En 50216-10
En 50216-10
En 50216-10
NORME EUROPÉENNE
EUROPÄISCHE NORM March 2009
ICS 29.180
English version
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de puissance et bobines d'inductance - und Drosselspulen -
Partie 10: Echangeurs thermiques Teil 10: Öl-Luft-Kühler
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huile-air
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This European Standard was approved by CENELEC on 2008-10-21. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
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Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.
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This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.
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CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
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Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
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CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
© 2009 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Foreword
This European Standard was prepared by the Technical Committee CENELEC TC 14, Power transformers.
The text of the draft was submitted to the formal vote and was approved by CENELEC as EN 50216-10 on
2008-10-21.
This European Standard is to be read in conjunction with EN 50216-1:2002, Power transformer and reactor
fittings - Part 1: General.
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– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2011-11-01
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–3– EN 50216-10:2009
Contents
1 Scope ......................................................................................................................................................... 4
2 Normative references ..............................................................................................................................4
3 Definitions.................................................................................................................................................. 4
4 Requirements ............................................................................................................................................ 5
4.1 Rated values ..................................................................................................................................... 5
4.2 Rated cooling capacity ...................................................................................................................... 5
4.3 Mechanical design ............................................................................................................................ 6
4.4 Protection of surfaces ....................................................................................................................... 6
5 Designation................................................................................................................................................ 7
5.1 Designation of the heat exchangers ................................................................................................. 7
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5.2 Rating plate information .................................................................................................................... 7
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6 Tests ........................................................................................................................................................... 8
6.1 Routine tests ..................................................................................................................................... 8
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6.2 Type tests ......................................................................................................................................... 8
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7 Preparation for transport and storage .................................................................................................... 8
8 Mounting and service, service conditions ............................................................................................. 8
Annex A (normative) Design details of heat exchangers .............................................................................. 9
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Figures
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Figure A.1 – Schematic design of cooling unit (without oil pump) – Arrangement of flanges A1 ............. 9
Figure A.2 – Versions of flange arrangement ....................................................................................... 10
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Figure B.3 – Variation of cooling capacity as function of air flow quantity ............................................. 14
Figure B.4 – Variation of cooling capacity as function of oil flow quantity ............................................. 15
Tableaux
1 Scope
EN 50216-10 describes oil-to-air heat exchangers that means a heat exchanger for the cooling of the
transformer oil using a forced oil circuit and a forced air circuit.
The oil-to-air heat exchangers are not included in the scope of the Pressure Equipment Directive
97/23/EC according to Article 1, § 3.12.
This standard establishes essential dimensions and the requirements to ensure interchangeability and
adequate mounting of the oil-to-air heat exchangers.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendment) applies.
EN 50216-1:2002 Power transformers and reactor fittings - Part 1: General
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EN 60296 Fluids for electrotechnical applications - Unused mineral insulating oils for transformers
and switchgear (IEC 60296)
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EN 60721-3-4 Classification of environmental conditions - Part 3: Classification of groups of
environmental parameters and their severities - Section 4: Stationary use at non-
weatherprotected locations (IEC 60721-3-4)
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EN 754-2 Aluminium and aluminium alloys - Cold drawn rod/bar and tube - Part 2: Mechanical
properties
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EN 1092-1 Flanges and their joints - Circular flanges for pipes, valves, fittings and accessories , PN
designated - Part 1: Steel flanges
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EN 12451 Copper and copper alloys - Seamless, round tubes for heat exchangers
EN ISO 3506-1 Mechanical properties of corrosion-resistant stainless steel fasteners - Part 1: Bolts,
screws and studs (ISO 3506-1)
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ISO 4406 Hydraulic fluid power - Fluids - Methods for coding the level of contamination by solid
particles
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3 Definitions
For the purposes of this document, the following terms and definitions apply.
3.1
oil header
oil collecting and guiding compartment with flange connections to connect the heat exchanger with the
oil circuit of the transformer
3.2
tube sheets
tubes are connected at both ends with tube sheets. The connection must be oil tight
3.3
heat exchanger
device for exchanging heat from one medium to the other
1)
Replaced by EN 10025 series, Hot rolled products of structural steels.
–5– EN 50216-10:2009
3.4
cooling unit
unit, consisting of heat exchanger, fan with air chamber and oil pump
3.5
turbulators
inserts to generate turbulent oil flow
3.6
passes
number of passes via heat exchanger. Number “1” means that the oil is streaming in one way without
any redirection from one oil header to the other (oil inlet and outlet in the opposite oil headers)
4 Requirements
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- rated cooling capacity Qr kW
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- maximum air temperature at inlet t1´ °C
- average oil temperature t2m °C
- oil temperature difference (min. value/max. value) ∆t2 K
- maximum sound power level
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- direction of air flow through heat exchanger forced / induced draught
- minimum ambient temperature °C
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For the case of order the following rated values should be fixed:
- rated cooling capacity Qr kW
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Connection between cooling pipes and tube sheets has to be oil tight. Excessive thermal expansion has
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to be avoided by appropriate design features.
The heat exchanger has to be designed for outside mounting without further protection and without any
place to cumulate rain or condense water.
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For transformers with frequency 50 Hz the resonance frequency of the operable heat exchanger must
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not be in the range of (80 – 320) Hz, for transformers with frequency 16 2/3 Hz not in the range of
(25 – 180) Hz. Tolerances are not considered.
Vibration of pipes with fins or coil body has to be avoided by an appropriate number of supports.
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Headers carry flanges for connection to the oil circuit. Types of flanges and fixing have to be agreed.
The number of oil side passes is odd for the flange arrangements A1, B1, C1 and even for A2, B2, C2
according to Figure A.2.
It must be possible to clean the heat exchanger on the air side by means of water under high pressure.
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2)
Oil-proof and heat-resistant (min. 100 °C ) protection.
2)
Deviations in the temperature must be agreed between manufacturer and purchaser.
–7– EN 50216-10:2009
5 Designation
EXAMPLE:
Designation of an oil-to-air heat exchanger with vertical cooling pipes, horizontal air direction of forced
draft type, rated cooling capacity 315 kW (315), oil temperature rise 45 K (45), arrangement of flanges
C1 according to A.1.2:
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Oil-to air heat exchanger EN 50216-10–OAAF-315/45-C1.
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5.2 Rating plate information
The rating plate shall carry following data. It has to be observable when the heat exchanger is
assembled to the transformer:
- manufacturer;
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- designation according to 5.1;
- serial number;
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- year of manufacturing;
- maximum oil pressure at service [kPa];
- maximum oil temperature [°C];
- minimum ambient temperature [°C].
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Rating data:
- rated cooling capacity [kW];
- rated air flow / oil flow quantity [m³/h];
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3)
- type of tubes :
- oO oval tube without turbolators,
- oR circular tube without turbolators,
- mO oval tube with turbolators,
- mR circular tube with turbolators;
- mass of heat exchanger without oil [kg];
- oil volume [dm³].
3)
Select correct type.
EN 50216-10:2009 –8–
6 Tests
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6.1.2.1 Outer surfaces
Visual the surfaces shall be free of damages, deformations and dirt. Every sort of filling compounds
shall not be used.
the oil flow velocity shall be sufficient. Thereupon the heat exchanger is ready to operate. Number and
size of particles, as well as particle test procedure and flushing velocity or other cleaning criteria (e.g.
according to ISO 4406) have to be agreed.
Usually rated values are tested together with the transformer. Separate type tests must be agreed
between manufacturer and purchaser.
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Annex A
(normative)
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Air
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Figure A.1 – Schematic design of cooling unit (without oil pump) – Arrangement of flanges A1
EN 50216-10:2009 – 10 –
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Versions A1, B1, C1 can be used laterally
reversed and are to be marked in that
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case with “*” (for example A1*).
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a
Number and location defined by number of passes and mounting position.
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A.4 Constructional materials – Common selection of materials
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aluminium alloy EN-AW 6061 according to EN 1386
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- tubes: aluminium alloy EN-AW 3003 according to EN 754-2
- side walls: mild steel S235JRG2 according to EN 10025
- header: mild steel S235JRG2 according to EN 10025
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Annex B
(normative)
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Qr = V1 ⋅ c 1 ⋅ ρ1 ⋅ (t1‘‘ - t1‘)
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Qr = V2 ⋅ c 2 ⋅ ρ2 ⋅ (t2‘‘ - t2‘)
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In the range of ambient temperature from +10 °C to +40 °C, cooling capacity is with reduced, but for
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many cases sufficient, accuracy proportional to oil temperature difference ∆t when oil temperature at
inlet changes but rated flow quantities remain constant (see 4.1).
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In case of deviation of air temperature at inlet, all other temperatures (t1‘‘, t2‘, t2‘‘) change in the same
way if cooling capacity and flow quantities remain constant.
CAUTION: Change of air flow quantity always causes change of sound power level!
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4)
Dry air at a pressure of pabs = 101,3 kPa :
- density ρ1 = 1,292 x 273,2 / (273,2 + t1‘) kg/m³
- specific heat capacity c1 = 1,006 + 0,000 05 x t1‘ kW s/(kg K)
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Temperature when entering heat exchanger.
– 13 – EN 50216-10:2009
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Figure B.2 – Variation of cooling capacity as function of average oil temperature rise
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Oil flow quantity and temperatures for oil inlet and outlet remain constant, air side pressure drop and
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Air flow quantity remains constant as well as air temperature at inlet and outlet and average oil
temperature difference. Oil side pressure drop and oil temperature at inlet and outlet are changed.
EN 50216-10:2009 – 16 –
Bibliography
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