Pultruded FRP Cooling Towers

Pultruded FRP Cooling Towers
Paltech Cooling Tower & Equipments Ltd. in technical collaboration with world leaders CTD,
INC. USA is engaged in manufacturing, supply, installation, commissioning & testing of
Pultruded FRP Cooling Towers.
The Pultruded FRP Cooling Towers are not only light weight but are non corrosive and have
long life and high strength.
The construction and installation time is very less compared to conventioned RCC or wooden
Cooling tower.
Paltech Pultruded FRP Cooling Towers are available with single cell capacity upto 5000 M3/Hr
& Multi cell capacities upto any size in counter flow design with film fill & splash fill design.
Paltech in technical collaboration with CTD Inc. USA are proud to serve the Indian industry with
Pultruded FRP Cooling Towers which are not only efficient but also of ultimate quality,
reliability and longevity. They are best suited for sea water application, as a replacement for old
large Wooden Cooling Towers and as a new Cooling Tower instead of RCC or Wooden Cooling
Towers.
STRUCTURE is made up of Pultruded Fiberglass material.
HARDWARE Hot dip galvanized are used to withstand corrosion. Stainless Steel hardware is
available at extra cost.
CASING is made up of Pultruded FRP/Corrugated FRP Sheets of adequate thickness.
FAN DECK is made up of robust & Strong Pultruded FRP Panels/Sheets.
FRP FANS are of proven design provided by Indian Institute of Technology.
FAN CYLINDER is made up of tough & durable FRP/GRP material.
DRIFT ELIMINATOR Paltech Uses efficient PVC Drift Eliminator in cellular / full wave
design to reduce water losses & fan air pressure resulting in low energy consumption by fan. Fill
of Film type or Splash type as per requirement of client is provided.
NOZZLES made up of PP/PVC, non clogging type are provided for optimum efficiency. Drive
shafts duly balanced in SS/HDG Steel material in hollow construction are provided.
GEAR BOX Paltech Gear Box of Spiral bevel or Spiral Bevel cum helical, design is validated
by Indian Institute of Technology. These are made to meet requirement of STD-III of CTI, USA
and AGMA standards. Prior to shipment, load testing of each & every gear box, is carried out at
factory to provide our clients zero defect Gear Box.
Counter Flow Bottle Shape

In FRP cooling towers production a special composition of raw materials are selected to withstand corrosion, to r
organisms & is light in weight which permits roof installation with special reinforcement of any kind. Vertical in
permits installation in any direction with freedom. It consumes less power (energy) overall because of less air res
costs. Available in various colors matching to exterior architectural beauty. A direct driven axial fan ensures the
with belt & gear drives.
Specifications:
Casing: Cooling Tower Casing is made of selected grade materials of tough Fibre Glass Reinforced Polyester &
done for extra strength in case of big cooling towers.
Fill: PALTECH's Honeycomb & ring type P.V.C fills are used for extended contact area having a high heat trans
water streams in close proximity which creates a diffused turbulence conducive to evaporation & efficient heat tr
Water Basin: is completely leak proof which avoids spillage & seepage of water. It is of deep sump design to en
times & made up of FRP with additional stiffening to take care of extra water weight. However RCC basin is rec
above.
Sprinkler: PALTECH's specially designed rotary sprinkler head is made of PVC/aluminium alloy to avoid corro
bearings to take care of thrust & radial loads. S.S. & Brass sprinklers are also provided at an extra cost.
Fan: Paltech cast aluminium alloy fan is of aero dynamic designed axial flow type to achieve high efficiency. FR
request at extra cost.
Drift Eliminater: To reduce carry out losses through entrainment of moisture drops in the stream by specially de
eliminator made of FRP sheets/aluminium. Additional PVC eliminator is provided in large capacity cooling towe
Motor: Special low RPM totally enclosed motors of Vertical, Flange type with enlarged & threaded shaft and se
tower. The motor is also weather proof and in IP-55 construction.
Supports & Hardware: All components like tower supports, motor supports, leg supports, etc. are either hot dip g
is Galvanised Steel. Stainless Steel or Phosphor Bronze hardwares can be supplied on request at extra cost.
Capacity Available : 3 TR to 1000 TR in single cell.

NOTE : Dimensional & other engineering data available with proposal/quotation.
Counter Flow Rectangular/Square Shape
Specifications:
Casing: Paltech casing is constructed from FRP moulded panels suitably flanged. All joints sealed with water pr
with galvanised steel bolts or stainless steel bolts unless specified otherwise. Additional embossing is done for ex
Fill: General fill consists of Honeycomb PVC film type splash deck is modules with high resistant to corrosion &
Fan: The fan consists of axial propeller fan blades of special alloy aluminium blades of designed aerofoil constru
pitch connected to a common M.S.H.D.G./Aluminium Alloy Hub. The fan is statically balanced.FRP fan set can
cost.
Drift Eliminator: To reduce carry out losses through entrainment of moisture rops in the air stream by specially
eliminator made of FRP aluminium sheets.
Motor: Special low RPM totally enclosed motors of Vertical, Flange type with enlarged & threaded shaft and se
tower. The motor is also weather proof and in IP-55 construction.
Water Distribution System: The hot water is raised by hot water riser & taken inside by a M.S.H.D.G./P.V.C. h
distribution pipes fitted with Polypropelene Splash cups / non clogging nozzles are connected to hot water heade
entire fill is achieved.It is totally maintenance free distribution.
Capacity Available : 3 TR to 1000 TR in single cell. Larger capacities are available in multiple cell constructio
Fanless Induced Draft - Jet Type FRP

Paltech Fanless/Fill less/Jet type Cooling Tower are specially designed for giving ultimate performance with virt
These Cooling Towers are based on the principal of transfer of heat from hot water to atmospheric air by arrangin
contact with each other in such a fashion that heat transfer is maximum.
The material of construction of these Cooling Towers is chemically treated wood for louvers. The distribution sy
structure is of chemically treated wood. Specially designed Nylon/PP nozzles are used for achieving maximum e
with chemically treated wood, FRP coated MS Basin or without basin.
"Paltech" Cooling Towers has a vast range of models to suit different requirements. The capacity range is from 5
 Pultruded FRP Cooling Towers
 Pultruded FRP Counter Flow Cooling Tower with Splash Fill

 Pultruded FRP Counter Flow Cooling Tower with Film Fill
 Pultruded FRP Cross Flow Cooling Tower with Splash Fill
Miscellaneous Pultrusion Equipment

 Pultrusion Roving Creels
 Pultrusion Mat Creels
 Resin Circulation/material Impregnation systems
 CFM Mat Slitters
 Resin Mixers and Pumps
 EPA compliant MACT enclosures.
EPA/MACT Enclosure
Mat Creel
Mat Creel Forming system

Mat Creel Forming system
Mat creel with material
Roving Creel
Tooling and Technology Transfer
Profile Forming system
Profile Forming system
Die station and heater controls

Dies/Heaters/Profile exit
New Pultrusion Machines

Liberty Pultrusions is a manufacturer of high quality, durable pultrusion machines and
equipment.
Our machines are built using the best available technology. The company philosophy is to
engineer our pultrusion machines to exceed the customers expectations.
In addition to the machine specifications listed below, Liberty Pultrusions can design and build
new pultrusion machines to meet your specific product or process requirements. Let our
experience in engineering and manufacturing pultrusions and pultrusion equipment benefit your
organization.
Pulforce Lab 0804-5000
 Working window of 8” wide x 4” High

 Die station: Fixed non-moveable
 Cooling table: None
 Dual Automatic Reciprocating pullers
 Max pulling force: 2-1/2 Ton (5000#)
 Max Pull speed: 120 in/min
 Three zone integrated heater control package
 Electric Supply: 460/480 3-Ph 60Hz
 Hydaulic Cooling: None
 Operator controls: All in one compact touch screen controller
Pulforce 0804-8000
 Nominal Working Window of 8” wide x 4” High

 Die Station: Fixed non-moveable
 Cooling Run out table: 8/ft long
 Dual Automatic Reciprocating Pullers
 Max Pulling force: 4 Ton (8000#)
 Max Pull Speed: 120 in/min
 Pull Speed Regulation: Proportional Hydraulic Velocity Control
 Maximum Clamping Force: 4 Ton (8000#)
 Saw Type: Up Cut – Flying Cut off design
 Manual Selectable Saw Cut-off
 Electrical supply: 460/480 3-Ph 60 Hz
 Hydraulic system Cooling: Water heat Exchanger
 Operator Controls: All in one graphics controller
Pulforce 3210
 Nominal Working window of 32” wide x 10” High

 Die Station: Moveable
 Max Pulling Force: 15 Tons (30,000#)
 Pull Speed Regulation: Hydraulic Pressure and Temperature compensated flow control
 Maximum Clamping Force: 15 Tons (30,000lbs) over 4 cylinders per head (equalized force)
 Saw type: Automatic Overhead/Crossing with auto cut-off selectable by encoder or paddle
switch
 Hydraulic System Cooling: Water Heat Exchanger
Pulforce 5012
 Nominal Working window of 50” wide x 12” High

 Die Station: Moveable
 Max Pulling Force: 15 Tons (30,000#) Also available upto 25 Tons (50,000#)
 Pull Speed Regulation: Hydraulic Pressure and Temperature compensated flow control
 Maximum Clamping Force: 15 Tons (30,000lbs) over 4 cylinders per head (equalized force)
 Saw type: Automatic Overhead/Crossing with auto cut-off selectable by encoder or paddle
switch
 Hydraulic System Cooling: Water Heat Exchanger

Pultruded FRP Cooling Towers

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Pultruded FRP Cooling Towers

STRUCTURE is made up of Pultruded Fiberglass material.

CASING is made up of Pultruded FRP/Corrugated FRP Sheets of adequate thickness.

FAN DECK is made up of robust & Strong Pultruded FRP Panels/Sheets.

FRP FANS are of proven design provided by Indian Institute of Technology.

FAN CYLINDER is made up of tough & durable FRP/GRP material.

Counter Flow Bottle Shape

Capacity Available : 3 TR to 1000 TR in single cell.

Counter Flow Rectangular/Square Shape

NOTE : Dimensional & other engineering data available with proposal/quotation.

Fanless Induced Draft - Jet Type FRP

NOTE : Dimensional & other engineering data available with proposal/quotation.

 Pultruded FRP Cooling Towers

 Pultruded FRP Counter Flow Cooling Tower with Splash Fill

Miscellaneous Pultrusion Equipment

Mat Creel Forming system

Mat creel with material

Profile Forming system

Profile Forming system

Die station and heater controls

New Pultrusion Machines

Pulforce Lab 0804-5000

 Working window of 8” wide x 4” High

 Nominal Working Window of 8” wide x 4” High

 Nominal Working window of 32” wide x 10” High

 Nominal Working window of 50” wide x 12” High

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