1. The document provides updates on Non-Conformance Reports (NCRs) issued on the PMC site, including descriptions of issues, dates issued, dispositions taken and current progress.
2. Key NCRs addressed include concrete cracks on trestle slabs, welding carried out without approved procedures, pipe installation issues, damage to tubular piles from weather, lack of UV protection on piles, improper paint procedures and storage of pipes.
3. For each NCR, required actions are identified such as revising procedures, conducting tests, providing evidence, and notifying inspection authorities for approval and sign off. Progress updates indicate actions underway or completed to address the issues raised in the NCR
1. The document provides updates on Non-Conformance Reports (NCRs) issued on the PMC site, including descriptions of issues, dates issued, dispositions taken and current progress.
2. Key NCRs addressed include concrete cracks on trestle slabs, welding carried out without approved procedures, pipe installation issues, damage to tubular piles from weather, lack of UV protection on piles, improper paint procedures and storage of pipes.
3. For each NCR, required actions are identified such as revising procedures, conducting tests, providing evidence, and notifying inspection authorities for approval and sign off. Progress updates indicate actions underway or completed to address the issues raised in the NCR
1. The document provides updates on Non-Conformance Reports (NCRs) issued on the PMC site, including descriptions of issues, dates issued, dispositions taken and current progress.
2. Key NCRs addressed include concrete cracks on trestle slabs, welding carried out without approved procedures, pipe installation issues, damage to tubular piles from weather, lack of UV protection on piles, improper paint procedures and storage of pipes.
3. For each NCR, required actions are identified such as revising procedures, conducting tests, providing evidence, and notifying inspection authorities for approval and sign off. Progress updates indicate actions underway or completed to address the issues raised in the NCR
1. The document provides updates on Non-Conformance Reports (NCRs) issued on the PMC site, including descriptions of issues, dates issued, dispositions taken and current progress.
2. Key NCRs addressed include concrete cracks on trestle slabs, welding carried out without approved procedures, pipe installation issues, damage to tubular piles from weather, lack of UV protection on piles, improper paint procedures and storage of pipes.
3. For each NCR, required actions are identified such as revising procedures, conducting tests, providing evidence, and notifying inspection authorities for approval and sign off. Progress updates indicate actions underway or completed to address the issues raised in the NCR
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PMC Site NCRs Follow up Update : 17/05/2018
NCR No. Description Date Issued Disposition Progress 1- Method Statement for slab crack repairs P4045ZOR-MS-CT-CM-033 to be approved by CPY Concrete cracks on Unit 85 2- Trial test to be performed Trestle slabs / slab Cracks repair ongoing on trestle 1; repair method for bottom slab 015 05/11/17 3- Technical note P4045ZOR-0085-19R-5004 to validate the alignment installation not as per surface to be proposed to CPY tolerances in line with existing installation tolerances 4- Notification for inspection to release the trestle 1 Span 1A up to Trestle 2 Span 20 1- Welding Book S-P4045ZOR-SC1008-000-QA-H013-007 to be revised to Welding book S-P4045ZOR-SC1008-01-000-QA-H013-007 rev C was Welding Carried Out include new WPQR (with impact test results) approved by CPY. 1 PQR to be performed to cover impact test 018 Without Approved WPS - 30/01/18 2- Welding reports to be submitted-Acceptable, provided all Mechanical tests requirement. Internal test planned on 17th May, Test with CPY on 20th Wave Shield Structures passed as per AWS D1.1. May L&T - GRP 6'' pipe joint with 1- Item 1 PMC Management to agree with NOV Rep in place excessive adhesive & 2- Items 2 & 3 of NCR are closed: E Mail P. Ramajal on 11/03/18 (11:38) Manufacturer representative not approved by CPY; HSS JV sent a 019 without support clamping; 30/01/18 letter on 14th May in order to get approval of personnel in place Supplier representative not mobilized 021 Sea Island, Damage on 22/04/2018 1- Method Statement for civil & Mechanical repair to be submitted to CPY for Incident Report issued Tubular Piles and concrete approval deck (Incident with bad weather) 022 Sea Island, UV protection 25/04/2018 1- Contractor to issue a waiver-Additionally evidence required to show no on tubular piles not yet chalking on coatings- as the overcoat period exceed. applied Painting System FS2-N 1- Paint procedure S-P4045ZOR-SC0933-93-B01-QA-H003-034 to be revise applied on internal staircase to include the FS2-N System not included in the 2- Notification for inspection to be issue to CPY for the stair case-Acceptable 023 26/04/18 RFI drafted approved painting procedure (Eversendai) DNVGL NCR 005 CPY wasn’t notified after 1- MPI reports to be provided for each pipe ends after cut out to length. completion of hydro test; 024 spools were cut and erected 29/04/18 in pipe rack; MPI/PT on pipe ends not done (L&T) Storage of GRP spool not in 1- Evidence of storage improvement to be provided accordance with project 2- Toll box talks to be organized and attendance sheet to be submitted- 025 requirements; No protection 29/04/18 Evidence required to show for GRP pipes free from chalking and mechanical Evidences requested from Eversendai against UV, unsafe location damages. (L&T) 1- Method Statement for GRP erection above ground to be submitted and GRP pipe spools installed in approved by CPY pipe racks are exposed to 026 30/04/18 2- Toll box talks to be organized and attendance sheet to be submitted- Evidences requested from Eversendai damage by the surrounding Evidence required to show for GRP pipes free from chalking and mechanical ongoing activities damages. 1- Contractor to replace personnel during their rotation leave 2- Notification for inspection approved by CPY & Coating and welding reports to be submitted Lack of QC Personnel at 027 01/05/18 Inspection report should be reviewed in the absent period of qualified coating Notifications & NDT reports received for coating Eversendei inspector and Random inspection required during the absence period for Witness and hold involvements of both contractor(HSSJV) and company(DNV). 1- Individual welders performance and penalty joints records to be L & T piping repair rate; 028 07/05/18 submitted-Provide weld repairs occurred, welder wise for more than Welding Records internal review ongoing Individual welder repair rate 5% and Defect wise for more than 2%. Hi Paulo,
Good morning,
Please see below mail for ‘inspection notification ’ on hydrotest of diffuser, But there is no approved hydro test procedure-HDPE and our involvement should be witness (as per the previous comment on HDPE-ITP).
