DBS00328-31A - Operators Manual DM200-DM500 PDF

Operators Manual
For DM200/DM300 S-VDR and DM400/DM500 VDR
Document Number 9200328

Version Number 3.1
Date August 2012
Operators Manual for DM200/DM300 S-VDR and DM400/DM500 VDR
Copyright Danelec Marine A/S
Revision record
Version Date Description
1.0 September 2006 Original issue of document
1.2 March 2007 Minor errors corrected
2.0 July 2008 Information related to DM200 S-VDR and DM400 VDR
included in this manual.
3.0 June 2011 Updated system overview and list of error codes to reflect
changes to V3.1 of the S-VDR/VDR program code.
Description of the VDR Verifier utility
3.1 August 2012 The list of spare parts is updated
9200328-31A Page 2/42

Contents
REVISION RECORD ...........................................................................................................2
1 SCOPE AND PURPOSE ..........................................................................................5

1.1 References................................................................................................................5
1.2 Terms and Abbreviations ..........................................................................................5
2 SYSTEM OVERVIEW ...............................................................................................6

2.1 System overview for S-VDR......................................................................................6
2.1.1 Data Acquisition Unit..........................................................................................6
2.1.2 Bridge Alarm Unit (BAU) ....................................................................................6
2.1.3 Bridge Microphone Units....................................................................................6
2.1.4 Data Capsule .....................................................................................................6
2.2 System overview for a VDR ......................................................................................7
2.2.1 Sensor Interface Unit (SIU) ................................................................................7
2.2.2 Remote video interface (RVI).............................................................................7
3 OPERATION.............................................................................................................8
3.1 Bridge alarm Unit ......................................................................................................8
3.1.1 Alarm display .....................................................................................................8
3.1.2 Means for initiating a backup on the VDR data disc...........................................8
4 OPERATION DM200/DM400 DAU .........................................................................10

4.1 DPU ........................................................................................................................10
4.1.1 Power LEDs .....................................................................................................11
4.1.2 Battery and AC breaker ...................................................................................11
4.1.3 AC inlet ............................................................................................................11
4.1.4 VDR status display and VDR status LED.........................................................12
4.1.5 VDR status display Error codes .......................................................................12
4.1.6 LEDs in the Ethernet connectors .....................................................................12
5 OPERATION DM300/DM500 DAU .........................................................................13

5.1 LEDS on PSU .........................................................................................................14
5.1.1 Battery, DC and AC breaker ............................................................................14
5.1.2 AC inlet ............................................................................................................15
5.1.3 DC inlet ............................................................................................................15
5.1.4 DC to DPU .......................................................................................................15
5.2 DPU ........................................................................................................................15
5.2.1 VDR status display and VDR status LED.........................................................15
5.2.2 VDR status display Error codes .......................................................................15
5.2.3 LEDs in the Ethernet connectors .....................................................................16
6 OPERATION OF SIU..............................................................................................17
6.1 LEDs on Module Rack ............................................................................................17
9200328-31A Page 3/42

6.1.1 AC LED............................................................................................................17
6.1.2 Link indications ................................................................................................17
6.1.3 AC breaker.......................................................................................................17
6.1.4 LEDs in the Ethernet connector .......................................................................18
6.1.5 Allocation of system labels for digital interfaces...............................................18
6.1.6 MR address......................................................................................................18
7 OPERATION OF RVI..............................................................................................19
7.1.1 RVI address .....................................................................................................19
7.1.2 Ethernet ports ..................................................................................................19
7.1.3 ST LED ............................................................................................................19
8 ERROR CODES .....................................................................................................20

8.1 General Error code for S-VDR and G2VDR ............................................................20
8.2 Additional Error codes for G2VDR installations.......................................................28
8.3 Description of warnings issued during the first 24h of operation .............................29
9 SERVICE AND MAINTENANCE ............................................................................30

9.1 Verification of the VDR functionality following service on any sensor .....................30
9.2 Setting the IP address of the PC.............................................................................30
9.3 Connect the PC to the VDR ....................................................................................34
9.3.1 Run the VDRverifier program...........................................................................34
9.3.2 Examination of the report .................................................................................37
9.4 List of spare parts....................................................................................................41
9200328-31A Page 4/42

1 Scope and purpose

Operators Manual for DM200/DM300 S-VDR and DM400/DM500 VDR.
1.1 References
9200238 Installation Manual for DM200/DM300 S-VDR and DM400/DM500 VDR
9200327 Installation Manual for DM400/DM500 VDR Sensor Interface Unit
9200331 Installation Manual for Remote Video Interface for DM200, DM300, DM400, DM500
9200343 Inspectors and Authorities Manual for DM200/DM300 S-VDR and DM400/DM500
VDR
1.2 Terms and Abbreviations

BAU Bridge Alarm Unit
BMU Bridge Microphone Unit
DAU Data Acquisition Unit
DPU Data Processing Unit (located inside the DAU)
SIU Sensor interface unit
RVI Remote Video Interface
NAS Network attached storage (option used for external extended backup)
9200328-31A Page 5/42

2 System overview
2.1 System overview for S-VDR
Firewire
RS-422 S-DAU STP CAT5 Capsule
BAU Power
4 x Audio or
Half slot in dpu 4 x Serial
BMU
BMU
BMU Gray print denotes that
BMU optional equipment is
BMU needed.
BMU
1 x VHF 8 x Serial 2 x Radar

1 additional audio e.g. GPS
channel for VHF or
BMU
S-VDR system overview
2.1.1 Data Acquisition Unit

The Data Acquisition Unit contains the Data Processor Unit (DPU) and the Power Supply Unit
(PSU). The PSU integrated into the DPU for a DM200 DAU. The DAU must be installed indoors
near the bridge.
2.1.2 Bridge Alarm Unit (BAU)

The BAU must be installed on the bridge either in a console or mounted on a bulkhead. System
errors will generate a visual and audible alarm.
2.1.3 Bridge Microphone Units

A number of BMUs must be installed on the bridge (console, ceiling or bulkhead mounted).
Watertight outdoor BMUs for the bridge wings are available.
2.1.4 Data Capsule

The data capsule (“the orange box”) must be installed on an “external deck close to the vessels
center line” typically on the external deck above the bridge.
9200328-31A Page 6/42

2.2 System overview for a VDR

Firewire
STP CAT5 Capsule
RS-422 DAU
BAU Power
4 x Audio or
Half slot in dpu
4 x Serial or
8 x Analog or
BMU 8 x Digital
BMU
BMU
BMU
BMU
BMU Ethernet STP CAT5
6 x BMU
1 x VHF 8 x Serial 2 x Radar RVI

e.g. GPS P/N 1000723
1 additional audio
channel for VHF or
BMU
Ethernet STP CAT5
1st SIU 2nd SIU 2 x Radar
Gray print denotes that

optional equipment is
needed. Not all
combinations are
supported.
8 x Serial 8 x Analog 48 x Digital 0-24 x Serial 0-16 x Analog 0-64 x Digital

(0-24) (0-16) (0-64)
VDR System overview
2.2.1 Sensor Interface Unit (SIU)

The Sensor Interface Unit is not part of an S-VDR system. The SIU contains additional serial,
analog and digital interfaces. The SIU is needed for most VDR systems since more data has to be
recorded. The SIU must be installed indoors and must be connected to the DAU with a cable up to
100m long.
2.2.2 Remote video interface (RVI)

The optional Remote Video Interface extends the number of video interfaces from 2 to 4. The RVI
must be installed indoors and must be connected to the DAU with a cable up to 100m long.
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3 Operation
3.1 Bridge alarm Unit
The BAU is the primary user interface for an installed operational VDR. It serves two purposes:
• Alarm display
• Interface for initiating backup an the VDR data disc
3.1.1 Alarm display

The VDR will generate an alarm message if a system error is detected. The alarm messages will be
displayed on the BAU. An audible alarm will be generated with each new alarm and the error LED
will start flashing. Pressing ACK will mute the audible alarm. The error LED will be illuminated as
long as there is any error in the system, the cause of the error(s) will be displayed in the LCD
display.
3.1.1.1 Protection against intermittent errors

Intermittent errors can be very annoying. The VDR will regard a system component or a data source
which fails 3 times within 12 hours as permanently failed i.e. that system component/data source
will not be able to generate more audible alarms. A permanent visual alarm will be displayed
instead and the VDR will still try to recover from the problem e.g. record data even if they contain
many errors. Repetitive alarms are marked with an “R” after the error code.
The “repetitive” error status for a failed system component/data source will be automatically reset if
no error is generated for 12 hours. The “Purge List” button on the BAU will force reset “repetitive”
error status for all system components/data sources.
3.1.1.2 Warnings
Warnings look like alarms but with a “W” after the error code. See section 8.3
3.1.1.3 Dimming
The button with the light bulb symbol may be used to alter the luminance of the keyboard, error
LEDs and the LCD display simultaneously.
3.1.2 Means for initiating a backup on the VDR data disc

The VDR system is only guaranteed to record data for twelve hours i.e. important data may be
overwritten after twelve hours unless a backup of data is made following an incident.
The crew on the bridge must initiate the backup procedure shortly after the ship has been involved
in an incident or if an incident involving other vessels is observed.
The backup procedure is started when the two “Save” buttons are pressed simultaneously. The VDR
is capable of making the backup within seconds.
9200328-31A Page 8/42

The system is capable of storing three incidents. The “Save” LED indicates when there is multiple,
one or no save opportunity left (disk full). A backup will be protected for 30 days after which the
space on the disc will be released automatically.
This VDR data disc must be replaced if it becomes full (which is unlikely under normal
circumstances). Alternatively, data from the disc must be transferred to another media and space on
the disc can be manually released. This requires proper authorization and cannot be done from the
BAU.
The VDR data disc, which is easily removed from the DAU, must be retrieved if the vessel is
abandoned after a serious incident.
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4 Operation DM200/DM400 DAU

The door to the DAU must be locked after the VDR is installed and operating normally. This
section of the manual is only relevant during installation and service or if the VDR data disc has to
be removed following a serious incident
I/F to USB VDR Program

VDR VDR status LED IAS data disc memory Battery and AC breaker
status
display AC inlet DPU
Service
console
I/F for
BAU Radar
interface
VGA
interface
Keyboard
Cables for
interface
batteries
Termination Serial Ethernet Capsule Audio

resistors for interfaces ports interface interfaces Battery and AC LED
SI00 and SI01
Power OK LED
Power ERR LED
4.1 DPU
The DPU is the main computer in the system. It is basically a PC, but it has been designed from
scratch in a completely different manner to withstand environmental stress that far exceeds what an
ordinary industrial PC can sustain.
9200328-31A Page 10/42

4.1.1 Power LEDs

BAT LED (blue)
Steady light Battery fully charged OK
Blinking Charging battery OK
Off (short flash every 10 seconds) Battery is disconnected or has failed Error
AC LED (blue)
Steady light AC power OK OK
Off AC power failed Error
ERR LED (red)

Steady light The internal PSU has failed Error
Flashing 2,5Hz There is an internal short-circuit or no Error
load is detected.
Off The PSU is operating OK
OK LED (blue)
Steady light Power to DPU present OK
Off No power to the DPU Error (note 1)
Note 1) will be off for a few seconds after power on.
4.1.2 Battery and AC breaker

The Battery AC breaker is a combination of a fuse and a manually operated switch, i.e. they can be
used to manually switch off power sources but they will also pop out automatically if too much
current is drawn from a power source. The internal power supply is protected by sophisticated
electronic circuits and fuses, which serve as secondary protection.
Warning: Both breakers must be released (popped out) to switch the

unit fully off
4.1.3 AC inlet
The main power source for the VDR is ships AC (110V-240V).
9200328-31A Page 11/42

4.1.4 VDR status display and VDR status LED

The status of the system is displayed using three digit codes on the VDR status display. The VDR
status LED shows the severity of the codes. All information which is displayed on the VDR status
display will also be displayed on the BAU after the system is booted and if the BAU is operational.
The BAU is able to display an additional text massage in conjunction with the status codes since the
BAU features an alphanumeric LCD display. There is no reason to consult the VDR status display
if the BAU is operational.
VDR status LED (tri color)

Steady Green The information displayed is just OK
information
Steady Yellow The information displayed is warnings (OK)
The system is still fully operational but
may fail soon. Service is needed.
Steady Red The information displayed contains Error
information about system errors which
prevent normal operation. Service is
needed immediately.
4.1.5 VDR status display Error codes

See section 0
4.1.6 LEDs in the Ethernet connectors

Two LEDs are integrated into each Ethernet connect. The left LED (yellow) will be illuminated
when a communication link is established. The right LED (green) will flicker depending on the
traffic load.
9200328-31A Page 12/42

5 Operation DM300/DM500 DAU

The door to the DAU must be locked after the VDR is installed and operating normally. This
section of the manual is only relevant during installation and service or if the VDR data disc has to
be removed following a serious incident.
ERR LED
AUX DC output LED
Battery, DC and AC breaker
DC for DPU LED
Optional DC outlet Battery, DC and AC LED
DC for DPU AC inlet
PSU outlet
DC inlet
Serial
interface VDR data
module disc
Radar
interface
Capsule
Audio interface
interface
module Program
memory
Keyboard VGA Ethernet Service I/F to VDR I/F to

interface interface ports console BAU status IAS
display
DPU
VDR status LED
Data Acquisition Unit (DAU)
9200328-31A Page 13/42

5.1 LEDS on PSU
BAT LED (blue)

Steady light Battery fully charged OK
Blinking Charging battery OK
Off (short flash every 10 seconds) Battery is disconnected or has failed Error
AC LED (blue)
Steady light AC power OK OK
Off AC power failed Error
DC LED (blue)
Steady light DC power OK OK
Off DC power failed Error
ERR LED (red)

Steady light The PSU has failed Error
Flashing 2,5Hz An output has been short-circuited or no Error
load on the “DC for DPU” output is
detected. The PSU may remain in this
state for up to one minute after the
problem has been fixed.
Off The PSU is operating OK
DC for DPU LED (blue)

Steady light Power to DPU present OK
Off No power to the DPU Error (note 1)
AUX DC output LED (blue)

Steady light Optional DC present (Note 2)
Off No optional DC present (Note 2)
Note 1) will be off for a few seconds after power on.

Note 2) the optional DC output is disabled and this led will therefore be off.
5.1.1 Battery, DC and AC breaker

The Battery, DC and AC breaker is a combination of a fuse and a manually operated switch, i.e.
they can be used to manually switch off power sources but they will also pop out automatically if
too much current is drawn from a power source. The PSU is protected by sophisticated electronic
circuits and fuses, which serve as secondary protection.
Warning: All three breakers must be released (popped out) to switch

the PSU fully off
9200328-31A Page 14/42

5.1.2 AC inlet
The main power source for the VDR is ships AC (110V-240V).
5.1.3 DC inlet
The VDR must be connected to the ships emergency power source (24VDC) if the emergency
power system is based on DC.
5.1.4 DC to DPU
The PSU and the DPU is connected with a cable. DC is supplied to the DPU through this cable.
This cable also carries bi-directional communication between the PSU and the DPU.
Warning: The cable between the DPU and PSU must NOT be connected or disconnected
while the PSU is on i.e. all power sources must be switched off and the blue “DC for DPU”
LED must be off.
5.2 DPU
The DPU is the main computer in the system. It is basically a PC, but it has been designed from
scratch in a completely different manner to withstand environmental stress which far exceeds what
an ordinary industrial PC can sustain.
5.2.1 VDR status display and VDR status LED

The status of the system is displayed using three digit codes on the VDR status display. The VDR
status LED shows the severity of the codes. All information which is displayed on the VDR status
display will also be displayed on the BAU after the system is booted and if the BAU is operational.
The BAU is able to display an additional text massage in conjunction with the status codes since the
BAU features an alphanumeric LCD display. There is no reason to consult the VDR status display
if the BAU is operational.
VDR status LED (tri color)

Steady Green The information displayed is just OK
information
Steady Yellow The information displayed is warnings (OK)
The system is still fully operational but
may fail soon. Service is needed.
Steady Red The information displayed contains Error
information about system errors which
prevent normal operation. Service is
needed immediately.
5.2.2 VDR status display Error codes

See section 0
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5.2.3 LEDs in the Ethernet connectors

Two LEDs are integrated into each Ethernet connect. The left LED (yellow) will be illuminated
when a communication link is established. The right LED (green) will flicker depending on the
traffic load.
9200328-31A Page 16/42

6 Operation of SIU
Module Rack
MR address Ethernet Link indications AC LED AC Breaker AC inlet

ports for slots
Serial i/f Analog i/f Digital i/f

module module modules
Module Rack with six modules
6.1 LEDs on Module Rack

6.1.1 AC LED
Indicates the power (AC) is present.
6.1.2 Link indications

Indicates that the Module Rack has detected a module in this slot.
6.1.3 AC breaker
The AC breaker is a combination of a fuse and a manually operated switch, i.e. it can be used to
manually switch off the power source but it will also pop out automatically if too much current is
drawn from the power source.
9200328-31A Page 17/42

6.1.4 LEDs in the Ethernet connector

Two LEDs are integrated into each Ethernet connect. The right LED (yellow) will be illuminated
when a communication link is established to the DAU. The LED will flicker depending on the
traffic load. The left LED is not used. Please notice that the behavior of the LEDs is different on
other parts of the system e.g. the DAU.
6.1.5 Allocation of system labels for digital interfaces
Card number in VDR Interface number in VDR

configuration configuration and VDR
Explorer
Digital I/F module in Slot 3 1 DI00 – DI15
6.1.6 MR address
Must be set to “0” or “1” for an additional second SIU.
9200328-31A Page 18/42

7 Operation of RVI
RVI address Ethernet port ST LED AC inlet

Video i/f module
7.1.1 RVI address

Must be set to “0”.
7.1.2 Ethernet ports

ETH A must be connected to the DAU. Notice that the LEDs in the Ethernet connectors (RJ45) are
inactive for this unit.
7.1.3 ST LED
The Status LED (Yellow) will flash (1Hz) after power on and then become steady if a
communication link is established to the DAU. The LED will always be switched off after one
minute.
9200328-31A Page 19/42

8 Error codes
Error codes and messages will be displayed by the BAU and VDR status display when errors are
detected. An “R” after the error code denotes a repetitive alarm, see section 3.1.1.1. A “W” after the
error code denotes a warning, see section 8.3
8.1 General Error code for S-VDR and G2VDR

004 SYSTEM The VDR has encountered an unrecoverable system error. Reboot
FATAL ERROR the system. If the error persists call for assistance. The most
probable cause is a faulty CPU board or system RAM
018 STORAGE Internal software error. Reboot the system. If the error persists call
Storage failure for assistance.
030 BAU The DPU is unable to communicate with the BAU. Check the cable
Communication error from the DPU to the BAU. Reboot the system. If the error persists
call for assistance. The most probable cause is a faulty cable, BAU
or COMM module in the DPU.
031 BAU #1 Only relevant for dual BAU installations.
Communication error The DPU is unable to communicate with BAU #1 of 2. Check the
cable from the DPU to the BAU. Reboot system. Also check switch
settings on BAU #1: Switch 1 should be ON, switch 2 OFF. If the
error persists call for assistance. The most probable cause is faulty
cable, BAU or COMM module in the DPU.
032 BAU #2 Only relevant for dual BAU installations.
Communication error The DPU is unable to communicate with BAU #2 of 2. Check the
cable from the DPU to the BAU. Reboot system. Also check switch
settings on BAU #2: Switch 1 should be OFF, switch 2 ON. If the
error persists call for assistance. The most probable cause is faulty
cable, BAU or COMM module in the DPU.
036 CONFIG The VDR was unable to save the configuration. Please retry. This
Unable to save error is only expected to occur during configuration (installation) of
the system.
042 CONFIG The VDR is unable to find any configuration at all. Replace the
Configuration failed boot compact flash in the DPU (a properly made boot flash
contains a default configuration from which the system can start).
Restore a backup of the configuration.
054 ALARM The system is running on battery. Both the main power and the
Running on battery emergency power are absent. If there is a general power failure on
the ship then ignore (ACK) this message else check the power
supply in the DAU. Consult section 5.1 for details.
056 AUDIO The microphone test failed. Force a microphone test (this is a
Microphones failed feature in the VDR configurator under AUDIO settings). This test
will reveal which microphone causes the problem. Check that the
“BMU active” checkbox is unchecked for non-existing
microphones. Check the cable to microphones reported as faulty.
Test the inputs on the audio interface module with a spare
microphone. Replace microphones which are reported faulty if no
9200328-31A Page 20/42

other error is discovered.

060 STATUS The system receives no UTC from the GPS. Check that GPS is on.
UTC timeout Check the signal from the GPS (use serial monitor in VDR
explorer, WEB status or VGA status display). If no signal is
present check cable else check that configuration is made correctly.
062 STATUS The Status-display update is enabled
Display enabled Turn it off after completing the installation/configuration.
070 PSU The communication between the power supply and DPU is
Communication failed interrupted. Check the cable between the PSU and the DPU
(DM300 only). If the error persists call for assistance. The most
probable course is a problem with the cable or a faulty serial
transceiver in the DPU or PSU.
072 (Not displayed on Self-test failed. This error is only displayed on the VDR status
BAU) display. The ETX board is faulty and must be replaced.
074 SERIAL module 1 The serial data interface module cannot be detected. If the error
Missing (SI00-07) persists call for assistance. The most probable cause is that the
internal cable is disconnected or that the serial interface module is
defective.
076 VIDEO module 1 The video data interface module cannot be detected. If the error
Missing (VD01-02) persists call for assistance. The most probable cause is that the
internal cable is disconnected or that the video interface module is
defective.
078 AUDIO module 1 The audio data interface module cannot be detected. If the error
Missing (MIC1-AUD4) persists call for assistance. The most probable cause is that the
internal cable is disconnected or that the audio interface module is
defective.
080 VIDEO There is no input from the radar. Check the radar and the cable.
082 VD0n no input Enter the video calibration menu for that channel and examine the
084 image. Unused video channels must be configured inactive (the
086 Active parameter must be unchecked).
088 VIDEO The radar image exceeds the allocated space in the capsule and the
090 VD0n image too big system is therefore unable to record for 12 hours. Check the radar
092 image for noise. Check the calibration of the video channel. Reduce
094 the number “color mask bits” if needed.
089 VIDEO The radar image has not the size as defined in the configuration.
091 VD0n wrong size Check the size of the image from the radar. If correct check
093 calibration and settings for the video channel.
095
096 Not configured The VDR has started on the default configuration. Configure the
Configure VDR system correctly. The VDR is unable to operate correctly on the
default configuration since at least the GPS antenna position and
vessel ID must be entered.
102 VIDEO module 1 The Video Interface module in the DPU is using too much power.
Power failure The module is probably faulty and must be replaced.
104 AUDIO module 1 The Audio Interface module in the DPU is using too much power.
105 AUDIO module 2 The optional Audio Interface module 2 (half slot) in the DPU is
Power failure using too much power. The module is probably faulty and must be
9200328-31A Page 21/42

replaced.
106 SERIAL module 1 The Serial Interface module in the DPU is using too much power.
108 VIDEO module 1 The Video Interface module in the DPU did not start. Wait three
Not started minutes; maybe the VDR is able to recover by restarting the
interface else try to reboot the system. If the error persists the
module is faulty (or wrong type) and must be replaced.
110 AUDIO module 1 The Audio Interface module in the DPU did not start. Try to reboot
Not started system if the error persists the module is faulty (or wrong type) and
must be replaced.
112 SERIAL module 1 The Serial Interface module in the DPU did not start. Try to reboot
Not started system. If the error persists the module is faulty (or wrong type)
and must be replaced.
118 PSU battery The power supply is unable to detect the battery pack. Check that
Not present the fuse/breaker on the PSU named “BAT” is pushed; see section
5.1.1. If the error persists for 5 minutes then call for assistance.
120 PSU battery The PSU was unable to fully charge the battery within a specified
Could not be charged time. Release the fuse/breaker on the PSU named ”BAT” for 15
seconds, then push it in again see section 5.1.1. If the error returns
(this may take 18hours) call for assistance i.e. the battery pack is
defective and needs replacement.
122 PSU battery A temperature sensor for the battery pack is disconnected or
Temp. sensor missing broken. Call for assistance, the PSU needs repair.
123 (Never displayed on Alarm system under initialization. Displayed shortly after system
BAU) startup.
124 PSU The output voltage from the PSU has dropped below 19V.
Low output voltage This message will appear shortly before the battery is discharged
when operating from the internal battery only. This message will
not appear if the battery is new and was fully charged since the
VDR will power down automatically after two hours when
operating from the batteries (well before the voltage drops below
19V).
If AC power or DC power is present (and the AC and DC
fuse/breaker are pushed) while this error is displayed call for
assistance, the PSU needs to be repaired.
126 PSU Call for assistance, the PSU needs to be repaired.
Error
128 AUDIO module 2 This will only happen if audio channel 5 is enabled in the
Missing (AUD5) configuration. The optional Audio Interface module 2 (half slot) is
defective or internally disconnected (check cable) inside DPU.
130 xxxxxx xxxxxx = SERIAL, VIDEO, AUDIO
132 Module duplicate Two modules with identical system locations have been detected.
134 Restart the system. If the error persists call for assistance.
136 xxxxxx xxxxxx = SERIAL, ANALOG, DIGITAL, VIDEO, AUDIO

138 Wrong rack type A module is located in a rack (DPU, SIU or RVI) where it is not
140 supposed to be. Check the installation. Call for assistance if no
142 error is found.
9200328-31A Page 22/42

144
146 AUDIO module 2 The optional Audio Interface module 2 (half slot) did not start. If it
Not started is not installed, audio channel 5 in the configuration must be
disabled or else check the cable from the baseboard in the DPU to
the module.
Restart the system; if the error persists replace the module.
148 SERIAL The serial module must be located in slot 1 in the DPU. Check the
Module in wrong slot position of the module or that the internal cables in the DPU are not
crossed.
150 AUDIO The Audio Interface module must be located in DPU slot 2
Module in wrong slot (DM300) and the optional Audio Interface module 2 (half slot), if
present, in DPU slot 3. Check the position of the modules or that
the cables for the modules inside the DPU are not crossed.
152 VIDEO The video module must be located in slot 4 (the horizontal slot).
Module in wrong slot Check that the cables for the modules inside the DPU are
connected straight.
160 EXTERNAL BACKUP The system is unable to record data to the extended external backup
Not recording disc (NAS). If no other relevant errors e.g. #162 is displayed call
for assistance.
162 EXTERNAL BACKUP The communication to the extended external backup disc (NAS) is
Can not find interrupted. Check that the extended external backup disc is
installed correctly (e.g. is the LAN cable connected to DPU).
Reboot system. If the error persists call for assistance. The most
probable cause is a defective/misconfigured extended external
backup disc.
300- SERIAL A mandatory serial signal has disappeared. Check that the source is
307 Timeout on SIxx on. Check the signal from the source (serial monitor in VDR
explorer, WEB status or VGA status display). If no signal is
present check the cable or that the configuration is correct.
400- Error codes related See Section 8.2
549 to a VDR only
550 STORAGE One or more types of data are not recorded. If the error persists
Dataset incomplete then restart the VDR and report this error if it still persists.
560 BACKUP INCIDENTS The capacity of the VDR data disc is too small for the configured
Backupdisk too small incident record size.
Change the VDR data disc or reduce the incident record size.
561 BACKUP INCIDENTS The configured incident record size on the VDR data disc is too
Incident too small small for storing the capsule data.
Change the incident type to large incident or replace the capsule
with one with lower capacity.
562 INTERNAL BACKUP The capacity of the VDR data disc is too small for internal
Backupdisk too small extended backup.
Change the VDR data disc or disable this feature.
608 STORAGE (Warning) The VDR has detected that the capsule or VDR data disc has been
Device reset disconnected and/or connected during the first 24h hours after
system restart, see section 8.3
609 STORAGE The VDR has detected that the capsule and /or VDR data disc has
Device resets been disconnected and/or connected too many times within a given
9200328-31A Page 23/42

interval
611 CAPSULE The VDR is unable to record data to the capsule. Another error
Not recording explaining why (e.g. #612 CAPSULE Can not find) is normally
displayed in advance. Try to fix the preceding error else reboot
system. If the error persists call for assistance.
612 CAPSULE The VDR is unable to detect a capsule. Check that the capsule is
Can not find connected correctly. If the error persists call for assistance.
613 CAPSULE The VDR has detected a capsule but is unable to get access. The
Can not access most likely cause is that the capsule is not initialized (formatted)
correctly. A trained service technical can fix this.
614 CAPSULE Too many write-errors (writing to the capsule) have occurred
WR errors level 1 within a given interval. Retrying to write data fixed the problem.
The most likely cause is communication problems. The capsule is
not taken out of service and data is still recorded.
WR errors level 2 within a given interval. More sophisticated measures than just
retrying to write data were needed in order to fix the problem. The
most likely cause is serious communication problems or a defective
capsule. The capsule is not taken out of service and data is still
recorded.
WR errors level 3 within a given interval. The VDR was unable to write data despite
several attempts. The most likely cause is serious communication
problems or a defective capsule. The capsule is taken out of service
and data is temporarily not recorded. The VDR will attempt to
recover from this problem.
617 CAPSULE The VDR is unable to write log messages to the capsule
Can not write log
618 CAPSULE The amount of data received by the VDR exceeds the capacity of
Record-data too big the capsule. The most probable cause is that the VDR is unable to
compress the radar images due to noise or other errors, or that the
VDR is configured to record images from multiple high resolution
radars.
619 CAPSULE (Warning) A write-error (writing to the capsule) has occurred during the first
WR error level 1 24 hours of operation. Retrying to write data fixed the problem.
The most likely cause is communication problems.
See section 8.3
WR error level 2 24 hours of operation. More sophisticated measures than just
retrying to write data were needed in order to fix the problem. The
most likely cause is a temporarily disruption of communication
from the VDR to capsule or a defective capsule.
See section 8.3
WR error level 3 24 hours of operation. More sophisticated measures than just
retrying to write data did not fix the problem. The most likely cause
is a temporarily disruption of communication from the VDR to
capsule or a defective capsule.
9200328-31A Page 24/42

See section 8.3

622 CAPSULE The VDR was unable read back data from the capsule too many
Read back failed times within a given interval.
623 CAPSULE The VDR found too many data errors within a given interval when
Verification failed checking the data written to the capsule.
624 CAPSULE (Warning) The VDR was unable read back data from the capsule during the
Read back error first 24 hours after system restart. See section 8.3
625 CAPSULE (Warning) The VDR found an error while checking the data written to the
Verification error capsule during the first 24 hours after system restart. See section
8.3
631 BACKUP The VDR is unable to record data to the VDR data disc. Another
Not recording error explaining why (e.g. #632 BACKUP Can not find) is
normally displayed in advance. Try to fix the preceding error else
reboot system. If the error persists call for assistance.
632 BACKUP The VDR is unable to detect a VDR data disc. Check that the VDR
Can not find data disc is connected correctly. If the error persists call for
assistance.
633 BACKUP The VDR has detected a VDR data disc but is unable to get access.
Can not access The most likely cause is that the VDR data disc is not initialized
(formatted) correctly. A trained service technical can fix this.
634 BACKUP Too many write-errors (writing to the VDR data disc) have
WR errors level 1 occurred within a given interval. Retrying to write data fixed the
problem. The most likely cause is communication problems. The
VDR data disc is not taken out of service and data is still recorded.
WR errors level 2 occurred within a given interval. More sophisticated measures than
just retrying to write data were needed in order to fix the problem.
The most likely cause is serious communication problems or a
defective VDR data disc. The VDR data disc is not taken out of
service and data is still recorded.
WR errors level 3 occurred within a given interval. The VDR was unable to write data
despite several attempts. The most likely cause is serious
communication problems or a defective VDR data disc. The VDR
data disc is taken out of service and data is temporarily not
recorded. The VDR will attempt to recover from this problem.
637 BACKUP The VDR is unable to write log messages to the VDR data disc
Can not write log
638 BACKUP The amount of data received by the VDR exceeds the capacity of
Record-data too big the VDR data disc. The most probable cause is that the VDR is
unable to compress the radar images due to noise or other errors, or
that the VDR is configured to record images from multiple high
resolution radars.
639 BACKUP (Warning) A write-error (writing to the VDR data disc) has occurred during
WR error level 1 the first 24 hours of operation. Retrying to write data fixed the
problem. The most likely cause is communication problems.
See section 8.3
9200328-31A Page 25/42

WR error level 2 the first 24 hours of operation. More sophisticated measures than
The most likely cause is a temporarily disruption of communication
from the VDR to VDR data disc or a defective VDR data disc.
See section 8.3
WR error level 3 the first 24 hours of operation. More sophisticated measures than
just retrying to write data did not fix the problem. The most likely
cause is a temporarily disruption of communication from the VDR
to VDR data disc or a defective VDR data disc.
See section 8.3
651 INTERNAL BACKUP The VDR is unable utilize VDR data disc for extended back.
Not recording Another error explaining why (e.g. #652 INTERNAL BACKUP
Can not find) is normally displayed in advance. Try to fix the
preceding error else reboot system. If the error persists call for
assistance.
652 INTERNAL BACKUP The VDR is unable to detect a VDR data disc or utilize the VDR
Can not find data disc for extended backup. Check that the VDR data disc is
connected correctly. If the error persists call for assistance.
653 INTERNAL BACKUP The VDR has detected a VDR data disc but is unable to get access.
Can not access The most likely cause is that the VDR data disc is not initialized
(formatted) correctly. A trained service technical can fix this.
654 INTERNAL BACKUP Too many write-errors (writing to the VDR data disc) have
WR errors level 1 occurred within a given interval. Retrying to write data fixed the
problem. The most likely cause is communication problems. The
VDR data disc is not taken out of service and data is still recorded.
WR errors level 2 occurred within a given interval. More sophisticated measures than
The most likely cause is serious communication problems or a
defective VDR data disc. The VDR data disc is not taken out of
service and data is still recorded.
WR errors level 3 occurred within a given interval. The VDR was unable to write data
despite several attempts. The most likely cause is serious
communication problems or a defective VDR data disc. The VDR
data disc is taken out of service and data is temporarily not
recorded. The VDR will attempt to recover from this problem.
659 INTERNAL BACKUP A write-error (writing to the VDR data disc) has occurred during
(Warning) the first 24 hours of operation. Retrying to write data fixed the
WR error level 1
problem. The most likely cause is communication problems.
See section 8.3
(Warning) the first 24 hours of operation. More sophisticated measures than
WR error level 2
The most likely cause is a temporarily disruption of communication
from the VDR to VDR data disc or a defective VDR data disc.
See section 8.3
9200328-31A Page 26/42

(Warning) the first 24 hours of operation. More sophisticated measures than
WR error level 3
just retrying to write data did not fix the problem. The most likely
cause is a temporarily disruption of communication from the VDR
to VDR data disc or a defective VDR data disc.
See section 8.3
901- SYSTEM FAILURE The software is not working properly. Restart the VDR and report
923 ERROR 901-923 this error if it is repeated.
980 BAU and DPU not The software in BAU is incompatible with the software in the
compatible DPU.
981 No communication The BAU has never been able to communicate with the DPU. The
to DPU most probable cause is a defective cable or that the VDR did not
boot correctly.
982 No communication Initial communication was ok but the communication has failed
to DPU later. The most probable cause is that the VDR encountered a fatal
error and completely stopped. Restart the system, if the error
persists then call for assistance.
999 (Never displayed on The system is booting the VDR application from the boot flash.
the BAU)
--- Time, VDR No errors detected
9200328-31A Page 27/42

8.2 Additional Error codes for G2VDR installations

400- SERIAL A mandatory serial signal has disappeared. Check that the
423 Timeout on SIxx source is on. Check the signal from the source (serial monitor in
VDR explorer, WEB status or VGA status display). If no signal
is present check the cable or that the configuration is correct.
441 SERIAL module 2 If only one module is affected:
Missing (SI08-15) A module has been removed or has failed. Check that the
442 ANALOG module 1
Missing (AN00-15) module is installed correctly.
443 DIGITAL module 1 If installed in a SIU the blue “link” LED for the module must
Missing (DI00-15) be illuminated. If the LED is already illuminated switch the
444 DIGITAL module 2 power to the SIU off and on. If the error persists replace the
Missing (DI16-31) module.
445 DIGITAL module 3
Missing (DI32-47) If all modules in a SIU are affected:
446 DIGITAL module 4 Check the power to the SIU
Missing (DI48-64) Check the cable from the SIU to the DAU and link status, see
section 5.2.3 and 6.1.4.
If no error is found, try to restart both the DAU and the SIU
(power off and the on)
If the error persists, call for assistance, the DPU or the Module
rack is probably defective.
450- SIU xxxxxxx xxxxxxx = SERIAL, ANALOG, DIGITAL
452 Module in wrong slot A module has been misplaced. Modules must be installed
according to the VDR configuration.
460- SIU xxxxxxx xxxxxxx = SERIAL, ANALOG, DIGITAL
462 Wrong MR address A SIU with the wrong Module Rack address has been detected.
Set the MR address to 0 or 1. See section 6.1.6
470- SIU xxxxxx xxxxxxx = SERIAL, ANALOG, DIGITAL
472 Module duplicate The VDR had detected two different modules with the same
MR address, and slot number. This may occur if two SIUs are
connected to the DAU, with the same address.
480 VIDEO Recording of radar images to the capsule has been disabled
Illegal settings which is unacceptable for a VDR installation. The system
configuration must be changed, consult the Installation Manual.
482 RVI VIDEO The VDR is unable to detect the second video module (which is
Module missing located in the RVI). Check the connection between the DPU
and the RVI. Check the RVI, the Video Acquisition Module
and the internal cable between the RVI baseboard and the
Video Acquisition Module.
484 RVI VIDEO The RVI address is wrong. Set the address to “0”. The RVI
Wrong RVI address address is determined by the small rotary switch on front of the
RVI, see section 0
500 ANALOG module 2 If only one module is affected:
Missing (AN16-31) A module has been removed or has failed. Check that the
501 DIGITAL module 5
Missing (DI64-79) module is installed correctly.
502 DIGITAL module 6 If installed in a SIU the blue “link” LED for the module must
Missing (DI80-95) be illuminated. If the LED is already illuminated switch the
503 DIGITAL module 7 power to the SIU off and on. If the error persists replace the
9200328-31A Page 28/42

Missing (DI96-111) module.

504 DIGITAL module 8 If all modules in a SIU are affected:
Missing (DI112-127)
SERIAL module 3
Check the power to the SIU
505
Missing (SI16-23) Check the cable from the SIU to the DAU and link status, see
506 SERIAL module 4 section 5.2.3 and 6.1.4.
Missing (SI24-31) If no error is found, try to restart both the DAU and the SIU
(power off and the on)
If the error persists, call for assistance, the DPU or the Module
rack is probably defective.
8.3 Description of warnings issued during the first 24h of operation

The VDR is able to recover from a numbers of problems typically related to communication
problems caused by electrical noise and issues related to the memory for the capsule/VDR data disc.
The system recovery is very effective and makes it difficult for a service technician to determine
whether a system is installed and operating correctly. Warnings, which are primarily intended for a
service technical, are therefore issued during the first 24 hours of operation if system recovery takes
place.
A system which is installed and operating correctly will in general be able to operate for 24 hours
without having to recover from errors however there is always a chance that a problem is detected
within the first 24 hours of operation even if the error rate is very low e.g. one per year. The
simplest test if a warning is issued is to restart the VDR and check that is does not happen again
alternatively let the VDR operate for e.g. 24 hours and then analyze the log.
Please notice that all activity related to system recovery will be logged and the log must be analyzed
as part of the APT in order to check the integrity of the VDR.
9200328-31A Page 29/42

9 Service and maintenance

The VDR requires an annual inspection carried out by a certified service organization. Please refer
to “Installation Manual for DM200/DM300 S-VDR and DM400/DM500 VDR” for further details.
9.1 Verification of the VDR functionality following service on any

sensor
It is required in the (S)-VDR standard that the functionally of the VDR is verified followed service
on any sensor (e.g. the GPS) connected to the VDR.
The bridge alarm panel will display oblivious errors if e.g. signal from a sensor sending NMEA
sentences is missing completely. However, it is required that recorded data is retrieved and checked
to a certain extent. A tool for doing that is stored on the VDR and may be downloaded via a web
browser to in PC.
The following steps is needed

- Setting the IP address of the PC to match the VDR
- Connecting the PC to the VDR
- Running the VDRverifier program
- Examine the report
9.2 Setting the IP address of the PC
The default IP address of the VDR is 10.0.0.100 (255.0.0.0). The PC must use an IP address within
the same range.
The following description covers how to change the IP address for Windows XP. The scheme for
Windows 2000P is almost identical.
Note: The operator may have changed the IP address for the VDR. This must be documented in the
“Inspectors and Authorities Manual for DM200/DM300 S-VDR and DM400/DM500 VDR”.
Click on Start->Settings->Network connections->Local area connection.
9200328-31A Page 30/42

Click on “Properties”.
9200328-31A Page 31/42

Select Internet Protocol (TCP/IP) and click on Properties.
9200328-31A Page 32/42

Click on the radio button “Use the following IP address”.

Type in an IP address within the range 10.0.0.101 to 10.0.0.254
Type in subnet mask equal to 255.0.0.0
Click on OK.
9200328-31A Page 33/42

9.3 Connect the PC to the VDR

Connect the PC the VDR using a standard CAT5 path cable.
Open an Internet browser on the PC
Type in the IP address of the VDR in the browser address field. The IP address of the VDR is
10.0.0.100 (default).
9.3.1 Run the VDRverifier program
Click on the “Download VDR Verifier” link.
9200328-31A Page 34/42

Click “Run” to start the program.
Click “Run” as this program is safe.
The following program will start:
9200328-31A Page 35/42

If needed change the IP address, the default IP address is set to the default at program start. Pressing
“Test” will verify that a connection can be made to VDR.
Select the duration of the recording to be verified. Duration can be set from 15min to 720min.
Please notice that duration is limited to the time since last restart of the VDR and that only the radar
images recorded to capsule will be checked. The best result is obtained if the data to be verified
were recorded during a voyage.
Verification of 15 minutes of recording takes approximately 3min.
Click “Start” to begin the verification process.
Select a folder for the report and data files.

Wait for the verification to finish.
Press “Yes” to open report in a web-browser.
9200328-31A Page 36/42

9.3.2 Examination of the report

The following tests are made. The report starts with a summary.
9200328-31A Page 37/42

9.3.2.1 Verification of microphone functionality

The self test in the microphones is activated and the result is printed in the report – either passed or
failed
9.3.2.2 Verification of analog data

The data on each enabled input is analyzed and the result is printed in the report
Failed: The input is not calibrated

Warning: The input was steady – the current value is printed and must be checked – e.g. if vessel
at harbor SOG should close to 0
Passed: The input has changed during the verification – the maximum and minimum value is
printed and must be checked.
9.3.2.3 Verification of digital data

The data on each enabled input is analyzed and the result is printed in the report.
Warning: The input was steady – the current value is printed and must be checked.
Passed: The input changed during the verification – the current value is printed and must be
checked.
9200328-31A Page 38/42

9.3.2.4 Verification of data on the audio tracks

It is recommended that someone speaks on the bridge for the first 100 seconds after the verification
program is started – i.e. during the microphone test and until download of data starts. If possible
also use the VHF radio.
Passed: The level of recorded audio was normal.

Warning: The level of the recoded audio was very low.
The last 60 seconds of audio from each track* is stored and must be checked before a conclusion is
made. A graphical representation of data from each track is shown as additional information.
* Data for tracks with no active microphones which is not configured to record VHF radio communication is omitted.
9.3.2.5 Verification of serial data

The data on each enabled input is analyzed and the result is printed in the report i.e. the list of
NMEA formatters defined in the VDR configuration is compared with what was received.
Error: The received data did not contain the NMEA formatters defined in the VDR configuration
or list of defined NMEA formatters was empty. Other kind of errors may be displayed e.g. detection
of CRC errors.
Passed: The received data contained the NMEA formatters defined in the VDR configuration
9200328-31A Page 39/42

9.3.2.6 Verification of video data

It is recommended that the radar(s) are switched on before and after the verification tool is started.
Passed: The image contains information.

Error: The image contains little or no information.
The last four images from each active input are saved and must be checked before a conclusion is
made.
9.3.2.7 Verification of power sources

The presence of AC mains, the battery and optionally DC is checked
9.3.2.8 Verification of alarm status

A list of VDR alarms which were present while the data was recorded will be displayed.
9200328-31A Page 40/42

9.4 List of spare parts

Major Parts
BMU (MIC) indoor 1000721
BMU (MIC) outdoor 1000722
Bridge Alarm Unit 1000720
Fixed Capsule, MK3 1300712
Installation kit DM300 2000736
Installation kit DM200 2300944
S-VDR program on CF flash 7000751
VDR Explorer on CD 7000735
Manuals 9000737
Boxes in DAU
DM300 DPU 1000610
DM300 PSU 1000611
DM200 DPU 1300687
Modules in DPU
Serial 08-001 2000621
Audio 08-001 2000627
Video 02-004 2301955
Video 02-004D 2301902
RBD 80GB-003 2301873
USB Backup Drive for DM200 2302123
COMM 03-001 (DM300) 2000649
COMM 03-004 (DM200) 3300608
FW 01-001 (DM300 older versions, w. RJ45) 2000650
FW 01-002 2301064
Miscellaneous parts
Beacon replacement kit 3000671
Clamps and cover for beacon 2301127
Cradle for capsule MK2 2000673
Cradle for capsule MK3 2300562
Cable from PSU to DPU - DM300 3000674
DM300 Spare DPU with no modules 2000680
(baseboard and all cables included)
Battery pack for DM300 PSU p/n 1000611 2000685
Battery pack for DM200 (DAU) 2301377
Spare ETX base board with ETX module 2300605
mounted for DM300 DPU 04-00x
Spare ETX base board with ETX module 2300961
mounted for DM200 DPU 200-01
Serial, Audio, Power (SAP) board for DM200 2300384
DPU 200-01
Internal cable set for DM300 DPU (spare 2000687
parts)
Fan (80x80x25) for DPU right side 2000688
Fan for DM300 PSU 2000689
Fan (92x92x25) for DM200 DPU top 2300962
New lock for DAU and SIU 2000690
9200328-31A Page 41/42

Empty compact flash (64M) 2000691

Capsule MK2 wo. cradle and beacon 2000693
Capsule MK3 wo. cradle and beacon 2300945
Straps for capsule release mechanism 4300013
Parts for the DM200 are also applicable for the DM400
Parts for the DM300 are also applicable for the DM500
9200328-31A Page 42/42

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Operators Manual

For DM200/DM300 S-VDR and DM400/DM500 VDR

Document Number 9200328

9200328-31A Page 2/42

REVISION RECORD ...........................................................................................................2

1 SCOPE AND PURPOSE ..........................................................................................5

2 SYSTEM OVERVIEW ...............................................................................................6

4 OPERATION DM200/DM400 DAU .........................................................................10

5 OPERATION DM300/DM500 DAU .........................................................................13

9200328-31A Page 3/42

8 ERROR CODES .....................................................................................................20

9 SERVICE AND MAINTENANCE ............................................................................30

9200328-31A Page 4/42

1 Scope and purpose

1.2 Terms and Abbreviations

9200328-31A Page 5/42

1 x VHF 8 x Serial 2 x Radar

S-VDR system overview

2.1.1 Data Acquisition Unit

2.1.2 Bridge Alarm Unit (BAU)

2.1.3 Bridge Microphone Units

2.1.4 Data Capsule

9200328-31A Page 6/42

2.2 System overview for a VDR

1 x VHF 8 x Serial 2 x Radar RVI

1st SIU 2nd SIU 2 x Radar

Gray print denotes that

8 x Serial 8 x Analog 48 x Digital 0-24 x Serial 0-16 x Analog 0-64 x Digital

2.2.1 Sensor Interface Unit (SIU)

2.2.2 Remote video interface (RVI)

9200328-31A Page 7/42

3.1.1 Alarm display

3.1.1.1 Protection against intermittent errors

3.1.2 Means for initiating a backup on the VDR data disc

9200328-31A Page 8/42

9200328-31A Page 9/42

4 Operation DM200/DM400 DAU

I/F to USB VDR Program

Termination Serial Ethernet Capsule Audio

Power ERR LED

9200328-31A Page 10/42

4.1.1 Power LEDs

ERR LED (red)

Note 1) will be off for a few seconds after power on.

4.1.2 Battery and AC breaker

Warning: Both breakers must be released (popped out) to switch the

9200328-31A Page 11/42

4.1.4 VDR status display and VDR status LED

VDR status LED (tri color)

4.1.5 VDR status display Error codes

4.1.6 LEDs in the Ethernet connectors

9200328-31A Page 12/42

5 Operation DM300/DM500 DAU

Keyboard VGA Ethernet Service I/F to VDR I/F to

Data Acquisition Unit (DAU)

9200328-31A Page 13/42

5.1 LEDS on PSU