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    Electric Heater Datasheet: Case 1A Case 1B Case 2 Case 3 Case 4 Case 5

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    Tuấn Vũ
    The document provides technical specifications for an electric heater including details on its components, operating conditions, materials, and certifications. It lists process parameters like mass flow rates and temperatures for different cases. Component details include number of heating elements, diameters, loads and material compositions. The heater will have temperature sensors and transmitters for connection to the customer system.

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    Electric Heater Datasheet: Case 1A Case 1B Case 2 Case 3 Case 4 Case 5

    Uploaded by

    Tuấn Vũ
    211 views3 pages
    The document provides technical specifications for an electric heater including details on its components, operating conditions, materials, and certifications. It lists process parameters like mass flow rates and temperatures for different cases. Component details include number of heating elements, diameters, loads and material compositions. The heater will have temperature sensors and transmitters for connection to the customer system.

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    206523-HDS-SV-45-FE-001AB-REV7

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    The document provides technical specifications for an electric heater including details on its components, operating conditions, materials, and certifications. It lists process parameters like mass flow rates and temperatures for different cases. Component details include number of heating elements, diameters, loads and material compositions. The heater will have temperature sensors and transmitters for connection to the customer system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    211 views3 pages

    Electric Heater Datasheet: Case 1A Case 1B Case 2 Case 3 Case 4 Case 5

    Uploaded by

    Tuấn Vũ
    The document provides technical specifications for an electric heater including details on its components, operating conditions, materials, and certifications. It lists process parameters like mass flow rates and temperatures for different cases. Component details include number of heating elements, diameters, loads and material compositions. The heater will have temperature sensors and transmitters for connection to the customer system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    ELECTRIC HEATER DATASHEET

    1 HEATER DESCRIPTION FUEL GAS SUPERHEATER CUSTOMER ROVAC


    2 HEATER Tag No SV-45-FE-001A/B
    3 PROCESS MEDIUM HYDROCARBON GAS
    4 DUTY BUNDLE(@NOM VOLTAGE) 231 kW 400 VOLTS 50 Hz
    5 DUTY HEATER (@NOM VOLTAGE) 231 kW DELTA
    6 PROCESS DETAILS CASE 1A CASE 1B CASE 2 CASE 3 CASE 4 CASE 5
    7 MASS FLOW RATE (kg/h) 11680,69 11680,69 11680,69 11680,69 11680,69 11680,69
    8 INLET TEMP (deg.C) 38,8 42,00 38,88 19,14 42,00 30,80
    9 OUTLET TEMP (deg.C) 68,8 72,00 68,88 49,14 72,00 60,80
    10 SPECIFIC HEAT (kJ/kg.K) 2,181 2,179 2,164 2,107 2,179 2,1475
    11 THERMAL COND (w/m.k) 0,037 0,037 0,037 0,035 0,037 0,036
    12 MOLECULAR WEIGHT 20,45 21,35 20,15 20,24 21,35 20,48
    13 VISCOCITY (cp) 0,0126 0,0126 0,0127 0,0123 0,0126 0,0125
    14 PRESSURE DROP (bar.g) ≤0,3 ≤0,3 ≤0,3 ≤0,3 ≤0,3 ≤0,3
    15 OPERATING PRESSURE (bar.g.) 27 27 27 27 27 27
    16 HEAT EXCHANGED (kW) 212,30 211,9 210,5 204,9 211,9 208,9
    17 ELEMENT DETAILS BUNDLE 1 BUNDLE 2 BUNDLE 3 BUNDLE 4 BUNDLE 5 BUNDLE 6
    18 No. ACTIVE/TYPE 21 HAIRPIN
    19 No. SPARE 4 UNCONNECTED
    20 No. STAGES 1
    21 No. ACTIVE ELEMENTS PER STAGE 21
    22 DIAMETER (mm) 16
    23 ACTIVE 'U' (mm) 1479
    24 TOTAL LOAD (KW) 231
    25 ELEMENT LOAD (KW) 11,00
    26 VOLTAGE 400
    27 FLUX (W/SQ.CM) 7,40
    28 MAXIMUM SHEATH TEMP (deg.C) 190
    29 BAFFLE DETAILS BUNDLE 1 BUNDLE 2 BUNDLE 3 BUNDLE 4 BUNDLE 5 BUNDLE 6
    30 BAFFLE PITCH (mm) 152,4
    31 BAFFLE CUT / TYPE ROD
    32 BAFFLE THK (mm) 3
    33 No. OF TIE RODS 4
    34 TIE RODS DIA (mm) 10
    35 TEMPERATURE DEVICES ACTIVE SET Deg C SENSOR TYPE TRANSMITTER
    36 ELEMENT HI (Per Bundle)
    37 ELEMENT HI HI (Per Bundle) 3 220 T/C TYPE K SIMPLEX Exe Note 87
    38 PROCESS (Per Heater)
    39 TEMP CLASS PROTECTION 1 140 T/C TYPE K SIMPLEX Exe Note 89
    40 OTHER
    41 HAZARDOUS AREA CERTIFICATION
    42 PROTECTION TYPE Exe
    43 ZONE 2 ATEX MARKING II 2 G IIC T3 Gb
    44 GAS GROUP IIC
    45 TEMP CLASS T3 Gb
    46 DESIGN DATA
    47 DESIGN CODE ASME VIII Div 1
    48 PED COMPLIANT NO - OUTSIDE EU
    49 DESIGN PRESSURE (BAR.G) 34,5
    50 DESIGN TEMP (DEG.C) -20 to 150
    51 CORR ALLOW' (mm) 0
    52 RADIOGRAPHY (%) 100% (VESSEL) NOT IN VULCANIC SCOPE
    53 AMBIENT (DEG.C) 21 to 32
    Vulcanic UK Ltd
    South Green Park
    www.vulcanic.com
    +44 (0) 1603 340015
    DRAWN CHECKED DATED DRAWING No REV
    Enterprise Centre
    Mattishall
    7
    Dçereham
    Norfolk

    WPS BH 13/04/18 206523-HDS-SV-45-FE-001AB PAGE 1/3


    ELECTRIC HEATER DATASHEET

    VESSEL SIZING INDICATIVE ONLY. NOT IN VULCANIC SCOPE.


    54 WEIGHTS DIMENSIONS (MM)
    55 BUNDLE WEIGHT Kg 261 A B C D C2 E F G
    56 TOTAL - EMPTY Kg 588 250 150 64 2064 285 1636 200
    57 TEST WEIGHT Kg 645 H I J K
    58 HEAT TRANSFER DATA 300 1464 579
    59 TOTAL SURF.AREA M2 3,12
    60 HTC w/m2c 610,56
    61 MEAN TEMP DIFF Deg c 121,20
    62 MATERIALS - NOTE 102 CONNECTIONS
    63 SHELL NOT IN VULCANIC SCOPE REF NAME SIZE CLASS PROJECTION ORIENTATION TYPE

    64 END CAP NOT IN VULCANIC SCOPE H1 (N3) HEATER 10 600 N/A N/A RFBL
    65 FLANGES ASTM A182-F316L N1 INLET 4 600 200 0 RFWN
    66 PLATE NOT IN VULCANIC SCOPE N2 OUTLET 4 600 400 0 RFWN
    67 BOLTS/NUTS NOT IN VULCANIC SCOPE N4 DRAIN 2 600 200 180 RFWN
    68 BAFFLES/TIE RODS Type 316 St.Steel. N5 TT 2 600 200 N/A RFWN
    69 GASKETS NOT IN VULCANIC SCOPE
    70 ELEMENT SHEATH Incoloy 800
    71 MAIN ENCLOSURE Stainless Steel 316/316L
    72 INST. ENCLOSURE N/A
    73 OFFSET SLEEVES Incoloy 800
    74 SENSOR POCKET Incoloy 800
    75 NACE MR-01-75 / ISO 15156 MATERIAL CERTIFICATION EN 10204 3,1
    76 PAINTING ENCLOSURE No Painting Required
    77 PAINTING FLANGE NORSOK Coating System 6 Intertherm® 228 NORSOK PC SYSTEMS GUIDE DOC
    78 PAINTING VESSEL NOT IN VULCANIC SCOPE
    79 HYDROTEST To Code
    80 TESTING As per quotation summary
    81 HEATER WILL BE OF WELDED CONSTRUCTION.
    82 TEMPERATURE SENSORS WILL BE TERMINATED IN TRANSMITTERS FOR CLIENT CONNECTION.
    Vulcanic UK Ltd
    South Green Park
    www.vulcanic.com
    +44 (0) 1603 340015
    DRAWN CHECKED DATED DRAWING No REV
    Enterprise Centre
    Mattishall
    7
    Dçereham
    Norfolk

    WPS 13/04/18 206523-HDS-SV-45-FE-001AB PAGE 2/3


    ELECTRIC HEATER DATASHEET

    83 ANTICONDENSATION HEATER 50W 230V(Exe Certified)


    84 PICKLE AND PASSIVATION Not Included
    85 TEMPERATURE TRANSMITTERS
    86 ELEMENT HI (Per Bundle) Not Fitted
    87 ELEMENT HI HI (Per Bundle) 3x 4-20mA Smart HART Exd, Aluminium Head Mount Enclosure, with LCD
    88 PROCESS (Per Heater) Not Fitted
    89 TEMP CLASS PROTECTION 1x 4-20mA Smart HART Exd, Aluminium Head Mount Enclosure, with LCD
    90 OTHER NOTE 103
    91 INSULATION By Others (See Note 100)
    92 LIFTING LUGS Yes
    93 JACKING SCREWS NA
    94 PMI Not Included
    95 IP RATING IP66
    96 SUNSHADE No
    97 U-STAMP Partial (MDS supplied to vessel manufacturer for U-stamp).
    98 SPECIAL REQUIREMENT FOR SAFE OPERATION
    99
    The assembly complies with the requirements of IEC 60079-0: Latest version (Explosive atmospheres - Part 0: General
    requirements and IEC 60079-7: 2Latest version (Explosive atmospheres - Part 7: Equipment protection by increased safety "e").

    Marking: CE II 2 G IIC T3 Gb for operation within an ambient temperature from -20°C up to 60°C, and maximum
    humidity 95%. Equipment of CAT 2 for surface industries, for use in a hazardous area classified Zone 2 Gas Group
    IIC environment, where the self-ignition temperature is lower than 200 Deg C

    - The temperature safety devices must switch off the power supply, by means of a “fail safe” circuit(a manual reset is necessary).
    The set points are written in the contractual file.
    - Precautions must be taken so that the heating elements are never in contact with an explosive gas.
    - When it is electrically supplied, the heater must be protected with a mass flow switch which removes power to the heater in the
    event that the mass flow falls below the minium value.The low flow device must switch off the power supply, by means of a “fail
    safe” circuit (a manual reset is necessary). The set points are written in the contractual file.

    100 In operating conditions, the maximum temperature of the vessel must not exceed the values defined below :-

    Temperature class : T1 T2 T3 T4 T5 T6
    Marking temperature : 450°C 300°C 200°C 135°C 100°C 85°C
    Maximum safety setting : 440°C 290°C 195°C 130°C 95°C 80°C
    Max. advisable flange temp : 430°C 280°C 190°C 125°C 90°C 75°C

    Otherwise, the user must install appropriate insulation : high-density mineral wool laid in a minimum of 2 thicknesses cross-laid so
    that no points of the vessel and the hardware come into contact with the dangerous atmosphere. Unless specified otherwise, the
    junction box must be placed in an atmosphere varying from between -20°C and 60°C.

    101 CABLE GLANDS HAVE NOT BEEN ALLOWED FOR. GLAND PLATE PROVIDED UNDRILLED.
    102 VESSEL, BOLTS, GASKET HAVE NOT BEEN ALLOWED FOR.
    103 Element sheath/Skin temp protection covered by HI-Hi sensor
    104 ALL PROCESS CASES IN DOC REF: 05-1_EPC-SV-AEI-P-DS-45001 (REVC2) HAVE BEEN CONSIDERED.
    105 231KW DUTY PROVIDED AS PER CLIENT REQUEST..
    106 HEATER GIRTH FLANGE BOLTING AND GASKETS NOT CONSIDERED UNDER VULCANIC SCOPE.
    107 VESSEL TEMPERATURE SENSOR WILL BE SUPPLIED FOR LOOSE FOR INSTALLATION ON VESSEL BY OTHERS.
    108
    109
    110
    111
    Vulcanic UK Ltd
    South Green Park
    www.vulcanic.com
    +44 (0) 1603 340015
    DRAWN CHECKED DATED DRAWING No REV
    Enterprise Centre
    Mattishall
    7
    Dçereham
    Norfolk

    WPS 13/04/18 206523-HDS-SV-45-FE-001AB PAGE 3/3

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