A Operator Manual Woodward 3100and3200

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37470A

easYgen-3000 Series
Genset Control

Operation
Software Version: 1.15xx
Part Numbers: 8440-1922 / 8440-1923 / 8440-1924 / 8440-1925
8440-1930 / 8440-1931 / 8440-1932 / 8440-1933

Manual 37470A
Manual 37470A easYgen-3000 Series - Genset Control

WARNING
Read this entire manual and all other publications pertaining to the work to be performed before in-
stalling, operating, or servicing this equipment. Practice all plant and safety instructions and precau-
tions. Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed
(overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally inde-
pendently of the prime mover control device(s) to protect against runaway or damage to the engine,
turbine, or other type of prime mover with possible personal injury or loss of life should the mechani-
cal-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mecha-
nism(s), the linkage(s), or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical,
or other operating limits may cause personal injury and/or property damage, including damage to the
equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within
the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.

CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
• Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
• Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.

OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.

Important definitions

WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.

NOTE
Provides other helpful information that does not fall under the warning or caution categories.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.

© Woodward
All Rights Reserved.

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Manual 37470A easYgen-3000 Series - Genset Control

Revision History

Rev. Date Editor Changes


NEW 10-05-05 TE Release based on 37416B + update to reflect the new functionality
A 12-01-10 TE Minor changes

Content

CHAPTER 1. GENERAL INFORMATION ....................................................................................... 5


Document Overview ................................................................................................................................. 5
Short Description ...................................................................................................................................... 6
CHAPTER 2. EASYGEN-3200 NAVIGATION / OPERATION ............................................................ 7
Navigation ................................................................................................................................................ 8
Operation................................................................................................................................................ 29
Display ......................................................................................................................................... 31
Mode ............................................................................................................................................ 32
Operation ..................................................................................................................................... 33
LogicsManager ............................................................................................................................ 34
CHAPTER 3. EASYGEN-3100 LEDS ........................................................................................ 36
CHAPTER 4. FUNCTIONAL DESCRIPTION ................................................................................. 37
Overview ................................................................................................................................................ 37
Application Modes .................................................................................................................................. 38
Application Mode {0} – Start/Stop ................................................................................................ 38
Application Mode {1o} – Open GCB ............................................................................................ 38
Application Mode {1oc} – Open/Close GCB ................................................................................ 38
Application Mode {2oc} – Open/Close GCB/MCB ....................................................................... 38
Operating Modes .................................................................................................................................... 39
Operating Mode STOP ................................................................................................................ 39
Operating Mode MANUAL ........................................................................................................... 40
Operating Mode AUTOMATIC ..................................................................................................... 41
CHAPTER 5. EASYGEN-3200 CONFIGURATION ........................................................................ 43
Structure of the Parameters ................................................................................................................... 43
Parameters ............................................................................................................................................. 46
Language ..................................................................................................................................... 46
Real-Time Clock - Time ............................................................................................................... 46
Real-Time Clock - Date................................................................................................................ 47
Display Contrast........................................................................................................................... 47
Password ..................................................................................................................................... 48
Deactivate Horn ........................................................................................................................... 48
Factory (Default) Values .............................................................................................................. 48
APPENDIX A. DISPLAY MESSAGES ......................................................................................... 49
Status Messages .................................................................................................................................... 49
Alarm Messages .................................................................................................................................... 52
APPENDIX B. RESTORING A LANGUAGE SETTING .................................................................... 59

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Manual 37470A easYgen-3000 Series - Genset Control

Figures And Tables

Figures
Figure 2-1: Front panel and display ............................................................................................................................................ 7
Figure 2-2: Screen - Level overview ......................................................................................................................................... 29
Figure 3-1: Position of the LEDs .............................................................................................................................................. 36
Figure 5-1: Configuration screens (overview) .......................................................................................................................... 43
Figure 5-2: Front panel and display .......................................................................................................................................... 59

Tables
Table 1-1: Manual - Overview .................................................................................................................................................... 5
Table 2-1: Display - Measuring values ..................................................................................................................................... 31
Table 4-1: Functional description - Overview .......................................................................................................................... 37
Table 4-2: Functional description - AMF conditions ................................................................................................................ 41
Table 5-1: Message IDs for analog inputs ................................................................................................................................ 58
Table 5-2: Message IDs for external analog inputs ................................................................................................................... 58
Table 5-3: Message IDs for discrete inputs ............................................................................................................................... 58
Table 5-4: Message IDs for external discrete inputs ................................................................................................................. 58
Table 5-5: Message IDs for flexible limits................................................................................................................................ 58

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Manual 37470A easYgen-3000 Series - Genset Control

Chapter 1.
General Information

Document Overview
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Type English German

easYgen-3000 Series
easYgen-3000 Series - Installation 37468 DE37468
easYgen-3000 Series - Configuration 37469 DE37469
easYgen-3000 Series - Operation this manual  37470 DE37470
easYgen-3000 Series - Application 37471 -
easYgen-3000 Series - Interfaces 37472 -
easYgen-3000 Series - Parameter List 37473 DE37473
easYgen-3200 - Brief Operation Information 37399 GR37399
easYgen-3100 - Brief Operation Information 37474 -
RP-3000 Remote Panel 37413 -
Table 1-1: Manual - Overview

Intended Use The unit must only be operated as described in this manual. The prerequisite for a proper and safe
operation of the product is correct transportation, storage, and installation as well as careful operation and
maintenance.

What are the differences between the easYgen-3000 Series Package P1 & Package P2?

easYgen-3000 Series Package P1 Package P2


Freely configurable PID controllers - 3
External discrete inputs / outputs via CANopen (maximum) 16 / 16 32 / 32
External analog inputs / outputs via CANopen (maximum) - 16 / 4

NOTE
This manual has been developed for a unit equipped with all available options. Inputs/outputs, func-
tions, configuration screens, and other details described which do not exist on your unit may be ig-
nored.
The present manual has been prepared to enable the installation and commissioning of the unit. Be-
cause of the large variety of parameter settings, it is not possible to cover every combination. The
manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the default set-
tings may be taken from the list of parameters in the configuration manual 37469 or from ToolKit and
the respective *.SID file.

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Manual 37470A easYgen-3000 Series - Genset Control

Short Description
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The easYgen-3000 Series generator set controllers provide the following functions:
• Genset control
• Engine, mains and generator protection
• Engine data measurement -
o oil pressure and temperature, coolant temperature, battery voltage, speed,
service hours, etc.
• Generator and mains data measurement -
o voltage, current, power, kvar, kW, kWh, etc.
• Load/var sharing for up to 32 participants
• Load-dependent start/stop
• Automatic, Manual, and Stop operating modes
• Application modes -
o no CB operation
o open GCB
o open/close GCB
o open/close GCB/MCB
• LogicsManager for processing measured values, discrete inputs, and internal states
• Engine starter sequencing
• Alarm display with circuit breaker trip and engine shutdown
• AMF (automatic mains failure) standby genset control, with automatic engine start on a mains failure
detection and open transition breaker control
• Critical mode operation
• Synchronizing (phase matching and slip frequency) and mains parallel operation
• External frequency, voltage, power, and power factor set point control via analog input or interface
• FIFO event history with 300 entries
• Multilingual user interface (English, German, French, Spanish, Italian, Portuguese, Turkish, Russian,
Chinese, Japanese)
• ECU data visualization via J1939
• CAN bus communication to engine controllers, plant management systems, expansion boards, and
ToolKit configuration and visualization software
• RS-485 Modbus communication with plant management systems
• RS-232 Modbus communication with plant management systems and ToolKit configuration and visual-
ization software

Type designation is as follows:

easYgen -xxxx- 5

CTs, current transformers, secondary


[1] = ../1 A
[5] = ../5 A

Model
[-3100] = Model '3100' for switch cabinet back mounting
[-3200] = Model '3200' for front-panel flush-mounting

Type

Examples:
EASYGEN-3200-5 (easYgen-3200, 100 & 400 Vac inputs, ../5 A measuring inputs, front panel flush-mounting)
EASYGEN-3100-1 (easYgen-3100, 100 & 400 Vac inputs, ../1 A measuring inputs, cabinet back mounting)

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Manual 37470A easYgen-3000 Series - Genset Control

Chapter 2.
easYgen-3200 Navigation / Operation

1 5

2 6
12

3 7

4 8

13 9 10 11 14

Figure 2-1: Front panel and display

Figure 2-1 illustrates the front panel/display of the easYgen-3200 with push buttons, LEDs and Liquid Crystal
display (LC display). A short description of the front panel is given below.

NOTE
This push button is always active and will stop the engine when pressed, except the op-
erating modes are selected externally. In this case, the AUTO and MAN Mode push but-
tons are also disabled.

Function blocks

Buttons that have the same function within one screen are grouped into function blocks. The
function blocks are defined as:

Display ......... Change the method of voltage and power calculations displayed (page 29).
Mode ............ Change the mode of operation (page 32).
Operation .... Used to perform manual operation of the genset and the breakers (page 33).
Navigation ... Navigation between system and configuration screens, and alarm list (page 33).

1 2 3 5 Push buttons
6 7 8 9

10 11
The push buttons on the front panel are assigned to softkeys on the display. Each softkey is as-
signed to a function depending on the mode of operation.

12 Liquid Crystal Display (LC display)

The display contains softkey characters, measuring values, modes of operation, and alarms. The
functionality of the display screens as well as the description of the functions is detailed in the
"Navigation" section (page 8).

13 14 LED

The left LED 13 indicates that the unit is in STOP mode. The right LED 14 indicates that alarm
messages are active / present in the control unit.

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Manual 37470A easYgen-3000 Series - Genset Control

Navigation
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Individual display screens are listed in the following text. All softkeys, which are available in the individual
screens are described with their function.

Screen "Operating values - overview" / "Starting screen" [all application modes]

This screen appears upon startup of the unit.


STOP operating mode:
Toggle between delta/wye voltage display. The index of the
"V" symbol indicates whether delta or wye voltage is dis-
played and which phases are displayed.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

AUTOMATIC operating mode: Display the alarm list (unacknowledged alarms).

Display the configuration menu screen.

Display the indication menu screen.

This softkey is only displayed in front of the mains symbol


if the Alarm LED is flashing (An alarm is present, which
MANUAL operating mode: has not yet been acknowledged as 'Seen'). This softkey re-
sets the horn and acknowledges the alarm as 'Seen'.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

NOTE
If the mains data display is disabled (refer to Configuration Manual 37469), above screens will only
show generator data with bigger digits.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Alarm list" [all application modes]

This screen appears after pressing the "Alarm" softkey in the start-
ing screen. All alarm messages, which have not been acknowledged
and cleared, are displayed. Each alarm is displayed with the alarm
message and the date and time of the alarm occurred in the format
yy-mon-dd hh:mm:ss.ss. Please note, that self-acknowledging
alarm messages get a new timestamp when initializing the unit
(switching on). The symbol indicates that this alarm condition is
still present. A maximum of 16 alarm messages can be displayed. If
16 alarm messages are already displayed and further alarm messag-
es occur, these will not be displayed before displayed alarm mes-
sages are acknowledged and thus deleted from the list. The "!" fol-
lowing the letter symbols A through E indicate whether an alarm
class is present or not .

Return to the starting screen.

Scroll up to next alarm message.

Scroll down to next alarm message.

The selected alarm message (displayed inverted) will be


acknowledged. This is only possible, if the alarm condition
is no longer present. If the Alarm LED is still flashing (an
alarm is present, which has not yet been acknowledged as
'Seen'), this softkey resets the horn and acknowledges the
alarm as 'Seen'.

Screen "Next Page" [all application modes]

This screen appears after pressing the "Next Page" softkey.

Return to the starting screen.

Setpoints
Display the setpoints screen.
Synchroscope
Display the synchroscope screen.
Sequencing
Display the sequencing screen.
Counters and service
Display the counters and service screen.
Measured values
Display the measured values screen.
Diagnostic
Display the diagonstic screen.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Setpoints" [all application modes]

This screen appears after pressing the "Setpoints" softkey in the


MANUAL operating mode:
"Next page" screen. The set point is displayed on the left and the
actual value is displayed on the right half of the screen. The symbol
indicates the mains power and indicates the generator pow-
er. The figures 1 or 2 indicate whether set point 1 or set point 2 is
used in AUTOMATIC operation. The source, which is used for set
point 1 or set point 2, is displayed with the respective
LogicsManager function number.
The set points may only be adjusted if the respective controller is
enabled. Frequency and voltage may be adjusted within the config-
ured operating limits. Active power may be adjusted between 0 and
the configured load control setpoint maximum. The power factor
may be adjusted between 0.71 leading and 0.71 lagging.
AUTOMATIC operating mode:
Return to "Next page" screen.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Scroll up one set point.

Scroll down one set point.

Raise the selected set point.

Lower the selected set point.

P ....... Real power


Constant = fixed generator load control
Import = fixed import power control
Export = fixed export power control
PF ..... Power factor
V ....... Voltage
f ........ Frequency

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Synchroscope" [all application modes]

This screen appears after pressing the "Synchroscope" softkey in


the "Next page" screen.

Return to "Next page" screen.

Synchroscope generator/busbar
Display the generator / busbar synchroscope screen.
Synchroscope busbar/mains
Display the busbar / mains synchroscope screen.

Screen "Synchroscope generator / busbar" [all application modes]

This screen appears after pressing the "Synchroscope Gen. / Bus-


bar" softkey in the "Synchroscope" screen. The square symbol
indicates the actual phase angle between busbar and generator. The
12 o'clock position on the top means 0° and the 6 o'clock position
on the bottom means 180°. The frequency and voltage differences
are indicated in the center of the circle.

Return to "Synchroscope" screen.

Change into AUTOMATIC operating mode.


Display detail:
Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: Raise voltage/frequency.

Operating mode MANUAL: Lower voltage/frequency.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Synchroscope busbar / mains" [all application modes]

This screen appears after pressing the "Synchroscope Busbar /


Mains" softkey in the "Synchroscope" screen. The square symbol
indicates the actual phase angle between busbar and mains. The 12
o'clock position on the top means 0° and the 6 o'clock position on
the bottom means 180°. The frequency and voltage differences are
indicated in the center of the circle.

Return to "Synchroscope" screen.

Change into AUTOMATIC operating mode.


Display detail:
Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: Raise voltage/frequency.

Operating mode MANUAL: Lower voltage/frequency.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Sequencing" [all application modes]

This screen appears after pressing the "Sequencing" softkey in the


"Next page" screen. The sequencing screen shows all gensets par-
ticipating in load sharing. The operation mode of each genset as
well as the state of its GCB is shown on this screen. The symbol
above the generator number indicates AUTOMATIC operating
mode, indicates MANUAL, and indicates STOP. The field
below shows whether the respective GCB is closed ( ) or open (
). The bottom field displays the actual load sharing values. If
this device is not participating in load sharing, "LD start stop Off"
is displayed here.

Return to "Next page" screen.

Scroll down to genset 17 through 32 display.

Scroll up to genset 1 through 16 display.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Counters and service" [all application modes]

This screen appears after pressing the "Counters and service"


softkey in the "Next page" screen.

Return to "Next page" screen.

Scroll down to the energy counter display screen.

Scroll up to the operating hours counter display screen.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

Hours of operation 0.00h - Operating hours counter


0.00h = Total operating hours (hours in operation, the
decimals are hundredths of an hour)
Number of starts 00 - Start counter
00 = Total number of starts
Hours until maintenance 000h - Maintenance counter
000h = Hours until next maintenance
Days until maintenance 000h - Maintenance counter
000h = Days until next maintenance
Gen. positive active energy 0.00 MWh - Generator posi-
tive active energy
0.00MWh = Total generator positive active energy
Gen. positive reactive energy 0.00 Mvarh - Generator
positive reactive energy
0.00Mvarh = Total generator positive reactive ener-
gy
Gen. negative reactive energy 0.00 Mvarh - Generator
negative reactive energy
0.00Mvarh = Total generator negative reactive ener-
gy

NOTE
Further information about resetting or setting the counters may be found in the Configuration Manual
37469.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Measured values" [all application modes]

This screen appears after pressing the "Measured values" softkey in


the "Next page" screen.

Return to the "Next page" screen.

Engine (J1939)
Display the Engine (J1939) interface screen.
Analog inputs/outputs
Display the analog inputs and outputs indication screen.
Discrete inputs/outputs
Display the discrete inputs and outputs indication screen.
Generator
Display the generator indication screen.
Busbar
Display the busbar indication screen.
Mains
Display the mains indication screen.

Screen "Engine (J1939)" [all application modes]

This screen appears after pressing the "Engine (J1939)" softkey in


the "Measured values" screen.

Return to "Measured values" screen.

J1939 Special
Display the J1939 Special interface screen.
J1939 Analog values 1
Display the J1939 Analog values 1 screen.
Displayed SPN Values: 190, 100, 110, 247, 183, 92, 98, 111, 102, 108, 105, 172, 173, 174, 175, 91,
513
J1939 Analog values 2
Display the J1939 Analog values 2 screen.
Displayed SPN Values: 52, 94, 95, 101, 106, 107, 109, 127, 157, 171, 176, 177, 441, 442, 513,
1122, 1123, 1124-1126, 1131-1133, 1134, 1135, 1136
J1939 Analog values 3
Display the J1939 Analog values 3 screen.
Displayed SPN Values: 1137-1156, 1157-1167
J1939 Analog values 4
Display the J1939 Analog values 4 screen.
Displayed SPN Values: 1172-1175, 1176, 1177, 1178, 1179, 1180, 1181, 1182, 1183, 1184, 1185,
1186, 1187, 1203, 1208, 1212, 1382, 1800, 1801, 1802, 1803, 2433, 2434
J1939 Status
Display the J1939 Status interface screen.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "J1939 Special" [all application modes]

This screen appears after pressing the "J1939 Special" softkey in


the "Engine (J1939)" screen. The status of the J1939 Scania S6 er-
ror messages is displayed here if the unit is configured accordingly.

Return to "Engine (J1939)" screen.

Reset the blink code. To do this, disable the ignition (termi-


nal U15), press this softkey, and enable the ignition again
within 2 seconds. *1
Request a blink code for one error message from the ECU.
Repeated pressing of this softkey displays all stored error
messages. *1

*1 (only visible if parameter ID 15127 is configured to “ON”)

Screen "J1939 Status" [all application modes]

This screen appears after pressing the "J1939 Status" softkey in the
"Engine (J1939)" screen. The status of the J1939 interface is dis-
played here.

Return to "Engine (J1939)" screen.

Scroll down to the “J1939 Act. Diag. Trouble codes” screen.

The active J1939 diagnosis trouble codes are displayed here.


SPN = Suspect Parameter Number
FMI = Failure Mode Indicator
OC = Occurrence Count

Scroll up to the “J1939 Status” screen.

Scroll down to the “J1939 Prev. Diag. Trouble codes”


screen.

The previously active J1939 diagnosis trouble codes are


displayed here.
SPN = Suspect Parameter Number
FMI = Failure Mode Indicator
OC = Occurrence Count

Scroll up to the “J1939 Act. Diag. Trouble codes” screen

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Analog inputs/outputs" [all application modes]

These screens appear after pressing the "Analog inputs/outputs"


"Analog inputs" screen:
softkey in the "Measured values" screen. The analog inputs and
outputs are displayed. The analog outputs are displayed as a per-
centage of the selected hardware range, i.e. 50 % of a 0 to 20 mA
output refer to 10 mA.

Return to "Measured Values" screen.

Scroll up display screen.

Scroll down display screen.

"Analog outputs" screen:


Change to the external analog IO screens.

Change to the internal analog IO screens.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.


"External analog inputs" screen:
Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

" External analog outputs" screen:

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Discrete inputs/outputs" [all application modes]

This screen appears after pressing the "Discrete inputs/outputs"


softkey in the "Measured values" screen. Discrete input and discrete
output status are displayed.

Return to "Measured Values" screen.

Change display screen to external discrete IOs.

Change display screen to internal discrete IOs.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

Status display of the discrete inputs and discrete outputs.


(Note: The configured logic for the discrete input
"N.O./N.C." will determine how the easYgen reacts to the
state of the discrete input. If the respective DI is config-
ured to N.O, the unit reacts on the energized state ( ); if it
is configured to N.C., it reacts on the de-energized state .)
Discrete input: energized
de-energized
Discrete output: relay activated
relay de-activated

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Generator" [all application modes]

This screen appears after pressing the "Generator" softkey in the


"Measured values" screen. All measured generator values are dis-
played in this screen.

Return to "Measured values" screen.

Scroll down display screen to additional generator values.

Scroll up display screen to main generator values.

Reset the maximum value display.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

V ...... Voltage
I ........ Current
P ....... Real power
Q ...... Reactive power
S ....... Apparent power
PF .... Power factor

NOTE
Which values are shown in the display and whether they are correct depends on the measurement
type.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Busbar/System" [all application modes]

This screen appears after pressing the "Busbar/System" softkey in


the "Measured values" screen. All measured busbar values are dis-
played in this screen.

Return to "Measured values" screen.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Mains" [all application modes]

This screen appears after pressing the "Mains" softkey in the


"Measured values" screen. All measured generator values are dis-
played in this screen.

Return to "Measured values" screen.

Scroll down display screen to additional mains values.

Scroll up display screen to main mains values.

Reset the maximum value display.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

V ...... Voltage
I ........ Current
P ....... Real power
Q ...... Reactive power
S ....... Apparent power
PF .... Power factor

NOTE
Which values are shown in the display and whether they are correct depends on the measurement
type.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Diagnostic" [all application modes]

This screen appears after pressing the "Diagnostic" softkey in the


"Next page" screen.

Return to the "Next page" screen.

LogicsManager conditions
Display the LogicsManager conditions screen.
Actual date and time
Display the actual date and time screen.
Event History
Display the event history screen.
Version
Display the version screen.
Mains decoupling
Display the mains decoupling screen.
Miscellaneous
Display the miscellaneous screen.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "LogicsManager conditions" [all application modes]

This screen appears after pressing the "LogicsManager conditions"


softkey in the "Diagnostic" screen. You are able to display the con-
ditions of all LogicsManager command variables, which are located
in their respective groups.

Return to "Diagnostic" screen.

Scroll up one group / command variable.

Scroll down one group / command variable.


Command variables of group 4 (ex.):

Select the highlighted command variable group and display


the state of the command variables in this group.

Status display of the command variables:

The command variables is TRUE


The command variables is FALSE

Screen "Actual date and time" [all application modes]

This screen appears after pressing the "Actual date and time"
softkey in the "Diagnostic" screen. This screen displays the actual
date and time.

Return to "Diagnostic" screen.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

xxxx-yyy-zz - Date
xxxx = Year
yyy = Month
zz = Day
xx:yy:zz - Time
xx = Hour
yy = Minute
zz = Second

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Event History" [all application modes]

This screen appears after pressing the "Event History" softkey in


the "Diagnostic" screen. A date/time stamp is added to each entry.
Additional characters (+ and -) indicate the state of the event. The
"+" character indicates an condition that is still active. If the condi-
tion is no longer present anymore, it will be displayed again, but
with a "-" indication.

Return to "Diagnostic" screen.

Scroll up one event.

Scroll down one event.

The selected (highlighted) entry may be deleted with this


softkey if the password for code level CL2 or higher is en-
tered.

Screen "Version" [all application modes]

This screen appears after pressing the "Version" softkey in the "Di-
agnostic" screen. This screen displays the serial number of the unit
and the firm- and software P/N, version, and revision.

Return to "Diagnostic" screen.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

Operating mode MANUAL: start/stop engine.

Operating mode MANUAL: open GCB/MCB.

Operating mode MANUAL: close GCB/MCB.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Mains decoupling" [all application modes]

This screen appears after pressing the "Mains decoupling" softkey


in the "Diagnostic" screen. The "Test"-Button starts a test mode
which allows a comfortable mains decoupling configuration.

Return to "Diagnostic" screen.

Scroll up the selection.


Scroll down the selection.

Switch the mains decoupling "Test" ON or OFF.

Raise the selected value.

Lower the selected value.

Screen "Miscellaneous" [all application modes]

This screen appears after pressing the "Miscellaneous" softkey in


the "Diagnostic" screen.

Return to "Diagnostic" screen.

Scroll up the selection.


Scroll down the selection.

Open the selected option.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "CAN interface 1/2 state" [all application modes]

This screen appears after selecting "CAN interface 1/2 state" in the
CAN interface 1 state:
"Miscellaneous" screen.

Return to "Miscellaneous" screen.

Change to "CAN interface 1 state" screen.

Change to "CAN interface 2 state" screen.

Change into AUTOMATIC operating mode.

CAN interface 2 state: Change into MANUAL operating mode.

Change into STOP operating mode.

Status display of the respective bits:

The respective bit is enabled


The respective bit is disabled

Can bus 1 state:


• Bit 1 a TPDO has incorrect mapping parameters
• Bit 2 an RPDO has incorrect mapping parameters
• Bit 3 a TPDO has more than 8 bytes
• Bit 4 an RPDO has more than 8 bytes
CAN 1 monitoring (active state):
• Bit {x} RPDO{x} is not received at the moment
CAN 1 monitoring (latched state):
• Bit {x} RPDO{x} has not been received
Can bus 2 state:
• Bit 13 one Node ID is assigned to more than 1 device
CAN 2 monitoring (active state):
• Bit {x} CAN Node ID {x} is not received at the moment
CAN 2 monitoring (latched state):
• Bit {x} CAN Node ID {x} has not been received

Screen "Load diagnostic" [all application modes]

This screen appears after selecting "Load diagnostic" in the "Mis-


cellaneous" screen and displays the total CAN bus load as well as
the load on the individual CAN busses.

Return to "Miscellaneous" screen.

Change into AUTOMATIC operating mode.

Change into MANUAL operating mode.

Change into STOP operating mode.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Parameter" [all application modes]

This screen appears after pressing the "Parameter" softkey.

Return to the starting screen.

Configure language / clock


Display the language and clock configuration screen.
Configure display
Display the display configuration screen.
Lamp test
This softkey illuminates all LEDs to check their function.
Configuration
Display the configuration menu screen.
Enter password
Display the password entry screen.
System management
Display the system management configuration screen.

Screen "Configure language / clock" [all application modes]

This screen appears after pressing the "Configure language / clock"


softkey in the "Parameter" screen.

Return to the "Parameter" screen.

Scroll up one parameter.

Scroll down one parameter.

Select the parameter to be configured with this softkey.


Change the parameter using the , , and softkeys.
Confirm the change with the softkey or exit parameter
configuration without any changes using the softkey.

Screen "Configure display" [all application modes]

This screen appears after pressing the "Configure display" softkey


in the "Parameter" screen. The contrast and brightness of the dis-
play may be configured here.

Return to the "Parameter" screen.

Increase contrast/brightness.

Decrease contrast/brightness.

Pressing and holding the STOP button for at least


10 seconds restores the default settings for contrast and
brightness in case the settings have been adjusted in a way
that the display can't be read anymore.

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Manual 37470A easYgen-3000 Series - Genset Control

Screen "Configuration" [all application modes]

This screen appears after pressing the "Configuration" softkey in


the "Parameter" screen.

Return to the "Parameter" screen.

Configure interfaces
Display the interface configuration screen.
Configure LogicsManager
Display the LogicsManager configuration screen.
Configure counters
Display the counter configuration screen.
Configure application
Display the application configuration screen.
Configure monitoring
Display the monitoring configuration screen.
Configure measurement
Display the measurement configuration screen.

Screen "Enter password" [all application modes]

This screen appears after pressing the "Enter password" softkey in


the "Parameter" screen. Only the password may be entered using
this screen. The code levels are only displayed depending on the en-
tered password.

Return to the "Parameter" screen.

Scroll up one parameter.

Scroll down one parameter.

Select the parameter to be configured with this button.


Change the parameter using the , , and softkeys.
Confirm the change with the softkey or exit parameter
configuration without any changes using the softkey.

Screen "System management" [all application modes]

This screen appears after pressing the "System management"


softkey in the "Parameter" screen.
You may find a detailed structure of the configuration screens in
the easYgen-3200 Configuration section starting on page 43.

Return to the "Parameter" screen.

Scroll up one parameter.

Scroll down one parameter.

Select the parameter to be configured with this button.


Change the parameter using the , , and softkeys.
Confirm the change with the softkey or exit parameter
configuration without any changes using the softkey.

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Manual 37470A easYgen-3000 Series - Genset Control

Operation
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The display is partitioned into different areas to give an overview of the displayed data.

Operation Alarm
state Message

Values

Soft- Soft-
keys keys
Operation

Figure 2-2: Screen - Level overview

"Values"

The "values" section of the screen illustrates all meas-


ured power related information including voltages,
currents, frequencies, power, and power factor values.

Values

"Operation state"

Operation
state
The "operation state" section of the screen shows the
actual operating information. Refer to Appendix A:
Status Messages on page 49 for a list of all operation
states.

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Manual 37470A easYgen-3000 Series - Genset Control

"Alarm Message"

Alarm
Message
The "alarm message" section of the screen shows the
last alarm message that is occurred and not yet
acknowledged. Refer to Appendix A: Alarm Messag-
es on page 52 for a list of all alarm messages.

"Operation"

The "operation" section of the screen has a single-line


diagram of the system application showing current
status of the engine and power circuit breakers. This
level is also used for manual operation of the genset.

Operation

"Softkeys"

The softkey characters permit navigation between


screens, levels and functions as well as configuration
and operation.

Soft- Soft-
keys keys

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Manual 37470A easYgen-3000 Series - Genset Control

Display

Softkey "Voltage display"

The voltage display softkey changes the type of volt-


age display. The amount of information available
from the system depends on how the measuring is
configured in the control. Table 2-1 illustrates what
values are available depending on the configured
Values
measurement type.

Measuring point Scroll display Symbol of' Displayed at


the displayed voltage parameter setting
Soft Press 3Ph 3Ph 1Ph 1Ph
key 4W 3W 2W 3W

Generator 0× (6×) Delta L1-L2 yes yes --- ---


1× Delta L2-L3 yes yes --- ---
2× Delta L3-L1 yes yes --- yes
VGen L1-L2

VGen L2-L3

VGen L3-L1

VGen L1-N

VGen L2-N

VGen L3-N

3× Wye L1-N yes --- yes yes


L1 4× Wye L2-N yes --- --- ---
L2 G
3~
5× Wye L3-N yes --- --- yes
L3

N
Mains 0× (6×) Delta L1-L2 yes yes --- ---
1× Delta L2-L3 yes yes --- ---
2× Delta L3-L1 yes yes --- yes
VMains L1-L2

VMains L2-L3

VMains L3-L1

VMains L1-N

VMains L2-N

VMains L3-N

3× Wye L1-N yes --- yes yes


L1 4× Wye L2-N yes --- --- ---
L2
5× Wye L3-N yes --- --- yes
L3

Table 2-1: Display - Measuring values

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Manual 37470A easYgen-3000 Series - Genset Control

Mode

Softkeys "Mode"

By pressing the softkeys "AUTO Mode", "MAN


Mode" or "STOP", the operating mode is selected.
Depending on the application mode selected, differ-
ent softkeys are enabled or disabled in the display.
The active operation mode is displayed left of the
engine symbol. If the operation mode STOP is se-
lected, the LED next to the push button is illuminated
in addition to the mode being displayed left of the
Soft- engine symbol.
keys
Note: If the control unit has been configured for ex-
ternal operating mode selection, the AUTO and
MAN Mode softkeys are not displayed and the STOP
push button is disabled. The operating mode cannot
be changed.

STOP Operating mode

When STOP is selected, the engine is stopped. The STOP mode is indicated in the lower
left corner of the display by the symbol.

AUTOMATIC Operating mode

When AUTOMATIC is selected, the control unit manages all engine start/stop and
breaker control functions. These functions are performed in accordance with how the
control is configured. The AUTOMATIC mode is indicated in the lower left corner of
the display by the symbol.

MANUAL Operating mode

When MANUAL is selected, all engine and breaker control is performed manually via
the softkeys along the bottom of the display. The MANUAL mode is indicated in the
lower left corner of the display by the symbol.

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Manual 37470A easYgen-3000 Series - Genset Control

Operation

Softkeys "Manual Mode"

If the unit is in the MANUAL operating mode (the


symbol is displayed in the lower left corner),
the softkeys are enabled for manual operation of
the engine and the power circuit breakers. The
symbols "0" and "1" indicate if a start/stop com-
mand is being processed at the moment. The ar-
rows on the breaker symbol indicate if an
open/close command is being processed at the
moment. The symbol indicates that the engine
Operation
delayed monitoring has expired and the monitoring
functions are enabled. The symbol indicates
that power is detected at the respective measuring
point (generator, busbar, or mains). The direction
of the circular arrow indicates, if the generator or
mains rotating field is clockwise (CW) or coun-
ter-clockwise (CCW). The arrow symbol at the
mains interchange point indicates whether power is
exported ( ) or imported ( ).

Engine Start/Stop

Starting process: By pressing this softkey the engine is started.


• Successful: If the starting process was successful, the circular arrow indicates that
speed is detected and the engine is running. The eye symbol indicates that the
engine delayed monitoring has expired and the monitoring functions are enabled.
• Unsuccessful: No change in the display until the start failure message appears.

Stop process: Pressing the softkey again will stop the engine.
• Successful: If the stop process was successful, the circular arrow and the eye
symbol disappear.
• Unsuccessful: No change in the display until the stop failure message appears.

Power circuit breaker open/close (GCB/MCB)

Close: By pressing the softkey under the desired circuit breaker, it is closed.
• Successful: If the closing process was successful, the breaker symbol turns horizontal.
• Unsuccessful: If the closing process was not successful, the breaker symbol remains
vertical.

Open: To open this breaker this softkey is pressed while the breaker symbol is horizon-
tal. The arrows and the "Open GCB/MCB" messages indicate the open command.
• Successful: If the opening process was successful, the breaker symbol turns vertical.
• Unsuccessful: If the opening process was not successful, the breaker symbol remains
horizontal and the arrows will remain within the softkey character until the con-
trol is able to open the breaker.

CAUTION
The breakers will open immediately without power reduction. If you want to open the breaker in a no-
load condition, you must reduce the load manually in the set point screen.

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Manual 37470A easYgen-3000 Series - Genset Control

LogicsManager

Some parameters of the easYgen are configured via the LogicsManager (refer to Configuration Manual 37469).
A typical LogicsManager screen is shown in the following. You may configure a logical operation using various
command variables, signs, logical operators, and delay times to achieve the desired logical output.

LogicsManager Screen

For configuration of the LogicsManager the softkeys


displayed in the right and bottom section are used. The
softkey on the upper left opens a help screen. The
softkeys are assigned with different functions.
Two delays may also be configured for the output:
(Delay ON): delay before output becomes TRUE
(Delay OFF): delay before output becomes FALSE
The squares below each command variable number in-
dicate the actual state of this command variable:
: the command variable is TRUE
: the command variable is FALSE
The actual state of the LogicsManager output is indi-
cated by the square in the upper left corner.

Leave current screen ("Escape" / "ESC")

By pressing this softkey character you exit and go to the previous screen. If the Escape
key is used to leave a LogicsManager configuration screen, any unconfirmed changes
made will not be stored.

Select parameter

By pressing these softkey characters you may select the LogicsManager parameter to be
configured upwards or downwards.

Confirm selection

By pressing this softkey character you confirm the configured option of the selected
LogicsManager parameter.

Change option

By pressing these softkey characters you may change the option of the selected
LogicsManager parameter upwards or downwards.

Change variable group/cursor position

Command variable selection field:


By pressing this softkey character you may change the command variable group. The
command variables within a group may be changed using the and softkeys.
Time delay configuration field:
By pressing this softkey character you may change the cursor position. The selected digit
may be changed using the and softkeys.

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Manual 37470A easYgen-3000 Series - Genset Control

Help button

By pressing this softkey character you get to a help screen, which displays the logical
operators of the LogicsManager. You may return to the LogicsManager with the Escape
softkey .

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Manual 37470A easYgen-3000 Series - Genset Control

Chapter 3.
easYgen-3100 LEDs

The easYgen-3100 unit with metal housing and without display and buttons features two LEDs on the front plate.
The two LEDs have the following functionality:

• COMMS LED
o NOT illuminated: no data is received by any interface
o Blinking green: data is received by any interface, the blinking rate increases with the load on the inter-
faces until it is:
o Illuminated green: increased data traffic is received by any interface
o Illuminated red: the number of participants on the load share bus does not match with the configura-
tion
o Illuminated red/green (appears as orange): the number of participants on the load share bus does not
match with the configuration and data is received by any interface

• RUN LED
o NOT illuminated: the unit is not ready for operation
o Illuminated green: the unit is ready for operation and no alarm is present
o Blinking green/red: the unit is ready for operation, but a warning alarm (alarm class A or B) is present
o Illuminated red: the unit is ready for operation, but a shutdown alarm (alarm class C, D, E or F) is pre-
sent
o Blinking red: the unit is ready for operation, but a shutdown and a warning alarm is present

NOTE
Definition: An alarm is "present" means that the alarm is active or latched (triggered).

Figure 3-1 indicates the position of the LEDs on the front plate of the easYgen-3100 unit.

Figure 3-1: Position of the LEDs

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Manual 37470A easYgen-3000 Series - Genset Control

Chapter 4.
Functional Description

NOTE
This functional description of the easYgen refers to both versions, the easYgen-3100 and the easYgen-
3200. However, every information concerning display, push buttons (softkeys), and MANUAL operation
mode refers to the easYgen-3200 only.

Overview
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Application Mode
{0} {1o} {1oc} {2oc}
Operation Mode MAN AUTO MAN AUTO MAN AUTO MAN AUTO

Operate the engine


• Start engine by:
the engine push button (Softkey) YES --- YES --- YES --- YES ---
the discrete inputs --- YES --- YES --- YES --- YES
emergency power (AMF) --- --- --- --- --- --- --- YES
the interface --- YES --- YES --- YES --- YES
• Stop engine by:
the STOP push button YES YES YES YES YES YES YES YES
the engine push button (Softkey) YES --- YES --- YES --- YES ---
emergency power (AMF) --- --- --- --- --- --- --- YES
the LogicsManager --- YES --- YES --- YES --- YES
an alarm (i.e. overspeed lvl 2) YES YES YES YES YES YES YES YES

Operate GCB
• close GCB
the GCB push button (Softkey) --- --- --- --- YES --- YES ---
emergency power (AMF) --- --- --- --- --- --- --- YES
the LogicsManager --- --- --- --- --- YES --- YES
• open GCB
the STOP push button YES YES YES YES YES YES YES YES
the GCB push button (Softkey) --- --- YES --- YES --- YES ---
the LogicsManager --- --- --- YES --- YES --- YES
an alarm (i.e. overvoltage) --- --- YES YES YES YES YES YES

Operate MCB
• open MCB
the MCB push button (Softkey) --- --- --- --- --- --- YES ---
emergency power (AMF) --- --- --- --- --- --- --- YES
the LogicsManager --- --- --- --- --- --- --- YES
• close MCB
the MCB push button (Softkey) --- --- --- --- --- --- YES ---
the LogicsManager --- --- --- --- --- --- --- YES
Table 4-1: Functional description - Overview

• Application Mode (page 38): depends on the application; defines the number/function of the breakers ({0}, {1o}, {1oc}, {2oc}).
• Operating Mode (page 39): depends on the application; separates between STOP, MANUAL and AUTOMATIC.

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Manual 37470A easYgen-3000 Series - Genset Control

Application Modes
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The application mode may be changed only during configuration with the code level CL2 or higher password.
The most important features of the four application modes are illustrated in the following section. A description
of the functions that are possible during each application mode can be found in the Configuration Manual (pa-
rameter 3401, manual 37469). Table 4-1: Functional description - Overview describes which function is available
in each application mode.

Application Mode {0} – Start/Stop


This application mode provides the following functions:
• Measuring of engine/generator parameters (i.e. voltage, frequency, current, power, coolant tem-
3
3
perature, oil pressure, etc.)
• Engine start/stop
G
1

S/S

Application Mode {1o} – Open GCB


This application mode provides the following functions:
open

GCB • Measuring of engine/generator parameters (i.e. voltage, frequency, current, power, coolant tem-
3
3
perature, oil pressure, etc.)
• Engine start/stop
G • Engine/generator protection (relay output to open GCB)
1

S/S
• Mains failure detection

Application Mode {1oc} – Open/Close GCB


This application mode provides the following functions:
open/close

• Measuring of engine/generator parameters (i.e. voltage, frequency, current, power, coolant tem-
GCB perature, oil pressure, etc.)
3
3 • Engine start/stop
• Engine/generator protection (relay output to open GCB)
G
1

S/S
• GCB operation (relay output to close GCB)
• Mains failure detection

Application Mode {2oc} – Open/Close GCB/MCB


This application mode provides the following functions:
• Measuring of engine/generator parameters (i.e. voltage, frequency, current, power, coolant tem-
perature, oil pressure, etc.)
3
1
• Engine start/stop
MCB
• Engine/generator protection (relay output to open GCB)
open/close

• GCB operation (relay output to close GCB)


GCB • MCB operation (relay output to open and close the MCB)
3
3
• Mains failure detection (AMF auto mains failure operation) and automatic engine start/stop

G
1

S/S

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Manual 37470A easYgen-3000 Series - Genset Control

Operating Modes
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Operating Mode STOP

NOTE
Selecting the operating mode STOP is not the same as an EMERGENCY STOP. In some cases the
easYgen will perform additional logic functions, such as an engine cool down period, before the engine
is stopped. It is recommended that an EMERGENCY STOP discrete input be utilized and programmed
as an F class alarm.

In the STOP operating mode neither the engine nor the GCB can be operated. Dependent on the
application mode the power circuit breakers cannot be operated. If the operating mode STOP has
been selected while

the engine was already stopped


• The GCB will not be closed
• The fuel solenoid relay will not be enabled
• The discrete inputs and CAN bus commands are ignored
• The start push buttons (softkeys) are disabled (depending on the previous operating mode)
• The engine/generator monitoring remains de-activated (exception: all monitoring that is not delayed by the
engine speed monitoring)

the engine was running


• The GCB is opened
Requirements:
- The easYgen is at least in application mode {1o} and
- the GCB is closed
• The MCB will be closed
Requirements:
- The easYgen is at least in application mode {2oc}
- the GCB is open
- the MCB is enabled
• An engine cool down will be performed (the STOP LED is flashing)
• The fuel solenoid relay will be disabled
• The engine/generator monitoring will be de-activated (exception: all monitoring that is delayed by the engine
speed monitoring)
• The control unit screen will display the operations as they are performed

the engine performs a cool down


• Pressing the STOP button again causes an immediate stop of the cool down and stops the engine

NOTE
If the conditions of the LogicsManager function "Enable MCB" (parameter 12923) are TRUE, the MCB
will be closed again if it is open in STOP operating mode.

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Manual 37470A easYgen-3000 Series - Genset Control

Operating Mode MANUAL

In the MANUAL operating mode (softkey "Mode MAN") the engine and the power circuit break-
ers are operated via the push buttons along the bottom of the display (softkeys). All elements that
may be operated via the softkeys have a black frame. All other elements cannot be operated. The
single line diagram in the lowest line will change according to the application mode.

The single line diagrams are displayed as follows:

Single line diagram for application mode {0}.


When MANUAL operating mode is selected a black frame
softkey character will appear around the engine to indicate that
the push buttons below this softkey character may be used to
start and stop the engine. This is shown below highlighted for
the following functions.
Examples for the single line diagrams
• Start the engine
• Stop the engine

Single line diagram for application mode {1o}.


For a {1o} application both the engine and the GCB softkey
characters appear with the following functions. The "X" sym-
bol indicates that a breaker open command is issued or a clo-
sure of the breaker is blocked. The dotted breaker line indicates
no defined breaker state.
Examples for the single line diagrams
• Start the engine
• Stop the engine
• Open the GCB

Single line diagram for application mode {1oc}.


For a {1oc} application both the engine and the GCB softkey
characters appear with the following functions.
Examples for the single line diagrams
• Start the engine
• Stop the engine
• Open the GCB
• Close the GCB

Single line diagram for application mode {2oc}.


For a {2oc} application both the engine, the GCB and the
MCB softkey characters appear with the following functions.
Examples for the single line diagrams
• Start the engine
• Stop the engine
• Open the GCB
• Close the GCB
• Open the MCB
• Close the MCB

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Manual 37470A easYgen-3000 Series - Genset Control

Operating Mode AUTOMATIC

In the AUTOMATIC operating mode, all engine, GCB, and/or MCB functions are operated via an
interface, or automatically by the control unit (i.e. a mains failure). The function of the easYgen
depends on the configuration of the unit and how the external signals are used. The start /stop se-
quence of the engine is described in more detail in manual 37469.

In the following text the main functions are briefly described.

Start engine Remote start


The engine is started via a remote start signal.

A Start in Auto requires. • The AUTOMATIC operating mode is enabled.


• The function "Start req. in AUTO" is assigned via the LogicsManager
to a discrete input and the conditions are fulfilled (TRUE).
• This discrete input or a start via interface is energized (logically HIGH
signal) or the necessary command of the interface protocol is set (for
explanation of the interface protocol refer to the interface manual
37472).
• A class C alarm or higher is not present (for explanation of the alarm
classes refer to manual 37469).
• The engine is ready for operation.
• The GCB is open.

Mains fault AMF / Auto mains failure operation (only in application mode {2oc})
If the AUTOMATIC operating mode is enabled and the application mode is
configured to {2oc} (2-breaker logic) and the mains fail, the engine and the
power circuit breakers will be operated according to the conditions in the
following table.

An AMF start requires. • The AUTOMATIC operating mode is enabled.


• The application mode is configured as {2oc}.
• The parameter "Emergency power" is configured as ON.
• The configured mains failure limits are reached.
• The configured delay times have expired.
• A class C alarm or higher is not present (for explanation of the alarm
classes refer to 37469).
• The engine is ready for operation.

Status (prior to mains failure) Action (order)


Engine GCB MCB Engine GCB MCB
0 (open) 0 (open) 1 (start) 2 (close) ---
0 (stopped)
0 (open) 1 (closed) 1 (start) 3 (close) 2 (open)
1 (running) 0 (open) 0 (open) --- 1 (close) ---
0 (open) 1 (closed) --- 2 (close) 1 (open)
1 (closed) 0 (open) --- --- ---
1 (open)
Mains decoupling GCB: 1 (closed) 1 (closed) --- 2 (close)
3 (close)
(remains
Mains decoupling MCB: 1 (closed) 1 (closed) --- closed) 1 (open)
Table 4-2: Functional description - AMF conditions

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Functional description of AMF conditions:

• If the engine is not running prior to a mains failure and both, the GCB and MCB are open, the fol-
lowing actions occur:
1. The engine starts
2. The GCB closes
3. The load is supplied by the generator set

• If the engine is not running prior to a mains failure, the GCB is open, and the MCB is closed the fol-
lowing actions occur:
1. The engine starts
2. The MCB opens
3. The GCB closes
4. The load is supplied by the generator set

• If the engine is running prior to a mains failure, the GCB is open, and the MCB is open the follow-
ing actions occur:
1. The GCB closes
2. The load is supplied by the generator set

• If the engine is running prior to a mains failure, the GCB is open, and the MCB is closed the follow-
ing actions occur:
1. The MCB opens
2. The GCB closes
3. The load is supplied by the generator set

• If the engine is running prior to a mains failure, the GCB is closed, and the MCB is open the follow-
ing actions occur:
1. The generator set continues to supply the load

• If the genset is operating in parallel with the mains prior to a mains failure, both breakers are closed,
the following actions occur:
1. A mains decoupling will be performed and the GCB or MCB will be opened depending on the
configuration of the mains decoupling function:
• Mains decoupling configured to MCB or MCB->GCB:
a. The MCB opens
b. The GCB remains closed
c. The engine keeps running
• Mains decoupling configured to GCB or GCB->MCB:
a. The GCB opens
b. The MCB opens after the delay time
c. The GCB closes
d. The engine keeps running
2. The load is supplied by the generator set

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Chapter 5.
easYgen-3200 Configuration

This chapter provides information "how to configure the unit via the LC display" as well as the description of all
parameters that may be changed without a password. If you have the correct codes to configure the unit (this is
verified via passwords), refer to manual 37469 for a description of all parameters, their setting range, and their in-
fluence to the operation of the unit.

Structure of the Parameters


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Figure 5-1: Configuration screens (overview)

Access configuration menus

By pressing the softkey, the Parameter menu will


be displayed to permit configuration of the control
unit.
The different configuration screens may be displayed
by selecting the respective softkey. Refer to Figure 5-1
for a structure of the configuration screens.

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Softkeys "Configuration - Enter password"

Navigation through the parameters is carried out using


the softkeys and . To edit the selected parameter
press . To save the edited parameter press . To ex-
it the parameter without saving any changes press .

Return to the previsous screen/exit parameter without saving changes ("Escape")

Navigate....... Pressing the softkey will return the operator to the previous display screen.
Edit .............. I If it is desired to exit a parameter without saving changes made there,
press the softkey and the user will be returned to the previous screen.

Next parameter

This softkey permits the user to navigate down through the parameters. Only the parame-
ters assigned by the active password will be displayed. The parameters that may only be
accessed after entering a password are described in the Configuration Manual 37469. If
an Asian language is configured, some parameter screens may be displayed with an emp-
ty space at the bottom of the parameter list, which may be interpreted as an end of the
list, although more parameters exist and are displayed when scrolling down.

Previous parameter

This softkey permits the user to navigate upwards through the parameters.

Decrease/change function

If the desired parameter has been selected by pressing the softkey, and the cursor has
been moved to the appropriate position via the softkey, the value of the digit may be
decreased by one using the softkey.

Increase/change function

If the desired parameter has been selected by pressing the softkey, and the cursor has
been moved to the appropriate position via the softkey, the value of the digit may be
increased by one using the softkey.

Select parameter/input confirmation ("Enter")

Navigate....... A highlighted parameter may be entered for configuration by pressing the


softkey. This permits the changing of the configured value within the
parameter.
Edit .............. Any value that has been changed within a parameter is changed and stored
in the unit memory by pressing the softkey.

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Next digit of the selected parameter

If the parameter has a numeric value (i.e. the password) that is to be changed, the digits
must be changed individually. The softkey permits navigation to each cursor position
of the number to be changed. See the softkey symbols and for an explanation of
how to change the digit.

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Parameters
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NOTE
A description of all parameters, which may be edited/configured via the display, are described in the
Configuration Manual 37469.

Language

Language Change language {Language}


DE EN

Language
{Language} . The selection of a language will affect the following text
in the control unit:
• Text in the operating field which are not defined by an
input (i.e. discrete inputs may be a user-defined text)
• The alarm list and event history texts
• All parameters which may be changed via the unit pan-
el

NOTE
Refer to Appendix B: Restoring a Language Setting on page 59 if your unit is configured to a language
you are not able to read or understand.

Real-Time Clock - Time

Hour Adjust clock time: hour 0 to 23


DE EN

Stunden
The hour of the current time is set here. Example:
0 ................... 0th hour of the day.
23 ................. 23rd hour of the day.

Minute Adjust clock time: minute 0 to 59


DE EN

Minuten
The minute of the current time is set here. Example:
0 ................... 0th minute of the hour.
59 ................. 59th minute of the hour.

Second Adjust clock time: second 0 to 59


DE EN

Sekunden
The second of the current time is set here. Example:
0 ................... 0th second of the minute.
59 ................. 59th second of the minute.

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Real-Time Clock - Date

Day Adjust date: day 1 to 31

DE EN
Tag
The day of the current date is set here. Example:
1 .................... 1st day of the month.
31 .................. 31st day of the month.

Month Adjust date: month 1 to 12


DE EN

Monat
The month of the current date is set here. Example:
1 .................... 1st month of the year.
12 .................. 12th month of the year.

Year Adjust date: year 0 to 99


DE EN

Jahr
The year of the current date is set here. Example:
0 .................... Year 2000.
99 .................. Year 2099.

Display Contrast

Configure display Configure display +/-


DE EN

Display konfig.
In the "Configure display" screen, the display contrast and brightness
may be increased or decrease using these softkey characters.

................. Increase the display contrast/brightness.


................. Decrease the display contrast/brightness.

........ If the display contrast and/or brightness has been de-


creased to the point that it is no longer visible, press and
hold the STOP button for at least 5 seconds. This will re-
store the contrast and brightness to the factory default
setting.

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Password

Password display Password for access via the unit panel 0000 to 9999
DE EN

Passwort Display
A password must be entered to permit configuration of the unit via the
unit panel. If a password is not entered only the displayed parameters
may be edited.

Code level display Code level via display Info


DE EN

Codeebene Display
This value displays the code level that is currently active for access via
the front panel.

Password for CAN interface {x} Password for access via CAN interface {x} 0000 to 9999
DE EN

Passwort CAN Schnittstelle {x}


A password must be entered to permit configuration of the unit via
CAN interface {x}. If a password is not entered, the displayed parame-
ters may not be edited.

Code level CAN interface {x} Code level CAN-Bus {x} Info
DE EN

Codeebene CAN Schnittstelle {x}


This value displays the code level that is currently active for access via
the CAN bus.

Password for serial interface{x} Password for access via serial interface {x} 0000 to 9999
DE EN

Passwort serielle Schnittst. {x}


A password must be entered to permit configuration of the unit via se-
rial interface {x}. If a password is not entered, the displayed parame-
ters may not be edited.

Code level serial interface {x} Code level serial port {x} Info
DE EN

Codebene serielle Schnittst. {x}


This value displays the code level that is currently active for access via
the serial interface {x}.

Deactivate Horn

Time until horn reset Self acknowledgement of the horn signal 0 to 1.000 s
DE EN

Zeit Hupenreset
A horn signal is issued and the alarm LED flashes when a fault condi-
tion occurs. This signal will be disabled when the configured time ex-
pires. This is the maximum time, for which a horn signal is active (it
will also be deactivated if it is acknowledged before).

Factory (Default) Values

Factory settings Factory setting YES/NO


DE EN

Werkseinstellung
The factory settings (default values) may be loaded. Select YES to en-
able the following parameter to be displayed. It is possible to load the
factory settings (default values) for all parameters, which are accessible
in the currently active code level.

Set default values Set default values YES/NO


DE EN

Standardwerte wiederherstellen
Entering YES overwrites the current configured values with the default
values. Only those parameters will be reset, which are permitted to
change in the selected code level.

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Appendix A.
Display Messages

Status Messages
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Message text and ID Meaning

AUTO mode ready Automatic mode ready for start


ID 13253 The unit is waiting for a start signal in Automatic operating mode and no alarm of class C, D, E, or F is
present.
Aux. serv. postrun Postrun of the auxiliary operation is active
ID 13201 After the engine has stopped, auxiliary operations are enabled. These operations ensure that required
equipment which is necessary for the operation of the engine continues to run (i.e. electric cooling fan).
Aux. services prerun Prerun of the auxiliary operation is active
ID 13200 Before the engine is started the signal "aux. services prerun" is enabled, so that all required equipment
which is necessary for the operation of the engine can be initialized, started or switched.
Cool down Coasting of the engine is active
ID 13204 The no load operation is performed prior to the stopping of the engine. The no load operation is utilized to
cool the engine.
Crank protect Starter protection
ID 13214 To prevent the starter from being damaged by an engine that is rotating, a crank protection delay is active
to ensure that the engine has time to stop rotating.
Critical mode Critical mode (Sprinkler operation) is active
ID 13202 The sprinkler operation is activated. The exact description of the conditions and effects of the sprinkler
operation are described in the configuration manual 37469.
Emergency/Critical Emergency operation during active critical operation {2oc}
ID 13215 Critical operation is activated.
Emergency run Emergency power operation {2oc}
ID 13211 After the control unit detects that a mains fault has occurred, the engine is started after the emergency de-
lay timer expires. The MCB is opened, the GCB is closed, and the generator set assumes the load. If the
generator set is already running, operations continue until the emergency power operation conditions no
longer exist. If the mains return, the mains settling timer becomes active first (see below).
GCB dead bus close Dead bus closing of the GCB {1oc}, {2oc}
ID 13209 The GCB is closed onto the de-energized busbar. The measured busbar voltage is below the configured
dead bus detection limit.
GCB -> MCB Delay GCB – MCB delay time is active {2oc}
ID 13261 If the breaker logic is configured to Open Transition and a transfer from generator to mains supply is ini-
tiated, the transfer time delay will start after the replay "GCB is open" is received. The MCB close com-
mand will be issued after the transfer time has expired.
GCB open The GCB is being opened {1oc}, {2oc}
ID 13255 A GCB open command has been issued.
Gen. stable time Generator stable time is active
ID 13250 If the engine monitoring delay timer has expired, the generator settling time starts. This permits for an ad-
ditional delay time before the breaker is closed in order to ensure that none of the engine delayed watch-
dogs trips.
Idle run active The control is in idle mode
ID 13216 No undervoltage, underfrequency, and underspeed monitoring is performed in idle mode. The flexible
limits 33 through 40 are not monitored.

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Message text and ID Meaning

Ignition Enable the ignition {Gas engine}


ID 13213 After the purging operation and before the fuel solenoid is opened.
In operation The genset is in regular operation
ID 13251 The genset is in regular operation and is ready for supplying load.
Loading Generator The generator power will be increased to the set point
ID 13258 The generator power will be increased to the configured set point with a rate defined by the power con-
trol set point ramp.
Mains settling Mains settling time is active {2oc}
ID 13205 When the control unit detects that the mains fault is no longer present and power has been restored, the
mains settling timer begins counting down. If the mains are stable after the expiration of the timer (the
mains voltage has not fallen below or risen over the configured monitoring limits), the load is transferred
from the generator supply to the mains supply.
MCB dead bus close Dead bus closing of the MCB {2oc}
ID 13210 The MCB is closed onto the de-energized busbar. The measured busbar voltage is below the configured
dead bus detection limit.
MCB -> GCB Delay MCB – GCB delay time is active {2oc}
ID 13262 If the breaker logic is configured to Open Transition and a transfer from mains to generator supply is ini-
tiated, the transfer time delay will start after the reply "MCB is open" is received. The GCB close com-
mand will be issued after the transfer time has expired.
MCB open The MCB is being opened {2oc}
ID 13257 An MCB open command has been issued.
Power limited prerun Active power limited prerun is active
ID 13252 The real power set point is limited to the warm up power limit for the configured warm up time.
Preglow Preglow of the engine is active {Diesel engine}
ID 13208 The diesel engine is preheated prior to starting.
Ramp to rated Engine is accelerating to rated speed
ID 13254 After firing speed has been exceeded, the engine monitoring delay timer starts. This message is displayed
during this period.
Start Start engine is active
ID 13206 After the "Prerun auxiliary operation" expires, the engine is started according to the configured start logic
(Diesel or gas engine). When the start sequence is active, various relays are enabled and representative
signals are passed via the CAN bus to a secondary engine control.
Start – Pause Start pause while starting the engine is active
ID 13207 If the engine could not be started, the controller will pause for the configured time prior to attempting to
issuing a start command again.
Start w/o Load Start without load is active
ID 13263 A regular engine start is performed. The GCB operation is blocked to prevent a change from mains to
generator supply.
Stop engine Engine will be stopped
ID 13203 The engine will be stopped. The engine stop delay will be started when ignition speed has been fallen be-
low. A restart is only possible if the engine stop delay has been expired.
Synchronization GCB The GCB will be synchronized
ID 13259 The control tries to synchronize the GCB.
Synchronization MCB The MCB will be synchronized
ID 13260 The control tries to synchronize the MCB.
Turning Purging operation is active {Gas engine}
ID 13212 Before the fuel solenoid opens and the ignition of the gas engine is energized the remaining fuel, that
may be present in the combustion chamber, will be removed by a purging operation. The starter turns the
engine without enabling the ignition for a specified time to complete the purging operation. After the
purging process, the ignition is energized.
Unloading Generator The generator power will be decreased
ID 13256 The generator power will be decreased after a stop command has been issued with a rate defined by the
power control set point ramp before the GCB will be opened.
Unloading mains The mains power will be decreased
ID 13264 The real power set point is increased with the configured rate after synchronizing the generator in inter-
change transition mode. After the mains have been unloaded, the MCB will be opened.
Synch. PERMISSIVE Synchronization mode PERMISSIVE
ID 13265 If the synchronization mode is set to “PERMISSIVE” [Parameter ID 5728] the screen message “Synch.
PERMISSIVE” is blinking on the main screen.
Synch. CHECK Synchronization mode CHECK
ID 13266 If the synchronization mode is set to “CHECK” [Parameter ID 5728] the screen message “Synch.
CHECK” is blinking on the main screen.
Synch. OFF Synchronization mode OFF
ID 13267 If the synchronization mode is set to “OFF” [Parameter ID 5728] the screen message “Synch. OFF” is
blinking on the main screen.
Add-on delay Load dependent start/stop (LDSS) add-on delay time
ID 13274 Shows the current state of LDSS in the sequencing screen. A countdown of the configured add-on delay

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time will be displayed.
Add-off delay Load dependent start/stop (LDSS) add-off delay time
ID 13275 Shows the current state of LDSS in the sequencing screen. A countdown of the configured add-off delay
time will be displayed.
Minimum run time Load dependent start/stop (LDSS) minimum run time
ID 13276 Shows the current state of LDSS in the sequencing screen. A countdown of the configured minimum run
time will be displayed.

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Alarm Messages
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NOTE
Refer to the Configure Monitoring section of the Parameters chapter in the Configuration Manual 37469
for a detailed description of the monitoring functions, which trigger the alarm messages.

Message text and ID Meaning

Amber warning lamp Amber warning lamp, J1939 interface


ID 15126 This watchdogs monitors, whether a specific alarm bit is received from the CAN J1939 interface. This
enables to configure the control in a way that a reaction is caused by this bit (e.g. warning, shutdown).
No alarm can be indicated if the CAN communication fails.
Bat. overvoltage 1 Battery overvoltage, limit value 1
ID 10007 The battery voltage has exceeded the limit value 1 for battery overvoltage for at least the configured
time and did not fall below the value of the hysteresis.
Bat. overvoltage 2 Battery overvoltage, limit value 2
ID 10008 The battery voltage has exceeded the limit value 2 for battery overvoltage for at least the configured
time and did not fall below the value of the hysteresis.
Bat. undervoltage 1 Battery undervoltage, limit value 1
ID 10005 The battery voltage has fallen below the limit value 1 for battery undervoltage for at least the configured
time and has not exceeded the value of the hysteresis.
Bat. undervoltage 2 Battery undervoltage, limit value 2
ID 10006 The battery voltage has fallen below the limit value 2 for battery undervoltage for at least the configured
time and has not exceeded the value of the hysteresis.
CAN bus overload CAN bus overload alarm
ID 10089 The sum of CAN bus messages on al can buses together exceeds 32 messages per 20 ms.
CAN fault J1939 Interface alarm J1939
ID 10017 The communication with the ECU via the CAN bus interface has been interrupted and no data can be
transmitted or received over the bus within the configured time.
CANopen Interface 1 Interface alarm CANopen on CAN bus 1
ID 10087 No Receive Process Data Object ( RPDO) is received within the configured time.
CANopen Interface 2 Interface alarm CANopen on CAN bus 2
ID 10088 No message is received from the external expansion board (Node ID) within the configured time.
Charge alt. low volt Charging alternator voltage low
ID 4056 The charging alternator voltage has fallen below the critical limit for at least the configured time and has
not exceeded the value of the hysteresis (the critical limit is 9 V for 12 V systems and 20 V for 24 V sys-
tems).
Eng. stop malfunct. Stop alarm of the engine
ID 2504 The engine failed to stop when given the stop command. When a stop command is issued a timer starts a
countdown. If speed is still detected when this timer expires the controller recognizes an unsuccessful
stop of the engine. An unsuccessful stop of the engine is determined if speed (measured by the generator
frequency, the MPU, or the LogicsManager "ignition speed") is detected within the configured time after
the stop signal has been issued.
EEPROM failure The EEPROM checksum is corrupted
ID 1714 The EEPROM check at startup has resulted a defective EEPROM.
GCB fail to close GCB failed to close
ID 2603 The easYgen has attempted to close the GCB the configured maximum number of attempts and failed.
Depending on the configuration, the easYgen will continue to attempt to close the GCB as long as the
conditions for closing the GCB are fulfilled.
GCB fail to open GCB failed to open
ID 2604 The easYgen is still receiving the reply "GCB closed" after the GCB open monitoring timer has expired.
GCB syn. timeout GCB synchronization time exceeded
ID 3064 The easYgen has failed to synchronize the GCB within the configured synchronization time.

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Message text and ID Meaning

Gen act.pwr mismatch Generator active power mismatch


ID 2924 The deviation between the generator power and the active power set point has exceeded the limit for at
least the configured time.
Gen. PF lagging 1 Generator overexcited, limit value 1
ID 2337 The power factor limit 1 has been exceeded at the generator towards inductive (i.e. the current is lag-
ging) for at least the configured time and did not fall below the value of the hysteresis.
Gen. PF lagging 2 Generator overexcited, limit value 2
ID 2338 The power factor limit 2 has been exceeded at the generator towards inductive (i.e. the current is lag-
ging) for at least the configured time and did not fall below the value of the hysteresis.
Gen. PF leading 1 Generator underexcited, limit value 1
ID 2387 The power factor limit 1 has fallen below at the generator towards capacitive (i.e. the current is leading)
for at least the configured time and did not exceed the value of the hysteresis.
Gen. PF leading 2 Generator underexcited, limit value 2
ID 2388 The power factor limit 2 has fallen below at the generator towards capacitive (i.e. the current is leading)
for at least the configured time and did not exceed the value of the hysteresis.
Gen. overcurrent 1 Generator overcurrent, limit value 1
ID 2218 The generator current has exceeded the limit value 1 for the generator overcurrent for at least the con-
figured time and did not fall below the value of the hysteresis.
Gen. overcurrent 2 Generator overcurrent, limit value 2
ID 2219 The generator current has exceeded the limit value 2 for the generator overcurrent for at least the con-
figured time and did not fall below the value of the hysteresis.
Gen. overcurrent 3 Generator overcurrent, limit value 3
ID 2220 The generator current has exceeded the limit value 3 for the generator overcurrent for at least the con-
figured time and did not fall below the value of the hysteresis.
Gen. overfrequency 1 Generator overfrequency, limit value 1
ID 1912 The generator frequency has exceeded the limit value 1 for generator overfrequency for at least the con-
figured time and did not fall below the value of the hysteresis.
Gen. overfrequency 2 Generator overfrequency, limit value 2
ID 1913 The generator frequency has exceeded the limit value 2 for generator overfrequency for at least the con-
figured time and did not fall below the value of the hysteresis.
Gen. overload IOP 1 Generator overload IOP, limit value 1
ID 2314 The generator power has exceeded the limit value 1 for generator overload in isolated operation (MCB
is open) for at least the configured time and did not fall below the value of the hysteresis.
Gen. overload IOP 2 Generator overload IOP, limit value 2
ID 2315 The generator power has exceeded the limit value 2 for generator overload in isolated operation (MCB
is open) for at least the configured time and did not fall below the value of the hysteresis.
Gen. overload MOP 1 Generator overload MOP, limit value 1
ID 2362 The generator power has exceeded the limit value 1 for generator overload in mains parallel operation
(GCB and MCB are closed) for at least the configured time and did not fall below the value of the hys-
teresis.
Gen. overload MOP 2 Generator overload MOP, limit value 2
ID 2363 The generator power has exceeded the limit value 2 for generator overload in mains parallel operation
(GCB and MCB are closed) for at least the configured time and did not fall below the value of the hys-
teresis.
Gen. overvoltage 1 Generator overvoltage, limit value 1
ID 2012 The generator voltage has exceeded the limit value 1 for generator overvoltage for at least the config-
ured time and did not fall below the value of the hysteresis.
Gen. overvoltage 2 Generator overvoltage, limit value 2
ID 2013 The generator voltage has exceeded the limit value 2 for generator overvoltage for at least the config-
ured time and did not fall below the value of the hysteresis.
Gen. rev/red. pwr.1 Generator reverse power, limit value 1 / Generator reduced power, limit value 1
ID 2262 The generator power has exceeded the limit value 1 for generator reverse power / generator reduced
power for at least the configured time and did not fall below the value of the hysteresis.
Gen. rev/red. pwr.2 Generator reverse power, limit value 2 / Generator reduced power, limit value 2
ID 2263 The generator power has exceeded the limit value 2 for generator reverse power / generator reduced
power for at least the configured time and did not fall below the value of the hysteresis.
Gen.ph.rot. mismatch Generator rotating field mismatch
ID 3955 The generator rotating field does not correspond with the configured direction.

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Message text and ID Meaning

Gen.underfrequency 1 Generator underfrequency, limit value 1


ID 1962 The generator frequency has fallen below the limit value 1 for generator underfrequency for at least
the configured time and has not exceeded the value of the hysteresis. Additionally, the alarm has not
been acknowledged (unless the "Self acknowledgement" is configured YES).
Gen.underfrequency 2 Generator underfrequency, limit value 2
ID 1963 The generator frequency has fallen below the limit value 2 for generator underfrequency for at least
the configured time and has not exceeded the value of the hysteresis.
Gen. undervoltage 1 Generator undervoltage, limit value 1
ID 2062 The generator voltage has fallen below the limit value 1 for generator undervoltage for at least the
configured time and has not exceeded the value of the hysteresis.
Gen. undervoltage 2 Generator undervoltage, limit value 2
ID 2063 The generator voltage has fallen below the limit value 2 for generator undervoltage for at least the
configured time and has not exceeded the value of the hysteresis.
Gen unloading fault Generator unloading mismatch
ID 3124 The easYgen failed to reduce the generator power below the configured unload limit within the con-
figured time.
Gen. volt. asymmetry Voltage asymmetry
ID 3907 The generator phase-to-phase voltages have higher differences between each other than the config-
ured limit value.
Ground fault 1 Generator ground current, limit value 1
ID 3263 The measured or calculated ground current has exceeded the limit value 1 for the generator ground
current for at least the configured time and did not fall below the value of the hysteresis.
Ground fault 2 Generator ground current, limit value 2
ID 3264 The measured or calculated ground current has exceeded the limit value 2 for the generator ground
current for at least the configured time and did not fall below the value of the hysteresis.
Inv. time overcurr. Generator inverse time-overcurrent
ID 4038 Current monitoring with tripping time depending on the measured current. The higher the current is
the faster the tripping time according to a defined curve. According to IEC 255 three different char-
acteristics are available: normal, highly, and extremely inverse.
Mains decoupling Mains decoupling is initiated
ID 3114 One or more monitoring function(s) considered for the mains decoupling functionality has triggered.
Mains export power 1 Mains export power, limit value 1
ID 3241 The mains export power has exceeded or fallen below the limit value 1 for mains export power for at
least the configured time and did not fall below or exceed the value of the hysteresis.
Mains export power 2 Mains export power, limit value 2
ID 3242 The mains export power has exceeded or fallen below the limit value 2 for mains export power for at
least the configured time and did not fall below or exceed the value of the hysteresis.
Mains import power 1 Mains import power, limit value 1
ID 3217 The mains import power has exceeded or fallen below the limit value 1 for mains import power for
at least the configured time and did not fall below or exceed the value of the hysteresis.
Mains import power 2 Mains import power, limit value 2
ID 3218 The mains import power has exceeded or fallen below the limit value 2 for mains import power for
at least the configured time and did not fall below or exceed the value of the hysteresis.
Mains overfreq. 1 Mains overfrequency, limit value 1
ID 2862 The mains frequency has exceeded the limit value 1 for mains overfrequency for at least the config-
ured time and did not fall below the value of the hysteresis.
Mains overfreq. 2 Mains overfrequency, limit value 2
ID 2863 The mains frequency has exceeded the limit value 2 for mains overfrequency for at least the config-
ured time and did not fall below the value of the hysteresis. Triggering this monitoring function
causes the mains decoupling function to trigger.
Mains overvoltage 1 Mains overvoltage, limit value 1
ID 2962 The mains voltage has exceeded the limit value 1 for mains overvoltage for at least the configured
time and did not fall below the value of the hysteresis.
Mains overvoltage 2 Mains overvoltage, limit value 2
ID 2963 The mains voltage has exceeded the limit value 2 for mains overvoltage for at least the configured
time and did not fall below the value of the hysteresis. Triggering this monitoring function causes the
mains decoupling function to trigger.

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Manual 37470A easYgen-3000 Series - Genset Control

Message text and ID Meaning

Mains PF lagging 1 Mains overexcited, limit value 1


ID 2985 The power factor limit 1 has been exceeded at the mains interchange point towards inductive (i.e. the
current is lagging) for at least the configured time and did not fall below the value of the hysteresis.
Mains PF lagging 2 Mains overexcited, limit value 2
ID 2986 The power factor limit 2 has been exceeded at the mains interchange point towards inductive (i.e. the
current is lagging) for at least the configured time and did not fall below the value of the hysteresis.
Mains PF leading 1 Mains underexcited, limit value 1
ID 3035 The power factor limit 1 has fallen below at the mains interchange point towards capacitive (i.e. the
current is leading) for at least the configured time and did not exceed the value of the hysteresis.
Mains PF leading 2 Mains underexcited, limit value 2
ID 3036 The power factor limit 1 has fallen below at the mains interchange point towards capacitive (i.e. the
current is leading) for at least the configured time and did not exceed the value of the hysteresis.
Mains phase shift Mains phase shift
ID 3057 A mains phase shift, which has exceeded the configured limit, has occurred. Triggering this monitor-
ing function causes the mains decoupling function to trigger.
Mains df/dt Mains df/dt (ROCOF)
ID 3106 A mains df/dt, which has exceeded the configured limit, has occurred. Triggering this monitoring
function causes the mains decoupling function to trigger.
Mains underfreq. 1 Mains underfrequency, limit value 1
ID 2912 The mains frequency has fallen below the limit value 1 for mains underfrequency for at least the con-
figured time and has not exceeded the value of the hysteresis.
Mains underfreq. 2 Mains underfrequency, limit value 2
ID 2913 The mains frequency has fallen below the limit value 2 for mains underfrequency for at least the con-
figured time and has not exceeded the value of the hysteresis. Triggering this monitoring function
causes the mains decoupling function to trigger.
Mains undervoltage 1 Mains undervoltage, limit value 1
ID 3012 The mains voltage has fallen below the limit value 1 for mains undervoltage for at least the config-
ured time and has not exceeded the value of the hysteresis.
Mains undervoltage 2 Mains undervoltage, limit value 2
ID 3013 The mains voltage has fallen below the limit value 2 for mains undervoltage for at least the config-
ured time and has not exceeded the value of the hysteresis. Triggering this monitoring function causes
the mains decoupling function to trigger.
Maint. days exceeded Maintenance days exceeded
ID 2560 The generator run time has exceeded the configured number of days since the last maintenance peri-
od. Additionally, the alarm has not been acknowledged.
Maint. hrs exceeded Maintenance hours exceeded
ID 2561 The generator run time has exceeded the configured number of operating hours since the last mainte-
nance period. Additionally, the alarm has not been acknowledged.
MCB fail to close MCB failed to close
ID 2623 The easYgen has attempted to close the MCB the configured maximum number of attempts and
failed. Depending on the configuration, the easYgen will continue to attempt to close the GCB as
long as the conditions for closing the MCB are fulfilled.
MCB fail to open Failed MCB open
ID 2624 The easYgen is still receiving the reply MCB closed” after the MCB open monitoring timer has ex-
pired.
MCB syn. timeout MCB synchronization time exceeded
ID 3074 The easYgen has failed to synchronize the MCB within the configured synchronization time.
Missing members Missing load share members detected
ID 4064 The easYgen has detected that the number of available units for load sharing does not correspond
with the configured number of members.
Mns act.pwr mismatch Mains active power mismatch
ID 2934 The deviation between the import/export power and the active import/export power set point has ex-
ceeded the limit for at least the configured time.
Mns.ph.rot. mismatch Mains rotating field mismatch
ID 3975 The mains rotating field does not correspond with the configured direction.
Operat. range failed Measured values not within operating range
ID 2664 An alarm will be issued if ignition speed is exceeded and the measured values for generator and/or
mains are not within the configured operating range. No alarm will be issued in idle mode. The exact
tripping conditions for this monitoring functions are described in the configuration manual 37469 in
the section " Configure Monitoring: Engine, Operating Range Failure".
Overspeed 1 Engine overspeed, limit value 1
ID 2112 The engine speed has exceeded the limit value 1 for engine overspeed for at least the configured time
and did not fall below the value of the hysteresis.
Overspeed 2 Engine overspeed, limit value 2
ID 2113 The engine speed has exceeded the limit value 2 for engine overspeed for at least the configured time
and did not fall below the value of the hysteresis.

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Manual 37470A easYgen-3000 Series - Genset Control

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Manual 37470A easYgen-3000 Series - Genset Control

Message text and ID Meaning

Parameter alignment LDSS parameter mismatch detected


ID 4073 The easYgen has detected that not all LDSS parameters are configured identically at all
participating units. Refer to the "Multi-unit configuration check" section in the "Parame-
ters" chapter of the Configuration Manual 37469 for a list of all monitored parameters.
Ph.rotation mismatch Generator/busbar/mains phase rotation different
ID 2944 Generator, busbar (easYgen-3400/3500 only), and mains have different rotating fields. A
CB closure is blocked.
The phase rotation monitoring is always enabled and cannot be disabled.
Red stop lamp Red stop lamp, J1939 interface
ID 15125 This watchdog monitors, whether a specific alarm bit is received from the CAN J1939 in-
terface. This enables to configure the control in a way that a reaction is caused by this bit
(e.g. warning, shutdown). No alarm can be indicated if the CAN communication fails.
Speed/freq. mismatch Difference in frequency/speed measurement alarm
ID 2457 The speed differential between the generator frequency (ascertained by the generator volt-
age measurement) and the engine speed (measured by the MPU) has exceeded the config-
ured limit value / differential frequency for at least the configured time and has not fallen
below the value of the hysteresis. The alarm may also be triggered if the LogicsManager
"ignition speed" is enabled and no electrical frequency is detected as well as the other way
round.
Start fail Failure of engine to start alarm
ID 3325 The generator set has failed to start after the configured number of attempts. Depending on
the configuration, no more start attempt will be carried out until the alarm is acknowledged.
Unbalanced load 1 Generator unbalanced load, limit value 1
ID 2412 The generator current has exceeded the limit value 1 for generator unbalanced load for at
least the configured time and did not fall below the value of the hysteresis.
Unbalanced load 2 Generator unbalanced load, limit value 2
ID 2413 The generator current has exceeded the limit value 2 for generator unbalanced load for at
least the configured time and did not fall below the value of the hysteresis.
Underspeed 1 Engine underspeed, limit value 1
ID 2162 The engine speed has fallen below the limit value 1 for engine underspeed and has not ex-
ceeded the value of the hysteresis.
Underspeed 2 Engine underspeed, limit value 2
ID 2163 The engine speed has fallen below the limit value 2 for engine underspeed and has not ex-
ceeded the value of the hysteresis.
Unintended stop Unintended Stop
ID 2652 The easYgen expects the generator to be running but a sudden underrun of the ignition
speed has been detected.
Wb:<!-—Analog input x--> Analog input {x}, wire break
refer to: Table 5-1 and During measurement of the analog input a wire break was detected. This text may be as-
Table 5-2 on page 58 signed customer defined. The text in angular brackets is the default text.
<!-—Discrete input x--> Discrete input {x}, energized / de-energized
refer to: The actual state of the monitored discrete input is energized / de-energized (depending on
Table 5-3 on page 58 the configuration) for at least the configured time. This text may be assigned customer de-
fined. The text in angular brackets is the default text.
<!-—Ext. Discrete input x--> External discrete input {x}, energized / de-energized
refer to: The actual state of the monitored external discrete input is energized / de-energized (de-
Table 5-4 on page 58 pending on the configuration) for at least the configured time. This text may be assigned
customer defined. The text in angular brackets is the default text.
<!—Flexible limit x--> Flexible threshold {x}, overrun / underrun
refer to: The actual value of the monitored analog value has exceeded / fallen below the threshold
Table 5-4 on page 58 (depending on the configuration) for at least the configured time and did not fall below /
exceed the value of the hysteresis. This text may be assigned customer defined. The text in
angular brackets is the default text.

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Manual 37470A easYgen-3000 Series - Genset Control

Analog input # 1 2 3
Message ID 10014 10015 10060
Table 5-1: Message IDs for analog inputs

External analog input # 1 2 3 4 5 6 7 8


Message ID 10221 10222 10223 10224 10225 10226 10227 10228
External analog input # 9 10 11 12 13 14 15 16
Message ID 10229 10230 10231 10232 10233 10234 10235 10236
Table 5-2: Message IDs for external analog inputs

Discrete input # 1 2 3 4 5 6 7 8 9 10 11 12
Message ID 10600 10601 10602 10603 10604 10605 10607 10608 10609 10610 10611 10612
Table 5-3: Message IDs for discrete inputs

External discrete input # 1 2 3 4 5 6 7 8


Message ID 16360 16361 16362 16364 16365 16366 16367 16368
External discrete input # 9 10 11 12 13 14 15 16
Message ID 16369 16370 16371 16372 16373 16374 16375 16376
External discrete input # 17 18 19 20 21 22 23 24
Message ID 16202 16212 16222 16232 16242 16252 16262 16272
External discrete input # 25 26 27 28 29 30 31 32
Message ID 16282 16292 16302 16312 16322 16332 16342 16352
Table 5-4: Message IDs for external discrete inputs

Flexible limit # 1 2 3 4 5 6 7 8 9 10
Message ID 10018 10019 10020 10021 10022 10023 10024 10025 10026 10027
Flexible limit # 11 12 13 14 15 16 17 18 19 20
Message ID 10028 10029 10030 10031 10032 10033 10034 10035 10036 10037
Flexible limit # 21 22 23 24 25 26 27 28 29 30
Message ID 10038 10039 10040 10041 10042 10043 10044 10045 10046 10047
Flexible limit # 31 32 33 34 35 36 37 38 39 40
Message ID 10048 10049 10050 10051 10052 10053 10054 10055 10056 10057
Table 5-5: Message IDs for flexible limits

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Manual 37470A easYgen-3000 Series - Genset Control

Appendix B.
Restoring a Language Setting

Due to the multilingual capability of the unit, it may happen that the display language of the easYgen-3200 is set
to a language, the operator is unable to read or understand, by mistake. In this case, the following proceeding
helps to restore the desired language. The default setting is English.

1 5

2 6
12

3 7

4 8

13 9 10 11 14

Figure 5-2: Front panel and display

Figure 5-2 refers to the different softkeys, which appear in the configured language. In order to change the lan-
guage setting, press the softkeys in the following order:

1. Press softkey 5 until you return to the starting screen (as indicated above)
2. Press softkey 6 once to access the "Parameter" screen
3. Press softkey 1 once to access the "Configure language / clock" screen
4. Press softkey 8 once to edit the language setting
5. Press softkeys 10 or 11 to select the desired language
6. Press softkey 8 once to commit the language setting

Now, the display language is restored to the desired language again.

© Woodward Page 59/60


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