CALCULATION CPI TANK PAGE 4

I. DESIGN PARAMETERS

I.1 DESIGN DATA

- Design Code : Roak's Formulas (Note 1 )
- Design Pressure Pd : Full Water + 5 kPa (Note 2 )
: 14.81 kPaG
o
- Design Temperature : 60 C
- Operating Pressure : ATM ---
o
- Operating Temperature : 32.5 C
- Corrosion Allowance C.A : 3 mm 1
- Liquid Specific Gravity : 0.83 ---
- Joint Efficiency : 1 (Shell)
: 1 (Cover & Bottom)
- Elastic Modulus E : 29,007,540 psi
: 200,000,000 kPa (Note 3 )

1.2 MATERIAL SPECIFICATION

- Shell, Cover and Bottom Plate : A 36 --- (Note 3 )
- Allowable Stress Sa : 2407.6 psi
: 16600 kPa
- Nozzle Neck : A 53
- Flange : SA-105

1.3 TANK GEOMETRY

- Height H : 1000 mm
- Length L : 2000 mm
- Width W : 816 mm
Height (H)

Width (W)

Notes:
1. Reference calculation of Design of Process Equipment Second edition,
2. Full water + 5 kPag as assumption of Design pressure
3. Reference on API 650 table 5.2a Plate Materials and Allowable Stresses (SI) and LRFD books
 Page 5
II. DESIGN CALCULATION

600
400
2000

II.1 SIDE WALL PLATE CALCULATION (Height x Length)

II.1.1 WALL THICKNESS CALCULATION
(As per Roak's Formulas 7th Ed., Table 11.4 Case 1a)

400
400

Vertical length without reinforced a : 400 mm

Horizontal length without reinforced b : 400 mm
Ratio a/b : 1.000 ---
α : 0.0260 ---
β : 0.168 ---
Required Thickness
tr = Sqrt((β*Pd*b2)/Sa)+C.A tr : 7.9 mm
Adopted Thickness ta : 8.00 mm
Maximum Deflection
Ymax = α*Pd*b4/(E*ta3) Ymax : 0.10 mm

Ymax < 1/2*ta

0.10 < 4 mm
Therefore, addopted thickness is Satisfactory

II.1.2 TOP EDGE STIFFENER

R1 = 0.06*Pd*a R1 : 0.36 kN/m
R2 = 0.3*Pd*a R2 : 1.78 kN/m
R3 = 0.64*Pd*a R3 : 15.36 kN/m

Moment inertia required

Jmin = R1*b4/(192*E*ta) Jmin : 29.62 mm4

Moment inertia of used stiffener

L 25 x 25 x 3
Jx = Jy Jx : 0.80 cm4 => 7970 mm
4

Therefore, Top edge stiffener is Satisfactory

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II.1.3 INTERMEDIATE HORIZONTAL STIFFENER
Moment inertia required
Jmin = R2*b4/(192*E*ta) Jmin : 148.10 mm4

Moment inertia of used stiffener

L 25 x 25 x 3
4 4
Jx = Jy Jx : 0.80 cm => 7970 mm

Therefore, Horizontal stiffener is Satisfactory

II.1.4 VERTICAL STIFFENER

Maximum bending moment at Hy
Hy = 0.5773*amax Hy : 230.92 mm
Maximum bending moment 2
Mmax = 0.0641*Pd*b*Hy Mmax : 0.02 kNm
Required section modulus
Zr = Mmax/Sa Zr : 1.22E-06 mm3
:
Section modulus of used stiffener
3
L 25 x 25 x 3 Z : 448 mm

Therefore, Horizontal stiffener is Satisfactory

II.2 SIDE WALL PLATE CALCULATION (Height x Width) Page 7
II.2.1 WALL THICKNESS CALCULATION
(As per Roak's Formulas 7th Ed., Table 11.4 Case 1a)

408

400
Vertical length without reinforced a : 400 mm
Horizontal length without reinforced b : 408 mm
Ratio a/b : 0.980 ---
α : 0.0178 ---
β : 0.162 ---
Required Thickness
2
tr = Sqrt((β*Pd*b )/Sa)+C.A tr : 7.9 mm
Adopted Thickness ta : 8.00 mm
Maximum Deflection
4 3
Ymax = α*Pd*b /(E*ta ) Ymax : 0.07 mm

Ymax < 1/2*ta

0.07 < 4 mm
Therefore, addopted thickness is Satisfactory

II.2.2 TOP EDGE STIFFENER

R1 = 0.06*Pd*a R1 : 0.36 kN/m
R2 = 0.3*Pd*a R2 : 1.78 kN/m
R3 = 0.64*Pd*a R2 : 15.36 kN/m

Moment inertia required

Jmin = R1*b4/(192*E*ta) Jmin : 32.06 mm4
: 0.0032 cm4

Moment inertia of used stiffener

L 25 x 25 x 3
Jx = Jy Jx : 0.80 cm4 => 7970 mm
4

Therefore, Top edge stiffener is Satisfactory

II.2.3 INTERMEDIATE HORIZONTAL STIFFENER

Moment inertia required
Jmin = R2*b4/(192*E*ta) Jmin : 160.31 mm4
: 0.016 cm4

Moment inertia of used stiffener

L 25 x 25 x 3
cm4
4
Jx = Jy Jx : 0.80 => 7970 mm

Therefore, Intermediate Horizontal stiffener is Satisfactory

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II.3 ROOF PLATE CALCULATION

2000

816
Loads on roof plate
- Width W : 816 mm
- Length L : 2000 mm
- Roof area : 1.632 m2
- Live load : 204 kg
- Roof equipment weight : 51 kg
Total load on roof plate : 2 kPa

Distance without reinforced in width a : 816 mm

Distance without reinforced in length b : 2000 mm
Ratio a/b : 0.408 ---
α : 0.0023 ---
β : 0.062 ---

Required Thickness
tr = Sqrt((β*Pd*b2)/Sa)+C.A tr : 7.8 mm
Adopted Thickness ta : 8.00 mm
Maximum Deflection
Ymax = α*Pd*b4/(E*ta3) Ymax : 0.55 mm

Ymax < 1/2*ta

0.55 < 4 mm
Therefore, addopted thickness is Satisfactory

II.4 BOTTOM PLATE CALCULATION

400
408

Distance without reinforced in width a : 408.00 mm

Distance without reinforced in length b : 400.00 mm
Ratio a/b : 1.020 ---
α : 0.0265 ---
β : 0.171 ---

Required Thickness
tr = Sqrt((β*Pd*b2)/Sa)+C.A tr : 7.9 mm
Adopted Thickness ta : 8.00 mm
Maximum Deflection
Ymax = α*Pd*b4/(E*ta3) Ymax : 0.10 mm

Ymax < 1/2*ta

0.10 < 4 mm
Therefore, addopted thickness is Satisfactory