
12 875901-075 1 screw,flt phillips 8-32 x 3/4” INDICATE SERIAL NUMBER OF COMPRESSOR
13 876001-038 2 screw,rnd phillips 8-32 x 3/8”
14 SEE BELOW 1 instrument panel & parts

PLEASE NOTE: WHEN ORDERING PARTS,


INDICATE SERIAL NUMBER OF COMPRESSOR

61
INSTRUMENT PANEL STANDARD GAUGE JD

1.27 INSTRUMENT PANEL STANDARD GAUGE JD

02250155-952-R01

62
PARTS LIST

1.27 INSTRUMENT PANEL STANDARD GAUGE JD

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250131-485 1 decal,group std panel (ssam)
9 02250132-883 1 switch, engine ignition 12-volt
10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
11 02250136-999 1 valve, ball 2-way 1/4”npt
12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
13 02250137-265 1 cover, access ssam molded abs
14 02250139-296 1 controller,ssam 185-60hp
15 02250155-951 1 harness, wiring 185 jd tii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

63
INSTRUMENT PANEL FULL GAUGE JD

1.28 INSTRUMENT PANEL FULL GAUGE JD

02250155-953-R03

64
PARTS LIST

1.28 INSTRUMENT PANEL FULL GAUGE JD

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR

4 02250050-516 1 gauge, pressure mech 0-100psi 2”


5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250155-951 1 harness, wiring 185 jd tii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
24 838200-045 2 washer, pl-b reg pltd #6
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

65
INSTRUMENT PANEL STANDARD GAUGE CAT

1.29 INSTRUMENT PANEL STANDARD GAUGE CAT

02250155-955-R01

66
PARTS LIST

1.29 INSTRUMENT PANEL STANDARD GAUGE CAT

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR

4 02250050-516 1 gauge, pressure mech 0-100psi 2”


5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250155-954 1 harness, wiring 185 pe/cat tier ii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
24 838200-045 2 washer, pl-b reg pltd #6
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

67
INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP

1.30 INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP

02250183-995 R00

68
PARTS LIST

1.30 INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250131-485 1 decal,group std panel (ssam)
9 02250132-883 1 switch, engine ignition 12-volt
10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
11 02250136-999 1 valve, ball 2-way 1/4”npt
12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
13 02250137-265 1 cover, access ssam molded abs
14 02250139-296 1 controller,ssam 185-60hp
15 02250183-994 1 harness, wiring 185 pe/cat tier ii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

69
INSTRUMENT PANEL FULL GAUGE CAT

1.31 INSTRUMENT PANEL FULL GAUGE CAT

02250155-956-R03

70
PARTS LIST

1.31 INSTRUMENT PANEL FULL GAUGE CAT

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR

4 02250050-516 1 gauge, pressure mech 0-100psi 2”


5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250155-954 1 harness, wiring 185 pe/cat tier ii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
24 838200-045 2 washer, pl-b reg pltd #6
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

71
INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP

1.32 INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP

02250183-996 R00

72
PARTS LIST

1.32 INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250044-361 1 gauge, pressure air 0-300 2” 25 867100-005 1 bushing,red pltd 1/4 x 1/8
2 02250044-366 1 gauge, volt-meter 12 volt 2” PLEASE NOTE: WHEN ORDERING PARTS,
3 02250050-513 1 gage, temperature mech 72” 130-250f 2” INDICATE SERIAL NUMBER OF COMPRESSOR

4 02250050-516 1 gauge, pressure mech 0-100psi 2”


5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250183-994 1 harness, wiring 185 pe/cat tier ii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
24 838200-045 2 washer, pl-b reg pltd #6
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

73
INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

1.33 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

02250155-958-R02

74
PARTS LIST

1.33 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250132-883 1 switch, engine ignition 12-volt
9 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
10 02250136-999 1 valve, ball 2-way 1/4”npt
11 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
12 02250137-265 1 cover, access ssam molded abs
13 02250139-296 1 controller,ssam 185-60hp
14 02250142-253 1 decal,group std panel (ssam)
15 02250155-957 1 harness, wiring 185 aus p/c tier ii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

75
NOTES

1.34 OPTIONAL DUAL HOSE REELS & OILERS

02250141-690-R02

76
PARTS LIST

1.34 OPTIONAL DUAL HOSE REELS & OILERS

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250048-573 1 support, hose reel manifold 110-250 25 860116-100 1 connector,37 fl/mpt pltd 1 x 1
2 02250048-574 1 support, hose reel 110-250 portables 26 860216-100 1 elbow, 37fl 90m 1 x 1
3 02250054-969 2 hose, medium pressure 1”jic x 32”long 27 866412-000 7 nipple,pipe-xs plt 3/4 x cl
4 02250136-247 1 draw-bar, long pivot 185dpq 28 866416-000 5 nipple,pipe-xs plt 1 x cl
5 02250141-183 1 support, dr-bar swivel 185q 29 866416-020 1 nipple,pipe-xs plt 1 x 2
6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt 30 866900-040 1 plug, pipe 1” 3000# stl plt
7 040885 2 hose,assembly 5/8”id x 18”long 31 867030-030 2 elbow, pipe 90 deg 300# plt 3/4”
8 043480 2 valve, air velocity flow 3/4”npt 32 867104-030 3 bushing,red pltd 1 x 3/4
9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p 33 867430-040 1 coupling,pipe 1 300# plt
10 250002-145 1 support, service manifold 34 867830-040 1 cross, pipe 1” plt
11 250005-016 1 oiler,1qt 35 868030-040 1 union,pipe-brs seat 1 300# plt
12 250008-322 2 u-bolt,hose reel mount 110-250 36 868304-100 2 u-bolt,1/4” x 1” pipe pltd
13 250019-865 3 valve, ball 3/4” service 37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
14 250031-648 3 coupling, 3/4” male npt am7 38 868430-040 1 tee, pipe pltd 1
15 251315 1 lubricator, cf 1 pt 1” 30cf 39 869015-040 1 coupling, pipe 1 150# plt
16 405403 1 oiler,line 2-quart 1” npt PLEASE NOTE: WHEN ORDERING PARTS,
17 825304-236 4 nut,hex f pltd 1/4-20 INDICATE SERIAL NUMBER OF COMPRESSOR

18 825305-283 4 nut,hex f pltd 5/16-18


19 825506-198 12 nut,hex locking 3/8-16
20 829106-100 8 capscrew,hex gr5 3/8-16 x 1
21 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
22 838204-071 4 washer, pl-b reg pltd 1/4
23 838205-071 4 washer, pl-b reg pltd 5/16
24 838206-071 12 washer, pl-b reg pltd 3/8
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

77
NOTES

1.35 OPTIONAL SINGLE HOSE REEL & OILERS

02250141-718-R03

78
PARTS LIST

1.35 OPTIONAL SINGLE HOSE REEL & OILERS

KEY KEY
PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION
NO. NO.
1 02250054-447 1 support, manifold single hose reel 25 866412-000 5 nipple,pipe-xs plt 3/4 x cl
2 02250054-969 1 hose, medium pressure 1”jic x 32”long 26 866416-000 5 nipple,pipe-xs plt 1 x cl
3 02250136-247 1 draw-bar, long pivot 185dpq 27 866416-020 1 nipple,pipe-xs plt 1 x 2
4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt 28 866900-040 1 plug, pipe 1” 3000# stl plt
5 040701 1 hose,assembly 5/8”id x 28”long 29 867030-030 1 elbow, pipe 90 deg 300# plt 3/4”
6 043480 1 valve, air velocity flow 3/4”npt 30 867104-030 2 bushing,red pltd 1 x 3/4
7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p 31 867430-040 1 coupling,pipe 1 300# plt
8 250002-145 1 support, service manifold 32 868030-040 1 union,pipe-brs seat 1 300# plt
9 250005-016 1 oiler,1qt 33 868304-100 2 u-bolt,1/4” x 1” pipe pltd
10 250008-322 2 u-bolt,hose reel mount 110-250 34 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
11 250019-865 2 valve, ball 3/4” service 35 868430-040 2 tee, pipe pltd 1
12 250031-648 2 coupling, 3/4” male npt am7 PLEASE NOTE: WHEN ORDERING PARTS,
13 251315 1 lubricator, cf 1 pt 1” 30cf INDICATE SERIAL NUMBER OF COMPRESSOR

14 405403 1 oiler,line 2-quart 1” npt


15 825304-236 4 nut,hex f pltd 1/4-20
16 825305-283 4 nut,hex f pltd 5/16-18
17 825506-198 8 nut,hex locking 3/8-16
18 829106-100 4 capscrew,hex gr5 3/8-16 x 1
19 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
20 838204-071 4 washer, pl-b reg pltd 1/4
21 838205-071 4 washer, pl-b reg pltd 5/16
22 838206-071 8 washer, pl-b reg pltd 3/8
23 860116-100 1 connector,37 fl/mpt pltd 1 x 1
24 860216-100 1 elbow, 37fl 90m 1 x 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

79
OPTIONAL SINGLE ONE PINT OILER

1.36 OPTIONAL SINGLE ONE PINT OILER

02250141-726-R01

80
PARTS LIST

1.36 OPTIONAL SINGLE ONE PINT OILER

KEY
PART NO. QTY DESCRIPTION
NO.
1 250002-145 1 support, service manifold
2 250019-865 2 valve, ball 3/4” service
3 250031-648 2 coupling, 3/4” male npt am7
4 251315 1 lubricator, cf 1 pt 1” 30cf
5 825304-236 2 nut,hex f pltd 1/4-20
6 825305-283 2 nut,hex f pltd 5/16-18
7 827905-075 2 capscrew,hex gr8 5/16-18 x 3/4
8 838204-071 2 washer, pl-b reg pltd 1/4
9 838205-071 2 washer, pl-b reg pltd 5/16
10 866412-000 2 nipple,pipe-xs plt 3/4 x cl
11 866416-000 2 nipple,pipe-xs plt 1 x cl
12 866416-020 1 nipple,pipe-xs plt 1 x 2
13 866416-035 1 nipple,pipe-xs plt 1 x 3 1/2
14 867104-030 1 bushing,red pltd 1 x 3/4
15 868030-040 1 union,pipe-brs seat 1 300# plt
16 868104-075 1 elbow, red 1 x 3/4 plt
17 868304-100 1 u-bolt,1/4” x 1” pipe pltd
18 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

81
OPTIONAL OILER SEPARATOR

1.37 OPTIONAL OILER SEPARATOR

02250141-727-R01

82
PARTS LIST

1.37 OPTIONAL OILER SEPARATOR

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250127-121 1 separator, moisture
2 250002-145 1 support, service manifold
3 250005-016 1 oiler,1qt
4 250019-865 2 valve, ball 3/4” service
5 250031-648 2 coupling, 3/4” male npt am7
6 825304-236 1 nut,hex f pltd 1/4-20
7 825305-283 1 nut,hex f pltd 5/16-18
8 829705-075 1 screw, hex ser washer 5/16-18 x 3/4
9 838204-071 1 washer, pl-b reg pltd 1/4
10 838205-071 1 washer, pl-b reg pltd 5/16
11 866412-000 2 nipple,pipe-xs plt 3/4 x cl
12 866416-000 2 nipple,pipe-xs plt 1 x cl
13 866416-020 1 nipple,pipe-xs plt 1 x 2
14 866416-035 2 nipple,pipe-xs plt 1 x 3 1/2
15 867030-040 1 elbow, pipe 90 deg 300# plt 1”
16 867104-030 1 bushing,red pltd 1 x 3/4
17 868030-040 1 union,pipe-brs seat 1 300# plt
18 868104-075 1 elbow, red 1 x 3/4 plt
19 868304-100 1 u-bolt,1/4” x 1” pipe pltd
20 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

83
DRAWBAR INSTALLATION

1.38 DRAWBAR INSTALLATION

02250141-874-R00

84
PARTS LIST

1.38 DRAWBAR INSTALLATION

KEY
PART NO. QTY DESCRIPTION
NO.
1 838208-112 1 washer, pl-b reg pltd 1/2
2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt
3 878608-077 1 washer, nord-lock pl 1/2”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

85
OPTIONAL CANADIAN LIGHTS

1.39 OPTIONAL CANADIAN LIGHTS

02250141-883-R00

86
PARTS LIST

1.39 OPTIONAL CANADIAN LIGHTS

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250101-371 1 nameplate,vin canada dual language
2 02250101-403 1 cover,vin canada
3 02250129-278 4 reflector, 3” dia adhs mtg red
4 02250129-279 2 reflector, 3” adhs mtg yellow
5 02250139-566 2 lamp,led side clearance red
6 02250139-567 2 lamp,led side clearance yellow
7 02250139-571 4 holder,lamp side clearance blk
8 02250139-964 1 harness, wire std lt 4-wire 185q 60hp
9 825502-083 1 nut,hex locking #10-24
10 876002-075 1 screw,rnd phillips 10-24 x 3/4”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

87
OPTIONAL CRASH FRAME 125, 130 & 185

1.40 OPTIONAL CRASH FRAME 125, 130 & 185

02250184-257 R01

88
PARTS LIST

1.40 OPTIONAL CRASH FRAME 125, 130 & 185

KEY
PART NO. QTY DESCRIPTION
NO.
1 02250101-442 28 decal,conspicuity tape 2” white
2 02250183-898 4 decal,stacking limit by number
3 02250183-899 4 decal,do not operate w/stacked
4 02250184-527 1 frame,assy crash 185b safe zone
5 02250185-136 1 decal,do not lift
6 250040-099 8 washer, .500 hardened
7 825108-448 4 nut,hex pltd 1/2-13
8 827908-200 4 capscrew,hex gr8 1/2-13 x 2
9 837808-125 4 washer, spr lock reg pltd 1/2
10 866900-040 4 plug, pipe 1” 3000# stl plt
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR

89
NOTES

90
NOTES
Always air. Always there.

WWW.SULLAIR.COM

SULLAIR CORPORATION
3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451

Printed in the U.S.A.


Specifications subject to change
without prior notice.
E10EP

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