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    BPCS - PRO - Manufacturing Method Code Table

    Uploaded by

    gummalamapti
    This 6-page standard operating procedure outlines the process for creating a Manufacturing Method Code Table in the BPCS system. It defines key roles and responsibilities, and provides step-by-step navigation details for setting up manufacturing method codes using program ISYS115. Manufacturing method codes allow for experimental or operational variations in bills of material and routings. The document also describes maintaining valid alternative method combinations through cost sets for new manufacturing processes.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    BPCS - PRO - Manufacturing Method Code Table

    Uploaded by

    gummalamapti
    277 views6 pages
    This 6-page standard operating procedure outlines the process for creating a Manufacturing Method Code Table in the BPCS system. It defines key roles and responsibilities, and provides step-by-step navigation details for setting up manufacturing method codes using program ISYS115. Manufacturing method codes allow for experimental or operational variations in bills of material and routings. The document also describes maintaining valid alternative method combinations through cost sets for new manufacturing processes.

    Original Description:

    BPCS Method code

    Original Title

    BPCS_PRO_Manufacturing Method Code Table

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    © © All Rights Reserved

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    This 6-page standard operating procedure outlines the process for creating a Manufacturing Method Code Table in the BPCS system. It defines key roles and responsibilities, and provides step-by-step navigation details for setting up manufacturing method codes using program ISYS115. Manufacturing method codes allow for experimental or operational variations in bills of material and routings. The document also describes maintaining valid alternative method combinations through cost sets for new manufacturing processes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    277 views6 pages

    BPCS - PRO - Manufacturing Method Code Table

    Uploaded by

    gummalamapti
    This 6-page standard operating procedure outlines the process for creating a Manufacturing Method Code Table in the BPCS system. It defines key roles and responsibilities, and provides step-by-step navigation details for setting up manufacturing method codes using program ISYS115. Manufacturing method codes allow for experimental or operational variations in bills of material and routings. The document also describes maintaining valid alternative method combinations through cost sets for new manufacturing processes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 6

    Standard Operating Procedure

    TITLE: Manufacturing Method Code Table

    SOP No : Version : Replace SOP No : Page 1 of 6


    BPCS_PRO 01 New

    Prepared by : Checked by : Approved by :


    Ananth Inamdar Vamsi Krishna Srinivasa S V

    Effective date: 12th November 2014 Review date : 11th November 2015

    REFERENCE
    BPCS_Business Process_PRO
    TITLE: INVENTORY RETURNS FROM PRODUCTION DEPARTMENT

    SOP No : Version : Replace SOP No : Page 2 of 6


    BPCS_PRO 01 New

    Revision History

    (Version) (Reason of Revision) (Revised by) (Issued date)


    01 New SOP

    I. OBJECTIVE

    This SOP outlines the procedure to be followed for creation of Manufacturing Method Code
    Table
    II. SCOPE

    This SOP is applicable for ITTI BPCS System

    III. ROLE AND RESPONSIBILITY

    Only appointed and authorised Production Personnel to maintian Manufacturing Method Code
    Table.

    IV. “ENVIRONMENTAL HEALTH & SAFETY” ASPECT

    There are no significant hazards or special instructions related to the process / activities
    described which need to be detailed in this SOP.

    V. CONTENT

    Abbreviations:

    BPCS: Business Planning and Control System


    MRP : Materials Requirement Planning
    BOM : Bill of Materials

    General Guidelines:
    TITLE: INVENTORY RETURNS FROM PRODUCTION DEPARTMENT

    SOP No : Version : Replace SOP No : Page 3 of 6


    BPCS_PRO 01 New

    Alternatives and Each organisation will need to set up the structure for the use of alternatives and
    method codes therefore the use of method codes. Method codes are defined in (SYS115) and
    could relate generally to say a first alternative option or specifically to a variant in
    the BoM or Routing.

    The combination of the BoM method and the Routing method defines the overall
    manufacturing process. A table of valid combinations is maintained through
    (SYS135) and automatically generated using (SYS137).

    New cost set To maintain standards for valid alternative method combinations, a new cost set will
    be required.

    This is done by:

    1. Creating a cost set using (CST140) for the BoM method/ Routing method
    combination.
    2. Maintain BoM and Routing for the method.
    3. Run load standards from routings (CST600) for the alternative method cost set.

    When this has been done the standard cost based on the alternative BOM and
    routing will be calculated.

    Note: This is subject to the finance and costing review, which has not been
    completed.
    TITLE: INVENTORY RETURNS FROM PRODUCTION DEPARTMENT

    SOP No : Version : Replace SOP No : Page 4 of 6


    BPCS_PRO 01 New

    Navigation Details:

    Program Action Result


    No/ Step
    SYS115 Call ISYS115 menu option and Press Enter. Screen
    ISYS115
    D1-01 is
    displayed
    ISYS1151- Select Option ‘I’ and Press Enter. Screen
    01 ISYS115
    D2-02 is
    displayed
    ISYS115D Input the following details:
    2-02
    Code A1

    Description Mfg and Costing

    Type 2 0=Manufacturing Only


    1=Costing Only
    2=Both Manufacturing and Costing

    Press <Enter> to validate the entries made.


    TITLE: INVENTORY RETURNS FROM PRODUCTION DEPARTMENT

    SOP No : Version : Replace SOP No : Page 5 of 6


    BPCS_PRO 01 New

    BOM Mfg. Method Code : Use the manufacturing method code to allow alternate
    bills of material within a facility. The BOM Mfg. Method Code can be left blank.
    This manufacturing method code allows experimental variations of a standard Bill
    of Material, operational variations of a standard BOM, etc. Typical uses of the
    manufacturing method code include substitution of components on the standard
    BOM/Formula/Recipe or alternate routings (operational) tied to the components of
    the BOM.
    TITLE: INVENTORY RETURNS FROM PRODUCTION DEPARTMENT

    SOP No : Version : Replace SOP No : Page 6 of 6


    BPCS_PRO 01 New

    Prepared By Reviewed By Approved By

    Ananth Inamdar Vamsi Krishna Srinivasa S V

    ____________________ ____________________ ____________________

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