Mariano Marcos State University

College of Engineering
Department of Mechanical Engineering
City of Batac

ME161
DESIGN OF ICE PLANT

Submitted by:
Neal Janus R. Pacis
BSME 4

Submitted to:
Engr. Robert M. Martin

April 26, 2018

 DESIGN OF ICE PLANT

Production Rate 35 tons/day

Size of Ice Can 8” x 16” x 42”
where:
8” = thickness
16” = width
42” = length
Weight of Ice Block (Normal) 150 lbs/can
Ice Temperature -9oC
Brine Temperature -12oC or 10.4oF
Available Water Temperature 26oC

FREEZING TIME

6.2 (thickness)2
tf =
32 − (t brine )

6.2 (8")2
tf =
32 − (10.4o F)

t f = 18.37 hrs.

NUMBER OF CANS

tf
N = production rate 𝐱
weight of ice block

35 tons 2200 lbs 18.37 hrs

N= 𝐱 𝐱
24 hrs 1 ton 150 lbs⁄can

N = 392.91 cans
HEIGHT OF FREEZING TANK

Cork Board Insulation 5”

Concrete Foundation 6”
Steel Plate 0.25”
Allowance between Steel Plate and Ice Can 5”
Ice Can 42”
Allowance between Ice Can and Wooden Cover 4”
62.25”
Total Height of Freezing Tank 1.58m

WIDTH OF FREEZING TANK

Total
Cork Board Insulation 5” 2 10”
Concrete Foundation 6” 2 12”
Steel Plate 0.25” 2 0.5”
Allowance between Wall to Ice Can 0.5m 2 39.37”
Ice Can 8” 16 128”
Allowance between Ice Cans 1” 12 12”
Allowance between Ice Cans 2” 2 4”
Allowance in the Center 1.5m 1 59.06”
264.93”
Total Width of Freezing Tank 6.73m

LENGTH OF FREEZING TANK

Total
Cork Board Insulation 5” 2 10”
Concrete Foundation 6” 2 12”
Steel Plate 0.25” 2 0.5”
Allowance between Wall to Ice Can 0.5m 2 39.37”
Agitator 18” 1 18”
Ice Can 16” 24 384”
Allowance between Ice Cans 2” 23 46”
509.87”
Total Length of Freezing Tank 12.95m
PLANT CAPACITY

35 tons⁄day = 0.40509 kg⁄s

mice = mH2O = 0.40509 kg⁄s

Q1 = heat to be removed from the available water to 0oC by means of sensible cooling
Q2 = latent heat required to convert water into ice at 0oC
Q3 = heat to be removed from 0oC to ice temperature by means of sensible cooling

Q1 = mH2O (cpH2O )(t available − t freezing )

KJ
Q1 = 0.40509 kg⁄s (4.1866 ) (26o C − 00 C)
kg. K
Q1 = 44.09 KW

Q2 = mH2O 𝐱 L
KJ
Q2 = 0.40509 kg⁄s (335 )
kg
Q2 = 135.71 KW

Q3 = mice (cpice )(t freezing − t ice )

KJ
Q3 = 0.40509 kg⁄s (2.093 ) (0o C − (−90 C))
kg. K
Q3 = 7.63 KW

Q P = Q1 + Q 2 + Q 3
QP = 44.09 KW + 135.71 KW + 7.63 KW
QP = 187.43 KW

Qpt = 1.10(Qp )
Qpt = 1.10(187.43 KW)
1 ton of Refrigeration
Qpt = 206.173 KW 𝐱 = 58.64 TOR
3.516 KW

BRINE AGITATOR CAPACITY

GPM
BAC = 65 𝐱 58.64 TOR
TOR

BAC = 3811.6 GPM

BRINE AGITATOR POWER

1.0 HP
BAP = 𝐱 35 tons⁄day
17.5 tons⁄day

BAP = 2.0 HP
VOLUME OF AIR

ft 3 ⁄min
Vair = 0.5 𝐱 no. of cans
can

ft 3 ⁄min
Vair = 0.5 𝐱 384 cans
can

ft 3
Vair = 192
min

AIR POWER

lb in2
2 𝐱 144 𝐱 Vair
AP = in2 ft 2
ft. lb
33000 HP. min

lb in2 ft 3
2 𝐱 144 𝐱 192
AP = in2 ft 2 min
ft. lb
33000 HP. min

AP = 1.68 HP

POWER INPUT OF BLOWER

Assume 90% Efficiency

AP
BHP =
efficiency

1.68 HP
BHP =
0.90

BHP = 1.87 HP or 2 HP

PIPE SIZING (Schedule 40)

Suction Line

4” NPS or 100mm
Outside Diameter: 114.3mm
Inside Diameter: 102.3mm

Discharge Line

3” NPS or 75mm
Outside Diameter: 88.90mm
Inside Diameter: 77.92mm
Liquid Line

2” NPS or 50mm
Outside Diameter: 60.33mm
Inside Diameter: 52.51mm

DESIGN OF COMPRESSOR (Water Jacketed Type)

QTOTAL 206.173 KW
Refrigerant NH3 (Ammonia)
Evaporating Temperature -15oC
Condensing Temperature 35oC
Discharge Temperature (T2) 100oC
Polytropic Constant (n) 1.2
Percentage Clearance (c) 5%
Bore and Stroke (D/L) 1.0
No. of Cylinders 4 cylinders, single acting
Speed (N) 1200 RPM

REQUIRED VALUES (Refrigeration by: Stoecker and Jones)

h1 = 1443.9 KJ/kg P1 = 237.09 kPa

h2 = 1685 KJ/kg v1 = 0.508013 m3/kg
h3 = 366.072 KJ/kg s1 = 5.82725 KJ/kg.K
h4 = 366.072 KJ/kg P2 = 1352.2 kPa

MASS FLOWRATE OF THE REFRIGERANT

QA
mr =
(h1 − h4 )

206.173 KW
mr =
KJ KJ
(1443.9 − 366.072 )
kg kg

mr = 0.1913 kg⁄s

HEAT REQUIRED TO COOL THE WATER

n−1
n P2 n
Qw = [ (P1 v1 ) ([ ] − 1) − (h2 − h1 )] (mr)
n−1 P1

1.2−1
1.2 m3 1352.2 kPa 1.2 KJ KJ
Qw = [ (237.09 kPa 𝐱 0.508 ) ([ ] − 1) − (1685 − 1443.9 )]
1.2 − 1 kg 237.09 kPa kg kg
 KJ kg
Qw = 2.1944 𝐱 0.1913
kg s
Qw = 0.4198 KW

MASS FLOWRATE OF WATER

Qw = mw (cpw )(∆T)

Qw
mw =
(cpw )(∆T)

0.4198 KW
mw =
KJ
(4.1866 ) (5K)
kg. K

mw = 0.0201 kg⁄s

WORK OF COMPRESSION

Wc + mr(h1 ) = Qw + mr(h2 )
Wc = Qw + [mr(h2 − h1 )]

kg KJ KJ
Wc = 0.4198 KW + [0.1913 (1685 − 1443.9 )]
s kg kg
Wc = 46.54 KW

ACTUAL COMPRESSOR POWER

Wc
ACP =
efficiency of compressor

Assume 80% Efficiency

46.54 KW
ACP =
0.80

ACP = 58.18 KW

TOTAL POWER TRANSMITTED

ACP
Power Transmitted =
efficiency

Assume 90% Efficiency

58.18 KW
Power Transmitted =
0.90

Power Transmitted = 64.64 KW = 86.65 HP ≈ 100 HP

ACTUAL VOLUMETRIC EFFICIENCY
1
Vf P2 n
Nva = = 1 + c − c[ ]
PD P1
1
1352.2 kPa 1.2
Nva = 1 + 0.05 − 0.05 [ ]
237.09 kPa

Nva = 0.8367 𝐱 100%

Nva = 83.67%

Vf v1 𝐱 mr
PD = =
Nva Nva

m3 kg
0.508013 𝐱 0.1913 s
kg
PD =
0.8367

PD = 0.11615 m3 ⁄s
π 2
PD = (D )(L)(N)(No. of Cylinders)(No. of Acting)
4

m3 π rev 1 min
0.11615 = (D2 )(D) (1200 )( ) (4)(1)
s 4 min 60 sec

D = L = 0.12273m
D = L = 122.73mm

DESIGN OF V-BELT

V-Belt Specification D120

Service Factor (Nsf) 1.2
Smaller Sheave Diameter (D1) 13”
Larger Sheave Diameter (D2) 16”
Center Distance (C) 38.86”
Constants:
a 18.788
c 137.7
e 0.0848
Speed (N) 1200 RPM
Pitch Length (L) 123.3”
Correction Factors:
Kd 1.08
KL 0.86
KƟ 0.9923
B = 4L − 6.28(D2 + D1 )
B = 4(123.3") − 6.28(16" + 13")
B = 311.08"

B + √B2 − 32(D2 − D1 )2
C=
16
311.08 + √(311.08)2 − 32(16 − 13)2
C=
16
C = 38.86"

DESIGN HP

Design HP = Power Transmitted (Nsf )

Design HP = 100 HP (1.2)
Design HP = 120 HP

BELT SPEED

Vm = π(D1 )(N)

1ft
Vm = π(13") ( ) (1200 RPM)
12"

Vm = 4084.07 fpm

RATED HP/BELT
0.09
Rated HP 103 c Vm 2 Vm
= [a ( ) − − e 6 ] ( 3)
Belt Vm K d (D1 ) 10 10
0.09
Rated HP 103 137.7 (4084.07fpm)2 4084.07fpm
= [18.788 ( ) − − 0.0848 ]( )
Belt 4084.07fpm 1.08(13") 106 103
Rated HP
= 21.77 HP
Belt

ADJUSTED RATED HP/BELT

Adjusted Rated HP Rated HP

= (K θ )(K L ) ( )
Belt Belt

Adjusted Rated HP
= (0.9923)(0.86)(21.77 HP)
Belt

Adjusted Rated HP
= 18.58 HP
Belt
NUMBER OF V-BELTS

Design HP
No. of V − Belts =
Adjusted Rated HP⁄Belt

120 HP
No. of V − Belts =
18.58 HP

No. of V − Belts = 6.46 ≈ 7 Belts

DESIGN OF CONDENSER

Condenser: Horizontal Shell and Tube Type

Refrigerant on Shell Side
Water on Tube Side

Shell and Tube Material Steel

Water Temperature entering Condenser 25oC
Water Temperature leaving Condenser 30oC
Water Velocity 5.5 fps
(Btu⁄hr)
Overall Heat Transfer Coefficient (UO) 253.125
ft 2 . F
Steel Tube Diameter 25mm

(Btu⁄hr) Watts
UO = 253.125 2
= 1437.31 2
ft . F m .K

Steel Tube (Schedule 40)

25mm NPS
Outside Diameter: 33.40mm
Inside Diameter: 26.64mm

HEAT REJECTED

QR = mr (h2 − h3 )

kg KJ KJ
QR = 0.1913 (1685 − 366.072 )
s kg kg

QR = 252.31 KW

MASS FLOWRATE OF WATER

QR
mw =
cpw (∆T)
 252.31 KW
mw =
KJ
(4.1866 ) (5K)
kg. K

mw = 12.05 kg⁄s

t entering + t leaving
t average =
2

25o C + 30o C
t average =
2

t average = 27.5o C

1
ρH2O =
vf
m3
vf = 0.0010036
kg
1
ρH2O =
m3
0.0010036
kg
ρH2O = 996.41 kg⁄m3

NUMBER OF TUBES PER PASS

m
NT ( ρ H2O )
H2O
= π
pass 2
(ID )(water velocity)
4

mH2O 12.05 kg⁄s

= = 0.01209 m3 ⁄s
ρH2O 996.41 kg⁄m3

NT 0.01209 m3 ⁄s
=
pass π ft 1m
(0.02664m)2 (5.5 ) (
4 s 3.281ft)
NT
= 12.94 or 13
pass

COOLING SURFACE AREA

∆tmax = 35℃ − 25℃ = 10℃

∆tmin = 35℃ − 30℃ = 5℃

∆tmax − ∆tmin
LMTD =
∆tmax
ln ( ∆tmin )
 10℃ − 5℃
LMTD =
10℃
ln ( )
5℃

LMTD = 7.21℃

QR
AO =
UO (LMTD)

252310 Watts
AO =
Watts
1437.31 2 (7.21K)
m .K

AO = 24.35m2

LENGTH OF CONDENSER TUBES

Assume No. of Pass = 7

AO
L=
NT
π(OD)(No. of Pass) (pass )

24.35m2
L=
π(0.03340m)(7)(13)

L = 2.55m

CROSS-SECTIONAL AREA OF SHELL

Assume Cross-Sectional Area = 25%

π
(OD)2 (No. of Passes)
AS = 4
0.25
π
(0.03340m)2 (7)
AS = 4
0.25

AS = 0.0245m2

DIAMETER OF SHELL
π
AS = (D )2
4 S
0.0245m2
DS = √ π
4
DS = 0.17662m or 176.62mm
LIQUID RECEIVER

According to Moyer, Liquid Receivers must hold at least 0.50 gal of refrigerant
per ton of refrigeration. For convenience, dimension of Liquid Receiver must be
proportioned to the size of the condenser shell.

DESIGN OF LIQUID RECEIVER

L
Assume = 3.5
D

VOLUME OF LIQUID RECEIVER

gallons
VLR = 0.5 𝐱 58.64 TOR
TOR

3.785L 1m3
VLR = 29.32 gallons 𝐱 x
1 gallon 1000L
VLR = 0.1110m3

DIAMETER AND LENGTH OF LIQUID RECEIVER

π 2
VLR = (D )(L)
4
π 2
VLR = (D )(3.5D)
4

3
3 0.1110m
D= √ π
(4) (3.5)

D = 0.3431m or 343.07mm

L = 3.5(D)
L = 3.5(343.07mm)
L = 1200.76mm

DESIGN OF EVAPORATOR

Type of Evaporator Trombone Type

Evaporator Temperature -15oC
Brine Temperature -12oC
(Btu⁄hr)
Overall Heat Transfer Coefficient (UO) 105
ft 2 . F

(Btu⁄hr) Watts
UO = 105 2
= 596.22 2
ft . F m .K
SURFACE AREA OF EVAPORATOR

QPT = (UO )(AE )(LMTD)

QPT
AE =
(UO )(LMTD)

LMTD = (t brine − t evaporator )

LMTD = (−12℃ − (−15℃))
LMTD = 3℃

206173 Watts
AE =
Watts
(596.22 2 ) (3K)
m .K

AE = 115.27m2

LENGTH OF HEADERS

Main Header Length = Return Header Length

L = Length of Freezing Tank + 0.10m

L = 12.95m + 0.10m
L = 13.05m

HOISTING WINCH / OVERHEAD TRAVELLING CRANE

DESIGN OF CRANE

Capacity 4 Ice Cans/lift

Weight of Ice Block (Actual) 165 lbs/can
Hoist Velocity (Vf) 0.15 m/s
Height of Lift 2m
Time to Lift (t) 10 sec
Wire Material 6 x 19 IPS Regular Lay
Length of the Rope (Lr) 5m
Em 12x106 psi

FORMULAS

Wr = 1.6Dr 2 (Lr)
Minimum Ds = 30Dr
Dw = 0.067Dr
Am = 0.4Dr 2
TOTAL LOAD

W = (Actual Weight of Ice Block)(Capacity)

lbs
W = (165 ) (4 cans)
can
W = 660 lbs

TENSILE FORCE

Wr + W
Ft − Wr − W = ( ) (a)
32.2 ft⁄s 2

m ft
Vf = 0.15 = 0.49
s s

Vf − Vo
a=
t

0.49 ft⁄s − 0
a=
10 sec

a = 0.049 ft⁄s 2
((1.6Dr 2 (16.41ft)) + 660lb)
2
Ft − 1.6Dr (16.41ft) − 660lb = ( ) (0.049 ft⁄s 2 )
32.2 ft⁄s 2
Ft = 26.28Dr 2 + 661

BENDING FORCE

(Em)(Dw)(Am)
Fb =
Ds

(12x106 psi)(0.067Dr)(0.4Dr 2 )
Fb =
30Dr

Fb = 10720Dr 2

BREAKING STRENGTH

N=7
Fu = 42Dr 2 = tons

Fu − Fb
N=
Ft

2000 lbs
(42Dr 2 𝐱 2
7= 1 ton ) − 10720Dr
26.28Dr 2 + 661

Dr = 0.25 in.
HOIST POWER

Vf = π(Ds)(Ns)

Vf
Ns =
(π)(Ds)

Ds = 30(Dr)
Ds = 30(0.25")
Ds = 7.5"

m 3.281ft 60sec
(0.15 s ) ( 1m ) ( 1min )
Ns =
1ft
(π)(7.5in) (12in)

Ns = 15.04 RPM

Ds
(2π) ( (Ns)(Ft)
Hoist Power = 2)
ft. lb
33000 HP. min

0.625ft rev
(2π) (
Hoist Power = 2 ) (15.04 min) (662.64 lbs)
ft. lb
33000 HP. min

Hoist Power = 0.59 HP

HOIST MOTOR POWER

Assume 90% Efficiency

Hoist Power
Hoist Motor Power =
efficiency

0.59 HP
Hoist Motor Power =
0.90

Hoist Motor Power = 0.66 HP ≈ 1.0 HP

DESIGN OF COOLING TOWER (Forced-Draft Type)

Temperature of entering water (T1) 30℃

Temperature of leaving water (T2) 25℃
Condition of entering air 26℃ (65% RH)
Condition of leaving air 32℃ (98% RH)
Temperature of make-up water (T5) 23℃
Barometric Pressure 101.325 kPa
mw1 = mw2 = mw5
mw3 = mw4 = mwa

AMOUNT OF COOLING WATER

mw = mwcondenser + mwcompressor
mw = 12.05 kg⁄s + 0.0201 kg⁄s
mw = 12.0701 kg⁄s

AIR PROPERTIES (Psychrometric Chart)

@26℃ 65% RH
h3 = 61 KJ⁄kg
HR 3 = 0.013

@32℃ 98% RH
h4 = 108 KJ⁄kg
HR 4 = 0.029

MASS OF AIR

(ma)(h4 − h3 ) − (mw)(cpw )(T1 − T2 )

mw5 =
(cpw )(T5 )

KJ KJ kg KJ
(ma) (108 − 61 ) − [(12.0701 s ) (4.1866 ) (30℃ − 25℃)]
kg kg kg. K
mw5 =
KJ
(4.1866 ) (23℃)
kg. K

KJ
47 (ma) − 252.66 KW
kg
mw5 =
KJ
96.29
kg

mw5 = ma (HR 4 − HR 3 )
mw5
ma =
(HR 4 − HR 3 )

KJ
47 (ma) − 252.66 KW
kg
( KJ )
96.29
kg
ma =
(0.029 − 0.013)
KJ KJ
ma ((0.029 − 0.013) (96.29 ) − 47 ) = −252.66 KW
kg kg

ma = 5.56 kg⁄s
MASS OF MAKE-UP WATER

mw5 = ma (HR 4 − HR 3 )
mw5 = 5.56 kg⁄s (0.029 − 0.013)
mw5 = 0.089 kg⁄s

VOLUME FLOW RATE OF AIR

ma(R air )(Tair )

Vair =
P

ma(R air )(Tair )

Vair =
Patm − Psat

Psat @26℃ = 3.363 kPa

KJ
5.56 kg⁄s (0.287 ) (299K)
kg. K
Vair =
101.325 kPa − 3.363 kPa

Vair = 4.87 m3 ⁄s

COOLING TOWER

From Refrigeration Engineering by McIntire page 492, Cross-Sectional Area of

Forced Draft Cooling Tower is found by allowing 3 GPM/ft2.

25℃ + 30℃
t average =
2

t average = 27.5℃
ρH2O = 996.41 kg⁄m3

VOLUME FLOW RATE OF WATER

mw
VH2O =
ρH2O

12.0701 kg⁄s
VH2O =
996.41 kg⁄m3

m3 1000L 1 gallon 60 s
VH2O = 0.0121 𝐱 𝐱 𝐱
s 1 m3 3.785 L 1 min
VH2O = 191.81 GPM

COOLING TOWER AREA

VH2O
Cooling Tower Area =
3 GPM⁄ft 2
 191.81 GPM
Cooling Tower Area =
3 GPM⁄ft 2

Cooling Tower Area = 63.94 ft 2 = 5.94 m2

DIMENSIONS OF THE COOLING TOWER

Assume L = 4.5 m
Cooling Tower Area = L 𝐱 W
Cooling Tower Area
W=
L
2
5.94 m
W=
4.5 m

W = 1.32 m

NUMBER OF NOZZLES

From Refrigeration and Air-conditioning by Jordan page 276, nozzles are spaces
to deliver a 0.10 to 0.40 GPM/ft2 of pool surface, and about 7 to 10 GPM capacity per
nozzle.

VH2O
No. of Nozzles =
8 GPM⁄nozzle

191.81 GPM
No. of Nozzles =
8 GPM⁄nozzle

No. of Nozzles = 23.97 nozzles ≈ 24 nozzles

NOZZLE ARRANGEMENT

Rows = 4
Nozzle/Row = 6

DIMENSION OF HEADERS

For the design of headers, economical H2O velocity is 1.2 m/s to 2.1 m/s.

PRIMARY HEADERS
mw π
= (ID)2 (vH2O )
ρH2O 4

mw
ID = √π
4 (ρH2O )(vH2O )
 12.0701 kg⁄s
ID = √π
⁄ 3 ⁄
4 (996.41 kg m )(1.8 m s)

ID = 0.09257m or 92.57mm ≈ 102.3mm

100mm NPS
Outside Diameter: 114.3mm
Inside Diameter: 102.3mm

SECONDARY HEADERS
mw π
= (ID)2 (vH2O )(no. of nozzles)
ρH2O 4

mw
ID = √π
4 (ρH2O )(vH2O )(no. of nozzles)

12.0701 kg⁄s
ID = √π
⁄ 3 ⁄
4 (996.41 kg m )(1.8 m s)(24)

ID = 0.01890m or 18.90mm ≈ 20.93mm

20mm NPS
Outside Diameter: 26.67mm
Inside Diameter: 20.93mm

COOLING TOWER EFFICIENCY

Range
CTE = 𝐱 100%
Range + Approach

t hot − t cold
CTE = 𝐱 100%
(t hot − t cold ) + (t cold − t wet bulb )

t hot − t cold
CTE = 𝐱 100%
t hot − t wet bulb

30℃ − 25℃
CTE = 𝐱 100%
30℃ − 21℃

CTE = 55.56%
FORCED DRAFT FAN

From Mechanical Handbook, P-194, Wheel Diameter ranges from 15” to 71”. Its
rated capacity ranges up to 150 cubic feet per minute of air against a static pressure of
less than 12” of water.

Wheel Diameter 35 inches

Mechanical Efficiency 85%
Static Pressure 1.5 inches of H2O

TOTAL HEAD (Hta)

Pstatic v 2
Hta = +
γair 2g

Vair Vair
vair = =π
Area of Wheel 2
4 (Dw)

4.87 m3 ⁄s
vair =
π 1ft 1m 2
4 (35in 𝐱 12in 𝐱 3.281ft)

vair = 7.85 m⁄s

248.84 Pa
Ps = 1.5 in H2 O x = 373.26 Pa
1 in H2 O
2
373.26 Pa (7.85 m⁄s)
Hta = +
11.772 N⁄m3 2(9.81 m⁄s2 )

Hta = 34.85m

FAN POWER

Fan Power = (Hta)(ma)(g)

kg m
(34.85m) (5.56 ) (9.81 2 )
s s
Fan Power =
1000 Watts⁄KW

Fan Power = 1.9 KW

FAN MOTOR

Fan Power
Fan Motor =
efficiency
 1.9 KW
Fan Motor =
0.85

Fan Motor = 2.24 KW ≈ 3 KW

DISCHARGE DUCT

Vair
Area of Duct =
vair

4.87 m3 ⁄s
Area of Duct =
7.85 m⁄s

Area of Duct = 0.62m2

Assume H = 0.75m
Area of Duct = H 𝐱 W

Area of Duct
W=
H
0.62m2
W=
0.75m

W = 0.83m

DESIGN OF DAY TANK

Suction Pressure 55 kPa

Discharge Pressure 101.325 kPa
Allowance for Fittings 4.6m
Shape of Day Tank Cylindrical

Psuction
Elevation = + Allowance for fittings
γH2O

55 kPa
Elevation = + 4.6m
9.81 KN⁄m3

Elevation = 10.21m

VOLUME FLOW RATE OF DAY TANK

Vtank = (Make up Water) + (Production Rate) + (Allowance for other uses)

kg 1m3 86400 s tons 1m3 m3

Vtank = (0.089 𝐱 𝐱 ) + (35 𝐱 ) + (15 )
s 1000 kg 1 day day 1 ton day
 m3 m3 m3
Vtank = (7.69 ) + (35 ) + (15 )
day day day

m3
Vtank = 57.69
day

DIMENSION OF TANK

Assume H: 6m

Vtank = π(r)2 (H)

D 2
Vtank = π ( ) (H)
2

4(Vtank )
D=√
π(H)

m3
4 (57.69 )
√ day
D=
π(6m)

D = 3.50m

THICKNESS OF THE TANK (Longitudinal Section)

Assume Factor of Safety: 5

Joint Efficiency: 90%
Mild Steel Su: 45000 psi = 310.18 MPa

Working Pressure = ρH2O 𝐱 H 𝐱 g

Working Pressure = 1000 kg⁄m3 𝐱 6m 𝐱 9.81 m⁄s2
Working Pressure = 58860 N⁄m2 = 0.05886 MPa

Su
Sd =
Nu

310.18 MPa
Sd =
5

Sd = 62.04 Mpa

Working Pressure 𝐱 D 25.4mm

t= + (0.0625" 𝐱 )
Sd 𝐱 2 𝐱 Joint Efficiency 1"
 (0.05886 MPa)(3500mm) 25.4mm
t= + (0.0625" 𝐱 )
(62.04 MPa)(2)(0.90) 1"

t = 3.43mm

DESIGN OF DEEP WELL PUMP

Discharge Pressure 101.325 kPa

Suction Pressure 55 kPa
Suction Velocity Min of 1.2 m/s
Discharge Velocity Max of 2.1 m/s
Volume Flow Rate (Q) 0.00067 m3/s
Height at Suction (Zs) 5m
Height at Discharge (Zd) 12m
Absolute Viscosity (𝜇) 0.001002 Pa.s
Length of Suction 100m
Length of Discharge 100m
Absolute Roughness (ε) 0.5mm

FOR SUCTION PIPE

Assume v = 1.2 m/s

Q = Av

Q
D = √π
4 (v)

0.00067 m3 ⁄s
D=√ π
⁄
4 (1.2 m s)

D = 0.02666m or 26.66mm = 26.64mm (Standard)

Q 0.00067 m3 ⁄s
v=π =π = 1.20 m⁄s
(D) 2 (0.02664m) 2
4 4

ρ(D)(v)
NS =
μ

1 gm⁄cm3 (2.664cm)(120 cm⁄s)

NS = gm. cm
0.01002 s

NS = 31904.19
 1
ε 106 3
fs = 0.0055 (1 + (20000 + ) )
D NR

1
0.5mm 106 3
fs = 0.0055 (1 + (20000 ( )+ ) )
26.64mm 31904.19
fs = 0.046

LENGTH OF FITTINGS FOR THE SUCTION

Ls = 100m
Standard Elbow = 0.76m
Gate Valve (Fully Open) = 0.18m

Total Length = 100.94m

L v2
hfs = f
D 2g
2
100.94m (1.20 m⁄s)
hfs = 0.046 𝐱 𝐱
0.02664m 2(9.81 m⁄s 2 )

hfs = 12.79m

FOR DISCHARGE PIPE

Assume v = 2.1 m/s

Q = Av

Q
D = √π
4 (v)

0.00067 m3 ⁄s
D=√ π
⁄
4 (2.1 m s)

D = 0.02016m or 20.16mm = 20.93mm (Standard)

Q 0.00067 m3 ⁄s
v=π =π = 1.95 m⁄s
(D) 2 (0.02093m) 2
4 4

ρ(D)(v)
ND =
μ
 1 gm⁄cm3 (2.093cm)(195 cm⁄s)
ND = gm. cm
0.01002 s

ND = 40732.04
1
ε 106 3
fd = 0.0055 (1 + (20000 + ) )
D NR

1
0.5mm 106 3
fd = 0.0055 (1 + (20000 ( )+ ) )
20.93mm 40732.04
fd = 0.049

LENGTH OF FITTINGS FOR THE DISCHARGE

Ld = 100m
Standard Elbow = 0.69m
Standard Elbow = 0.69m
Check Valve = 1.52m
Gate Valve (Fully Open) = 0.15m

Total Length = 103.05m

L v2
hfd = f
D 2g
2
103.05m (1.95 m⁄s)
hfd = 0.049 𝐱 𝐱
0.02093m 2(9.81 m⁄s2 )

hfd = 46.76m

TOTAL DYNAMIC HEAD

Pd − Ps Vd2 − Vs 2
TDH = + + (Zd + Zs) + hfs + hfd
γ 2g

101.325kPa − 55kPa (1.95 m⁄s)2 − (1.2 m⁄s)2

TDH = + + (12m + 5m) + 12.79m + 46.76m
9.81 KN⁄m3 2(9.81 m⁄s 2 )

TDH = 81.39m

WATER POWER

WP = Q 𝐱 TDH 𝐱 γ
 m3 KN
WP = 0.00067 𝐱 81.39m 𝐱 9.81 3
s m

WP = 0.53 KW

BRAKE POWER

Assume Efficiency of Pump = 80%

WP
ep =
BP

WP 0.53 KW
BP = =
ep 0.80

BP = 0.67KW ≈ 1KW