FB 1200

Emerson FB1200 Flow Computer Instruction Manual
Part Number: D301782X012

July 2017
Emerson FB1200 Flow Computer

Instruction Manual
Remote Automation Solutions

Device Safety Considerations
 Reading these Instructions
Before operating the device, read these instructions carefully and understand their safety implications. In some
situations, improperly using this device may result in damage or injury. Keep this manual in a convenient
location for future reference. Note that these instructions may not cover all details or variations in equipment or
cover every possible situation regarding installation, operation, or maintenance. Should problems arise that are
not covered sufficiently in the text, immediately contact Customer Support for further information.
 Protecting Operating Processes

A failure of this device – for whatever reason -- may leave an operating process without appropriate protection
and could result in possible damage to property or injury to persons. To protect against this, you should review
the need for additional backup equipment or provide alternate means of protection (such as alarm devices,
output limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc.). Contact Remote
Automation Solutions for additional information.
 Returning Equipment
If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the
equipment has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or
local law regulations or codes. You also agree to indemnify Remote Automation Solutions and hold Remote
Automation Solutions harmless from any liability or damage which Remote Automation Solutions may incur or
suffer due to your failure to ensure device cleanliness.
 Grounding Equipment
Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and
regulations as specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: May
16, 1981 (OSHA rulings are in agreement with the National Electrical Code). You must also ground mechanical
or pneumatic instruments that include electrically operated devices such as lights, switches, relays, alarms, or
chart drives.
 Protecting from Electrostatic Discharge (ESD)

This device contains sensitive electronic components which be damaged by exposure to an ESD voltage.
Depending on the magnitude and duration of the ESD, it can result in erratic operation or complete failure of
the equipment. Ensure that you correctly care for and handle ESD-sensitive components.
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Contents
Section 1: Introduction .............................................................. 1
1.1 Safety Labels .................................................................................................................. 3
1.2 Features ........................................................................................................................ 3
1.3 FB1200 Flow Computer Models ..................................................................................... 4
1.3.1 FB1200 Flow Computer – With Sensor .............................................................. 4
1.3.2 FB1200 Flow Computer – No Sensor Version..................................................... 5
1.4 Central Processing Unit (CPU) ........................................................................................ 5
1.4.1 Memory ............................................................................................................ 5
1.5 Explosion-proof Enclosure.............................................................................................. 5
1.6 I/O ................................................................................................................................. 6
1.7 Power Options ............................................................................................................... 7
1.8 Communications ........................................................................................................... 7
1.9 Human-Machine Interface (HMI) Module ....................................................................... 8
1.10 Mobile SCADA ............................................................................................................... 8
1.11 Software Tools ............................................................................................................... 9
1.12 Base Firmware ............................................................................................................... 9
Section 2: Installation .............................................................. 11

2.1 Hazardous Locations .................................................................................................... 11
2.2 Environmental Specifications ....................................................................................... 11
2.3 Required Tools ............................................................................................................. 12
2.4 Site Considerations ...................................................................................................... 13
2.5 General Wiring Guidelines ........................................................................................... 15
2.6 Front or Rear End Caps ................................................................................................. 15
2.6.1 Removing/Replacing Retaining Clamp on End Caps ........................................ 15
2.6.2 Removing the Front or Rear End Caps ............................................................. 16
2.6.3 Replacing the Front or Rear End Caps .............................................................. 17
2.7 Mounting the Enclosure ............................................................................................... 18
2.7.1 Bolting Considerations.................................................................................... 18
2.7.2 O-rings with Flange Adapters .......................................................................... 20
2.7.3 Direct Mount .................................................................................................. 21
2.7.4 Indirect Mount ................................................................................................ 22
2.7.5 Rotating the Housing ...................................................................................... 23
2.8 Grounding the Device .................................................................................................. 25
2.9 Terminal Plate.............................................................................................................. 26
2.10 Power Modes ............................................................................................................... 27
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2.10.1 Low Power Mode ............................................................................................ 27

2.10.2 Standard Power Mode .................................................................................... 29
2.11 Connecting Power ....................................................................................................... 30
2.11.1 Connecting DC Power ..................................................................................... 30
2.11.2 Connecting Battery Power .............................................................................. 31
2.12 Installing the Optional Solar Panel ................................................................................ 31
2.12.1 Attach Mounting Hardware to the Solar Panel ................................................. 32
2.12.2 Mounting the Solar Panel (Integral Mount) ..................................................... 33
2.12.3 Mounting the Solar Panel (remote mount) ...................................................... 35
2.12.4 Connecting Solar Power .................................................................................. 36
2.12.5 Adjusting the Optional Solar Panel Tilt Angle .................................................. 37
2.13 Connecting Communication Ports ............................................................................... 38
2.13.1 Connecting to COM1 ...................................................................................... 38
2.13.2 Connecting to COM2 and COM3 ..................................................................... 42
2.13.3 Ethernet Port .................................................................................................. 46
Section 3: I/O Configuration and Wiring .................................. 49

3.1 Analog Inputs .............................................................................................................. 52
3.1.1 AI Wiring ........................................................................................................ 53
3.2 Analog Outputs ........................................................................................................... 56
3.2.1 AO Wiring ....................................................................................................... 56
3.3 Digital Inputs ............................................................................................................... 58
3.3.1 DI Wiring ........................................................................................................ 58
3.4 Digital Outputs ............................................................................................................ 60
3.4.1 DO Wiring....................................................................................................... 60
3.5 Pulse Inputs ................................................................................................................. 63
3.5.1 PI Wiring ......................................................................................................... 63
3.6 Connecting the RTD..................................................................................................... 65
3.7 Connecting a Rosemount 4088B Transmitter For Use in a Second Meter Run ............... 67
Section 4: Operation ............................................................... 69

4.1 Powering Up/Powering Down the Device ..................................................................... 69
4.2 Establishing Communications ...................................................................................... 69
4.2.1 Communicating with the SCADA Host ............................................................ 69
4.2.2 Communicating with a Laptop Using One of the Serial Ports ........................... 70
4.2.3 Communicating with a Laptop Using Ethernet ................................................ 70
4.2.4 Communicating with a Laptop Wirelessly ....................................................... 71
4.3 Communicating using the HMI Module ........................................................................ 72
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Section 5: Service and Troubleshooting ................................... 75

5.1 Returning the Unit for Repairs ...................................................................................... 76
5.2 Interpreting the Status LEDs ........................................................................................ 77
5.3 Switch and Buttons ...................................................................................................... 79
5.4 Removing/Replacing the HMI Module .......................................................................... 80
5.5 Replacing the Main Battery Pack .................................................................................. 81
5.6 Removing/Replacing the SRAM Battery........................................................................ 83
5.7 Upgrading System Firmware ........................................................................................ 84
Appendix A: Special Instructions for Class I Division 2 Locations .. 87
Appendix B: Special Instructions for Class I Division 1 Locations .. 91
Appendix C: ATEX Non-Sparking Zone 2 Certifications ................ 95
Appendix D: ATEX Flame-Proof Zone 1 Certifications .................. 97
Index ............................................................................... 99
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Section 1: Introduction
This section covers the following topics:
 Safety Labels
 Features
 FB1200 Flow Computer Models
 Central Processing Unit (CPU)
 Explosion-proof Enclosure
 I/O
 Power Options
 Communications
 Human-Machine Interface (HMI) Module
 Mobile SCADA
 Software Tools
 Base Firmware
The Emerson FB1200 flow computer measures pressure, differential pressure, and temperature for
one or two meter runs of natural gas. This manual describes how to install and configure the
Emerson FB1200 flow computer hardware.
For information on using the FBxConnect configuration software, see the online help that
accompanies FBxConnect.
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Figure 1-1: FB1200 Flow Computer
1 HMI module
2 Front end cap (cover)
3 Data plate
4 Rear end cap (cover)
5 Conduit fittings
6 Enclosure
7 Sensor module
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1.1 Safety Labels

This product may display safety label(s) to identify potential hazards. The same types of notices
appear within the documentation. Whenever you see an exclamation point (!) enclosed within a
triangle (shown to the left), consult the documentation for additional safety information about the
hazard and how to avoid it. The symbols used are:
DANGER
MAY CAUSE DEATH
Observe all precautionary signs posted on the equipment.
Failure to do so may result in death or serious injury to personnel.
WARNING
DANGER TO PERSONNEL AND EQUIPMENT
Failure to do so may result in injury to personnel or cause damage to the equipment.
CAUTION
MAY CAUSE INJURY TO PERSONNEL OR DAMAGE EQUIPMENT
Failure to do so may result in injury to personnel or cause damage to the equipment.
SAFETY FIRST
General instructions and safety reminders.
1.2 Features
The FB1200 flow computer includes the following key features:
 Enclosure suitable for use in Class I Division 1 explosion proof and Ex d Zone 1 flameproof
environments.
 Enclosure suitable for use in Class I Division 2 non-incendive and Ex nA Zone 2 non-
sparking environments.
 Integral multi-variable sensor for measurement of Pressure (P) and Differential Pressure
(DP).
 Connections for customer-supplied resistance temperature detector (RTD) for
measurement of temperature (T).
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 Support for a second meter run through communication with a separate external
transmitter.
 Base I/O consists of two on-board channels you can individually configure as either digital
input (DI), digital output (DO) or pulse input (PI) and two on-board I/O channels you can
individually configure as either analog input (AI) or analog output (AO). Optional 6-channel
expansion I/O board available.
 Power from a DC power supply, or an optional lead acid battery/solar panel combination.
 Serial communication options for RS-232, RS-422, and RS-485.
 Ethernet.
 HMI module with optional display and back light for local operator interaction.
 Optional Wi-Fi® transceiver (802.11 b/g) for field technician to access the flow computer
from a laptop without physical cable connection.
 Application software supports AGA3, AGA8, ISO 5167, ISO 6976, and API 21.1 calculations
in either U.S., metric, or other natural gas standard units.
1.3 FB1200 Flow Computer Models

You can purchase the FB1200 flow computer with or without integrated sensors.
1.3.1 FB1200 Flow Computer – With Sensor

The flow computer with sensors has either a multi-variable sensor module or a static pressure
sensor:
Figure 1-2: FB1200 Flow Computer – MV (Left); Static Pressure (Right)
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1.3.2 FB1200 Flow Computer – No Sensor Version

The no-sensor version includes no sensor module. In this case the process variable data used in flow
computer calculations comes from external devices and enters the device through the serial ports
or I/O channels.
Figure 1-3: FB1200Flow Computer – No Sensor Version
1.4 Central Processing Unit (CPU)

The flow computer’s CPU is a NXP® Kinetis® K61 series CPU with an ARM® Cortex® M4 processor
that operates at 4 MHz to 60 MHz depending on the power mode. The CPU runs the Micrium
operating system.
1.4.1 Memory
The flow computer includes both static and flash memory.
Table 1-1: Memory
Memory Usage
8 MB SRAM Holds current states of all variables and historical archives
128 MB FLASH Holds firmware image and configuration files
1.5 Explosion-proof Enclosure

The FB1200 includes an explosion-proof enclosure. The enclosure consists of the main housing,
two threaded covers, and four conduit entry points.
The four conduit entry points are ¾ in NPT pipe threaded holes that permit entry of field conduit
for I/O and communication wiring. ATEX installations use a ¾ in NPT to M20 thread reducer.
Unused apertures shall be closed with suitable blanking elements.
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The FB1200 can operate in an unprotected outdoor environment. Wiring for I/O, communications,
and power enters the enclosure through the four conduit fittings with appropriate protective seals
and connects to the terminal plate.
The front end cap (cover) provides a viewing window for the HMI module. You can access the
terminal plate by removing the rear end cap (cover).
The FB1200 has North American certification for Class I Division 1 Groups C and D (explosion proof)
and Class I Division 2 Groups A, B, C and D (non-incendive) hazardous locations or non-hazardous
locations. See Appendix A and Appendix B for more information.
The FB1200 has European certification for EExd Zone 1 (flame proof) and EExd Zone 2 (non-
sparking) hazardous locations or non-hazardous locations. See Appendix C and Appendix D for more
information.
Details on certification information are included on the data plate screwed to the top of the
enclosure.
1.6 I/O
The flow computer comes with base I/O from both the CPU and the built-in multi-variable (MV)
sensor.
Base I/O consists of:
 Pressure (P) input from the MV sensor, Differential pressure (DP) input from the MV
sensor, connections for temperature (T) input from a customer-supplied RTD – or - a
single Static Pressure Sensor.
 Two on-board I/O channels that you can individually configure as either digital input (DI),
digital output (DO), or pulse input (PI)
 Two on-board I/O channels that you can individually configure as either analog input (AI)
or analog output (AO)
An optional 6-channel expansion I/O board includes:
 Four I/O channels that you can individually configure as either digital inputs (DI), digital
outputs (DO), or pulse inputs (PI)
 Two I/O channels that you can individually configure as either analog inputs (AI), or analog
outputs (AO)
Table 1-2: FB1200 I/O Configurations
FB1200 without optional I/O FB1200 purchased with optional I/O
MV (P, DP, T) or Static Pressure Sensor MV (P, DP, T) or Static Pressure Sensor
2 DI/DO/PI channels 6 DI/DO/PI channels (4 of these reside on the 6-channel

expansion I/O board)
2 AI/AO channels 4 AI/AO channels (these reside on the 6-channel

expansion I/O board)
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1.7 Power Options

You can power the flow computer using an external DC input, an internal battery, or an internal
rechargeable battery connected to a solar panel.
Important
Only use batteries supplied with the flow computer or sold by Emerson Remote Automation
Solutions as spare parts for this flow computer. If you substitute a battery you obtain elsewhere
you will void your certification unless it is the identical part from the same manufacturer as
that supplied with the flow computer from Emerson.
Table 1-3: Power Options
Option Usage
External DC Power
5.7 Vdc to 30 Vdc external supply (Max power at 10 watts)
Supply
Lead Acid Battery Pack  6.0 Vdc

 2.9 Ah
 Not suitable with ATEX or IECEx applications
 Can be optionally charged by a 6-watt solar panel
1.8 Communications
The flow computer includes three serial communication ports and one Ethernet port.
The Ethernet port is an RJ-45 connector. A maximum of six concurrent TCP connections (sockets)
are supported through the Ethernet port.
The serial ports allow communication using DNP3, Modbus, BSAP, and ROC protocols.
Table 1-4: Serial Ports
Port Type Use
 Serial communications
COM1
 Software-selectable for RS-232, RS- RS-232, RS-422, or RS-485 communication to host or
422, or RS-485 operation other devices. 4-wire used with external radio.
 4-wire
COM2 
Software-selectable for RS-232, or RS- RS-232 or RS-485 communication to host or other
485 operation devices.
 2-wire
COM3  Software-selectable for RS-232, or RS- RS-232 or RS-485 communication to host or other
485 operation devices.
 2-wire
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1.9 Human-Machine Interface (HMI) Module

The flow computer includes an HMI module with an optional liquid crystal display (LCD) for local
operator access to the device. The LCD, if present, presents a series of menus that sequentially
display the current values of particular process variables. A configuration parameter in FBxConnect
determines whether you must log in first to view the menus. If required, you log in by selecting
alphanumeric characters by scrolling through a list until you select the correct character.
The HMI module includes four LEDs to provide status information. Units with the display include
four infrared (IR) buttons for operator interaction. To conserve power, the HMI module enters sleep
mode after a period of inactivity. The operator wakes up the device by holding a finger against the
front cover glass over the Hold to Wake button (the left-most button).
Figure 1-4: HMI Module with LCD
Figure 1-5: HMI Module without LCD
Note
If your flow computer does not include the LCD option (shown in Figure 1-4), you still have the
status LEDs and a single IR button for waking up the device (shown in Figure 1-5).
1.10 Mobile SCADA

The flow computer has an optional Wi-Fi® transceiver that enables you to connect via a laptop or
tablet from some small distance away.
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This capability allows an operator to potentially remain outside the hazardous location and still
communicate with the flow computer. The operator's laptop must have Wi-Fi® capability, line-of-
sight access to the HMI module, and must be loaded with FBxConnect configuration software.
Once connected, the operator can view process values, edit configuration parameters, and collect
logs.
Note
The Mobile SCADA electronics reside inside the HMI module.
1.11 Software Tools

The FBxConnect configuration software provides a series of wizards that allow you to perform
configuration activities for the flow computer. You connect a PC running the FBxConnect
configuration software to the flow computer using one of the communication ports or through a
wireless connection. You can then:
 Set parameters within your application

 Configure I/O channels
 Specify the serial communication method for a port (RS-232 to RS-485) as needed
 View or collect audit trail information such as alarm, event, or historical logs
 Update system firmware
1.12 Base Firmware

The base firmware in the FB1200 flow computer measures pressure (P), differential pressure (DP),
and temperature (T) for a one or two meter runs. It performs gas flow calculations based on those
inputs in either U.S., metric, or natural gas international units. FBxConnect configuration software
enables you to configure the various features and functions of the firmware.
The firmware supports the following flow calculations:
 AGA3 1992/2013 (Volume, Mass/Density and Mass/Relative Density)

 ISO5167 1991/1998/2003 (All meter types)
 Rosemount Conditioning Orifice (1595 and 405C)
 McCrometer V-Cone® and Wafer Cone®
 NuFlo™ Cone
 Generic cone
 AGA7
 Pulsed - single linear meter - AGA7/9/11
 Pulsed – Auto-Adjust®
The firmware supports the following property calculations:
 AGA8 1994 (Detailed, Gross 1 and Gross 2)
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 NX-19 1962/MOD/VDI/VDE 2040

 ISO 12213 2009 (Parts 2 and 3)
 S-GERG 1991
 GPA 2172 2009 (Including Saturated Vapor Calculation)
 ISO 6976 1995
The firmware accepts density general inputs, gas density, base density, and specific gravity from
any of the following sources:
 Gas chromatograph (GC)

 Fixed value
 Via an analog input
 As a parameter received through a serial communication port
The firmware stores up to 1000 alarms and 2000 events.
The firmware maintains the following sets of data values for logging purposes:
 Hourly values from the last (most recent) six months

 Weekly values from the last year
 Daily values from the last year
 Monthly values from the last 5 years
 1000 sets of periodic data with a selectable period between 1 second and 200 hours
The firmware includes the following flow totals:
 Indicated volume
 Corrected (standard) volume
 Mass
 Energy
The firmware supports a fallback mode when a process variable's value is questionable. The fallback
options can be one of the following:
 Use last good value

 Use a fixed fallback value
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Section 2: Installation
 Hazardous Locations
 Environmental Specifications
 Required Tools
 Site Considerations
 General Wiring Guidelines
 Removing the Front or Rear End caps
 Replacing the Front or Rear End caps
 Mounting the Enclosure
 Grounding the Device
 Terminal Plate
 Power Modes
 Connecting Power
 Installing the Optional Solar Panel
 Connecting Communication Ports
The flow computer ships from the factory fully assembled, except for the optional solar panel
assembly.
2.1 Hazardous Locations

The housing for the FB1200 is an explosion-proof case designed to operate in hazardous locations.
For North America the FB1200 has certifications for Class I, Division 1 (Groups C & D) explosion-
proof, Class I Division 2 (Groups A, B, C & D) non-incendive, and non-hazardous locations only.
Appendix A contains special information for Class I Division 2 installations; Appendix B contains
special information for Class I Division 1 installations.
For Europe the FB1200 has certifications for Ex d Zone 1 flame-proof and for Ex nA Zone 2 non-
sparking installations and non-hazardous locations only. Appendix C contains special information
for Ex nA Zone 2 installations; Appendix D contains special information for Ex d Zone 1 installations.
All certifications are listed on the data plate located on the top of the device.
2.2 Environmental Specifications

This section summarizes the environmental specifications for the device. For full details, refer to
the product data sheet FB1200 Flow Computer (D301790X012).
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Table 2-1: Environmental Specifications
Specification Range
Ambient Temperature -40°C to +80 °C (-40 °F to +176 °F ) - no battery, C1D1/C1D2

-40°C to +60 °C (-40°F to +140 °F ) – lead acid battery, C1D1/C1D2
-40°C to +80 °C (-40 °F to +176 °F ) – no battery, ATEX/IEC Ex d
-25 °C to +80 °C (-13 °F to +176 °F ) – no battery, ATEX/IEC Ex nA
Maximum Process Connection

120 °C (248 °F)
Temperature
Humidity 5% to 95% non-condensing
Vibration 2g over 10 to 150 Hz; 1g over 150 to 200 Hz
2.3 Required Tools

Certain tools and equipment are required for installing and servicing the flow computer.
Table 2-2: Required Tools
Tool Use
Torque wrench For bolting/mounting the flow computer
2.5 mm hexagonal wrench For manipulating rotation set screw
3 mm hexagonal wrench For screw for M4 x 0.7 end cap retaining clamp (ATEX
required)
9/16 in hexagonal wrench For installing/removing ¾ in NPT conduit plugs
1 1/16 in combination wrench For installing/removing ¾ in NPT to M20 thread

reducer (ATEX required)
High-wattage soldering iron and solder For tinning ground connection wire
#1 Phillips-head screwdriver For screws on HMI module
#2 Phillips-head screwdriver For screws on other modules and boards
1/8 inch flat-head screwdriver For 5.08 mm pitch terminal block connections
1/16-inch flat head screwdriver For 3.81 mm pitch terminal block connections
Laptop PC running Field Tools with FBxConnect

For software configuration
configuration software
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2.4 Site Considerations

The flow computer must reside in an accessible location for configuration and service. Refer to the
dimensional drawings for information on the space required.
 Ensure the installation location provides easy access to the HMI module.
 If your unit includes the optional solar panel, ensure the installation location provides
sufficient space to mount the solar panel and adequate sunlight to charge the battery.
 If your unit includes the optional Mobile SCADA ensure the installation location provides
line-of-sight access to the transceiver.
Figure 2-1: FB1200 Dimensions – MVT Version
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Figure 2-2: FB1200 Dimensions – No Sensor Version
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2.5 General Wiring Guidelines

The flow computer’s pluggable terminal blocks use compression-type terminals.
The 5.08 mm pitch terminal blocks accommodate wire between 28 and 12 AWG; the 3.81 mm
pitch terminal blocks accommodate wire between 28 and 14 AWG.
 When making a connection, insert the bare end of the wire (approx. 1/4" max) into the
clamp adjacent to the screw and secure the screw.
 To prevent shorts, ensure that no bare wire is exposed. If using stranded wire, tin the bare
end with solder to prevent flattening and improve connectivity.
 Allow some slack in the wire while making terminal connections. Slack makes the wires
more manageable and helps minimize mechanical strain on the terminal blocks.
 Use twisted pair, shielded and insulated cable for communication and I/O wiring to
minimize signal errors caused by electromagnetic interference (EMI), radio frequency
interference (RFI) and transients. When using shielded cable, ground all shields at only one
point in the appropriate system. This prevents circulating ground current loops that can
cause signal errors.
2.6 Front or Rear End Caps

The flow computer includes two threaded covers (end caps). The front end cap includes a window
for viewing the HMI module; the rear end cap provides access to the terminal plate for power and
I/O wiring.
2.6.1 Removing/Replacing Retaining Clamp on End Caps

For flameproof ATEX/IEC applications, each end cap includes a retaining clamp which screws down
to prevent the end cap from being unscrewed.
Figure 2-3: Front End Cap with Retaining Clamp Fitted
1 End Cap
2 Screw
3 Retaining Clamp
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Figure 2-4: Retaining Clamp in Place
To loosen or tighten the screw, use a 3mm hexagonal wrench. When tightening, torque to 12 in-lbs
(1.4 N m).
Figure 2-5: Retaining Clamp and Screw
2.6.2 Removing the Front or Rear End Caps

DANGER
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end cap(s) in a
hazardous location could result in an explosion.
Note
If you need more leverage place a long screwdriver or other appropriate tool across the two
notches in the end cap to act as a pry bar (see Figure 2-6).
Figure 2-6: Removing or Tightening the End Cap with Long Screwdriver
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1. Remove the retaining clamp (if present). (See Section 2.6.1)

2. Grasp the end cap (front or rear).
Figure 2-7: Front (left) and Rear (right) End caps
3. Unscrew the end cap turning it counter-clockwise until it comes off. Set it aside in a safe
location.
Figure 2-8: Front (left) and Rear (right) End Caps Removal
2.6.3 Replacing the Front or Rear End Caps

DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1. Grasp the end cap (front or rear).

2. Carefully align the end cap threads with the threads of the enclosure.
Important
When replacing the rear end cap, ensure wires connecting to the terminal plate do not get
crimped or caught between the end cap threads and the enclosure.
3. Screw the end cap clockwise (eight full turns) until it is tightly sealed to the enclosure.
4. Replace the retaining clamp (if required). (See Section 2.6.1)
Note
If you need more leverage place a long screwdriver or other appropriate tool across the two
notches in the end cap to act as a pry bar (see Figure 2-6).
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2.7 Mounting the Enclosure

You can mount the flow computer either directly to a manifold on the pipeline or indirectly on a
two-inch pipe or pole.
Direct mount installations use either a traditional mounting kit or a coplanar mounting kit. Indirect
mount installations use an inline mounting kit.
2.7.1 Bolting Considerations

If the flow computer installation requires assembly of a process flange, manifold, or flange
adapters, follow these assembly guidelines to ensure a tight seal for optimal performance
characteristics of the flow computer.
Only use bolts supplied with the flow computer or sold by Emerson Remote Automation Solutions
as spare parts. Refer to the figure for common flow computer assemblies with the bolt length
required for proper flow computer installation.
DANGER
Note
For all other manifolds, contact your Emerson Local Business Partner (LBP).
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on
the head of the bolt and referencing the figure. If bolt material is not shown in the figure, contact
your local Emerson Remote Automation Solutions representative for more information.
Figure 2-9: Transmitter with Coplanar Flange
Figure 2-10: Transmitter with Coplanar Flange and Optional Flange Adapters
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Figure 2-11: Transmitter with Traditional Flange and Optional Flange Adapters
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication. Stainless steel bolts are factory-coated with a
lubricant to ease installation. Do not apply any additional lubricant when installing either
type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See Table 2-3 for initial
torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See Table 2-3 for
final torque value.
5. Verify that the flange bolts protrude through the sensor module before applying pressure.
Table 2-3: Torque Values for the Flange and Flange Adapter Bolts
Bolt
Head markings Initial Torque Final Torque
Material
Carbon 300 in. -lbs. 650 in. -lbs.

Steel (CS) (33.9 N m) (73.4 N m)
Stainless Steel 150 in. -lbs. 300 in. -lbs.

(SST) (16.9 N m) (33.9 N m)
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Figure 2-12: Proper Bolt Installation
1 Bolt
2 Sensor module
2.7.2 O-rings with Flange Adapters

DANGER
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death
or serious injury. Only use the O-ring that is designed for its specific flange adapter.
Figure 2-13: O-rings with Flange Adapters
1 Flange
2 O-ring
3 Square PTFE-based profile
4 Round Elastomer profile
1. Whenever the flange or adapters are removed, visually inspect the O-rings.
2. Replace the O-rings if there are any signs of damage, such as nicks or cuts.
3. If the O-rings are replaced, re-torque the flange bolts and alignment screws after installation
to compensate for seating of the O-rings.
20 Installation
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2.7.3 Direct Mount

Direct mount installations use either a traditional mounting kit or a coplanar mounting kit. Mount
the flow computer directly to the natural gas pipeline only if the pipeline includes a process
manifold.
DANGER
1. Place taps in the top or side of the line.

2. Mount the flow computer beside or above the taps.
Figure 2-14: Traditional Flange Mounting Kit
1 3.75 in U-bolt assembly with (2) nuts (Item 3)

2 Mounting bracket
3 Apply Loctite® 222™ Low Strength Purple Threadlocker to nuts. Torque nuts to 30 in-
lbs (3.4 N m)
4 7/16-20 x .625 cs/zinc cobalt screws (4). Torque to 30 in-lbs (3.4 N m)
Installation 21
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Figure 2-15: Coplanar Mounting Kit
1 Tubular L-shaped bracket

2 3/8-16 x 1 ½ in wire screw (2) – Apply Killark® LUBG-6 Thread Lubricant to threads.
Torque screws to 30 in-lbs (3.4 N m)
3 Split 5/16 washer (2)
4 5/16-18 keps nut (2). Apply Loctite 222 Low Strength Purple Threadlocker to nuts.
Torque nuts to 30 in-lbs (3.4 N m)
5 U-bolt bracket
6 2-inch diameter pipe U-bolt
2.7.4 Indirect Mount

You can mount the flow computer to a two-inch pipe or pole. Indirect mount installations use an
inline mounting kit.
DANGER
22 Installation
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Figure 2-16: Inline Mounting Kit
1 Pipe mounting bracket

2 2 ½ inch x 5/18-18 thread 300-series U-bolt
3 5/16 flat lock washer (2)
4 5/16-18 300 series passivate hex nut (2) - Apply Loctite 222 Low Strength Purple
Threadlocker to threads. Torque nuts to 30 in-lbs (3.4 N m)
5 U-bolt clamp assembly - Apply Loctite 222 threadlocker to threads. Torque nuts to
30 in-lbs (3.4 N m)
2.7.5 Rotating the Housing

To improve accessibility to the HMI module or to ease wiring, you can optionally rotate the
housing.
Important
Never rotate the housing more than 180 degrees from its original (as-shipped) position. Over-
rotation can break electronics within the unit.
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Figure 2-17: Housing Rotation Set Screw (1 each side)
1 Set Screw (one each side)
DANGER
3. Loosen the two housing rotation set screws.

4. Rotate the housing no more than 180 degrees from its original (as-shipped) position.
5. Re-tighten the two housing rotation set screws. Torque to 6 in-lbs. (0.7 N m).
24 Installation
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2.8 Grounding the Device

The flow computer includes a grounding lug on the terminal plate.
Figure 2-18: Ground Lug
1 Ground Lug
DANGER
 Once you have installed the unit, run a ground wire between the ground lug and a known good
earth ground. You route the ground wire through one of the conduit fittings.
 Use stranded copper wire to earth ground, and keep the length as short as possible.
 Clamp or braze the ground wire to the ground bed conductor (typically a stranded copper
AWG 0000 cable installed vertically or horizontally).
 Using a high-wattage soldering iron, tin the wire ends with solder before you insert them into
the chassis ground lug.
 Run the ground wire so that any routing bend in the cable has a minimum radius of 30.5 cm
(12 inches) below ground and 20.4 cm (8 inches) above ground.
 For more information on grounding or if your installation uses cathodic protection, refer to Site
Considerations for Equipment Installation, Grounding, and Wiring (D301452X012).
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2.9 Terminal Plate

The terminal plate includes the various terminal blocks (TB) for power and I/O connections.
The terminal plate’s appearance varies depending upon whether or not you have the optional 6-
channel expansion I/O board installed with 3.81 pitch connections; when it is installed there are
eight or nine connections per terminal blocks instead of six 5.08 pitch connections. Compare your
device to the pictures to see which terminal plate you have.
Figure 2-19: Terminal Plate

 No optional I/O present (5.08 mm pitch connectors)
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 Includes optional I/O (3.81 mm pitch connectors)
2.10 Power Modes

To keep power consumption to a minimum, especially for remote sites, the FB1200 can run in two
different power modes – Low Power Mode (4 or 8 MHz CPU clock speed) or Standard Power Mode
(60 MHz CPU clock speed).
2.10.1 Low Power Mode

The FB1200 normally runs in low power mode for typical metering applications. The radio Power
Control function (configurable in FBxConnect) switches the flow computer into standard power
mode at specified times when serial communications are required, then it reverts to low power
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mode when the communication period is over. A serial connection to a remote 4088B MVS can
occur in low power mode.
The local display (HMI module) with Mobile SCADA and WiFi uses additional power. You can
configure it in FBxConnect to shut down after a period of inactivity.
Table 2-4: Typical Power Usage – Low Power Mode at Room Temperature
Power
Usage
Description
(mW) at
6.1Vdc
Base flow computer with integral multivariable DP and pressure

sensor and temperature measurement for a single meter run.
Historical configuration supports maximum of: 47

 4 averages
 12 Station 1 history points (Group 4)
 10 User Periodic history points (Group 1)
Base flow computer with integral static pressure sensor and

temperature measurement and a pulsed input for a single meter run
Historical configuration supports maximum of: 45

 4 averages
 12 Station 1 history points (Group 4)

sensor and temperature measurement, communicating to remote
4088B-dual meter run (4088B externally powered)
82
Historical configuration supports maximum of:
 8 averages
 24 Station 1 & Station 2 history points (Group 4/Group 5)
Additional Load Options:
Display and backlight active 292
Mobile SCADA 315
Mobile SCADA and display active 337
DO active (1 Hz, 50:50 duty cycle, no load) 1
Important
If you increase the number of history points/averages beyond any of the maximum limits in
Table 2-4, the flow computer cannot operate in low power mode and automatically runs in
standard power mode.
28 Installation
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2.10.2 Standard Power Mode

When serial communication is active (other than to a remote 4088B MVS) the FB1200 operates in
standard power mode. The unit also uses standard power mode when:
 The HMI module display is ON
 WiFi is active
 Ethernet port enabled in the flow computer
 Modbus Master communication active
 PIDs, Math/logic Blocks, Action Blocks, Effect blocks enabled
 6-channel expansion I/O board installed and enabled in the flow computer; if board installed
but disabled in FBxConnect, can remain in low power mode
 Power control zone enabled
Table 2-5: Typical Power Usage – Standard Power Mode at room temperature
Power Power Power

Usage Usage Usage
Description
(mW) at (mW) at (mW) at
6Vdc 12Vdc 24Vdc

230 245 287
sensor and temperature measurement for a single meter run
Base flow computer with integral static pressure sensor and

244 260 305
temperature measurement and a pulsed input for a single meter run

sensor and temperature measurement, communicating to remote 278 306 373
4088B - dual meter run (4088B externally powered)
Additional Load Options:
Display and backlight active 162 168 178
Mobile SCADA 189 185 200
Mobile SCADA and display active 204 207 221
DO active (1 Hz, 50:50 duty cycle, no load) 1 1 1
PI active (10 KHz, 50:50 duty square wave) 13 14 15
6-channel expansion I/O board installed 40 49 80
Ethernet enabled 100 Mbit 435 421 462
Ethernet active 100 Mbit 459 443 489
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2.11 Connecting Power

Power can come from an external DC supply, or a lead acid battery pack with a solar panel. See
Section 2.12.4 for information on solar power connections.
Power connections are made through conduit fittings to the terminal plate. Remove the rear end
cap for access to the terminal plate.
2.11.1 Connecting DC Power

DANGER
When power comes from an external DC supply, connect using the +DCIN and –DCIN terminals.
Use standard copper wire (#18 AWG minimum). The device supports both 12V and 24V power
supplies. It accepts DC voltage from 5.7 to 30V; the amount of power required varies depending
upon the options used.
Figure 2-20: DC Power Connections

Note: Top picture shows units with optional I/O; bottom picture shows units without optional I/O.
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2.11.2 Connecting Battery Power

DANGER
When power comes from an internal battery pack, the battery pack plugs into one of two
connectors.
Figure 2-21: Connecting the Battery Pack
1 Left Battery Connector

2 Right Battery Connector
Restriction
The solar panel and lead acid battery combination cannot be used with ATEX/IECEx applications.
2.12 Installing the Optional Solar Panel

If you purchased the lead acid battery/solar panel kit for main power, you need to install the
supplied 6W solar panel. If you purchased the lead acid battery with a solar regulator but you are
supplying your own solar panel, follow the manufacturer’s instructions for remote mounting.
DANGER
Solar panel installation involves:
 Attaching mounting hardware to the solar panel (if not attached prior to shipment).
 Mounting the solar panel in one of two ways:

o Integral mount (solar panel attaches directly to the flow computer)
o Remote mount (solar panel mounts to a pole)
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 Wiring power to the solar panel.
 Setting the tilt angle of the panel for maximum solar exposure.
2.12.1 Attach Mounting Hardware to the Solar Panel

DANGER
Attach mounting hardware to the solar panel as shown in Figure 2-22.
 Attach aluminum tilt brackets (Item 2) to solar panel using the provided pan head screws
(Item 3), hex nuts (Item 10 in Figure 2-23), and #10 lock washers (Item 9 in Figure 2-23).
 Apply Loctite 222 threadlocker sparingly to threads of hex nuts (Item 6). Attach mounting
bracket to tilt brackets using provided hex nuts (Item 6), hex bolts (Item 5), washers (Item
4), and spring lock washers (Item 7). The spring lock washer goes between the washer and
the nut. Torque to 30 in-lbs (3.4 N m).
Figure 2-22: Attaching Mounting Hardware to the Solar Panel
1 6V, 6W solar panel

2 aluminum tilt bracket (2)
3 10-32 x ½ pan head screw (4). Note: Matching hex nuts and washers not visible in this
graphic; see Items 9 and 10 in Figure 2-20
4 5/16 flat washer (4); only two visible in this graphic
5 5/16-18 x .75 LG hex head bolt (2)
6 5/16-18 hex nut (2); only one visible in this graphic
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7 5/16 flat spring lock washer (2) only one visible; placed on bolt between washer and
nut
8 mounting bracket
2.12.2 Mounting the Solar Panel (Integral Mount)

DANGER
Restriction
The solar panel and lead acid battery combination cannot be used with ATEX/IECEx applications.
The integral mount solar panel cannot be used in a Class I Division 1 area; C1D1 solar panels must
be remote mounted with the solar panel in a safe area.
1. Apply Loctite® 380™ Black Instant Adhesive to threads of elbow pipe (Item 15 in Figure 2-20).
Attach elbow pipe (Item 15) to the flow computer conduit opening (Item 16); torque to 50 in-
lbs (5.6 N m).
2. Apply Loctite 380 adhesive sparingly to threads of pipe (Item 14).
3. Attach pipe (Item 14) to elbow pipe (Item 15). Torque to 50 in-lbs (5.6 N m).
4. Attach pipe cap (Item 11) to top of pipe (Item 14). Torque to 50 in-lbs (5.6 N m).
5. Apply Loctite 222 threadlocker sparingly to threads of U-bolt (Item 12).
6. Attach solar panel assembly to pipe (Item 14) using U-bolt (Item 12).
7. Adjust swivel and tilt angle for maximum solar exposure (see Section 2.13.5).
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Figure 2-23: Integral Mounted Solar Panel

2 aluminum tilt bracket (2)
3 10-32 x ½ pan head screw (4).
4 5/16 flat washer (4); only two visible in this graphic
5 5/16-18 x .75 LG hex head bolt (2)
8 mounting bracket
9 #10 lock washer (4)
10 10-32 hex nut (4)
11 ¾ NPT pipe cap
12 U-bolt 1 1/8 OD x ¼ -20 x 1-inch-long thread
13 pipe threads (2)
14 ¾ NPT x 8-inch-long threaded pipe
15 ¾ NPT 90-degree female x male elbow pipe
16 Conduit fitting
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2.12.3 Mounting the Solar Panel (remote mount)

DANGER
Restriction
Battery power is not allowed in ATEX/IECEx applications.
1. Apply Loctite 222 threadlocker sparingly to threads of U-bolt (Item 12).
2. Attach solar panel assembly to pole using U-bolt (Item 12). Torque to 30 in-lbs (3.4 N m).
3. Adjust swivel and tilt angle for maximum solar exposure (see Section 2.13.5).
Figure 2-24: Remote Mounted (pole mounted) Solar Panel

2 mounting bracket
12 U-bolt 1 1/8 OD x ¼ -20 x 1 inch long thread
17 pole (customer supplied)
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2.12.4 Connecting Solar Power

DANGER
When power comes from a solar panel/lead acid battery combination, connect using the +SPIN and
–SPIN terminals and standard copper wire (#18 AWG minimum).
Figure 2-25: Wiring Solar Power

Note: Top picture shows wiring for units with optional I/O; bottom picture shows wiring for units
without optional I/O.
Restriction
Battery power is not allowed in ATEX/IECEx applications.
36 Installation
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2.12.5 Adjusting the Optional Solar Panel Tilt Angle

DANGER
The mounting brackets allow you to adjust the solar panel for maximum solar exposure. You can
adjust the swivel of the panel by adjusting the U-bolt.
Figure 2-26: Adjusting Solar Panel Tilt Angle
 Point the solar panel surface due south (in the northern hemisphere) or due north (in the
southern hemisphere) at an angle determined by the latitude of the site. Table 2-6 shows
the angle (from horizontal) at which you should install the solar panel to maximize annual
energy output. At most latitudes, you can improve performance by reducing the angle
during the summer and increasing the angle during the winter. If no seasonal adjustments
in panel direction are needed then adjust the position for the worst-case December-
January angle.
 Solar insolation is the amount of solar energy in hours received each day by an optimally
tilted panel during the worst month of the year. An insolation rating of one hour means
that the site, on average, would receive one hour of solar energy at the panel's rated power
level (1000W/m2 per day). This rating varies from less than one hour in northern Canada to
more than six hours in the Sahara Desert.
Installation 37
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Table 2-6: Solar Panel Tilt Angle
Latitude Installation Angle
0 to 4 10 from horizontal
5 to 20 Add 5 from the local latitude
66 to 75 80 from horizontal
2.13 Connecting Communication Ports

DANGER
The communication ports allow you to connect either to a PC or laptop running FBxConnect
software or to other devices. If your application measures two meter runs, you’ll require a
dedicated port for communication to the external transmitter for the second meter run.
You access the three serial communication ports and the Ethernet port on the terminal plate under
the rear end cap.
You route communication cables through the conduit fittings and connect the cables on the
terminal plate.
2.13.1 Connecting to COM1

COM1 can be configured for RS-232, RS-422, or RS-485 communications.
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When connecting COM1 to another device using RS-232, use a cable with configurations as shown
in Figure 2-27:
Figure 2-27: Connecting a Device to COM1 Using RS-232

Note: Cable for units with optional I/O shown on top; cable for units without optional I/O shown
below.
RS-232 Port
(COM1)
on FB device
RS-232 Port
on external device
RS-232 Port
(COM1)
on FB device
RS-232 Port
on external device
Installation 39
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in Figure 2-28:

below.
RS-422 Port
(COM1)
on FB device
RS-422 Port
on external device
RS-422 Port
(COM1)
on FB device
RS-422 Port
on external device
40 Installation
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in Figure 2-29:

below.
RS-485 Port
(COM1)
on FB device
RS-485 Port
on external device
RS-485 Port
(COM1)
on FB device
RS-485 Port
on external device
Regardless of the interface standard (RS-232, RS-422, or RS-485) you must use FBxConnect to
configure the port for proper usage.
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2.13.2 Connecting to COM2 and COM3

COM2 and COM3 operate identically. Each can be configured for either RS-232 or RS-485
communication.
When connecting COM2 or COM3 to an RS-232 port on another device (a PC or another

controller/flow computer) use a cable with configurations as shown in Figure 2-30:
Figure 2-30: Connecting a Device to COM2 or COM3 Using RS-232 – Optional I/O present
RS-232 Port
(COM2)
on FB device
RS-232 Port
on external device
RS-232 Port
(COM3)
on FB device
RS-232 Port
on external device
42 Installation
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Figure 2-31: Connecting a Device to COM2 or COM3 Using RS-232 – No optional I/O
 COM2 does not have its own GND terminal. Use either GND terminal on the COM1 terminal
block.
RS-232 Port
(COM2)
on FB device
RS-232 Port
on external device
block.
RS-232 Port
on external device
RS-232 Port
(COM3)
on FB device
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When connecting COM2 or COM3 to an RS-485 port on another device (for example, a
transmitter), use a cable with configurations as shown in Figure 2-32:
Figure 2-32: Connecting a Device to COM2 or COM3 Using RS-485 – Optional I/O present
RS-485 Port
(COM2)
on FB device
RS-485 Port
on external device
RS-485 Port
(COM3)
on FB device
RS-485 Port
on external device
44 Installation
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Figure 2-33: Connecting a Device to COM2 or COM3 Using RS-485 – No optional I/O
block.
RS-485 Port
(COM2)
on FB device
RS-485 Port
on external device
block.
RS-485 Port
on external device
RS-485 Port
(COM3)
on FB device
Regardless of the interface standard (RS-232 or RS-485), you must use FBxConnect to configure
the port for proper usage.
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2.13.3 Ethernet Port

The Ethernet port is a standard 8-pin 10/100Base-T RJ-45 modular connector located on the
terminal plate.
Figure 2-34: Location of Ethernet Port
1 Ethernet Port
Note
 The default IP address for the Ethernet port is 192.168.1.10.
 The default port is 20000.
Connect to an Ethernet switch using the appropriate Category 5 shielded patch cable.
46 Installation
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Note
If you ordered Ethernet, the unit ships with Ethernet enabled. If you need to operate the device in lower power
mode, you must disable Ethernet. Jumper J10 on the CPU module determines whether Ethernet is enabled or
Ethernet is disabled (lower power mode). See the CPU Module Field Replacement Guide (D301802X012) for
information on how to open the unit to gain access to the CPU module.
Figure 2-35: Ethernet Port jumper
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Section 3: I/O Configuration and Wiring

 Analog Inputs
 Analog Outputs
 Digital Inputs
 Digital Outputs
 Pulse Inputs
 Connecting the RTD
 Connecting a Rosemount 4088B Transmitter For Use in a Second Meter Run
I/O in the FB1200 flow computer comes from the integrated MVT sensor and RTD connector, the
CPU board, as well as from the optional 6-channel expansion I/O board.
Note
When using a digital output to drive an inductive load (such as a relay coil), place a suppression
diode across the load. This protects the DO from the reverse Electro-Motive Force (EMF) spike
generated when the inductive load is switched off.
I/O Configuration and Wiring 49

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Figure 3-1: Base I/O On CPU (when optional I/O also present)
50 I/O Configuration and Wiring

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Figure 3-2: Base I/O On CPU (No optional I/O present)

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Figure 3-3: Optional 6-channel expansion I/O board
3.1 Analog Inputs

The FB1200 flow computer includes two on-board channels you can individually configure as either
analog inputs (AI) or analog outputs (AO). In addition, if you purchased the optional 6-channel

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expansion I/O board, there are two additional channels you can individually configure as either AIs
or AOs.
Note
No external resistor is required for a current (mA) device. You can apply a 250 ohm resistor using
analog input configuration selections in FBxConnect.
When configured as analog inputs, the channels have the following characteristics:
Table 3-1: Analog Input Characteristics
Type Number Supported Characteristics
0 to 4 as follows:
 0 to 21 mA range (@24Vdc), or 0 to 5.25V
 1 or 2 non-isolated channels on CPU board
 Externally powered
(AIAO1 and AIAO2) always present. You can
 Factory calibrated (re-calibration is
Analog configure one, both, or neither as AIs.
unnecessary for at least 3 years)
Input (AI)  1 or 2 additional non-isolated channels on
 Signal conditioning
optional 6-channel expansion I/O board
 When you configure a channel as an AI it
(AIAO3 and AIAO4). If present you can
cannot be used as an AO
configure one, both, or neither as AIs.
3.1.1 AI Wiring
Wire analog inputs as shown below:
Figure 3-4: 4-20 mA Analog Input (AI) Wiring (Base I/O when Optional I/O Module also
present)
Note: Analog input wiring for AIAO2 shown. AIAO1 and AIAO2 share same GND terminal.

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Figure 3-5: 1-5 V Analog Input (AI) Wiring (Base I/O when optional I/O also present)
Figure 3-6: Analog Input (AI) Wiring (Base I/O when Optional I/O Module not present)

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Figure 3-7: 4-20 mA Analog Input (AI) Wiring – (Optional 6-channel expansion I/O board)
Figure 3-8: 1-5 V Analog Input (AI) Wiring (Optional 6-channel expansion I/O board)

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3.2 Analog Outputs

The FB1200 flow computer includes two on-board channels you can individually configure as either
analog outputs (AO) or analog inputs. In addition, if you purchased the optional 6-channel
expansion I/O board, there are two additional channels you can individually configure as either AOs
or AIs.
When configured as analog outputs, the channels have the following characteristics:
Table 3-2: Analog Output Characteristics
0 to 4 as follows:  0 to 21 mA range (@24Vdc); (software

 1 or 2 non-isolated channels on CPU board configured to 4 to 20 mA)
(AIAO1 and AIAO2) always present. You can  Externally powered field device
configure one, both, or neither as AOs. (AIAO1/AIAO2)
 1 or 2 additional non-isolated channels on  AO provides current to power field device
optional 6-channel expansion I/O board (AIAO3/ AIAO4)
Analog
(AIAO3 and AIAO4). If present you can  AO sinks current to system ground
Output
configure one, both, or neither as AOs.  Factory calibrated (re-calibration is
(AO)
unnecessary for at least 3 years)
 You can configure a fail state so that on
power up or if the CPU fails the output
drives to 0 μA
 When a channel is configured as an AO it
cannot be used as an AI
3.2.1 AO Wiring
Wire analog outputs as shown:
Figure 3-9: Analog Output (AO) Wiring – (Base I/O – when optional I/O also present)
Note: Analog output wiring for AIAO1 shown. AIAO1 and AIAO2 share same GND terminal.

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Figure 3-10: Analog Output (AO) Wiring – (Base I/O – when optional I/O not present)
Figure 3-11: Analog Output (AO) Wiring (Optional 6-channel expansion I/O board)

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3.3 Digital Inputs

Depending upon how you ordered it, the FB1200 flow computer includes either two or six channels
you can individually configure as digital inputs (DI), digital outputs (DO), or pulse inputs (PI).
When configured as digital inputs, the channels have the following characteristics:
Table 3-3: Digital input Characteristics
0 to 6 as follows:
 Circuit protection
 1 or 2 non-isolated channels on CPU board
 30ms input filtering
(PI/DI/DO1 and PI/DI/DO2). Two always
 Maximum input frequency of 10 Hz
present; you can configure one, both, or
 Selectable current source of 66 μA or 2 mA
Digital neither as DIs.
 Either externally driven or internally driven
Input (DI)  1 to 4 additional non-isolated channels on
and pulled to ground by dry contact
optional 6-channel expansion I/O board
closures or open collector devices
(PI/DI/DO3 through PI/DI/DO6). If present
 When a channel is configured as a DI it
you can configure one, two, three, four or
cannot be used as a DO or PI channel
none as DIs.
3.3.1 DI Wiring
The diagrams below show how to wire digital inputs.
Figure 3-12: Digital Input (DI) Wiring - (Base I/O -when optional I/O also present)
Note: Digital input wiring for DIDO1 shown. DIDO1 and DIDO2 share same GND terminal.

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Figure 3-13: Digital Input (DI) Wiring - (Base I/O -when optional I/O not present)
Figure 3-14: Digital Input (DI) Wiring - (Optional 6-channel expansion I/O board)
Note: Digital input wiring for DIDO6 shown. DIDO5 and DIDO6 share same GND terminal. DIDO3 and
DIDO4 share a different GND terminal.

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3.4 Digital Outputs

Depending upon how you ordered it, the FB1200 flow computer includes two or six channels you
can configure as digital outputs (DO), digital inputs (DI) or pulse inputs (PI).
Note
When using a digital output to drive an inductive load (such as a relay coil), place a suppression
diode across the load. This protects the DO from the reverse Electro-Motive Force (EMF) spike
generated when the inductive load is switched off.
When configured as digital outputs, the channels have the following characteristics:
Table 3-4: Digital Output Characteristics
0 to 6 as follows:  DO is a low side switch that sinks current to

 1 or 2 non-isolated channels on CPU board ground
(PI/DI/DO1 and PI/DI/DO2). Two always  Current rating of 500 mA
present; you can configure one, both, or  Maximum operating frequency of 50 Hz
neither as DOs.  Pulse off/on time can be configurable with a
 1 to 4 additional non-isolated channels on 31 ms minimum on time and a 31 ms
Digital
optional 6-channel expansion I/O board minimum off time
Output
(PI/DI/DO3 through PI/DI/DO6). If present  Can be configured in software with an
(DO)
you can configure one, two, three, four or output state for initial power-up and in the
none as DOs. case of a CPU failure
 Software configurable failure mode of fail
open, fail closed, or hold last state
 When a channel is configured as a DO it
cannot be used as a DI or PI channel
3.4.1 DO Wiring
The diagrams below show how to wire digital outputs.

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Figure 3-15: Digital Output (DO) Wiring - (Base I/O - optional I/O also present)
Note: Digital output wiring for DIDO2 shown. DIDO1 and DIDO2 share same GND terminal.

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Figure 3-16: Digital Output (DO) Wiring - (Base I/O - optional I/O not present)
Figure 3-17: Digital Output (DO) Wiring - (Optional 6-channel mixed I/O board)
Note: Digital output wiring for DIDO4 shown. DIDO3 and DIDO4 share same GND terminal. DIDO5 and
DIDO6 share a different GND terminal.

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3.5 Pulse Inputs

The FB1200 flow computer includes two channels that can be individually configured as either
pulse inputs (PI), digital inputs (DI), or digital outputs (DO).
When configured as pulse inputs, the PI channels have the following characteristics:
Table 3-5: Pulse Input Characteristics
0 to 6 as follows:  Supports dry contacts and open collector

 1 or 2 non-isolated channels on CPU board outputs connected to ground and voltage
(PI/DI/DO1 and PI/DI/DO2). Two always inputs
present; you can configure one, both, or  Supports single pulse for volume or mass
neither as PIs.  Input filtering selectable at 30 μs or 1 ms
Pulse  1 to 4 additional non-isolated channels on  Frequency range from 0 to10.5 KHz
Input (PI) optional 6-channel expansion I/O board  Maximum input frequency for the 1 ms filter
(PI/DI/DO3 through PI/DI/DO6). If present is 300 Hz
you can configure one, two, three, four or  When a channel is configured as a PI it
none as PIs. cannot be used as a DI or DO channel
 ON when greater than 3.0V; OFF when less
than 2.0V
3.5.1 PI Wiring
The diagrams below show how to wire the pulse inputs.
Figure 3-18: Pulse Input (PI) Wiring - (Base I/O - when optional I/O also present)
Note: Pulse input wiring for PIDIDO shown. PIDIDO1 and PIDIDO2 share same GND terminal.

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Figure 3-19: Pulse Input (PI) Wiring - (Base I/O - when optional I/O not present)
Figure 3-20: Pulse Input (PI) Wiring - (Optional I/O Board)

Note: Pulse input wiring for PIDIDO5 shown. PIDIDO5 and PIDIDO6 share same GND terminal. PIDIDO3
and PIDIDO4 share same GND terminal.

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3.6 Connecting the RTD

DANGER
RTD connections reside on the terminal plate under the rear end cap. The flow computer supports
2-wire, 3-wire, and 4-wire operation. Route the RTD cable through the conduit fittings and connect
them on the terminal plate (as shown on Figure 3-21 and Figure 3-22).
Note
The device defaults to the 4-wire RTD configuration; you can change this setting in FBxConnect.
Figure 3-21: Wiring for 2-Wire, 3-Wire, and 4-Wire RTD (Units with Optional I/O)

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Figure 3-22: Wiring for 2-Wire, 3-Wire, and 4-Wire RTD (Units without Optional I/O)

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3.7 Connecting a Rosemount 4088B Transmitter For

Use in a Second Meter Run
Data for the second run comes from an external transmitter such as the Rosemount 4088B.
Figure 3-23: Connecting a 4088B Transmitter for a Second Meter Run
See the Rosemount™ 4088 Multivarible™ Transmitter Reference Manual (00809-0100-4088, Rev
CB, Feb. 2017) for details on installing the 4088B.

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1. Using twisted pair wire, connect the RS-485 terminals for COM3 to the RS-485 terminals on
the 4088B as shown in the graphic.
2. Set switches on the 4088B for bus termination, or use a 120 ohm resistor.
3. Use FBxConnect software to configure COM3 for RS-485. In particular, enable termination
for the port.

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Section 4: Operation
 Powering Up/Powering Down the Device

 Establishing Communications
 Communicating using the HMI Module
This section describes day-to-day operation of the flow computer including how to turn it on and
off and how to communicate with it.
4.1 Powering Up/Powering Down the Device

DANGER
Do not attempt to connect or disconnect power from the unit in a hazardous area. Ensure the area
is non-hazardous. Failure to do so could result in an explosion.
1. Remove the front end cap.
2. Terminal block TB1 includes connections for DC power (+DCIN, -DCIN) and solar power
(+SPIN, -SPIN). Battery power (which is also used with solar power) has its own internal
connections.
 Plug in TB1 to activate DC or solar power. If your device uses an internal battery and
it is not connected, connect it as discussed in 2.12.3 Connecting Battery Power.
 Unplug TB1 to deactivate DC or solar power. If your device uses an internal battery,
disconnect the main battery.
This turns on (or shuts OFF) power from either an external power supply or the battery
pack/solar panel.
Note
When you turn power on, the backlight on the HMI module lights, momentarily turns off and then
remains lit while the INPUT LED blinks. After approximately one minute the initialization process
finishes and the HMI starts to display live data.
4.2 Establishing Communications

The flow computer supports three ways to establish communications: through the host SCADA
system, through a local laptop computer running FBxConnect, or through the HMI module.
4.2.1 Communicating with the SCADA Host

Communication to the flow computer through a SCADA host computer requires configuration of
the host computer software, which varies depending upon whether you are using OpenEnterprise
or another host software package. Much of this configuration is beyond the scope of this topic, but
no matter which host you are using, there are certain steps you must take:
Operation 69
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1. Decide how the SCADA host should communicates with the flow computer. This could be
through connection with one of the communication ports. A serial port connection could
be a cable directly connected to the SCADA host or there could be intermediate
connections through a radio or modem. An Ethernet port connection must be through an
Ethernet switch with an appropriate Category 5 shielded patch cable.
2. Decide which communication protocol you will use. This could be DNP3, ROC, or BSAP.
See these documents for more information:
 Emerson FB Flow Computer DNP3 Protocol Specifications Manual (D301806X012)
 ROC Protocol Specifications Manual (for Emerson FBx-series) (D301828X012)
 FB1x00/FB2x00 BSAP Communication Guide (D301808X012)
3. Provide the SCADA host with information about the various parameters it needs to extract
from the application running in the flow computer. Typically, the SCADA host software
includes a utility that allows you to identify this information so it can be incorporated into the
database at the SCADA host.
4. Using whatever human-machine interface (HMI) tools exist for the SCADA host, create
graphical displays or reports that include the parameters from the application required for
successful operator interaction (setpoints, flow variables and so on).
4.2.2 Communicating with a Laptop Using One of the Serial Ports

 If the flow computer is not awake, you must wake it up first. (See Section 4.3)
 Your laptop must have Field Tools software with FBxConnect software installed.
 You must know a valid username/password combination for the flow computer.
DANGER
1. Connect a cable between a serial port (or serial/USB adapter) on your laptop and port COM2
on the flow computer.
2. Launch Field Tools and add a new serial connection for this device; this launches FBxConnect
configuration software. (If you already have an existing saved serial connection for this
device in Field Tools, just double-click on it in the Connections list.)
3. Log into the flow computer if prompted.
4. Use the FBxConnect configuration software to view or change any desired parameters.
5. When finished, log off the flow computer and disconnect the cable from its serial port.
4.2.3 Communicating with a Laptop Using Ethernet

Your laptop must have Field Tools software with FBxConnect software installed.
You must know a valid username/password combination for the flow computer.
70 Operation
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DANGER
1. Connect a Category 5 shielded cable between an Ethernet port on your laptop and an
Ethernet switch for your network.
2. Connect a Category 5 shielded cable between your Ethernet switch and the Ethernet port
on the flow computer.
3. Launch Field Tools and add an IP connection for the device then click Connect to start the
FBxConnect software. (If you already have an existing saved IP connection for this device in
Field Tools, just double-click on it in the Connections list.)
5. Use the FBxConnect software to view/change any desired parameters.
6. When finished, log off from the flow computer and disconnect the cable.
4.2.4 Communicating with a Laptop Wirelessly

You must have purchased the flow computer with the optional Mobile SCADA feature in order to
connect to a laptop PC wirelessly. Additionally:
 WiFi® must be configured and working on your laptop PC.

 Your laptop PC must have Field Tools software with FBxConnect installed.
 You must know a valid username/password combination for the flow computer.
 You must know the name of the wireless network and the security key required to connect to
it.
 Your laptop PC must be within line-of-sight with either the front display of the flow computer
or of an external antenna for the Mobile SCADA.
 If the flow computer is not awake, you must wake it up first. (See Section 4.3)
WARNING
Ensure that you and your laptop PC are in a non-hazardous area.
1. Launch Field Tools software and add a new wireless connection. (If you already have a saved
wireless connection for this device in Field Tools, just double-click on it in the Connections
list and skip to Step 4.)
2. Select the wireless network to which the flow computer belongs and enter the appropriate
security key.
3. Click Connect to start the FBxConnect software.
5. Use the FBxConnect software to view or change any desired parameters.
Operation 71
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6. When finished, log off the flow computer and disconnect from the wireless network.
4.3 Communicating using the HMI Module

You must have purchased the flow computer with the HMI module version that includes the
optional display. Not all models include the display. Units without the display still include a button
to wake up the device and status LEDs.
Note: If the device is configured to require logins to view data, you must know a valid
username/password combination for the flow computer.
1. Go to the front of the flow computer and touch your finger on the glass above the Hold to
Wake button until the display lights up. (This may take several seconds.)
Figure 4-1: Waking up the Display
2. If prompted, login using a valid username/password combination. For information on how

the buttons work, see Table 4-1.
3. The display enters Screen Saver Mode where it sequentially presents a series of screens
showing details about the meter run flow rates, totals, and current process variables.
72 Operation
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Figure 4-2: Infrared (IR) Button Location
1 Left Infrared (IR) Button

2 Down Infrared (IR) Button
3 Up Infrared (IR) Button
4 Right Infrared (IR) Button
Note
When using the IR buttons, aim your finger at the round spot just below the arrow.
Operation 73
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Table 4-1: Infrared (IR) Buttons on HMI Module
Button Use to
Screen Saver Mode

 Tap once to move (UP) or (DOWN) one item through list of parameters.
 Hold to stay on current parameter.
UP or DOWN buttons
Data Entry Mode
 Tap (UP) once to move the cursor to the previous character in the list or
(DOWN) once to move the cursor to the next character in the list.Hold
(UP) or (DOWN) to scroll more quickly through the character list.
Idle Mode (Screen is off)

 Hold to Wake up the display.
Screen Saver Mode

LEFT button  Log out (if logged in)
Data Entry Mode

 Tap once to move the cursor LEFT.Hold to perform action shown on
screen, for example “Hold to Accept”.
Data Entry Mode

RIGHT button  Tap once to move the cursor RIGHT.Hold to perform action shown on
screen, for example “Hold to Cancel”.
Symbol(s) representing the status of a value may appear in the upper right of the display, next to
the description. Multiple symbols may be shown. If there are no data quality issues, no symbols will
be shown.
Table 4-2: Symbols on Display
Symbol Explanation
Alarm - The parameter value shown is in an alarm state (High Alarm, Low Alarm, etc.)
Override - The parameter value shown is in override mode (i.e. a user entered fixed
value)
Fault - The parameter value shown is somehow invalid
Unverified - For parameter values that require additional validation (beyond simple
database min/max range checking, the parameter value shown has not yet been
validated by the firmware).
74 Operation
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Section 5: Service and Troubleshooting

 Returning the Unit for Repairs
 Interpreting the Status LEDs

 Switch and Buttons
 Removing/Replacing the HMI Module
 Replacing the Main Battery Pack
 Removing/Replacing the SRAM Battery
 Upgrading System FIrmware
In order to maintain hazardous location certifications, you can only replace components in the field
with the exact same part so that the model string on the data plate remains correct. This means
you cannot add any hardware not reflected in the model string or upgrade a hardware component
to a newer version; any such upgrades are prohibited and void the hazardous location certification.
This chapter describes the service tasks that everyone needs to know such as replacing batteries or
installing a firmware upgrade. For other field replacements, see the appropriate field replacement
guides for that component.
Any replacement not covered in this chapter or in the field replacement guides (such as adding or
upgrading hardware or replacing sensors) can only be performed at an Emerson-authorized repair
facility.
Important
Only use batteries supplied with the flow computer or sold by Emerson Remote Automation
Solutions as spare parts for this flow computer. If you substitute a battery you obtain elsewhere you
will void your certification unless it is the identical part from the same manufacturer as that
supplied with the flow computer from Emerson.
Service and Troubleshooting 75

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Figure 5-1: FB1200 Flow Computer Components
1 Front end cap (cover)

2 HMI module
3 Battery pack
4 Data plate
5 Rear end cap (cover)
6 Threaded ¾ in NPT to M20 x 1.5 conduit fitting (2 of 4 shown)
7 Housing/Enclosure
8 Sensor Module
9 Mounting hardware
5.1 Returning the Unit for Repairs

Only certain field replacement procedures are allowed under warranty and hazardous location
certification. Other types of repairs cannot be performed in the field. In those cases, you must ship
the unit to an Emerson-authorized repair facility. Contact Emerson Remote Automation Solutions
for a return authorization number and instructions for where to ship the unit.
76 Service and Troubleshooting

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5.2 Interpreting the Status LEDs

There are four (4) status LEDs on the flow computer. The meaning of each LED varies depending
upon the color displayed or whether the LED flashes.
Figure 5-2: LED Locations
1 Input LED
2 Link LED
3 Status LED
4 Alarm LED
Table 5-1: LED Descriptions
LED Color/State Meaning
An active wired Ethernet connection

Link LED GREEN exists. Otherwise it is off.
(FB1200/FB2200 only)
Input LED GREEN One of the IR buttons is being pressed.

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CPU booting or CPU has not yet

Flashing YELLOW recognized HMI module when HMI first
powered on; goes off when recognized.
Status LED GREEN OK - Normal
RED Unit failed
Low power source/change battery soon

YELLOW
(FB1100 with lithium battery only)
Off No power
Flashing GREEN System is booting
HMI module is in sleep mode (to reduce

Momentary GREEN – approximately every power consumption); LED goes on when
6 seconds HMI module checks the “Hold to Wake”
IR button.
HMI module boot firmware loaded but

Alternating RED, GREEN, YELLOW no application is present. You may see
this during an HMI firmware update.
Alarm LED GREEN No alarms.
Flashing RED HMI firmware update in progress.
RED Alarms are present.
Table 5-2: Special LED Sequences using Multiple LEDs
LED Sequence Color/State
HMI module failed. Replace with spare or return for

Link, Input, Status, and Alarm all solid RED
repairs.
Link and Alarm alternately flash RED; sequence

CPU stuck in boot mode. Contact technical support.
repeats

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5.3 Switch and Buttons

A momentary switch and two push buttons on the HMI module provide trouble-shooting options
for the flow computer.
DANGER
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end cap(s) in a
hazardous location could result in an explosion.
Table 5-3: Switch and Buttons
Button Name Purpose Procedure
Resets Power. This momentary switch

Move the SYSTEM RESET switch either up
Interrupts power to the flow computer to
SYSTEM RESET or down. Unit powers off and then
reset it. Used if system powered on but
restarts.
non-functional; this attempts a reboot.
Clears memory (SRAM). The SRAM 1. Press and hold the A button.
memory holds current data values and 2. While continuing to hold the A
pending alarm messages. If unit has button, move the SYSTEM RESET
unexpectedly stopped operating, you can switch either up or down to initiate a
A
depress this button on power- up to clear reset.
that information from memory (hard 3. Release the A button. The system
reset). Try this if a SYSTEM RESET alone clears SRAM during the power up
does not work. sequence.
B Currently undefined None

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5.4 Removing/Replacing the HMI Module

You do not need to power down the unit to replace the HMI module.
DANGER
Ensure the flow computer is in a non-hazardous area. Never remove/replace the HMI module in a
hazardous area.
Important
The HMI module includes the WiFi transceiver; once you remove the HMI module; WiFi
communication with the flow computer ceases.
1. Remove the retaining clamp from the front end cap (if present). (See Section 2.6.1.)
2. Unscrew the front end cap.
3. Loosen the four captive fastening screws on the HMI module.
Figure 5-3: Captive Fastening Screws
4. Grasp the HMI module and remove it by gently pulling it straight out.
5. To replace the HMI module, line up the printed circuit board (PCB) with the slot on the back
and gently press it back on. Tighten the four captive fastening screws.
6. Replace the front end cap. Screw the end cap clockwise (eight full turns) until it is tightly
sealed to the enclosure. Replace the retaining clamp, if applicable (see Section 2.6.1).

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5.5 Replacing the Main Battery Pack

Periodically you must replace the main battery pack. FBxConnect provides a battery life indicator to
show the number of days in use.
Figure 5-4: Main Battery Pack
The device provides two battery connectors, enabling you to hot-swap the battery pack in a non-
hazardous location. Slide out the first battery pack (leaving it connected), attach the new battery to
the second (available) connector (so both batteries are connected), and then disconnect the old
battery pack.
DANGER
DANGER
EXPLOSION HAZARD: Do not disconnect equipment unless power has been removed or the area is
known to be non-hazardous.
DANGER
EXPLOSION HAZARD: Substitution of any components may impair suitability for Class I, Division 1
or Class I, Division 2.

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DANGER
EXPLOSION HAZARD: Do not replace batteries unless power has been switched off or the area is
known to be non-hazardous. Batteries must only be changed in an area known to be non-
hazardous.
WARNING
There are no user-serviceable parts inside the battery pack. Do not open the battery pack as you
may damage the battery pack or injure yourself.
Restriction
Battery packs cannot be used with ATEX or IECEx applications.
Keep the replacement battery pack handy during the procedure.
3. Loosen the two bottom captive fastening screws on the HMI module. Leave the two top
screws connected to the battery pack.
4. Grasp the HMI module and gently pull it and the battery pack out of the enclosure, leaving
the battery still connected.
Figure 5-5: Removing the Battery Pack
5. Connect the new battery to the open connector. Route the wires so they are in the recessed
area. Make sure the wires won’t get caught in the end cap threads.
6. Disconnect the old battery pack’s connector from the unit and set the old battery pack aside.
7. Slide the new battery pack into the unit.
8. Loosen the top captive fastening screws on the HMI module to separate it from the old
battery pack.

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9. Align the HMI module with the new battery pack and the tab on the CPU carrier board
(bezel). Gently press the assembly on, being careful not to pinch the battery wires.
Tighten all four screws.
5.6 Removing/Replacing the SRAM Battery

A lithium coin cell battery provides backup power for the SRAM and the real time clock. The SRAM
backup battery can last for up to 10,000 hours of cumulative operation, and only runs if the main
power system fails. You do not need to power down the unit to replace the SRAM backup battery.
Important
If the unit is ever powered down without the SRAM battery installed, SRAM data is lost. Always back
up your data before you remove the SRAM battery if you know that main power will also be off.
Important
Replacement SRAM backup batteries must be Rayovac® Model BR2335.
DANGER
Ensure the flow computer is in a non-hazardous area. Never remove the end cap in a hazardous
area.
DANGER
DANGER
DANGER
hazardous.
3. Remove the HMI module.
4. Grasp the coin cell battery and remove it from its slot.

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Figure 5-6: Removing/Replacing the Coin Cell Battery
5. Insert the new coin cell battery in the slot. The positive side (+) must be on top.
6. Replace the HMI module.
5.7 Upgrading System Firmware

Periodically Emerson releases new system firmware for the flow computer to introduce new
features or update system functions.
You must know a valid username/password combination for the flow computer to complete this
process.
DANGER
1. Launch Field Tools and use FBxConnect to connect to the flow computer.
2. Click the Services tab, then click Firmware Update.
3. Click Configuration Save to save the flow computer’s configuration.
4. Click History Collection to save the historical data contained in the flow computer.
5. Click Firmware Update.
6. In the Firmware Update dialog box, click Browse and navigate to the zip file containing your
new system firmware. The grid updates with details of the firmware version currently in the
device, and the firmware version in the zip file.

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Figure 5-7: Firmware Update Dialog Box
7. Select the checkbox in the Selected column to choose the firmware. If you are downloading
the same version that is already installed on the device, select Download Even If
Unchanged.
8. Click Start to begin the firmware download. Allow the download to proceed to completion. If
you choose to cancel the firmware download before it completes, the system restores the
current version already in the device.

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Appendix A: Special Instructions for Class I

Division 2 Locations
1. The Emerson FB1200 flow computer is listed by Underwriters Laboratories (UL) as non-
incendive and is suitable for use in Class I, Division 2, Groups A, B, C and D hazardous
locations or nonhazardous locations. Read this appendix carefully before installing a non-
incendive Emerson FB1200 flow computer. Refer to the other chapters of this manual for
general information. In the event of a conflict between the other chapters of this manual and
this appendix, always follow the instructions in this appendix.
2. The Emerson FB1200 flow computer includes both non-incendive and unrated field circuits.
Unless a circuit is specifically identified in this appendix as non-incendive, the circuit is
unrated. Unrated circuits must be wired using wiring methods as specified in Article 501-4(b)
of the National Electrical Code (NEC), NFPA 70 for installations in the United States, or as
specified in Section 18-152 of the Canadian Electrical Code for installation in Canada.
3. All communication ports terminate on the terminal plate within the enclosure. Wiring to the
connectors is unrated. No connections may be made to communication ports unless the
user ensures that the area is known to be nonhazardous. Connections to the "Local Port" are
temporary and must be short in duration to ensure that flammable concentrations do not
accumulate while it is in use.
4. An RTD may be supplied with the Emerson FB1200 flow computer. Connection to the RTD is
approved as a non-incendive circuit so that Division 2 wiring methods are not required.
5. I/O connections are unrated and must be wired using Division 2 wiring methods.
DANGER
DANGER
DANGER
hazardous.
Special Instructions for Class I Division 2 Locations 87

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Figure A-1: Data Plate (NO BATTERY) – Class I Division 2 Non-incendive (UL)
88 Special Instructions for Class I Division 2 Locations

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Figure A-2: Data Plate (LEAD ACID BATTERY) – Class I Division 2 Non-incendive (UL)
Special Instructions for Class I Division 2 Locations 89

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Appendix B: Special Instructions for Class I

Division 1 Locations
1. The Emerson FB1200 flow computer is listed by Underwriters Laboratories (UL) as explosion
proof and is suitable for use in Class I, Division 1, Groups C and D hazardous locations or
nonhazardous locations. Read this appendix carefully before installing an Emerson FB1200
flow computer. Refer to the other chapters of this manual for general information. In the
event of a conflict between the other chapters of this manual and this appendix, always
follow the instructions in this appendix.
2. The Emerson FB1200 flow computer includes both non-incendive and unrated field circuits.
Unless a circuit is specifically identified in this appendix as non-incendive, the circuit is
unrated. Unrated circuits must be wired using wiring methods as specified in Article 501-4(b)
of the National Electrical Code (NEC), NFPA 70 for installations in the United States, or as
specified in Section 18-152 of the Canadian Electrical Code for installation in Canada.
DANGER
Though the Emerson FB1200 flow computer has a local port for local interrogation, it should
not be accessed with the cover removed in a Class I Division 1 area unless it has first been
verified that no flammable concentrations exist in that area. The local port may be wired
through a conduit, using seals, to an unclassified or Division 2 area.
3. All communication ports terminate on the terminal plate within the enclosure. Wiring to the
connectors is unrated. No connections may be made to communication ports unless the
user ensures that the area is known to be nonhazardous. Connections to the "Local Port" are
temporary and must be short in duration to ensure that flammable concentrations do not
accumulate while it is in use.
4. An RTD may be supplied with the Emerson FB1200 flow computer. Connection to the RTD is
approved as a non-incendive circuit.
Note
A bendable RTD (with a plastic bushing, as utilized in Division 2 installations) may not be
used in a Division 1 area as it renders the area non-explosion proof. Use an RTD connection
head and explosion-proof conduit for Division 1 installations.
5. I/O connections are unrated and must be wired using wiring methods as specified in Article
501-4(b) of the National Electrical Code (NEC), NFPA 70 for installations in the United States, or
as specified in Section 18-152 of the Canadian Electrical Code for installation in Canada.
Special Instruction for Class I Division 1 Locations 91

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DANGER
DANGER
DANGER
hazardous.
DANGER
The area must be known to be non-hazardous before servicing the unit and before installing or
removing I/O wiring.

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Figure B-1: Data Plate (NO BATTERY) – Class I Division 1 Explosion Proof (UL)
Special Instruction for Class I Division 1 Locations 93

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Figure B-2: Data Plate (LEAD ACID BATTERY) – Class I Division 1 Explosion Proof (UL)

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Appendix C: ATEX Non-Sparking Zone 2

Certifications
This appendix includes notes on ATEX certifications. For full details, please refer to the Emerson
FB1200 Flow Computer Safe Use Instructions (D301769X012).
Follow these Conditions of Safe Use:
 Provision shall be made to prevent the rated voltage being exceeded by the transient
disturbances of more than 140% of the peak rated voltage.
 Lead Acid Battery, and Solar Panel options are not for use in ATEX/ IECEx applications.
 Impact Tests on Display conducted based on Group II values for low risk of mechanical
danger, per Table 13 of IEC 60079-0 6th Edition. Install in an area where risk of impact is
low.
 For Zone 2 installation care should be taken that the flow computer be installed and used
in such a way that the danger of electrostatic charges is excluded.
This device was evaluated according to the following standards:
 IEC 60079-0 6th Edition

 IEC 60079-15 4th Edition
 EN 60079-0 :2012+A11:2013
 EN 60079-15:2010
Enclosure Rating: IP54
Terminal blocks for the FB1200 have the following characteristics:
 Terminal blocks can accommodate two conductors per channel.

 Stranded or solid wire allowed.
 Torque values: NM 0.5-0.6
 Wire size: 28-12 AWG (0.08 – 3.3 mm2); (0.32 – 2.05 mm)
Bristol Inc. d.b.a. Remote Automation Solutions
1100 Buckingham Street
Watertown, CT 06795 U.S.A.
ATEX Non-Sparking Zone 2Certifications 95

D301782X012
July 2017
Figure C-1: Data Plate – ATEX nA Non-Sparking
96 ATEX Non-Sparking Zone 2 Certifications

D301782X012
July 2017
Appendix D: ATEX Flame-Proof Zone 1

Certifications
The data plate and certain conditions of use are shown below. For full details refer to the Emerson
FB1200 Flow Computer Safe Use Instructions (D301769X012).
Figure D-1: Data Plate – ATEX Ex d Flame-proof
Index 97
D301782X012
July 2017
Specific conditions of use / Schedule of Limitations:
1. Contact your authorized sales and service representative for any maintenance or repair
beyond the maintenance of the FB1200 flow computer. Do not alter or disassemble any of
the flameproof joints of the FB1200 flow computer.
2. The Scalable Pressure Transmitter Model 4088 and 215 provided with the FB1200 flow
computer contains a thin wall diaphragm. Installation, maintenance, and use shall take into
account the environmental conditions to which the diaphragm will be subjected. The
manufacturer's instructions for installation and maintenance shall be followed in detail to
assure safety during its expected lifetime.
This device was evaluated according to the following standards:
 IEC 60079-0, 6th Edition

 IEC 60079-1, 7th Edition
 EN 60079-0:2012+A11:2013
 EN 60079-1:2014
98 ATEX Flame-Proof Zone 1 Certifications

D301782X012
July 2017
Index
4 4088B transmitter ............................................... 67

battery ................................................................ 31
4088B transmitter ................................................... 67
DC power ............................................................ 30
A Ethernet .............................................................. 46
Analog Inputs .......................................................... 52 I/O ....................................................................... 49
Analog Outputs ....................................................... 56 ports ................................................................... 38
Application software .................................................. 9 power.................................................................. 30
ATEX Certification RTD ..................................................................... 65
notes about .................................................... 95, 97 solar power ......................................................... 36
ATEX Zone 1 ............................................................ 97 Coplanar mounting kit ............................................ 22
ATEX Zone 2 ............................................................ 95 Covers
clamp .................................................................. 15
B removing ....................................................... 15, 16
Battery replacing ............................................................. 17
connecting ........................................................... 31 CPU........................................................................... 5
low power status LED ........................................... 78
D
replacing the main battery pack ........................... 81
Replacing the SRAM backup battery ..................... 83 Daily operation ....................................................... 69
Bolting ..................................................................... 18 DC power
Buttons .................................................................... 79 connecting .......................................................... 30
Digital Inputs .......................................................... 58
C Digital Outputs ....................................................... 60
Calculations supported .............................................. 9 Direct mounting ..................................................... 21
Case Display
rotating ................................................................ 23 replacing ............................................................. 80
Class I Division 1 ....................................................... 91
E
Class I Division 2 ....................................................... 87
COM1 Enclosure
wiring................................................................... 38 explosion-proof ..................................................... 5
COM2 mounting the ...................................................... 18
wiring................................................................... 42 End caps
COM3 clamp .................................................................. 15
wiring................................................................... 42 removing ....................................................... 15, 16
Communication replacing ............................................................. 17
establishing .......................................................... 69 Environmental Specifications .................................. 11
through an Ethernet port ..................................... 70 Equipment required for servicing the unit ............... 12
to a laptop using a wireless connection................. 71 Ethernet
to laptop through a serial port .............................. 70 connecting .......................................................... 46
using HMI module ................................................ 72 Ethernet communications ....................................... 70
with SCADA host .................................................. 69 Explosion-proof Enclosure ......................................... 5
Communication ports F
connecting ........................................................... 38
Features .................................................................... 3
overview ................................................................ 7
Figures
Configuration software .............................................. 9
1-1. FB1200 Flow Computer .................................. 2
Connecting
Index 99
D301782X012
July 2017
1-2. FB1200 Flow Computer – MV or Static Pressure 2-35. Ethernet Jumper ......................................... 47
Version ............................................................... 4 3-1. Base I/O On CPU (when optional I/O also
1-3. FB1200 Flow Computer – No Sensor Version ... 5 present) ........................................................... 50
1-4. HMI Module with LCD ..................................... 8 3-2. Base I/O On CPU (No optional I/O present).... 51
1-5. HMI Module without LCD ................................ 8 3-3. Optional 6-channel expansion I/O board ....... 52
2-1. FB1200 Dimensions – MVT Version ............... 13 3-4. 4-20 mA Analog Input (AI) Wiring (Base I/O
2-2. FB1200 Dimensions – No Sensor Version ....... 14 when Optional I/O Module also present) .......... 53
2-3. Front End Cap with Retaining Clamp Fitted .... 15 3-5. 1-5 V Analog Input (AI) Wiring (Base I/O when
2-4. Retaining Clamp in Place ............................... 16 optional I/O also present)................................. 54
2-5. Retaining Clamp and Screw ........................... 16 3-6. Analog Input (AI) Wiring (Base I/O when
2-6. Removing or Tightening the End Cap with Long Optional I/O Module not present) .................... 54
Screwdriver ...................................................... 16 3-7. 4-20 mA Analog Input (AI) Wiring – (Optional 6-
2-7. Front (left) and Rear (right) End Caps ............. 17 channel expansion I/O board) .......................... 55
2-8. Front (left) and Rear (right) End Caps Removal 3-8. 1-5 V Analog Input (AI) Wiring (Optional 6-
......................................................................... 17 channel expansion I/O board) .......................... 55
2-9. Transmitter with Coplanar Flange .................. 18 3-9. Analog Output (AO) Wiring – (Base I/O – when
2-10. Transmitter with Coplanar Flange and optional I/O also present)................................. 56
Optional Flange Adapters ................................. 18 3-10. Analog Output (AO) Wiring – (Base I/O – when
2-11. Transmitter with Traditional Flange and optional I/O not present) ................................. 57
Optional Flange Adapters ................................. 19 3-11. Analog Output (AO) Wiring (Optional 6-
2-12. Proper Bolt Installation ................................ 20 channel expansion I/O board) .......................... 57
2-13. O-rings with Flange Adapters ...................... 20 3-12. Digital Input (DI) Wiring - (Base I/O -when
2-14. Traditional Flange Mounting Kit................... 21 optional I/O also present)................................. 58
2-15. Coplanar Mounting Kit ................................ 22 3-13. Digital Input (DI) Wiring - (Base I/O -when
2-16. Inline Mounting Kit ...................................... 23 optional I/O not present) ................................. 59
2-17. Housing Rotation Set Screw (1 each side) .... 24 3-14. Digital Input (DI) Wiring - (Optional 6-channel
2-18. Ground Lug ................................................. 25 expansion I/O board) ....................................... 59
2-19. Terminal Plate ............................................. 26 3-15. Digital Output (DO) Wiring - (Base I/O -
2-20. DC Power Connections ................................ 30 optional I/O also present)................................. 61
2-21. Connecting the Battery Pack ....................... 31 3-16. Digital Output (DO) Wiring - (Base I/O -
2-22. Attaching Mounting Hardware to the Solar optional I/O not present) ................................. 62
Panel ................................................................ 32 3-17. Digital Output (DO) Wiring - (Optional 6-
2-23. Integral mounted solar panel....................... 34 channel mixed I/O board .................................. 62
2-24. Solar panel remote mounted (pole mounted) 3-18. Pulse Input (PI) Wiring - (Base I/O - when
......................................................................... 35 optional I/O also present)................................. 63
2-25. Wiring Solar Power ...................................... 36 3-19. Pulse Input (PI) Wiring - (Base I/O - when
2-26. Adjusting Solar Panel Tilt Angle ................... 37 optional I/O not present) ................................. 64
2-27. Connecting a Device to COM1 Using RS-23239 3-20. Pulse Input (PI) Wiring - (Optional I/O Board)
2-28. Connecting a Device to COM1 Using RS-42240 ........................................................................ 64
2-29. Connecting a Device to COM1 Using RS-48541 3-21. Wiring for 2-Wire, 3-Wire, and 4-Wire RTD
2-30. Connecting a Device to COM2 or COM3 Using (Units with Optional I/O) .................................. 65
RS-232 – Optional I/O present .......................... 42 3-22. Wiring for 2-Wire, 3-Wire, and 4-Wire RTD
2-31. Connecting a Device to COM2 or COM3 Using (Units without Optional I/O)............................. 66
RS-232 – No optional I/O .................................. 43 3-23. Connecting a 4088B Transmitter for a Second
2-32. Connecting a Device to COM2 or COM3 Using Meter Run ........................................................ 67
RS-485 – Optional I/O present .......................... 44 4-1. Waking up the Display .................................. 72
2-33. Connecting a Device to COM2 or COM3 Using 4-2. Infrared (IR) Button Location......................... 73
RS-485 – No optional I/O .................................. 45 5-1. FB1200 Flow Computer Components ........... 76
2-34. Location of Ethernet Port ............................. 46 5-2. LED Locations ............................................... 77
100 Index
D301782X012
July 2017
5-3. Captive Fastening Screws .............................. 80 LEDs

5-4. Main Battery Pack .......................................... 81 meaning of .......................................................... 77
5-5. Removing the Battery Pack ............................ 82
5-6. Removing/Replacing the Coin Cell Battery ..... 84
M
5-7. Firmware Update Dialog Box ......................... 85 Memory
A-1. Data Plate (NO BATTERY) – Class I Division 2 clearing SRAM ..................................................... 79
Non-incendive (UL) ........................................... 88 FLASH.................................................................... 5
A-2. Data Plate (LEAD ACID BATTERY) – Class I SRAM .................................................................... 5
Division 2 Non-incendive (UL) ........................... 89 Mobile SCADA ...................................................... 8, 71
B-1. Data Plate (NO BATTERY) – Class I Division 1 Models ...................................................................... 4
Explosion Proof (UL) .......................................... 93 Mounting
B-2. Data Plate (LEAD ACID BATTERY) – Class I bolting considerations ......................................... 18
Division 1 Explosion Proof (UL) .......................... 94 direct .................................................................. 21
C-1. Data Plate – ATEX nA Non-Sparking ............... 96 indirect................................................................ 22
D-1. Data Plate – ATEX Ex d Flame-proof............... 97 Mounting kit
Firmware coplanar .............................................................. 22
base firmware ........................................................ 9 inline ................................................................... 23
upgrading the ...................................................... 84 traditional ........................................................... 21
Flameproof
N
ATEX Zone 1 certification notes ............................ 97
FLASH Non-sparking
amount of .............................................................. 5 ATEX Zone 2 certification notes ........................... 95
G O
Grounding ............................................................... 25 Operation ............................................................... 69
O-rings .................................................................... 20
H
P
Hazardous locations................................................. 11
ATEX Zone 1 ......................................................... 97 Ports
ATEX Zone 2 ......................................................... 95 connecting .......................................................... 38
Class I Division 1 ................................................... 91 Power
Class I Division 2 ................................................... 87 connecting .......................................................... 30
HMI module ......................................................... 8, 72 options .................................................................. 7
replacing .............................................................. 80 turning ON or OFF ............................................... 69
symbols on display ............................................... 74 Pulse Inputs ............................................................ 63
Housing R
rotating ................................................................ 23
Resetting the flow computer ................................... 79
I Returning the unit for repairs .................................. 76
I/O Rotating the housing............................................... 23
configuration and wiring ...................................... 49 RTD
options................................................................... 6 connecting .......................................................... 65
Indirect mounting .................................................... 22 Run 2 transmitter
Inline mounting kit .................................................. 23 connecting .......................................................... 67
Installation ............................................................... 11 S
L Safety Labels ............................................................. 3
LCD Screen Saver Mode .................................................. 72
communicating using .......................................... 72 Second meter run
replacing .............................................................. 80 connections for ................................................... 67
Index 101
D301782X012
July 2017
Serial communications............................................. 70 2-4. Typical Power Usage– Low Power Mode........ 28

Service ..................................................................... 75 2-5. Typical Power Usage – Standard Power Mode
Site considerations................................................... 13 ........................................................................ 29
Software Tools ........................................................... 9 2-6. Solar Panel Tilt Angle .................................... 38
Solar panel 3-1. Analog Input Characteristics ......................... 53
adjusting the tilt angle.......................................... 37 3-2. Analog Output Characteristics ...................... 56
installing the optional........................................... 31 3-3. Digital input Characteristics .......................... 58
integral mounting ................................................ 33 3-4. Digital Output Characteristics....................... 60
remote mount (pole mount) ................................ 35 3-5. Pulse Input Characteristics ............................ 63
remote mounted (pole mounted) ........................ 35 4-1. Infrared (IR) Buttons on HMI Module ............. 74
Solar power 4-2. Symbols on Display....................................... 74
connecting ........................................................... 36 5-1. LED Descriptions .......................................... 77
SRAM 5-2. Special LED Sequences.................................. 78
amount of .............................................................. 5 5-3. Buttons ........................................................ 79
clearing ................................................................ 79 Terminal plate ......................................................... 26
Status LEDs .............................................................. 77 Tools required ......................................................... 12
Switch...................................................................... 79 Traditional flange mounting kit ............................... 21
Symbols Transmitter
on LCD display ...................................................... 74 connecting for a second meter run ...................... 67
System firmware Troubleshooting ..................................................... 75
upgrading the ...................................................... 84
SYSTEM RESET button .............................................. 79
W
WiFi ..................................................................... 8, 71
T Wiring
Tables guidelines............................................................ 15
1-1. Memory .......................................................... 5 I/O ....................................................................... 49
1-2. FB1200 I/O Configurations .............................. 6
1-3. Power Options................................................. 7
Z
1-4. Serial Ports ...................................................... 7 Zone 2
2-1. Environmental Specifications ........................ 12 ATEX certification ................................................ 95
2-2. Required Tools .............................................. 12 Zone1
2-3. Torque Values for the Flange and Flange ATEX certification ................................................ 97
Adapter Bolts .................................................... 19
102 Index
FB1200 Flow Computer Instruction Manual
For customer service and technical support,

visit www.EmersonProcess.com/Remote/Support.
Global Headquarters,
North America, and Latin America:
Emerson Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T +1 281 879 2699 | F +1 281 988 4445
www.EmersonProcess.com/Remote
Europe:
Unit 8, Waterfront Business Park
Dudley Road, Brierley Hill
Dudley UK DY5 1LX
T +44 1384 487200 | F +44 1384 487258
Middle East/Africa:
Emerson FZE
P.O. Box 17033 © 2017 Remote Automation Solutions, a business unit of Emerson Automation Solutions. All
Jebel Ali Free Zone – South 2 rights reserved.
Dubai U.A.E.
T +971 4 8118100 | F +971 4 8865465 This publication is for informational purposes only. While every effort has been made to ensure
accuracy, this publication shall not be read to include any warranty or guarantee, express or
Asia-Pacific: implied, including as regards the products or services described or their use or applicability.
Emerson Automation Solutions Remote Automation Solutions (RAS) reserves the right to modify or improve the designs or
Remote Automation Solutions specifications of its products at any time without notice. All sales are governed by RAS terms
1 Pandan Crescent and conditions which are available upon request. RAS accepts no responsibility for proper
Singapore 128461 selection, use or maintenance of any product, which remains solely with the purchaser and/or
T +65 6777 8211| F +65 6777 0947 end-user.

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Emerson FB1200 Flow Computer Instruction Manual

Part Number: D301782X012

Emerson FB1200 Flow Computer

Remote Automation Solutions

 Protecting Operating Processes

 Protecting from Electrostatic Discharge (ESD)

Section 2: Installation .............................................................. 11

2.10.1 Low Power Mode ............................................................................................ 27

Section 3: I/O Configuration and Wiring .................................. 49

Section 4: Operation ............................................................... 69

Section 5: Service and Troubleshooting ................................... 75

Appendix A: Special Instructions for Class I Division 2 Locations .. 87

Appendix B: Special Instructions for Class I Division 1 Locations .. 91

Appendix C: ATEX Non-Sparking Zone 2 Certifications ................ 95

Appendix D: ATEX Flame-Proof Zone 1 Certifications .................. 97

Index ............................................................................... 99

 Central Processing Unit (CPU)

Figure 1-1: FB1200 Flow Computer

1.1 Safety Labels

Observe all precautionary signs posted on the equipment.

Failure to do so may result in death or serious injury to personnel.

Observe all precautionary signs posted on the equipment.

Failure to do so may result in injury to personnel or cause damage to the equipment.

Observe all precautionary signs posted on the equipment.

Failure to do so may result in injury to personnel or cause damage to the equipment.

1.3 FB1200 Flow Computer Models

1.3.1 FB1200 Flow Computer – With Sensor

Figure 1-2: FB1200 Flow Computer – MV (Left); Static Pressure (Right)

1.3.2 FB1200 Flow Computer – No Sensor Version

Figure 1-3: FB1200Flow Computer – No Sensor Version

1.4 Central Processing Unit (CPU)

Table 1-1: Memory

8 MB SRAM Holds current states of all variables and historical archives

128 MB FLASH Holds firmware image and configuration files

1.5 Explosion-proof Enclosure

Base I/O consists of:

Table 1-2: FB1200 I/O Configurations

FB1200 without optional I/O FB1200 purchased with optional I/O

2 DI/DO/PI channels 6 DI/DO/PI channels (4 of these reside on the 6-channel

2 AI/AO channels 4 AI/AO channels (these reside on the 6-channel

1.7 Power Options

Table 1-3: Power Options

Lead Acid Battery Pack  6.0 Vdc

Table 1-4: Serial Ports

Port Type Use

1.9 Human-Machine Interface (HMI) Module

Figure 1-4: HMI Module with LCD

Figure 1-5: HMI Module without LCD

1.10 Mobile SCADA

1.11 Software Tools

 Set parameters within your application

1.12 Base Firmware

The firmware supports the following flow calculations:

 AGA3 1992/2013 (Volume, Mass/Density and Mass/Relative Density)

The firmware supports the following property calculations:

 AGA8 1994 (Detailed, Gross 1 and Gross 2)

 NX-19 1962/MOD/VDI/VDE 2040

 Gas chromatograph (GC)

 Hourly values from the last (most recent) six months