Back Feeding Procedure A REVISED

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The document outlines the procedure for electrical back-feeding of a power plant to start its machinery and synchronize power generation with the grid. It details the steps, preconditions, and safety measures that must be followed.

The purpose of the procedure is to safely provide initial electrical power to PT RUM's Heating Power Plant in Solo, Indonesia to start equipment, electrical panels, control systems, and synchronize generated power with the grid.

The main electrical connections involve a 20kV primary substation connected to the 20kV power system via two outgoing lines, a 15MW generator and transformer unit connected to the 20kV switchgear system, and 10kV, 380V, 220Vac, and 220Vdc systems located in various buildings.

ELECTRICAL BACK FEEDING PROCEDURE

Approved by:
Rev No.
PT RUM’S Heating Power Plant
Checked by:
Solo Indonesia
Prepared by: 1
Drawing No.:TTR.COMM/B14.04/WRK-RUM/MV/012
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


ELECTRICAL BACK FEEDING
1 TTR.COMM/B14.04/WRK-RUM/MV/012

TABLE OF CONTENT

No. Descriptions Page

COVER 1

TABLE OF CONTENT 2

1 GENERAL INFORMATION 3

2 PURPOSE 3

3 MAIN ELECTRICAL CONNECTION 3

4 SYSTEM VOLTAGE 3

5 PRE-CONDITIONS 3

6 BACK-FEEDING PROCEDURE (STEPS) 5

7 SAFETY 10

8 REFERENCE DRAWING 10

9 ORGANIZATION CHART 11

10 ATTACHMENT 11
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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1. GENERAL INFORMATION

简介

1.1. Electrical back-feeding or back energization is process where electrical power feeds
to the electrical system of a certain power plant for the plant to starts its
machineries, electrical panels and control system and synchronized its generated
electrical power to grid. PT RUM’S Heating Power Plant Solo Indonesia Project
requires this

倒送电是为某一电厂的电力系统启动设备、电气盘柜、控制系统、启动,并使自身与
电网同步。此倒送电需求方为 PT RUM 热电厂。
2. PURPOSE
目标

2.1. The purpose of this procedure is intended for PT RUM’S Heating Power Plant Solo
Indonesia Project. Electrical back feeding (initial charging) shall be execute in
sequence for the sole purpose of safety for personnels working in the area and to
protect the electrical equipment on this project.
此目的是给印尼索罗 PT.RUM 项目倒送电。倒送电将在保证此项目人身安全、设备
安全的目的下逐步进行。

3. MAIN ELECTRICAL CONNECTION


主要电气连接

3.1. As the requirement of EPC, 1×15MW coal-fire units will be installed in the SOLO
plant. The 20kV primary substation set in the plant and connected with 20kV power
system via two outgoing line(cable). The 20kV outgoing line are not in the scope of
EPC.
根据 EPC 要求,1*15MW 燃煤电站将被安装在索罗工厂。20KV 一次变电所设置在
电厂并且通过两条引线和 20KV 电力系统连接。20KV 引线不在 EPC 工作范围之内。

3.2. One 15MW generator and transformer are unit connected and connect to 20kV
switchgear system. Bushing of the terminal and neutral point of generator set 3 sets
current transformers. 2 sets voltage transformer and 1sets surge arrester will be
installed on the outlet of generator, the generator neutral point grounded via arrester
grounding. Generator adopts brushless excitation system.
15MW 发电机和变压器单元连接,并连接至 20KV 开关站。发电机厂房外的发电机中
性点和终点套管设置 3 组电流转换器、2 组变压器和 1 套避雷器。发电机中性点通过
避雷器接地。发电机采用无刷励磁系统。
4. SYSTEM VOLTAGE
系统电压
4.1. 20KV system, location: 20Kv Substation Building
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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20KV 系统位置:20KV 变电所建筑。

4.2. 10KV system, location: Main Building


10KV 系统位置:主厂房
4.3. 380V system, location: Main Building & BOP
380V 系统位置:主厂房&BOP
4.4. 220Vac UPS system, location: Main Building
220V AC UPS 系统位置:主厂房
4.5. 220Vdc system, location: Main Building
220V DC 系统位置:主厂房

5. PRECONDITION
先决条件
See attached Check list (PRE-ENERGIZATION CHECKLIST)
见附表(通电前检查)
5.1. 20kV System 20KV 系统
5.1.1. Panel inspection completed and accepted.
盘柜检查完毕且可接受。
5.1.2. Grounding system completed and accepted.
接地系统完毕可接受
5.1.3. MV panel test complete and accepted.
MV 盘柜测试完毕且可接受
a. Insulation test 绝缘监察
b. Bus bar hi-pot 母线高压测试
c. Relay protection test 继电器保护测试
d. Metering test 计量测试
e. CB test 开关测试
f. CT/PT test CT/PT 测试
g. Interlocking test 连锁测试
h. Phase sequence test 相序测试
5.2. 10kV System 10KV 系统
5.2.1. Panel inspection completed and accepted.
盘柜检查完毕且可接受
5.2.2. Grounding system completed and accepted.
接地系统完毕可接受
5.2.3. MV panel test complete and accepted.
MV 盘柜测试完毕且可接受
a. Insulation test 绝缘测试
b. Bus bar hi-pot 母线高压测试
c. Relay protection test 继电器保护测试
d. Metering test 计量测试
e. CB test 开关测试
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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f. CT/PT test CT/PT 测试


g. Interlocking test 连锁测试
h. Phase sequence test 相序测试
5.3. 380v System.
380V 系统
5.3.1. Panel inspection completed and accepted.盘柜检查完毕且可接受
5.3.2. Grounding system completed and accepted 接地系统检查完毕且可接受
5.3.3. LV panel test complete and accepted.LV 盘柜测试完毕且可接受
a. Insulation test 绝缘测试
b. Bus bar insulation 母线绝缘测试
c. Protection test 保护测试
d. Metering test 计量测试
e. CB test 开关测试
f. CT/PT test (if available) CT/PT 测试(如可行)
g. Interlocking test 连锁测试
h. Phase sequence test 相序测试
5.4. UPS System (uninterrupted Power Supply)UPS 系统(无间断供电系统)
5.4.1. Panel inspection completed and accepted.盘柜检查完毕且可接受
5.4.2. Grounding system completed and accepted.接地系统完毕且可接受
5.4.3. Function test complete and accepted.功能测试完毕且可接受
5.4.4. Battery charging/discharging test.电池充放电测试
5.5. DC System DC 系统
5.5.1. Panel inspection completed and accepted.盘柜检查完毕且可接受
5.5.2. Grounding system completed and accepted.接地系统完毕且可接受
5.5.3. Function test complete and accepted.功能测试完毕且可接受
5.5.4. Battery charging/discharging test.电池充放电测试
5.6. Stability test 稳定性测试
5.6.1. Generator 发电机
5.6.2. Main Transformer 主变压器
5.6.3. Over-all (if available)全面测试(如可行)
5.7. Main Transformer test 主变测试
5.7.1. Oil filling 加油
5.7.2. Oil filtering 滤油
5.7.3. Oil BDV test (Break-down voltage)油 BDV 测试(故障电压)
5.7.4. Temperature indicator test and setting 温度指示器测试和设定
5.7.5. Protection test 保护测试
5.7.6. Transformer routine test 变压器定期测试
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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6. BACK FEEDING PROCEDURE (STEPS)倒送电程序(步骤)

6.1. Step 1 (20kV energization)步骤 1(20KV 通电)

Permission CCR
Plant DC & UPS All 20kV CB at Energized 20Kv Energized 20Kv
from monitoring
system "open" Incoming CB Incoming CB
PLN/RUM (incoming
energized position #1 (S115) #2 (S215)
granted 20kV voltage)

PLN/RUM 授权同意-电厂 DC/UPS 通电-所有 20KV 开关处于打开状态-主控室监视(20KV


进电压)-20KV 通电至#1CB 进线(s115)-20KV 通电至#2CB 进线(s215)
Measurements 测
量值(position)(位 Unit Results
No. Description 说明 Area 区域 置) 单位 结果
“open” “close”
Main building Vdc.
1 DC output voltage 20KV SW/GR-A Vdc.
20KV SW/GR-A Vdc.
Phase-A
(KV)
Phase-B
CCR/Synchron (KV)
Phase-C
20kV SW/GR-A CB (KV)
2 (incoming) Phase-A
(KV)
Phase-B
20kV SW/GR-A (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR/Synchron (KV)
Phase-C
20kV SW/GR-B CB (KV)
3 (incoming) Phase-A
(KV)
Phase-B
20kV SW/GR-B (KV)
Phase-C
(KV)

6.2. Step 2 (Main transformer energization)

Ensure 10kV Close 20kV CB Close 20kV CB Monitor the


Permission
SW/GR for Main for Main energized Main
from PLN/RUM
Incoming CB Transformer #1 Transformer #2 Transformer for
granted
"open" position (S101) from DCS (S201) from DCS 24hrs.
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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步骤 2(主变通电)
获得 PLN/RUM 授权许可-确定 10KV SW/GR 进线开关处于开的状态-从 DCS 关闭#1
(S101)主变 20KV 开关-从 DCS 关闭#1(S201)主变 20KV 开关-监视通电主变
24 小时。
Measurements 测
量值(position)(位 Unit Results
No. Descriptions 说明 Area 区域 置) 单位 结果
“open” “close”
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
10kV SW/GR-A CB (KV)
1 Phase-A
(incoming H103)
(KV)
Phase-B
SW/GR-A meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
10kV SW/GR-B CB (KV)
2 Phase-A
(incoming H203)
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
20kV SW/GR-S101 CB (KV)
3 (transformer incoming) Phase-A
(KV)
Phase-B
SW/GR-A meter (KV)
Phase-C
(KV)
Phase-A
(KV)
CCR Phase-B
(KV)
Phase-C
20kV SW/GR-S201 CB (KV)
4 (transformer incoming) Phase-A
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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6.3. Step 3 (10Kv energization)


Check Voltages
Ensure 10kV Close 10kV Close 10kV
Permission at 20 & 10 kV to
SW/GR Out- Incoming CB #1 Incoming CB
from RUM/CUC verify Main
going CB (H103) from #2(H203) from
granted Transformer
"open" position DCS/Synchron DCS/Synhron
Tapping

步骤 3(10KV 通电)
获得 RUM/CUC 授权许可--确认 10KV SW/GR 出线开关打开—从 DCS/synchron 关
闭 10KV 进线开关#1(H103)--从 DCS/synchron 关闭 10KV 进线开关#2(H203)--
检查 20&10KV 并核实主变 tapping

Measurements 测
量值(position)(位 Unit Results
No. Descriptions 说明 Area 区域 置) 单位 结果
“open” “close”
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
10kV SW/GR-A CB (KV)
1 Phase-A
(incoming H103)
(KV)
Phase-B
SW/GR-A meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
10kV SW/GR-B CB (KV)
2 Phase-A
(incoming H203)
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
20kV SW/GR-S101 CB (KV)
3 (transformer incoming) Phase-A
(KV)
Phase-B
SW/GR-A meter (KV)
Phase-C
(KV)
Phase-A
20kV SW/GR-S201 CB CCR (KV)
4 (transformer incoming) Phase-B
(KV)
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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Phase-C
(KV)
Phase-A
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
6.4. Step 4 (380v energization)
Close Out- Close Out-
Ensure 380V going CB #1 going CB #2
Permission Close In- Close In-
SW/GR Out & (H111) for (H211) for
from coming CB coming CB
In-going CB 10/0.38kV 10/0.38kV
RUM/CUC (L101) for LV (L201) for LV
"open" Aux. Aux.
granted SW/GR SW/GR
position Transformer Transformer
from DCS from DCS
步骤 4(380V 通电)
获得 RUM/CUC 授权许可—确认 380V SW/GR in-going?开关打开—从 DCS 关闭
10/0.38KV 辅助变压器 CB#1(H111)—从 DCS 关闭 10/0.38KV 辅助变压器
CB#2(H211)—关闭 SW/GR 进线 CB(L101)--关闭 SW/GR 进线 CB(L201)
Measurements 测
量值(position)(位 Unit Results
No. Descriptions 说明 Area 区域 置) 单位 结果
“open” “close”
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
10kV SW/GR-A CB (KV)
1 Phase-A
(out-coming H111)
(KV)
Phase-B
SW/GR-A meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
10kV SW/GR-B CB (KV)
2 Phase-A
(incoming H211)
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
380VSW/GR-L101 CB CCR (KV)
3 (transformer out-going) Phase-C
(KV)
Phase-A
SW/GR-A meter (KV)
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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Phase-B
(KV)
Phase-C
(KV)
Phase-A
(KV)
CCR Phase-B
(KV)
Phase-C
380V SW/GR-L201 CB (KV)
4 (transformer out-going) Phase-A
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
6.5. Step 5 (380v Feeder energization)
Ensure 380V
Permission Ensure local to Close In-
SW/GR Out- Manually Measure
from be clear and coming CB
going CB "close" CB for voltages on
RUM/CUC CB is at "open" (L201) for LV
"close" 380v feeder both sides
granted position SW/GR
position

步骤 5(380V 馈线通电)
获得 RUM/CUC 授权许可—确保 380V SW/GR 出线 CB 处于“关”位—确保???
CB 处于“开”位—为 380V 馈线手动“关”闭 CB—测量两侧电压—关闭进线 CB
Measurements
(position)测量值 Unit Results
No. Descriptions 说明 Area 区域 (位置) 单位 结果
“open” “close”
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
380VSW/GR-L101 CB (KV)
1 (transformer out-going) Phase-A
(KV)
Phase-B
SW/GR-A meter (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
CCR (KV)
Phase-C
380V SW/GR-L201 CB (KV)
2 (transformer out-going) Phase-A
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
(KV)
Phase-A
3 380VSW/GR-Feeder CB SW/GR-A meter (KV)
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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(manual close) Phase-B


(KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
Local position (KV)
Phase-C
(KV)
Phase-A
(KV)
Phase-B
SW/GR-B meter (KV)
Phase-C
380VSW/GR-Feeder CB (KV)
4 (manual close) Phase-A
(KV)
Phase-B
Local position (KV)
Phase-C
(KV)

7. SAFETY

For any project, safety is the priority.The aim of this safety is to establish safe condition for the
construction, installation and use of electrical equipment which guarantee the protection of
personnel and property.

Everyone required to work on dangerous electrical equipment or installations must be


qualified, i.e.:

- be technically competent know the safety regulations applying to the


work/activities concerned.
- be technically competent.
- know what to do in an emergency and how to give first aid in cases of electric
shock

It is each Division's responsibility to ensure that personnel are properly qualified. Personnel
qualifications must be reviewed periodically to make sure that personnel are still competent to carry
out the tasks which they have been given.

The group responsible for an electrical installation will draw up all the necessary instructions for the
safe operation of the work/activities. These instructions must be made known to everyone
concerned.

All electrical signs to be observe at all time.

8. REFERENCE DRAWING

8.1. Single Line Diagram of Electrical Main Connection (Y107Z-D0101-01A)


8.2. Single Line Drawing of 20kV System (Y107Z-D0201-04A)
8.3. Single Line Drawing of 10kV System (Y107Z-D0501-04A)
8.4. Single Line Diagram of Electrical Main Connection (Y107Z-D0101-01A)
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

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9. ORGANIZATION CHART

Mr. Feri
(Project Manager)

Mr. Siswanto
(Safety Officer)

Mr. Rodney
(Commissioning)

Mechanical Electrical Instrument


Commissioning Commissioning Commissioning

10. ATTACHMENT

10.1. Back-feeding monitoring & measurement


10.2. Main Transformer 24hrs. monitoring
10.3. Parties responsibilities
10.4. Job Safety & Environment Analysis
10.5. Electrical Main Connection Single Line Diagram
TEST PROCEDURE CHINAUNITEDENGINEERINGCORPORATION

REVISION No. DOCUMENT No.


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10.6. 20kV Single Line Drawing


10.7. 10kV Single Line Drawing
10.8. 380/220V Single Line Diagram of Main Power Building
10.9. Main Power Transformer Drawing
10.10. Back-feeding Boundary
10.11. Technical data/Manufacturer test report

performed by, approved by, approved by,

PT WIJAYA KARYA REKAYASA KONSTRUKSI CHINA UNITED ENGINEERING CORPORATION PT RAYON UTAMA MAKMUR

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