HC 2000 - Rev11 - Web

www.StanleyEngineeredFastening.
com
®

®
Inserts
Heli-Coil Inserts have evolved since their inception in the 1930’s and now
include the complete range of both tanged and tangless free running and
screw-locking wire insert systems.
Today Heli-Coil delivers a vast array of high quality inserts and installation tools designed to meet
the needs of the industry’s ever demanding designers and manufacturers. Inserts are available in
a variety of materials and special coatings. With Heli-Coil threads, tapped holes are strengthened
and thread life is dramatically increased.
Heli-Coil Inserts are The Original.
Manual Tools
Heli-Coil offers a complete line of tooling together with a
full array of STI taps, gages and tang break-off tools.
For production runs, prototype work, salvage and repair, Heli-Coil offers a range
of installation and extraction tools for both tanged and tangless inserts to
complete the needs of your application.
Power Tools
For higher volume production, we offer both electronic and
pneumatic power inserting tools.
Heli-Coil power tools can be adapted to assembly stations, rotary tables and
transfer lines for rapid installation. Our application engineers are always
available to assist in installation techniques and special tooling.
Quality
Our strict quality programs ensure that we meet the latest
industry standards of ISO/TS 16949:2002, ISO 14001:2004,
AS/EN/JISQ9100 Rev C and ISO 9001:2008. A comprehensive
Business Management System elevates our quality levels well
above our competitors.
2 www.StanleyEngineeredFastening.com
®
Table of Contents
.
Insert Information & Specifications Page
Introduction to Heli-Coil Products................................................................................................ 2

Types of Inserts, Tanged and Tangless........................................................................................... 4
Tanged and Tangless Inserts, Features & Benefits ......................................................................... . 5
Locking Inserts, Feature and Benefits............................................................................................ . 6
» Screw-Locking Inserts.................................................................................................. . 6
» Hi-Torque Inserts......................................................................................................... . 6
» Stud-Lock Inserts......................................................................................................... . 6
Industry Standards and Specifications........................................................................................... . 7
Coatings & Platings...................................................................................................................... . 8
Insert Materials............................................................................................................................ . 9
Torque Data for Screw-Locking Inserts.......................................................................................... . 10
Design Data and Guidelines......................................................................................................... . 11
» Assembly Strength
» Corrosion Protection
Tanged Inserts, Part Numbers and Specifications, inch & metric..................................................... . 12-13
Tangless Inserts, Part Numbers and Specifications, inch................................................................. . 14
Tangless Inserts, Part Numbers and Specifications, metric.............................................................. . 15
Insert Installation
Assembly Design.......................................................................................................................... . 16
Engineering Data......................................................................................................................... . 17
» Drilling, Countersinking, Tapping, Gaging
Drilling Data, inch & metric.......................................................................................................... . 18-19
Tapping Data, inch & metric......................................................................................................... . 20-21
STI Tap Part Numbers, inch........................................................................................................... . 22
STI Tap Dimensions, inch.............................................................................................................. . 23
STI Tap Part Numbers, metric........................................................................................................ . 24
STI Tap Dimensions, metric........................................................................................................... 25
Gages, inch.................................................................................................................................. . 26
Gages, metric............................................................................................................................... . 27
Installation Tooling
Types of Tools, Tool Service........................................................................................................... . 28
Hand Installation Tools................................................................................................................. . 29
Power Installation Tools, inch & metric.......................................................................................... . 30-32
The descriptions, specifications Tang Removal Tools...................................................................................................................... . 33
and other claims made with
respect to the products featured Tangless Tools, inch...................................................................................................................... . 34
in this catalog are made as of Tangless Tools, metric................................................................................................................... . 35
the date of printing.STANLEY
Engineered Fastening retains the Tool & Tap Selection Guide, inch................................................................................................... . 36
right to discontinue production
or make improvements or other Tool & Tap Selection Guide, metric................................................................................................ 37
changes to any of its products Thread Repair Kits and Master Sets.............................................................................................. 38
without notice.
Tangless® is a registered
trademark of Advanex, Inc.
(JP) used under license.
www.StanleyEngineeredFastening.com 3
®
Screw Thread Inserts
Types of Inserts
There are two styles of Heli-Coil inserts.
The standard or FREE RUNNING insert
which provides a smooth free-running
thread; and SCREW-LOCKING which
provides self-locking torque on the male
member by a series of “chords” on one
or more of the insert coils. They are both
available in Tanged and Tangless; Inch and
Metric series.
(Note: Inch series Screw-Locking inserts are dyed red for identification.)
Free Running Insert Screw-Locking Insert
Heli-Coil inserts are precision formed coils of

extremely hard, diamond shaped 304 stainless steel.
When installed into an STI tapped hole, they provide
permanent conventional 60° internal screw threads.
This assembled insert accommodates any standard bolt
or screw as per MIL-S-7742 and AS8879 (UNJ controlled
root radius). Inserts can be custom made in all materials
listed on p. 9.
Heli-Coil tanged inserts are larger in diameter

before installation than the tapped hole. During installation,
the inserting tool applies torque to the tang reducing
the diameter of the leading coil permitting it to enter Diamond Shaped Wire Illustration of the Retention Principle
the tapped thread. After installation, each high tensile
Tanged Size Range:
coil of the insert expands outward with a spring-like
» UNC #1 through 1-1/2 » UNF #2 through 1-1/2
action permanently anchoring the insert.
» Metric Coarse M2 through M39 » Metric Fine M8 through M39
Inserts are also available in UNEF, UNS, 8UN, 12UN, 16UN, Spark Plug and Pipe Thread.
Tangless inserts eliminate the need for tang break-off and retrieval. Since no
loose tangs are left behind, they become the solution when Foreign Object Debris (FOD)
cannot be present in critical applications. Loose tangs can potentially cause damage and
result in the need for costly repairs.
Tangless inserts are manufactured using the same materials as standard inserts and
provide the same superior performance characteristics. They are available in Free
Running and Screw-Locking and in inch and metric series, coarse and fine.
Tangless Size Range:

» UNC #2 through 1/4 » UNF #10 and 1/4
Tangless Free Running Insert » Metric Coarse M2.5 through M6
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Screw Thread Inserts
FEATURES & BENEFITS

Heli-Coil inserts provide a positive means for protecting and strengthening High Volume Production
tapped threads in any material. The unique design features of the insert offer Heli-Coil inserts are available mounted
many benefits. on plastic strips and wound onto reels
(500 or 1000 inserts per reel). With power
Stronger Assemblies installation tooling, use of strip feed inserts
Tapped threads are strengthened because the inherent flexibility of the insert provides will substantially increase installation rates
a more balanced distribution of dynamic and static loads throughout the length of thread by minimizing handling.
engagement. This flexibility also compensates for variation in lead and angle error allowing
each coil to carry its share of the load.
Universal Acceptance
No Thread Wear Heli-Coil Standard and Screw-Locking Inserts
Thread life is dramatically increased even after repeated assembly and disassembly are the original – and have an extensive
because the insert hardness and surface finish practically eliminate erosion of the background of tension, torque, shear,
thread form due to frictional wear. vibration and fatigue tests conducted by
American industry’s leading companies
Corrosion Resistance
as well as the U.S. Military. Successful
Under normal environmental conditions, Heli-Coil inserts minimize galvanic action within
applications in the fields of aviation,
the threaded assembly because of their superior corrosion resistance.
electronics, industrial, automotive and
Design Flexibility military equipment provide a wealth
Bolt tensile strength can be balanced against parent material shear strength, assuring of experience and confidence in the
bolt failure rather than parent material damage. Five insert lengths are available in each performance and reliability of Heli-Coil
thread size. inserts.
Eliminate Stress
Virtually no stress is introduced into the parent material because there is no staking, Custom Design Services
locking, swaging or keying in place – the outward spring-like action of the insert In addition to the benefits listed above,
holds it in place. Heli-Coil provides a wide range of support
to solve fastening problems. This design
Minimize Space & Weight catalog is one of them. The following pages
Heli-Coil inserts allow the use of smaller bosses and flanges than any other insert. are presented in a manner to make it easy
Heli-Coil inserts can generally be incorporated into existing designs, where no other to “design-in” Heli-Coil inserts to take
provision has been made for an insert, without increasing boss size. advantage of the extraordinary benefits
Minimize Total Cost they provide.
Cost savings abound. Lower insert cost, lower installation cost and Heli-Coil inserts provide Additionally, our Sales Engineers,
design flexibility by allowing a wide choice of parent materials while maintaining maximum Applications Engineers and Design
threaded assembly strength. Engineers are available for consultation
True Clamping Torque for specific designs. When the product gets
Maximum clamping action and bolt tension are assured with minimum wrench torque to the manufacturing phase, our extensive
because of the mirror-smooth surface finish of Heli-Coil inserts. experience in production tooling and
installation techniques ensures that you
Wide Temperature Range can indeed make your product better
Heli-Coil stainless steel inserts can be used in temperatures ranging from -320°F to +800°F. with Heli-Coil inserts.
Quality & Reliability
Stringent Quality Assurance and Engineering Standards are rigidly enforced in all phases
of the manufacturing process. This assures integrity of your product design.
®
Screw-Locking Inserts
LOCKING INSERTS
Heli-Coil offers three types of Locking Inserts for multiple applications.
Screw-Locking Inserts
» A resilient locking mechanism that grips the bolt and prevents it from
loosening under vibration or impact.
» Repeated assembly and disassembly without appreciable loss
of positive self-locking torque.
» Savings in space, weight and money, through the elimination
of lock wiring, lock nuts, lock washers, chemical compounds,
plastic pellets/patches and/or other locking mechanisms.
» Inch inserts dyed red for easy identification. The locking action is achieved by
» Meets NASM8846, MA1565, NASM21209, MA3329, one or more of the insert coils having a
MA3330, MA3331. series of straight segments or “chords”.
When the bolt enters the “grip” coil,

Hi-Torque Inserts
these chordal segments flex outward,
» Similar to Screw-Locking but with higher prevailing torque which compensates
creating pressure on the bolt. The pressure
for reduced friction in highly lubricated applications.
is exerted between the flanks of the bolt
» Ideal for higher vibration applications. thread to establish an extensive positive
» Approximate 40% increase in prevailing torque levels. and consistent self-locking torque over
more cycles than any other prevailing
» Available in #10 through 3/8" UNF only.
torque mechanism.
» Meets AS1394, AS3094, AS3095, AS3096, AS3097.
Stud-Lock Inserts
» Highest prevailing torque insert available.
» Enables use of threaded rod for space-saving stud applications.
» Allows for any class fit of threaded rod.
» Eliminates inconsistencies caused by interference-fit studs.
» Available for both straight and step studs, #10 through 1/2" UNC and UNF.
» Meets AS1229, AS3080, AS3081, AS3082, AS3083.
LOCKING FEATURES & BENEFITS
Locks Adjustment Inaccessible or Lock Set Screws.

Screws. This simple Miniaturized Positively locks assembly
design allows Assemblies. Heli-Coil against loosening at de-
permanent, positive Screw-Locking inserts permit sired adjustment. Protects
adjustment of screws the installation of the lock threads against stripping
in any position. from the front or top. No blind under high torque. Permits
Secure against fumbling for assembly of lock use of light housing
vibration or impact. washers or lock nuts behind or materials.
underneath.
®
Industry Standards
INDUSTRY STANDARDS
Heli-Coil inserts and tooling comply with the following Standards and Specifications:
NASM122076 thru NASM122275 NAS0276
Insert, corrosion resistant Helical Coil Coarse Thread Inserts, Screw Thread, Helical Coil, Free Running and
(Inch Series) Screw-Locking (Metric Series)
FED-STD-H28
NASM124651 thru NASM124850
Screw Thread Standards for Federal Services
Insert, corrosion resistant Helical Coil Fine Thread
(Inch Series) AS3094A; AS3094 thru AS3097
NASM21209 AS1229B; AS3080 thru AS3083

Insert, Screw Thread, Self Locking (Inch Series) Special Locking Torque Inserts
NASM33537 ASME B18.29.1

Insert, Standard Dimensions, Assembly (Inch Series) Insert, Screw Thread, Helical Coil (Inch Series)
NASM8846 ASME B18.29.2M-2005

Insert, Screw Thread, Helical Coil (Inch Series) Helical Coil Screw Thread Inserts, Free Running and
Screw Locking (Metric Series)
MA1565
AGS3600-3699
Insert, Screw Thread, Helical Coil (Metric Series)
Insert, Screw Thread, Screw-Locking, Helical Coil,
Cadmium Plated (Inch Series)
MA1567
Insert, Screw Thread, Helical Coil, Standard Dimensions, Assembly AGS4677 Series
(Metric Series) Insert, Screw Thread, Screw-Locking, Helical Coil,
Cadmium Plated (Metric Series)
MA3279, 3280, 3281
Insert, Screw Thread, Helical Coil, Free Running AS6733
(Metric Series) Inserts, Wire Thread, Unplated (UNF)
MA3329, 3330, 3331 AS6734

Insert, Screw thread, Helical Coil, Screw-Locking (Metric Series) Inserts, Wire Thread, Unplated (UNC)
AS59158 AS8455
Tools for inserting and extracting Helical Coil Inserts Inserts, Wire Thread, Cadmium Plated (UNF)
AS8456
NAS1130
Inserts, Wire Thread, Cadmium Plated (UNC)
Inserts, Screw Thread, Helical Coil, Free Running and Screw-Locking
(Inch Series)
®
Insert Coatings & Plating
Coatings/Plating Benefits
» RoHS compliant; contains no chromates

» Eliminates need for zinc primers and messy epoxies
» Provides uniform top to bottom coverage
» Provides enhanced visibility in the assembly
Primer-Free® II » Prevents galvanic corrosion between insert and parent material
» Eliminates locking torque issues associated with primers
» Eliminates clogging/fouling of installation tools
» Improves installation productivity
» Provides additional lubrication facilitating insert installation
Material Spec: None
Color: Matte black
» Provides additional lubrication in high friction applications

» High temperature resistance (400°F)
Dry Film Lubricant » Highly recommended with Heli-Coil Screw-Locking inserts
» Mildly corrosion resistant
Material Spec: AS5272
Color: Gray
» Recommended to reduce galling of threads at high temperatures

» For use up to 1200°F
Silver Plating » Highly recommended with inserts made from Inconel X-750
Material Spec: QQ-S-365
Color: Silver white
» For Military specification purposes only

» Not recommended for new design due to its toxic nature
Cadmium Plating Material Spec: QQ-P-416 Type II
Color: Iridescent yellow - Free-Running
Color: Olive drab - Screw-Locking

» Facilitates verification of insert installation

Color Coding » Allows for quick identification of similar size inserts
Color: Available in blue, green, red and black*
(*) Note: All Heli-Coil Inch Screw-Locking inserts are supplied with a red coloring in accordance with NASM21209.
®
Insert Materials
Heli-Coil inserts are available in a wide choice of materials to suit specific application needs.
Contact Heli-Coil Applications Engineering to determine the correct material for your application.
304 Stainless Steel

» Standard, general purpose
Material Spec: AS7245
Temperature range: up to 800°F
material
Tensile: 200,000 – 250,000 PSI
» Ideal for original equipment
Hardness: RHc 43-50
applications, repair, and overhaul
Corrosion resistance: Moderate
» Stocked in most sizes
Magnetic Permeability: 2-10 G/o
(depending on wire size)
Nitronic 60®
» Superb gall resistance Material Spec: UNS S21800
» Compatible with stainless steel screws Temperature range: up to 500°F
» Ideal for use in vacuum environments Tensile: 200,000 PSI
» Requires no additional coatings Hardness: RHc 43-50
or plating Corrosion resistance: Moderate
» Particle free Magnetic Permeability: <1 G/o
» Non-magnetic
Inconel X-750
» Used in areas exposed to high Material Spec: AS7246
temperatures Temperature range: up to 1,000°F
Tensile: 200,000 PSI
» Typical uses: gas turbine engines,
nuclear applications, well drilling Hardness: RHc 43-50
Corrosion resistance: High
» Non-magnetic
Magnetic Permeability: <1 G/o
Phosphor Bronze Material Spec: ASTM

» Ideal for salt water applications B159-01 per UNS C51000
» Non-magnetic Grade A
Temperature range: up to 250°F
» Excellent electrical
conductivity Tensile: 140,000 PSI
Hardness: HRB 95
Magnetic Permeability: <1 G/o
Titanium Material Spec: AMS 4957

» Superior strength-to-weight ratio
& AMS 4958A
» Corrosion resistant Temperature range: up to 600°F
» Excellent low temperature stability Tensile: 150,000 to 220,000 PSI
Hardness: RHc 35-43
Magnetic Permeability: Non-magnetic
Note: Nitronic 60® is a trademark of AK Steel
®
Screw-Locking Torque Data

Heli-Coil Screw-Locking inserts meet the IMPORTANT NOTE: When using heat-treated steel screws or stainless steel screws with a
locking torque value of Tables I and II Screw-Locking insert, an anti-seize compound must be applied to the screw or insert to minimize
shown below. The values shown conform to galling and maximize cycle life. Compounds include Primer Free® II coating or Dry Film Lubricant
(Molybdenum Disulfide) to improve the wear life of the screws. In lieu of coatings, Heli-Coil Gall
NASM8846 (inch series) or MA1565 (metric
Resistant inserts are highly recommended.
series) requirement.
TABLE I. HELI-COIL INSERT LOCKING TORQUE – INCH TABLE II. HELI-COIL INSERT LOCKING TORQUE – METRIC
Nominal Max. Min. Nominal Max. Min. Locking Torque
Thread Locking Locking Torque Thread Locking 15th Cycle
Size Torque 15th Cycle Size Torque (N.m)
UNIFIED COARSE THREAD (UNC) METRIC COARSE
1 (.073)-64 15 oz-in 2 oz-in M2x0.4 0.12 0.003
2 (.086)-56 20 oz-in 3 oz-in M2.2x0.45 0.14 0.02
3 (.099)-48 32 oz-in 7 oz-in M2.5x0.45 0.22 0.06
4 (.112)-40 48 oz-in 10 oz-in M3x0.5 0.44 0.10
5 (.125)-40 75 oz-in 13 oz-in M3.5x0.6 0.68 0.12
6 (.138)-32 6 lb-in 1.0 lb-in M4x0.7 0.90 0.16
8 (.164)-32 9 lb-in 1.5 lb-in M5x0.8 1.60 0.30
10 (.190)-24 13 lb-in 2.0 lb-in M6x1 3.00 0.40
12 (.216)-24* 24 lb-in 3.0 lb-in M7x1 4.40 0.60
1/4 (.2500)-20 30 lb-in 4.5 lb-in M8x1.25 6.00 0.80
5/16 (.3125)-18 60 lb-in 7.5 lb-in M10x1.5 10.00 1.40
3/8 (.3750)-16 80 lb-in 12.0 lb-in M12x1.75 15.00 2.20
7/16 (.4375)-14 100 lb-in 16.5 lb-in M14x2 23.00 3.00
1/2 (.5000)-13 150 lb-in 24.0 lb-in M16x2 32.00 4.20
9/16 (.5625)-12 200 lb-in 30.0 lb-in M18x2.5 42.00 5.50
5/8 (.6250)-11 300 lb-in 40.0 lb-in M20x2.5 54.00 7.00
3/4 (.7500)-10 400 lb-in 60.0 lb-in M22x2.5 70.00 9.00
7/8 (.8750)-9 600 lb-in 82.0 lb-in M24x3 80.00 11.00
1 (1.000)-8 800 lb-in 110.0 lb-in M27x3 95.00 12.00
1-1/8 (1.1250)-7 900 lb-in 137.0 lb-in M30x3.5 110.00 14.00
1-1/4 (1.2500)-7 1000 lb-in 165.0 lb-in M33x3.5 125.00 16.00
1-3/8 (1.3750)-6 1150 lb-in 185.0 lb-in M36x4 140.00 18.00
1-1/2 (1.5000)-6 1350 lb-in 210.0 lb-in M39x4 150.00 20.00
UNIFIED FINE THREAD (UNF) METRIC FINE

2 (.086)-64 20 oz-in 3 oz-in M8x1 6.00 0.80
3 (.099)-56 32 oz-in 7 oz-in M10x1 10.00 1.40
4 (.112)-48 48 oz-in 10 oz-in M10x1.25 10.00 1.40
6 (.138)-40 6 lb-in 1.0 lb-in M12x1.25 15.00 2.20
8 (.164)-36 9 lb-in 1.5 lb-in M12x1.5 15.00 2.20
10 (.190)-32 13 lb-in 2.0 lb-in M14x1.5 23.00 3.00
1/4 (.2500)-28 30 lb-in 3.5 lb-in M16x1.5 32.00 4.20
5/16 (.3125)-24 60 lb-in 6.5 lb-in M18x1.5 42.00 5.50
3/8 (.3750)-24 80 lb-in 9.5 lb-in M20x1.5 54.00 7.00
7/16 (.4375)-20 100 lb-in 14.0 lb-in M22x1.5 70.00 9.00
1/2 (.5000)-20 150 lb-in 18.0 lb-in M18x2 42.00 5.50
9/16 (.5625)-18 200 lb-in 24.0 lb-in M20x2 54.00 7.00
5/8 (.6250)-18 300 lb-in 32.0 lb-in M22x2 70.00 9.00
3/4 (.7500)-16 400 lb-in 50.0 lb-in M24x2 80.00 11.00
7/8 (.8750)-14 600 lb-in 70.0 lb-in M27x2 95.00 12.00
1 (1.000)-14* 800 lb-in 92.0 lb-in M30x2 110.00 14.00
1 (1.000)-12 800 lb-in 90.0 lb-in M33x2 125.00 16.00
1-1/8 (1.1250)-12 900 lb-in 117.0 lb-in M36x2 140.00 18.00
1-1/4 (1.2500)-12 1000 lb-in 143.0 lb-in M39x2 150.00 20.00
1-3/8 (1.3750)-12 1150 lb-in 165.0 lb-in M36x3 140.00 18.00
1-1/2 (1.5000)-12 1350 lb-in 190.0 lb-in M39x3 150.00 20.00
* These sizes are not included in NASM8846. Torque values shown are interpolated from sizes that are included.
All torque data derived for stainless inserts only per NASM 8846 which applies to stainless steel, stainless with cadmium plating or with dry film lube.
®
Design Data
Assembly Strength Guidelines for use of table:

Heli-Coil offers maximum design flexibility while adhering to conservative engineering practice allowing use 1. When the parent material shear
of Heli-Coil inserts in virtually any application or material. Five lengths of inserts are available. In this strength falls between two listed
design manual, the lengths are listed as multiples of the nominal thread diameter of the screw; 1, 1-½, values, use the lower of the two values.
2, 2-½, and 3. This choice of insert length balances the bolt tensile strength against the shear strength
2. Parent material shear strengths
of the parent material. This allows for the design of assemblies where the bolt will fail before the parent
are for room temperature. For
material. Tables III and IV below show the length of insert to be used with different combinations of
applications at elevated temperatures,
bolts and parent materials.
the shear strength of the material at
Shear strength of TABLE III – INCH BOLT & HELI-COIL INSERT SELECTION GUIDE
parent material Bolt Material Minimum Ultimate Tensile Strength (PSI) that temperature must be determined
(PSI) (Alum.,
Steel) 54,000 75,000 96,000 108,000 125,000 132,000 160,000 180,000 220,000 for proper selection of bolt and
Mag.,
10.000 2 2-1/2 3 3 – – – – – insert length.
15,000 1-1/2 1-1/2 2 2-1/2 2-1/2 3 3 –
20,000 1 1-1/2 1-1/2 2 2 2 2-1/2 3 3 3. Be sure that the engaged thread
25,000 1 1 1-1/2 1-1/2 1-1/2 2 2 2-1/2 2-1/2
length of the bolt is at least as
30,000 1 1 1 1-1/2 1-1/2 1-1/2 2 2 2-1/2
40,000 1 1 1 1 1 1-1/2 1-1/2 1-1/2 2 long as the fully tapped thread
50,000 1 1 1 1 1 1 1 1-1/2 1-1/2 depth for the size selected
Shear strength of TABLE IV – METRIC BOLT & HELI-COIL INSERT SELECTION GUIDE
(Dimension “C”, Tables VII & VIII,
MPaparent material
(megapascals)
Bolt Material Minimum Ultimate Tensile Strength MPa (megapascals) p. 20 -21).
(Alum., Mag., Steel) 300 400
500 600 800 1000 1200 1400
Assembly strength is a function of shear area
70 1.5 2
2.5 2.5 – – – –
100 1 1.5 1.5 2 2.5 3 – –
and the shear strength of both the bolt and
150 1 1 1.5 1.5 2 2 2.5 3 parent material. For detailed charts on specific
200 1 1 1 1 1.5 1.5 1.5 2.5 load values, Heli-Coil Technical Bulletin 68-2 (inch)
250 1 1 1 1 1 1.5 1.5 2 or Engineering Standard PP15 (metric) covers
300 1 1 1 1 1 1.5 1.5 1.5 the complete range of sizes, parent materials and
350 1 1 1 1 1 1 1.5 1.5 bolt strengths.
Type of Conditions & Protective Methods Corrosion Protection

Parent Material Parent Material Treatment Insert Treatment The effect of corrosion on threaded
Extremely Extremely assemblies is dependent on many factors
Normal Severe Severe Normal Severe Severe — environment, types of metals used,
Aluminum None 1 1 None 2 or 3 2 or 3 sealing mechanisms and length of service.
Magnesium 1 1 1 None 2 or 3 2 or 3
The following recommendations apply
Corrosion Protection Methods for minimizing the effects of corrosion on
Heli-Coil stainless steel insert assemblies
PARENT MATERIAL TREATMENT
Method 1 at operating temperatures less than 800°F,
Aluminum: For oxide coating use Alodine, Anodize, Iridite, Hard Coat or equivalent. Iridite 14 using carbon steel or alloy steel bolts.
or 14-2 (MIL-C-5541) is recommended for critical parts rather than anodizing (MIL-S-5002).
Magnesium: For oxide coating use Iridite 15 or dichromate surface treatments. For HAE The following definitions apply…
finishes, always plug tapped holes first. Normal Service. Natural atmosphere
INSERT TREATMENT environment with the screw always assembled
Method 2 – Coat the insert with one of the following: in the insert.
Dry Film Lubricant per AS5272 (MIL-L 46010) (no graphite) or when required by Mil Spec only,
Cadmium per QQ-P-416, Type II, .0001" thick. Severe Service. Mildly contaminated
Method 3 – Utilize Heli-Coil Primer-Free II coated inserts. Alternatively, separate the parent
atmospheric conditions involving moisture,
material from the insert by using liquid zinc chromate primer, Federal Specification TT-P-1757. occasional exposure to salty air or sea spray
Apply the primer to the hole sparingly and install the insert while the primer is still wet. and the screw may be left out of the insert for
In addition to the above methods, further corrosion protection can be achieved by: extended periods of time.
a. Using blind holes wherever possible.
Extremely Severe Service. Assembly is
b. Using a sealing, insulating or step-down (5052 Alum.) washer under the head of the bolt. exposed to salt water, corrosive atmosphere
c. Using bolts that extend completely through the length of the insert. and/or the screw is out of the assembly
d. In critical applications, using a non-hardening sealer or compound on the threaded assembly. frequently allowing a blind hole to trap water.
®
Tanged Insert Specifications – Inch

Type
Nominal “Q” Nominal Length Outside Number of Coils

Thread Free Screw- Size Diameter
Running Locking Design-
Size
Insert No. Insert No. ation 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia. Min. Max. 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia.
UNIFIED COARSE THREAD (UNC)
1 (.073)-64 1185 3585 01CN 0.073 0.110 0.146 0.182 0.219 .095 .103 2-3/4 4-7/8 6-7/8 8-7/8 10-7/8
2 (.086)-56 1185 3585 02CN 0.086 0.129 0.172 0.215 0.258 .110 .119 3 5-1/4 7-3/8 9-5/8 11-7/8
3 (.099)-48 1185 3585 03CN 0.099 0.148 0.198 0.248 0.297 .128 .139 2-7/8 5 7-1/4 9-3/8 11-1/2
4 (.112)-40 1185 3585 04CN 0.112 0.168 0.224 0.280 0.336 .144 .159 2-3/4 4-3/4 6-3/4 8-7/8 10-7/8
5 (.125)-40 1185 3585 05CN 0.125 0.188 0.250 0.312 0.375 .158 .173 3-1/4 5-1/2 7-3/4 10 12-1/4
6 (.138)-32 1185 3585 06CN 0.138 0.207 0.276 0.345 0.414 .178 .193 2-3/4 4-3/4 6-7/8 8-7/8 10-7/8
8 (.164)-32 1185 3585 2CN 0.164 0.246 0.328 0.410 0.492 .205 .220 3-1/2 6 8-3/8 10-3/4 13-1/4
10 (.190)-24 1185 3585 3CN 0.190 0.285 0.380 0.475 0.570 .244 .259 2-7/8 5 7-1/8 9-1/4 11-3/8
12 (.216)-24 1185 3585 1CN 0.216 0.324 0.432 0.540 0.648 .270 .285 3-1/2 6 8-3/8 10-5/8 13-1/8
1/4 (.2500)-20 1185 3585 4CN 0.250 0.375 0.500 0.625 0.750 .310 .330 3-3/8 5-3/4 8 10-3/8 12-3/4
5/16 (.3125)-18 1185 3585 5CN 0.312 0.469 0.625 0.781 0.938 .380 .400 4 6-5/8 9-1/4 11-7/8 14-5/8
3/8 (.3750)-16 1185 3585 6CN 0.375 0.562 0.750 0.938 1.125 .452 .472 4-3/8 7-1/4 10 12-7/8 15-3/4
7/16 (.4375)-14 1185 3585 7CN 0.438 0.656 0.875 1.094 1.312 .526 .551 4-1/2 7-3/8 10-1/4 13-1/8 16-1/8
1/2 (.5000)-13 1185 3585 8CN 0.500 0.750 1.000 1.250 1.500 .597 .622 4-7/8 7-7/8 11 14-1/8 17-1/8
9/16 (.5625)-12 1185 3585 9CN 0.562 0.844 1.125 1.406 1.688 .669 .694 5-1/8 8-1/4 11-1/2 14-3/4 17-7/8
5/8 (.6250)-11 1185 3585 10CN 0.625 0.938 1.250 1.562 1.875 .742 .767 5-1/4 8-1/2 11-3/4 15 18-3/8
3/4 (.7500)-10 1185 3585 12CN 0.750 1.125 1.500 1.875 2.250 .881 .906 5-7/8 9-3/8 13 16-1/2 20-1/8
7/8 (.8750)-9 1185 3585 14CN 0.875 1.312 1.750 2.188 2.625 1.022 1.052 6-1/4 10 13-3/4 17-1/2 21-1/4
1 (1.000)-8 1185 3585 16CN 1.000 1.500 2.000 2.500 3.000 1.166 1.196 6-3/8 10-1/8 14 17-3/4 21-5/8
1-1/8 (1.1250)-7 1185 3585 18CN 1.125 1.688 2.250 2.812 3.375 1.315 1.355 6-1/8 9-7/8 13-5/8 17-1/2 21-1/4
1-1/4 (1.2500)-7 1185 3585 20CN 1.250 1.875 2.500 3.125 3.750 1.443 1.483 7 11-1/4 15-3/8 19-1/2 23-3/4
1-3/8 (1.3750)-6 1185 3585 22CN 1.375 2.062 2.750 3.438 4.125 1.598 1.643 6-1/2 10-1/2 14-3/8 18-3/8 22-1/4
1-1/2 (1.5000)-6 1185 3585 24CN 1.500 2.250 3.000 3.750 4.500 1.727 1.772 7-1/4 11-1/2 15-7/8 20-1/8 24-1/2
UNIFIED FINE THREAD (UNF)
2 (.086)-64 1191 3591 02CN 0.086 0.129 0.172 0.215 0.258 .110 .119 3-1/2 5-7/8 8-3/8 10-3/4 13-1/8
3 (.099)-56 1191 3591 03CN 0.099 0.148 0.198 0.248 0.297 .131 .146 3-3/8 5-5/8 8 10-3/8 12-5/8
4 (.112)-48 1191 3591 04CN 0.112 0.168 0.224 0.280 0.336 .147 .162 3-3/8 5-5/8 7-7/8 10-1/4 12-1/2
6 (.138)-40 1191 3591 06CN 0.138 0.207 0.276 0.345 0.414 .173 .193 3-1/2 6 8-3/8 10-3/4 13-1/4
8 (.164)-36 1191 3591 2CN 0.164 0.246 0.328 0.410 0.492 .204 .224 3-7/8 6-1/2 9-1/8 11-5/8 14-1/4
10 (.190)-32 1191 3591 3CN 0.190 0.285 0.380 0.475 0.570 .236 .256 4-1/8 6-7/8 9-1/2 12-1/4 14-7/8
1/4 (.2500)-28 1191 3591 4CN 0.250 0.375 0.500 0.625 0.750 .306 .326 5 8-1/4 11-3/8 14-1/2 17-5/8
5/16 (.3125)-24 1191 3591 5CN 0.312 0.469 0.625 0.781 0.938 .380 .400 5-1/2 8-7/8 12-1/4 15-5/8 19
3/8 (.3750)-24 1191 3591 6CN 0.375 0.562 0.750 0.938 1.125 .448 .468 6-7/8 11 15 19-1/8 23-1/8
7/16 (.4375)-20 1191 3591 7CN 0.438 0.656 0.875 1.094 1.312 .524 .549 6-5/8 10-5/8 14-5/8 18-1/2 22-1/2
1/2 (.5000)-20 1191 3591 8CN 0.500 0.750 1.000 1.250 1.500 .592 .617 7-7/8 12-3/8 16-7/8 21-3/8 25-7/8
9/16 (.5625)-18 1191 3591 9CN 0.562 0.844 1.125 1.406 1.688 .666 .691 8 12-1/2 17-1/8 21-3/4 26-1/4
5/8 (.6250)-18 1191 3591 10CN 0.625 0.938 1.250 1.562 1.875 .733 .758 9 14-1/8 19-1/4 24-1/4 29-3/8
3/4 (.7500)-16 1191 3591 12CN 0.750 1.125 1.500 1.875 2.250 .876 .901 9-3/4 15-1/8 20-5/8 26 31-1/2
7/8 (.8750)-14 1191 3591 14CN 0.875 1.312 1.750 2.188 2.625 1.021 1.051 9-7/8 15-1/2 21-1/8 26-5/8 32-1/4
1 (1.000)-14* 1191 3591 16CN 1.000 1.500 2.000 2.500 3.000 1.156 1.186 11-1/2 17-7/8 24-1/4 30-5/8 37
1 (1.000)-12 1191 3591 161CN 1.000 1.500 2.000 2.500 3.000 1.169 1.199 9-5/8 15 20-1/2 26 31-1/2
1-1/8 (1.1250)-12 1191 3591 18CN 1.125 1.688 2.250 2.812 3.375 1.304 1.334 11-1/8 17-1/4 23-3/8 29-1/2 35-3/4
1-1/4 (1.2500)-12 1191 3591 20CN 1.250 1.875 2.500 3.125 3.750 1.439 1.469 12-1/2 19-3/8 26-1/4 33 39-7/8
1-3/8 (1.3750)-12 1191 3591 22CN 1.375 2.062 2.750 3.438 4.125 1.575 1.610 13-3/4 21-3/8 28-7/8 36-1/2 44
1-1/2 (1.5000)-12 1191 3591 24CN 1.500 2.250 3.000 3.750 4.500 1.710 1.745 15-1/4 23-1/2 31-5/8 39-7/8 48-1/8
*Inactive for new design per NASM.
1185-4CNPF375S Complete Part No. Example: Free Running Insert; 1/4-20;

Stainless Steel; Primer Free II; 1-1/2 dia.; On Strip
Type Size Material Finish Length Packaging

1185 Free Running, Coarse See Chart CN – Stainless Steel PF – Primer Free® II See Chart Blank – Bulk
1191 Free Running, Fine BN – Phosphor Bronze W – Dry Film Lubricant S – Strip Feed
3585 Screw-Locking, Coarse TN – Inconel X Y – Cadmium
3591 Screw-Locking, Fine EN – Nitronic 60 V – Silver
GN – Titanium Blank – None

Notes on Insert Specifications:
1. Nominal Length is a computed value and cannot be measured. It is the actual assembled length + 1/2 pitch.
2. The number of coils are counted 90º from the tang.
3. Grip Coil(s) Location for 1, 1-1/2 and 2 diameter long inserts, Grip Coil Location = 1/2 the number of free coils. For 2-1/2 and 3 diameter long inserts, Grip Coil
Location (distance from the tang) is the same as 2 diameter long inserts.
®
Tanged Insert Specifications – Metric

Nominal Type Outside
Thread
Free Screw- Size “Q” Nominal Length Diameter Number of Coils

Size Running Locking Design-
Insert No. Insert No. ation 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia. Min. Max. 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia.
METRIC COARSE
M2x0.4 1084 4184* 2CN 2.0 3.0 4.0 5.0 6.0 2.50 2.70 3-1/2 5-1/2 7-3/4 10-1/8 12-3/8
M2.2x0.45 1084 4184 2.2CN 2.2 3.3 4.4 5.5 6.6 2.80 3.00 3-1/8 5-3/8 7-5/8 9-7/8 12-1/8
M2.5x0.45 1084 4184 2.5CN 2.5 3.8 5.0 6.3 7.5 3.20 3.70 3-3/8 5-3/4 8-1/8 10-1/2 12-3/4
M3x0.5 1084 4184 3CN 3.0 4.5 6.0 7.5 9.0 3.80 4.35 3-3/4 6-3/8 8-7/8 11-3/8 13-7/8
M3.5x0.6 1084 4184 3.5CN 3.5 5.3 7.0 8.8 10.5 4.40 4.95 3-3/4 6-3/8 8-3/4 11-3/8 13-3/4
M4x0.7 1084 4184 4CN 4.0 6.0 8.0 10.0 12.0 5.05 5.60 3-5/8 6-1/8 8-5/8 11-1/8 13-5/8
M5x0.8 1084 4184 5CN 5.0 7.5 10.0 12.5 15.0 6.25 6.80 4-1/8 6-7/8 9-5/8 12-3/8 15-1/8
M6x1 1084 4184 6CN 6.0 9.0 12.0 15.0 18.0 7.40 7.95 4 6-3/4 9-1/2 12-1/8 14-7/8
M7x1 1084 4184 7CN 7.0 10.5 14.0 17.5 21.0 8.65 9.20 4-7/8 8 11-1/8 14-1/8 17-1/4
M8x1.25 1084 4184 8CN 8.0 12.0 16.0 20.0 24.0 9.80 10.35 4-1/2 7-3/8 10-1/4 13-1/4 16-1/8
M10x1.5 1084 4184 10CN 10.0 15.0 20.0 25.0 30.0 11.95 12.50 4-7/8 8 11-1/8 14-1/4 17-3/8
M12x1.75 1084 4184 12CN 12.0 18.0 24.0 30.0 36.0 14.30 15.00 5 8-1/4 11-1/2 14-5/8 17-7/8
M14x2 1084 4184 14CN 14.0 21.0 28.0 35.0 42.0 16.65 17.35 5-1/8 8-1/2 11-3/4 15 18-3/8
M16x2 1084 4184 16CN 16.0 24.0 32.0 40.0 48.0 18.90 19.60 6-1/8 9-3/4 13-1/2 17-1/4 21
M18x2.5 1084 4184 18CN 18.0 27.0 36.0 45.0 54.0 21.30 22.00 5-3/8 8-7/8 12-1/4 15-5/8 19
M20x2.5 1084 4184 20CN 20.0 30.0 40.0 50.0 60.0 23.55 24.40 6-1/8 9-7/8 13-5/8 17-3/8 21-1/8
M22x2.5 1084 4184 22CN 22.0 33.0 44.0 55.0 66.0 25.90 26.90 6-3/4 10-7/8 14-7/8 19 23-1/8
M24x3 1084 4184 24CN 24.0 36.0 48.0 60.0 72.0 28.00 29.00 6-1/8 10 13-3/4 17-1/2 21-3/8
M27x3 1084 4184 27CN 27.0 40.5 54.0 67.5 81.0 31.40 32.40 7 11-1/4 15-1/2 19-3/4 24
M30x3.5 1084 4184 30CN 30.0 45.0 60.0 75.0 90.0 34.80 36.00 6-3/4 10-3/4 14-7/8 18-7/8 23
M33x3.5 1084 4184 33CN 33.0 49.5 66.0 82.5 99.0 37.80 39.20 7-1/2 12 16-1/2 21 25-3/8
M36x4 1084 4184 36CN 36.0 54.0 72.0 90.0 108.0 41.50 42.90 7-1/8 11-3/8 15-5/8 19-7/8 24-1/4
M39x4 1084 4184 39CN 39.0 58.5 78.0 97.5 117.0 44.60 46.00 7-7/8 12-1/2 17-1/8 21-3/4 26-3/8
METRIC FINE
M8x1 4255 5255 8CN 8.0 12.0 16.0 20.0 24.0 9.70 10.25 5-7/8 9-3/8 13 16-1/2 20-1/8
M10x1 4255 5255 10CN 10.0 15.0 20.0 25.0 30.0 11.95 12.50 7-5/8 12 16-1/2 21 25-1/2
M10x1.25 4649 5649 10CN 10.0 15.0 20.0 25.0 30.0 12.10 12.65 5-7/8 9-1/2 13-1/8 16-3/4 20-3/8
M12x1.25 4649 5649 12CN 12.0 18.0 24.0 30.0 36.0 14.30 15.00 7-1/4 11-5/8 15-7/8 20-1/4 24-1/2
M12x1.5 3745 5145 12CN 12.0 18.0 24.0 30.0 36.0 14.25 14.95 6 9-5/8 13-3/8 17 20-3/4
M14x1.5 3745 5145 14CN 14.0 21.0 28.0 35.0 42.0 16.55 17.25 7-1/8 11-3/8 15-5/8 20 24-1/4
M16x1.5 3745 5145 16CN 16.0 24.0 32.0 40.0 48.0 18.90 19.60 8-1/4 13-1/8 18 22-3/4 27-5/8
M18x1.5 3745 5145 18CN 18.0 27.0 36.0 45.0 54.0 21.05 21.75 9-1/2 15 20-3/8 25-7/8 31-3/8
M20x1.5 3745 5145 20CN 20.0 30.0 40.0 50.0 60.0 23.15 24.00 10-3/4 16-7/8 22-7/8 28-7/8 35
M22x1.5 3745 5145 22CN 22.0 33.0 44.0 55.0 66.0 25.55 26.45 11-7/8 18-1/2 25-1/8 31-5/8 38-1/4
M18x2 4266 5266 18CN 18.0 27.0 36.0 45.0 54.0 21.15 21.85 7 11-1/8 15-3/8 19-1/2 23-5/8
M20x2 4266 5266 20CN 20.0 30.0 40.0 50.0 60.0 23.20 24.05 7-7/8 12-1/2 17-1/4 21-7/8 26-1/2
M22x2 4266 5266 22CN 22.0 33.0 44.0 55.0 66.0 25.60 26.50 8-3/4 13-3/4 18-7/8 23-7/8 29
M24x2 4266 5266 24CN 24.0 36.0 48.0 60.0 72.0 28.10 29.10 9-1/2 15 20-3/8 25-7/8 31-1/4
M27x2 4266 5266 27CN 27.0 40.5 54.0 67.5 81.0 31.30 32.30 10-7/8 17 23-1/4 29-3/8 35-1/2
M30x2 4266 5266 30CN 30.0 45.0 60.0 75.0 90.0 34.50 35.70 12-1/4 19-1/8 25-7/8 32-3/4 39-1/2
M33x2 4266 5266 33CN 33.0 49.5 66.0 82.5 99.0 37.80 39.20 13-5/8 21-1/8 28-5/8 36 43-1/2
M36x2 4266 5266 36CN 36.0 54.0 72.0 90.0 108.0 41.00 42.40 15 23-1/4 31-3/8 39-1/2 47-3/4
M39x2 4266 5266 39CN 39.0 58.5 78.0 97.5 117.0 44.30 45.70 16-3/8 25-1/4 34-1/8 43 51-7/8
M36x3 4277 5277 36CN 36.0 54.0 72.0 90.0 108.0 41.30 42.70 9-3/4 15-1/4 20-7/8 26-1/2 32
M39x3 4277 5277 39CN 39.0 58.5 78.0 97.5 117.0 44.40 45.80 10-3/4 16-3/4 22-3/4 28-7/8 34-7/8
*M2 not available in Screw-Locking 1 diameter length
Complete Part No. Example: Free Running Insert; M4 x 0.7

1084-4CNPF040S Stainless Steel; Primer Free II; 1 dia.; On Strip

1084 Free Running, Coarse See Chart CN – Stainless Steel PF – Primer Free® II See Chart Blank – Bulk
4255, 4649, 3745, 4266 & BN – Phosphor Bronze W – Dry Film Lubricant S – Strip Feed
4277 Free Running, Fine TN – Inconel X Y – Cadmium
4184 Screw-Locking, Coarse EN – Nitronic 60 V - Silver
5255, 5649, 5145, 5266 & GN – Titanium Blank – None
5277 Screw-Locking, Fine
Notes on Insert Specifications:

1. Nominal length is a computed value and cannot be measured. It is the actual assembled length + 1/2 pitch.
2. The number of coils are counted from the notch.
3. Phosphor Bronze Inserts – Not available in sizes M2, M2.2, M2.5, M3, M3.5 and M4.
4. Inconel X Inserts – 1 diameter long Screw-Locking inserts not available in sizes M2, M2.2, M2.5 and M3
®
Tangless Insert Specifications – Inch

®
Tangless threaded inserts provide many advantages over

Tanged inserts.
They eliminate the need for tang break off and tang retrieval
and allow for non-destructive insert removal. Tangless inserts
are easily adjusted and easily removed after installation.
Inch and metric size inserts are available in stainless steel and
gall resistant (or Nitronic 60) materials. Finish options include
Primer Free® II, Dry Film Lube (and Cadmium when required by Mil Spec.)

TANGLESS® INSERTS

Nominal Type A B
Thread Free Screw- Size Length Free Outside Dia. Number of Coils
Size Running Locking Designation 1 Dia. 1 1/2 Dia. 2 Dia. Min. Max. 1 Dia. 1 1/2 Dia. 2 Dia.
2 (.086)-56 T1185 T3585 02C .086 .129 .172 .110 .119 3 5-1/4 7-3/8
4 (.112)-40 T1185 T3585 04C .112 .168 .224 .144 .159 2-3/4 4-3/4 6-3/4
Side View 6 (.138)-32 T1185 T3585 06C .138 .207 .276 .178 .193 2-3/4 4-3/4 6-7/8
8 (.164)-32 T1185 T3585 2C .164 .246 .328 .205 .220 3-1/2 6 8-3/8
10 (.190)-24 T1185 T3585 3C .190 .285 .380 .244 .259 2-7/8 5 7-1/8
1/4(.250)-20 T1185 T3585 4C .250 .375 .500 .310 .330 3-3/8 5-3/4 8

10(.190)-32 T1191 T3591 3C .190 .285 .380 .236 .256 4-1/8 6-7/8 9-1/2
1/4(.250)-28 T1191 T3591 4C .250 .375 .500 .306 .326 5 8-1/4 11-3/8
Top View
T3585–04CPF112S

T1185 Free Running, UNC See Chart C - Stainless Steel PF - Primer Free®II See Chart Blank - Bulk
T1191 Free Running, UNF E - Nitronic 60 W - Dry Film Lube S - Strip Feed
T3585 Screw-Locking, UNC Y - Cadmium
T3591 Screw-Locking, UNF Blank - No Finish
Complete Part No. Example: Screw-locking Insert; #4-40; Stainless Steel; Primer Free II, 1 dia.; On Strip
TANGLESS® STI TAPS AND GAGES

Nominal Straight Flute Spiral Point High Spiral Flute
Thread
Plug Bottoming Plug Bottoming Working Gage
Size
3B 2B 3B 2B 3B 2B 3B 2B 3B 2B

2-56 02CPB 02CPA 02CBB 02CBA 02CSB 02CSA 5905-02 6905-02 3688-02 1442-02
1/4-20 4CPB 4CPA 4CBB 4CBA 4CSB 4CSA 5905-4 6905-4 3688-4 1442-4

10-32 3FPB 3FPA 3FBB 3FBA 3FSB 3FSA 5906-3 6906-3 3694-3 1443-3
1/4-28 4FPB 4FPA 4FBB 4FBA 4FSB 4FSA 5906-4 6906-4 3694-4 1443-4
®
Tangless Insert Specifications – Metric

®
FEATURES AND BENEFITS:

» Stronger Assemblies. » Bi-Directional Design
– Threads are stronger due to the flexibility of the insert – Installs quickly and easily from either end
providing a balanced distribution of the load » FOD Design
» Cost Reduction. – No foreign object debris with no tang to remove;
– Decreased installation and inspection time. ideal for critical electronics applications
TANGLESS® INSERTS
Nominal Type A B
Thread Free Screw- Size Length Free Outside Dia. Number of Coils
Size Running Locking Designation 1 Dia. 1 1/2 Dia. 2 Dia. Min. Max. 1 Dia. 1 1/2 Dia. 2 Dia.
METRIC COARSE
M2.5x0.45 T1084 T4184 2.5C 2.5 3.8 5.0 3.20 3.70 3-3/8 5-3/4 8-1/8
Side View M3x0.5 T1084 T4184 3C 3.0 4.5 6.0 3.80 4.35 3-3/4 6-3/8 8-7/8
M4x0.7 T1084 T4184 4C 4.0 6.0 8.0 5.05 5.60 3-5/8 6-1/8 8-5/8
M5x0.8 T1084 T4184 5C 5.0 7.5 10.0 6.25 6.80 4-1/8 6-7/8 9-5/8
M6x1.0 T1084 T4184 6C 6.0 9.0 12.0 7.40 7.95 4 6-3/4 9-1/2
Top View
T1084–4CPF040S

T1084 Free Running, Coarse See Chart C - Stainless Steel PF - Primer II See Chart Free® Blank - Bulk
T4184 Screw-Locking, Coarse E - Nitronic 60 W - Dry Film Lubricant S - Strip Feed
Y - Cadmium
Blank - No Finish
Complete Part No. Example: Free Running Insert; M4 x 0.7; Tap Stainless Steel; Primer Free II; 1 dia.; On Strip
TANGLESS® STI TAPS AND GAGES

Thread
Plug Bottoming Plug Bottoming Reference Gage
Size
4H5H 5H 4H5H 5H 4H5H 5H 4H5H 5H 4H 5H

METRIC COARSE
M2.5x0.45 4687-2.5 2087-2.5 4693-2.5 2093-2.5 4863-2.5 4763-2.5 5081-2.5 4681-2.5 4624-2.5 1324-2.5
M3x0.5 4687-3 2087-3 4693-3 2093-3 4863-3 4763-3 5081-3 4681-3 4624-3 1324-3
M4x0.7 4687-4 2087-4 4693-4 2093-4 4863-4 4763-4 5081-4 4681-4 4624-4 1324-4
M5x0.8 4687-5 2087-5 4693-5 2093-5 4863-5 4763-5 5081-5 4681-5 4624-5 1324-5
M6x1.0 4687-6 2087-6 4693-6 2093-6 4863-6 4763-6 5081-6 4681-6 4624-6 1324-6
®
Assembly Design
Boss Dimensions Class of Fit

Standard boss configurations may be used with Since Heli-Coil inserts are flexible, the class of fit of the final
Heli-Coil inserts. assembly is a function of the tapped hole. Heli-Coil STI (Screw
Thread Insert) taps are available in inch series for both Class 2B
A boss diameter of twice the nominal bolt size is adequate
and 3B. Metric Classes include 5H and 4H5H. Class 2B or 5H
for most load conditions. For critical applications, the boss
tapped holes provide widest production tolerances while
diameter should be twice the Heli-Coil tap major diameter
Class 3B or 4H5H holes provide slightly tighter tolerances.
(Tables VII & VIII, p. 20-21). Boss thickness is a function of
the size and length of the insert chosen and the particular
Class 3B or 4H5H holes are recommended for Screw-Locking
requirements of the component being designed. The use
applications.
of Heli-Coil inserts generally minimizes the size of the
boss because their high strength characteristics allow
for smaller or fewer fasteners.
Bolt Projection Torque Assembly Data

Standard bolts and screws that need no special The torque to utilize for the mating
hardware are used with Heli-Coil inserts. The bolt fastener for Free Running inserts is per
must engage the entire insert to insure maximum the bolt manufacturer's recommendation.
assembly strength. It is strongly recommended that the The value for Screw-Locking inserts is
tang always be removed and bolt projection be equal also per the bolt manufacturer's
to the full tapped thread depth (Dimension C, recommendation, as well as the
Tables VII & VIII, p. 20-21). If design limitations maximum locking torque. (See p.10)
prohibit this, contact us to obtain minimum bolt
projection data.
Material Thickness
The minimum material thickness for through hole assemblies is equal to the Insert
Nominal Length (Dimension Q, p.12-13), without a countersink and the insert installed
1/4-1/2 pitch below the surface. For production, the hole should be counter-sunk, and Q
the insert installed 3/4–1-1/2 pitch below the surface. In this case the minimum material
thickness is “Q” + 1 pitch.
Hole Preparation
Drawing Call Out
On the left is a sectional view of an installed insert for a
Heli-Coil Insert Assembly. The example used is a 3/8-24 x .562
long Screw-Locking insert in a blind hole, Class 3B fit, tapped
with a plug tap.
Note: A is equivalent to the minimum drill depth;

see Table V & VI on p. 18-19.
C is the minimum tapping depth;
see Table VII & VIII on p. 20-21.
®
Production Engineering Data
Engineering Data
Conventional machining methods are used for Heli-Coil assemblies.
The process is simple… 1. Drill 2. Countersink 3. Tap 4. Gage
1. Drilling Heli-Coil taps for free machining materials are listed in Tables IX
The suggested drill sizes listed for aluminum in Tables V & VI, & XII, p.22 & 24 Class 2B (inch), 5H metric and 3B (inch) or 4H5H
p. 18-19, are within the minor diameter limits specified in (metric) tapped holes. (Class of fit recommendations are given on
NASM33537 or MA1567. Drill sizes listed for steel, magnesium p.14). There are four types of taps listed:
and plastic are larger (in most cases) allowing for parent material
a. Straight, Flute, Plug & Bottoming style which are
“close-in” in soft materials and increased tap wear life in hard
used for hand and short run production.
materials.
b. Spiral Point Plug taps (chips are pushed forward) are
The drill depths listed in this table allow for tap end clearance, used for through holes and blind hole with ample chip
maximum insert “set-down”, countersink, and the chamfer on the clearance at the bottom.
tap. These drill depths are minimum and should be increased where c. High Spiral Flute Bottoming taps (chips are pulled
possible, especially when using Spiral Pointed Taps, to allow for chip out of the hole) are used for deep or blind holes in soft
clearance. The formula for the drill depth is given on p.18-19. stringy materials and holes with minimal chip clearance.
d. Roughing taps (7/16-1") are available for materials
2. Countersinking difficult to tap to reduce the load and wear on the finishing tap.
Countersinking the drilled hole is recommended to prevent a feather
If it is necessary to decrease the Minimum Depth of the drilled
edge at the top of the tapped hole and to help guide the insert into
and tapped hole, one or more of the following steps may be helpful:
the tapped threads. A 120° included angle countersink is necessary
to insure that the angle of the tapped thread and the countersink Action Amount of Reduction
are the same (120° ÷ 2 = 60° tapped thread). Remove the male center on plug taps one half of the bolt
5/16, M8 & under diameter
Use a bottoming tap 2 pitches
3. Tapping Eliminate the countersink 1/2 pitch
The dimensions for the depth of the full tapped thread (Dimension C, Reduce insert “set-down” to 1/4-1/2 pitch up to 1/2 pitch
Tables VII & VIII, p.20-21) are MINIMUM for blind holes with coun-
tersinks. For through holes without a countersink the minimum full 4. Gaging
tapped thread depth must be equal to the insert nominal length Heli-Coil thread plug gages should be used to check the tapped holes
(Dimension Q, p.12-13). before insert installation and according to sampling plan. See p.26-27
for gage part numbers and further gaging data.
Preparing Process Sheets

A sample process sheet for preparing a tapped hole for Heli-Coil inserts is shown below. Highlighted are references
to the various dimensional data and part number specifications listed in the tables on pages listed. Insert installation
and tang break off are covered in subsequent pages.
Hole preparation for 3/8-24, Screw-Locking Heli-Coil Insert, .562 long, Part No. 3591-6CN562
Blind Hole, Class 3B, tapped with a plug tap in aluminum
Sequence Operation Description Tool or Gage
1 Drill hole .3840/.3910 diameter to minimum depth (Dimension A, Tables V & VI, p. 18-19) 25/64 drill (.3906), Tables V & VI, p. 17-19
2 Countersink 120°±5° to .42/.45 diameter (Dimension M, Tables VII & VIII, p. 20-21) 120° countersink
3 Tap 3/8 (.3750)-24 UNF-3B STI Thread Depth .600 (Dimension C, Tables VII & VIII, p. 20-21) Heli-Coil tap 6FPB, Tables IX & XI, p. 22 & 24
4 Remove chips Air Nozzle

5 Gage according to your sampling plan Heli-Coil gage 3694-6, p. 26-27
6 Install 3591-6CN562 Heli-Coil insert 3/4 to 1-1/2 pitch below surface Installation Tool 7552-6, p. 29
7 Break off tang Heli-Coil tang break-off tool 3692-6, p. 33
®
Drilling Data – Inch

The minimum drilling depths shown below allow for the following
recommended practices:
1. Countersinking the drilled hole to prevent a feather edge at the
start of the tapped hole.
2. 3/4 – 1-1/2 pitch of insert “set-down” to allow for maximum

production tolerance. Dimensions are shown for both plug and bottoming taps.
TABLE V – INCH DRILLED HOLE DIMENSIONS

Nominal Suggested Drill Size “A” MINIMUM DRILLING DEPTH FOR EACH INSERT LENGTH
Thread Plug Taps Bottoming Taps
Steel, Magnesium,
Size Aluminum Plastic 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia. 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia.
1 (.073)-64 #47 (.0785) #46 (.0810) .203 .240 .276 .313 .349 .136 .172 .209 .245 .282
2 (.086)-56 3/32 (.0938) #41 (.0960) .236 .279 .322 .365 .408 .157 .200 .243 .286 .329
3 (.099)-48 #36 (.1065) 7/64 (.1094) .273 .323 .372 .422 .471 .182 .232 .281 .331 .380
4 (.112)-40 #31 (.1200) #31 (.1200) .318 .374 .430 .486 .542 .212 .268 .324 .380 .436
5 (.125)-40 3.4mm (.1339) #29 (.1360) .338 .400 .462 .525 .588 .225 .288 .350 .412 .475
6 (.138)-32 #26 (.1470) #25 (.1495) .394 .464 .532 .602 .670 .263 .332 .401 .470 .539
8 (.164)-32 #17 (.1730) #16 (.1770) .434 .516 .598 .680 .762 .289 .371 .453 .535 .617
10 (.190)-24 13/64 (.2031) #5 (.2055) .535 .630 .725 .820 .915 .357 .452 .547 .642 .737
12 (.216)-24* #1 (.2280) #1 (.2280) .574 .682 .790 .898 1.006 .383 .491 .599 .707 .815
1/4 (.2500)-20 H (.2660) H (.2660) .675 .800 .925 1.050 1.175 .450 .575 .700 .825 .950
5/16 (.3125)-18 Q (.3320) Q (.3320) .801 .957 1.113 1.269 1.425 .534 .690 .846 1.002 1.158
3/8 (.3750)-16 X (.3970) X (.3970) .750 .938 1.125 1.312 1.500 .625 .812 1.000 1.188 1.375
7/16 (.4375)-14 29/64 (.4531) 29/64 (.4531) .867 1.086 1.305 1.524 1.743 .724 .943 1.162 1.381 1.600
1/2 (.5000)-13* 33/64 (.5156) 17/32 (.5312) .962 1.212 1.462 1.712 1.962 .808 1.058 1.308 1.558 1.808
9/16 (.5625)-12* 37/64 (.5781) 19/32 (.5938) 1.062 1.343 1.624 1.905 2.186 .895 1.176 1.457 1.738 2.019
5/8 (.6250)-11 21/32 (.6562) 21/32 (.6562) 1.170 1.483 1.795 2.108 2.420 .989 1.301 1.614 1.926 2.239
3/4 (.7500)-10 25/32 (.7812) 25/32 (.7812) 1.350 1.725 2.100 2.475 2.850 1.150 1.525 1.900 2.275 2.650
7/8 (.8750)-9 29/32 (.9062) 29/32 (.9062) 1.542 1.979 2.417 2.854 3.292 1.319 1.757 2.194 2.632 3.069
1 (1.000)-8 1-1/32 (1.0312) 1-1/32 (1.0312) 1.750 2.250 2.750 3.250 3.750 1.500 2.000 2.500 3.000 3.500
1-1/8 (1.1250)-7 1-11/64 (1.1719) 1-11/64 (1.1719) 1.982 2.545 3.107 3.670 4.232 1.696 2.259 2.821 3.384 3.946
1-1/4 (1.2500)-7 1-19/64 (1.2969) 1-19/64 (1.2969) 2.107 2.732 3.357 3.982 4.607 1.821 2.446 3.071 3.696 4.321
1-3/8 (1.3750)-6 1-27/64 (1.4219) 1-27/64 (1.4219) 2.375 3.062 3.750 4.437 5.125 2.042 2.729 3.417 4.104 4.792
1-1/2 (1.5000)-6 1-35/64 (1.5469) 1-35/64 (1.5469) 2.500 3.250 4.000 4.750 5.500 2.167 2.917 3.667 4.417 5.167
2 (.086)-64 2.35mm (.0925) 2.35mm (.0925) .223 .266 .309 .352 .395 .149 .192 .235 .278 .321
3 (.099)-56 #37 (.1040) #36 (.1065) .256 .305 .355 .404 .454 .170 .220 .269 .319 .368
4 (.112)-48 3mm (.1181) #31 (.1200) .293 .349 .405 .461 .517 .195 .251 .307 .363 .419
6 (.138)-40 #26 (.1470) #25 (.1495) .357 .426 .495 .564 .633 .238 .307 .376 .445 .514
8 (.164)-36 #17 (.1730) #16 (.1770) .413 .495 .577 .659 .741 .275 .357 .439 .521 .603
10 (.190)-32 #7 (.2010) 13/64 (.2031) .472 .568 .662 .758 .852 .315 .410 .505 .600 .695
1/4 (.2500)-28 G (.2610) 6.7mm (.2638) .589 .714 .839 .964 1.089 .393 .518 .643 .768 .893
5/16 (.3125)-24 21/64 (.3281) 21/64 (.3281) .718 .874 1.030 1.186 1.342 .479 .635 .791 .947 1.103
3/8 (.3750)-24 25/64 (.3906) 25/64 (.3906) .625 .812 1.000 1.187 1.375 .542 .729 .917 1.104 1.292
7/16 (.4375)-20 29/64 (.4531) 29/64 (.4531) .738 .957 1.176 1.395 1.614 .638 .857 1.076 1.295 1.514
1/2 (.5000)-20 33/64 (.5156) 33/64 (.5156) .800 1.050 1.300 1.550 1.800 .700 .950 1.200 1.450 1.700
9/16 (.5625)-18 37/64 (.5781) 37/64 (.5781) .895 1.176 1.457 1.738 2.019 .784 1.065 1.346 1.627 1.908
5/8 (.6250)-18 41/64 (.6406) 41/64 (.6406) .958 1.271 1.583 1.896 2.208 .847 1.160 1.472 1.785 2.097
3/4 (.7500)-16 49/64 (.7656) 49/64 (.7656) 1.125 1.500 1.875 2.250 2.625 1.000 1.375 1.750 2.125 2.500
7/8 (.8750)-14 57/64 (.8906) 57/64 (.8906) 1.304 1.741 2.179 2.616 3.054 1.161 1.598 2.036 2.473 2.911
1 (1.000)-14 1-1/64 (1.0156) 1-1/32 (1.0312) 1.429 1.929 2.429 2.929 3.429 1.286 1.786 2.286 2.786 3.286
1 (1.000)-12* 1-1/64 (1.0156) 1-1/32 (1.0312) 1.500 2.000 2.500 3.000 3.500 1.333 1.833 2.333 2.833 3.333
1-1/8 (1.1250)-12* 1-9/64 (1.1406) 1-5/32 (1.1562) 1.625 2.187 2.750 3.312 3.875 1.458 2.021 2.583 3.146 3.708
1-1/4 (1.2500)-12* 1-17/64 (1.2656) 1-9/32 (1.2812) 1.750 2.375 3.000 3.625 4.250 1.583 2.208 2.833 3.458 4.083
1-3/8 (1.3750)-12* 1-25/64 (1.3906) 1-13/32 (1.4062) 1.875 2.562 3.250 3.937 4.625 1.708 2.396 3.083 3.771 4.458
1-1/2 (1.5000)-12* 1-33/64 (1.5156) 1-17/32 (1.5312) 2.000 2.750 3.500 4.250 5.000 1.833 2.583 3.333 4.083 4.833
*Standard size drills are suggested even though in these sizes they vary slightly from minor diameter specifications in NASM33537.
®
Drilling Data – Metric

For Plug Taps 5/16” or M8 and smaller. Note: Plug taps 5/16" or M8 and smaller
A is equal to the insert nominal length (Q) + ½ the nominal bolt diameter + 5 Pitch have a male center and the drilled hole
(allowing for tap chamfer, countersink and maximum “set-down”). depth dimensions allow for this length
For Plug Taps 3/8” or M10 and larger. (one half of the diameter of the bolt).
A is equal to the insert nominal length (Q) + 5 Pitch (allowing for tap chamfer, counter
sink and maximum “set-down”). Calculation of dimension “A” is described to
For Bottoming Taps. the left and on p. 18.
A is equal to the insert nominal length (Q) + 3 Pitch (allowing for tap chamfer,
Note: “Q’’ dimensions are on p.12-13.
countersink and maximum “set-down”).
TABLE
VI – METRIC DRILLED HOLE DIMENSIONS

Nominal Suggested
Drill Size “A” MINIMUM DRILLING DEPTH FOR EACH INSERT LENGTH

Thread
Steel, Magnesium, Plug Taps Bottoming Taps
Size
Aluminum Plastic 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia. 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia.
METRIC COARSE
M2X0.4
2.10 2.10 5.40 6.40 7.40 8.40 9.40 3.60 4.60 5.60 6.60 7.60
M2.2x0.45
2.30 2.35 6.00 7.10 8.20 9.30 10.40 4.00 5.10 6.20 7.30 8.40
M2.5x0.45
2.55 2.65 6.45 7.70 8.95 10.20 11.45 4.30 5.55 6.80 8.05 9.30
M3x0.5
3.15 3.20 7.50 9.00 10.50 12.00 13.50 5.00 6.50 8.00 9.50 11.00
M3.5x0.6
3.70 3.70 8.85 10.60 12.35 14.10 15.85 5.90 7.65 9.40 11.15 12.90
M4x0.7
4.20 4.25 10.20 12.20 14.20 16.20 18.20 6.80 8.80 10.80 12.80 14.80
M5x0.8
5.20 5.30 12.30 14.80 17.30 19.80 22.30 8.20 10.70 13.20 15.70 18.20
M6x1
6.25 6.30 15.00 18.00 21.00 24.00 27.00 10.00 13.00 16.00 19.00 22.00
M7x1
7.25 7.30 16.50 20.00 23.50 27.00 30.50 11.00 14.50 18.00 21.50 25.00
M8x1.25
8.30 8.40 19.50 23.50 27.50 31.50 35.50 13.00 17.00 21.00 25.00 29.00
M10x1.5
10.50 10.50 19.00 24.00 29.00 34.00 39.00 16.00 21.00 26.00 31.00 36.00
M12x1.75
12.50 12.50 22.50 28.50 34.50 40.50 46.50 19.00 25.00 31.00 37.00 43.00
M14x2
14.50 14.50 26.00 33.00 40.00 47.00 54.00 22.00 29.00 36.00 43.00 50.00
M16x2
16.50 16.50 28.00 36.00 44.00 52.00 60.00 24.00 32.00 40.00 48.00 56.00
M18x2.5
18.75 18.75 33.00 42.00 51.00 60.00 69.00 28.00 37.00 46.00 55.00 64.00
M20x2.5
20.75 20.75 35.00 45.00 55.00 65.00 75.00 30.00 40.00 50.00 60.00 70.00
M22x2.5
22.75 22.75 37.00 48.00 59.00 70.00 81.00 32.00 43.00 54.00 65.00 76.00
M24x3
24.75 24.75 42.00 54.00 66.00 78.00 90.00 36.00 48.00 60.00 72.00 84.00
M27x3
27.75 27.75 45.00 58.50 72.00 85.50 99.00 39.00 52.50 66.00 79.50 93.00
M30x3.5
31.00 31.00 51.00 66.00 81.00 96.00 111.00 44.00 59.00 74.00 89.00 104.00
M33x3.5
34.00 34.00 54.00 70.50 87.00 103.50 120.00 47.00 63.50 80.00 96.50 113.00
M36x4
37.00 37.00 60.00 78.00 96.00 114.00 132.00 52.00 70.00 88.00 106.00 124.00
M39x4
40.00 40.00 63.00 82.50 102.00 121.50 141.00 55.00 74.50 94.00 113.50 133.00
METRIC FINE
M8x1
8.25 8.30 18.00 22.00 26.00 30.00 34.00 12.00 16.00 20.00 24.00 28.00
M10x1
10.25 10.25 16.00 21.00 26.00 31.00 36.00 14.00 19.00 24.00 29.00 34.00
M10x1.25*
10.25 10.25 17.50 22.50 27.50 32.50 37.50 15.00 20.00 25.00 30.00 35.00
M12x1.25*
12.25 12.25 19.50 25.50 31.50 37.50 43.50 17.00 23.00 29.00 35.00 41.00
M12x1.5*
12.25 12.50 21.00 27.00 33.00 39.00 45.00 18.00 24.00 30.00 36.00 42.00
M14x1.5*
14.25 14.50 23.00 30.00 37.00 44.00 51.00 20.00 27.00 34.00 41.00 48.00
M16x1.5*
16.25 16.50 25.00 33.00 41.00 49.00 57.00 22.00 30.00 38.00 46.00 54.00
M18x1.5*
18.25 18.50 27.00 36.00 45.00 54.00 63.00 24.00 33.00 42.00 51.00 60.00
M20x1.5*
20.25 20.50 29.00 39.00 49.00 59.00 69.00 26.00 36.00 46.00 56.00 66.00
M22x1.5*
22.25 22.50 31.00 42.00 53.00 64.00 75.00 28.00 39.00 50.00 61.00 72.00
M18x2
18.50 18.50 30.00 39.00 48.00 57.00 66.00 26.00 35.00 44.00 53.00 62.00
M20x2
20.50 20.50 32.00 42.00 52.00 62.00 72.00 28.00 38.00 48.00 58.00 68.00
M22x2
22.50 22.50 34.00 45.00 56.00 67.00 78.00 30.00 41.00 52.00 63.00 74.00
M24x2
24.50 24.50 36.00 48.00 60.00 72.00 84.00 32.00 44.00 56.00 68.00 80.00
M27x2
27.50 27.50 39.00 52.50 66.00 79.50 93.00 35.00 48.50 62.00 75.50 89.00
M30x2
30.50 30.50 42.00 57.00 72.00 87.00 102.00 38.00 53.00 68.00 83.00 98.00
M33x2
33.50 33.50 45.00 61.50 78.00 94.50 111.00 41.00 57.50 74.00 90.50 107.00
M36x2
36.50 36.50 48.00 66.00 84.00 102.00 120.00 44.00 62.00 80.00 98.00 116.00
M39x2
39.50 39.50 51.00 70.50 90.00 109.00 129.00 47.00 66.50 86.00 105.50 125.00
M36x3
37.00 37.00 54.00 72.00 90.00 108.00 126.00 48.00 66.00 84.00 102.00 120.00
M39x3
40.00 40.00 57.00 76.50 96.00 115.50 135.00 51.00 70.50 90.00 109.50 129.00
* Standard size drills are suggested even though in these sizes they vary slightly from minor diameter limits.
®
Tapping Data – Inch

The minimum tapping depths shown below (Dimension C) are
the minimum for countersunk holes and an insert set-down of
1 – 1/2 pitch maximum. The calculation for Dimension “C” is:
C is equal to insert nominal length + 1 Pitch.
The tapped hole must be held within the stated pitch diameter A
limits for the required class of fit for the installed Heli-Coil insert.
When anodize, Iridite or other finishes are used, all tapped hole
dimensions must be met after the finishes are applied.
TABLE VII – INCH TAPPED HOLE DIMENSIONS

Countersink
“M” Diameter “C”MINIMUM TAPPING DEPTH Minor Diameter
Nominal Pitch Diameter (after tapping)
(120º ±5º Tap
Thread included
angle) 3B INSERT LENGTH
2B Major Dia. Thread
Size Min. Max. Min. Max. Max. 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia. Min. Max. Max. Pitch
1 (.073)-64 .085 .10 .0832 .0843 .0850 .090 .125 .160 .200 .235 .0764 .0823 .0958 .01563
2 (.086)-56 .09 .11 .0976 .0989 .0996 .100 .150 .190 .230 .280 .0899 .0961 .1117 .01786
3 (.099)-48 .11 .14 .1126 .1140 .1148 .120 .170 .220 .270 .320 .1036 .1104 .1289 .02083
4 (.112)-40 .14 .17 .1283 .1299 .1308 .140 .190 .250 .310 .360 .1175 .1252 .1473 .02500
5 (.125)-40 .16 .19 .1413 .1430 .1438 .150 .210 .280 .340 .400 .1305 .1373 .1603 .02500
6 (.138)-32 .18 .21 .1583 .1601 .1611 .170 .240 .310 .380 .450 .1448 .1527 .1817 .03125
8 (.164)-32 .20 .23 .1843 .1862 .1872 .200 .280 .360 .440 .520 .1708 .1781 .2077 .03125
10 (.190)-24 .24 .27 .2170 .2192 .2203 .230 .330 .420 .520 .610 .1990 .2080 .2475 .04167
12 (.216)-24 .26 .29 .2430 .2453 .2464 .260 .370 .470 .580 .690 .2250 .2340 .2735 .04167
1/4 (.2500)-20 .31 .34 .2825 .2851 .2864 .300 .430 .550 .680 .800 .2608 .2704 .3187 .05000
5/16 (.3125)-18 .38 .41 .3486 .3515 .3529 .370 .530 .680 .840 .990 .3245 .3342 .3884 .05556
3/8 (.3750)-16 .45 .48 .4156 .4189 .4203 .440 .630 .810 1.000 1.190 .3885 .3987 .4602 .06250
7/16 (.4375)-14 .52 .55 .4839 .4875 .4890 .510 .730 .950 1.170 1.380 .4530 .4639 .5343 .07143
1/2 (.5000)-13 .59 .62 .5499 .5537 .5554 .580 .830 1.080 1.330 1.580 .5166 .5273 .6042 .07692
9/16 (.5625)-12 .66 .69 .6167 .6208 .6225 .650 .930 1.210 1.490 1.770 .5806 .5918 .6751 .08333
5/8 (.65250)-11 .73 .76 .6841 .6885 .6903 .720 1.030 1.340 1.650 1.970 .6447 .6564 .7477 .09091
3/4 (.7500)-10 .87 .90 .8149 .8196 .8216 .850 1.230 1.600 1.980 2.350 .7716 .7838 .8850 .10000
7/8 (.8750)-9 1.00 1.03 .9471 .9522 .9543 .990 1.420 1.860 2.300 2.740 .8990 .9119 1.0247 .11111
1 (1.000)-8 1.14 1.17 1.0812 1.0868 1.0890 1.130 1.630 2.130 2.630 3.130 1.0271 1.0421 1.1681 .12500
1-1/8 (1.1250)-7 1.29 1.32 1.2178 1.2239 1.2262 1.270 1.830 2.390 2.960 3.520 1.1559 1.1730 1.3171 .14286
1-1/4 (1.2500)-7 1.41 1.44 1.3428 1.3490 1.3514 1.390 2.020 2.640 3.270 3.890 1.2809 1.2980 1.4421 .14286
1-3/8 (1.3750)-6 1.56 1.59 1.4832 1.4900 1.4926 1.540 2.230 2.920 3.600 4.290 1.4110 1.4310 1.5982 .16667
1-1/2 (1.5000)-6 1.69 1.72 1.6082 1.6151 1.6177 1.670 2.420 3.170 3.920 4.670 1.5360 1.5560 1.7232 .16667
2 (.086)-64 .09 .11 .0962 .0974 .0981 .100 .145 .190 .230 .275 .0894 .0947 .1088 .01563
3 (.099)-56 .11 .14 .1106 .1119 .1126 .120 .170 .220 .270 .310 .1029 .1086 .1247 .01786
4 (.112)-48 .14 .17 .1256 .1271 .1279 .130 .190 .240 .300 .360 .1166 .1229 .1419 .02083
6 (.138)-40 .17 .20 .1543 .1560 .1569 .160 .230 .300 .370 .440 .1435 .1503 .1733 .02500
8 (.164)-36 .20 .23 .1821 .1840 .1849 .190 .270 .360 .440 .520 .1701 .1771 .2032 .02778
10 (.190)-32 .23 .26 .2103 .2123 .2133 .220 .320 .410 .510 .600 .1968 .2041 .2337 .03125
1/4 (.2500)-28 .29 .32 .2732 .2754 .2765 .290 .410 .540 .660 .790 .2577 .2646 .2995 .03571
5/16 (.3125)-24 .36 .39 .3395 .3421 .3433 .350 .510 .670 .820 .980 .3215 .3288 .3700 .04167
3/8 (.3750)-24 .42 .45 .4020 .4047 .4059 .420 .600 .790 .980 1.170 .3840 .3910 .4325 .04167
7/16 (.4375)-20 .50 .53 .4700 .4731 .4744 .490 .710 .930 1.140 1.360 .4483 .4561 .5062 .05000
1/2 (.5000)-20 .56 .59 .5325 .5357 .5371 .550 .800 1.050 1.300 1.550 .5108 .5186 .5687 .05000
9/16 (.5625)-18 .63 .66 .5986 .6020 .6035 .620 .900 1.180 1.460 1.740 .5745 .5826 .6384 .05556
5/8 (.6250)-18 .69 .72 .6611 .6646 .6661 .680 .990 1.310 1.620 1.930 .6370 .6451 .7009 .05556
3/4 (.7500)-16 .82 .85 .7906 .7945 .7961 .810 1.190 1.560 .1940 2.310 .7635 .7720 .8352 .06250
7/8 (.8750)-14 .96 .99 .9214 .9257 .9274 .950 1.380 1.820 2.260 2.700 .8905 .8994 .9718 .07143
1 (1.000)-14 1.08 1.11 1.0464 1.0508 1.0527 1.070 1.570 2.070 2.570 3.070 1.0155 1.0243 1.0968 .07143
1 (1.000)-12 1.10 1.13 1.0542 1.0589 1.0608 1.080 1.580 2.080 2.580 3.080 1.0181 1.0281 1.1126 .08333
1-1/8 (1.1250)-12 1.22 1.25 1.1792 1.1841 1.1860 1.210 1.770 2.330 2.900 3.460 1.1431 1.1531 1.2376 .08333
1-1/4 (1.2500)-12 1.35 1.38 1.3042 1.3092 1.3112 1.330 1.960 2.580 3.210 3.830 1.2681 1.2781 1.3626 .08333
1-3/8 (1.3750)-12 1.47 1.50 1.4292 1.4343 1.4364 1.460 2.150 2.830 3.520 4.210 1.3931 1.4031 1.4876 .08333
1-1/2 (1.5000)-12 1.60 1.63 1.5542 1.5595 1.5615 1.580 2.330 3.080 3.830 4.580 1.5181 1.5281 1.6126 .08333
®
Tapping Data – Metric

Heli-Coil taps in various types and styles produce holes for Tolerance The tapped hole must be held within the stated pitch diameter
Classes 4H5H or 3B and 5H or 2B for use in the general range of limits for the required Tolerance Class of fit for the installed Heli-Coil
aluminums, magnesiums, mild steels, free machining stainless steels insert. For Standard (free running inserts), a tolerance class 5H or 2B
and other free machining materials. is recommended. For Screw-Locking inserts, a tolerance class 4H5H
or 3B is recommended in order to develop higher locking torques.
Conventional shop practice and production procedures, speeds,
feeds and lubricants should be used in combination with proper
fixturing and good tapping machines or tapping heads.

TABLE
VIII – METRIC TAPPED HOLE DIMENSIONS
Countersink
“M” Diameter Pitch Diameter “C” MINIMUM TAPPING DEPTH Minor Diameter Tap

Nominal (after tapping) Major Dia.
(120º
±5º
Thread included ange) INSERT LENGTH Max.
4H5H 5H
Size
Min. Max. Min. Max. Max. 1 Dia. 1-1/2 Dia. 2 Dia. 2-1/2 Dia. 3 Dia. Min. Max.
METRIC COARSE
M2X0.4 2.30 2.70 2.260 2.295 2.310 2.4 3.4 4.4 5.4 6.4 2.087 2.199 2.581
M2.2x0.45 2.40 2.90 2.492 2.532 2.547 2.7 3.8 4.9 6.0 7.1 2.297 2.422 2.845
M2.5x0.45 2.90 3.40 2.792 2.832 2.847 3.0 4.2 5.5 6.7 8.0 2.597 2.722 3.145
M3x0.5 3.40 4.00 3.325 3.367 3.384 3.5 5.0 6.5 8.0 9.5 3.108 3.248 3.716
M3.5x0.6 4.10 4.70 3.890 3.940 3.959 4.1 5.9 7.6 9.4 11.1 3.630 3.790 4.354
M4x0.7 4.70 5.30 4.455 4.509 4.529 4.7 6.7 8.7 10.7 12.7 4.152 4.332 5.007
M5x0.8 5.80 6.40 5.520 5.577 5.597 5.8 8.3 10.8 13.3 15.8 5.174 5.374 6.145
M6x1 7.10 7.70 6.650 6.719 6.742 7.0 10.0 13.0 16.0 19.0 6.217 6.407 7.422
M7x1 8.10 8.70 7.650 7.719 7.742 8.0 11.5 15.0 18.5 22.0 7.217 7.407 8.422
M8x1.25 9.50 10.10 8..812 8.886 8.911 9.3 13.3 17.3 21.3 25.3 8.271 8.483 9.787
M10x1.5 11.80 12.40 10.974 11.061 11.089 11.5 16.5 21.5 26.5 31.5 10.324 10.560 12.131
M12x1.75 14.20 14.80 13.137 13.236 13.271 13.8 19.8 25.8 31.8 37.8 12.379 12.644 14.478
M14x2 16.50 17.10 15.299 15.406 15.444 16.0 23.0 30.0 37.0 44.0 14.433 14.733 16.822
M16x2 18.50 19.10 17.299 17.406 17.444 18.0 26.0 34.0 42.0 50.0 16.433 16.733 18.822
M18x2.5 21.20 21.80 19.624 19.738 19.778 20.5 29.5 38.5 47.5 56.5 18.541 18.896 21.513
M20x2.5 23.20 23.80 21.624 21.738 21.778 22.5 32.5 42.5 52.5 62.5 20.541 20.896 23.513
M22x2.5 25.20 25.50 23.624 23.738 23.778 24.5 35.5 46.5 57.5 68.5 22.541 22.896 25.513
M24x3 27.90 28.50 25.948 26.093 26.135 27.0 39.0 51.0 63.0 75.0 24.649 25.049 28.238
M27x3 30.90 31.50 28.948 29.093 29.135 30.0 43.5 57.0 70.5 84.0 27.649 28.049 31.238
M30x3.5 34.60 35.20 32.273 32.428 32.472 33.5 48.5 63.5 78.5 93.5 30.757 31.207 34.925
M33x3.5 37.60 38.20 35.273 35.428 35.472 36.5 53.0 69.5 86.0 102.5 33.757 34.207 37.925
M36x4 41.30 41.90 38.598 38.763 38.809 40.0 58.0 76.0 94.0 112.0 36.866 37.341 41.615
M39x4 44.30 44.90 41.598 41.763 41.809 43.0 62.5 82.0 101.5 121.0 39.866 40.341 44.615
METRIC FINE
M8x1 9.10 9.70 8.650 8.719 8.742 9.0 13.0 17.0 21.0 25.0 8.217 8.407 9.422
M10x1 11.10 11.70 10.650 10.719 10.742 11.0 16.0 21.0 26.0 31.0 10.217 10.407 11.422
M10x1.25 11.50 12.10 10.812 10.886 10.911 11.3 16.3 21.3 26.3 31.3 10.271 10.483 11.787
M12x1.25 13.50 14.10 12.812 12.898 12.926 13.3 19.3 25.3 31.3 37.3 12.271 12.483 13.787
M12x1.5 13.80 14.40 12.974 13.067 13.099 13.5 19.5 25.5 31.5 37.5 12.324 12.560 14.131
M14x1.5 15.80 16.40 14.974 15.067 15.099 15.5 22.5 29.5 36.5 43.5 14.324 14.560 16.131
M16x1.5 17.80 18.40 16.974 17.067 17.099 17.5 25.5 33.5 41.5 49.5 16.324 16.560 18.131
M18x1.5 19.80 20.40 18.974 19.067 19.099 19.5 28.5 37.5 46.5 55.5 18.324 18.560 20.131
M20x1.5 21.80 22.40 20.974 21.067 21.099 21.5 31.5 41.5 51.5 61.5 20.324 20.560 22.131
M22x1.5 23.80 24.40 22.974 23.067 23.099 23.5 34.5 45.5 56.5 67.5 22.324 22.560 24.131
M18x2 20.50 21.10 19.299 19.406 19.444 20.0 29.0 38.0 47.0 56.0 18.433 18.733 20.822
M20x2 22.50 23.10 21.299 21.406 21.444 22.0 32.0 42.0 52.0 62.0 20.433 20.733 22.822
M22x2 24.50 25.10 23.299 23.406 23.444 24.0 35.0 46.0 57.0 68.0 22.433 22.733 24.822
M24x2 26.50 27.10 25.299 25.414 25.454 26.0 38.0 50.0 62.0 74.0 24.433 24.733 26.822
M27x2 29.50 30.10 28.299 28.414 28.454 29.0 42.5 56.0 69.5 83.0 27.433 27.733 29.822
M30x2 32.50 33.10 31.299 31.414 31.454 32.0 47.0 62.0 77.0 92.0 30.433 30.733 32.822
M33x2 35.50 36.10 34.299 34.414 34.454 35.0 51.5 68.0 84.5 101.0 33.433 33.733 35.822
M36x2 38.50 39.10 37.299 37.414 37.454 38.0 56.0 74.0 92.0 110.0 36.433 36.733 38.822
M39x2 41.50 42.10 40.299 40.414 40.454 41.0 60.5 80.0 99.5 119.0 39.433 39.733 41.822
M36x3 39.90 40.50 37.948 38.093 38.135 39.0 57.0 75.0 93.0 111.0 36.649 37.049 40.238
M39x3 42.90 43.50 40.948 41.093 41.135 42.0 61.5 81.0 100.5 120.0 39.649 40.049 43.238
®
STI Tap Part Numbers – Inch

Straight Flute Taps. Widely used for general hand and Spiral Pointed – Plug & Spiral Flute. Used for
machine tapping operations. Available in sizes up to 1-1/2". efficient chip disposal in production tapping operations. Available
» Plug Style – (4 Thread Chamfer). Used in thru holes in sizes up to 1/2".
and blind holes that allow for ample chip clearance. Easier to » Spiral Pointed – Plug (4 Thread Chamfer). Widely
start and require less tapping torque than bottoming taps. used in long thru holes and blind holes with ample chip clearance.
» Bottoming Style – (2 Thread Chamfer). Used in blind Incorporates an angular grind at the point end of the tap which
holes drilled to a minimum depth that requires threads be shears chips and drives them forward of the tap. They are free
close to the bottom of the hole. cutting and provide increased tap strength. Not recommended for
abrasive materials.
TABLE IX – HELI-COIL STI TAP PART NUMBERS

Thread Plug Bottoming Plug Bottoming Roughing

Size Tap
3B 2B 3B 2B 3B 2B 3B 2B
1 (.073)-64 01CPB 01CPA 01CBB 01CBA 01CSB 01CSA 5905-01 6905-01
1/4 (.2500)-20 4CPB 4CPA 4CBB 4CBA 4CSB 4CSA 5905-4 6905-4
7/16 (.4375)-14 7CPB 7CPA 7CBB 7CBA 7CSB 7CSA 5905-7 6905-7 7CRU
1/2 (.5000)-13 8CPB 8CPA 8CBB 8CBA 8CSB 8CSA 5905-8 6905-8 8CRU
9/16 (.5625)-12 187-9 38187-9 4187-9 43187-9 9CRU
5/8 (.6250)-11 8187-10 18187-10 10187-10 20187-10 10CRU
3/4 (.7500)-10 8187-12 18187-12 10187-12 20187-12 12CRU
7/8 (.8750)-9 8187-14 18187-14 10187-14 20187-14 14CRU
1 (1.0000)-8 8187-16 18187-16 10187-16 20187-16 16CRU
1-1/8 (1.1250)-7 8187-18 18187-18 10187-18 20187-18
1-1/4 (1.2500)-7 8187-20 18187-20 10187-20 20187-20
1-3/8 (1.3750)-6 8187-22 18187-22 10187-22 20187-22
1-1/2 (1.5000)-6 8187-24 18187-24 10187-24 20187-24
2 (.086)-64 02FPB 02FPA 02FBB 02FBA 02FSB 02FSA 5906-02 6906-02
8 (.164)-36 2fpb 2fpa 2fbb 2fba 2fsb 2fsa 5906-2 6906-2
1/4 (.2500)-28 4FPB 4FPA 4FBB 4FBA 4FSB 4FSA 5906-4 6906-4
7/16 (.4375)-20 7FPB 7FPA 7FBB 7FBA 7FSB 7FSA 5906-7 6906-7 7FRU
1/2 (.5000)-20 8FPB 8FPA 8FBB 8FBA 8FSB 8FSA 5906-8 6906-8 8FRU
9/16 (.5625)-18 38193-9 18193-9 43193-9 20193-9 9FRU
5/8 (.6250)-18 8193-10 18193-10 10193-10 20193-10 10FRU
3/4 (.7500)-16 8193-12 18193-12 10193-12 20193-12 12FRU
7/8 (.8750)-14 8193-14 18193-14 10193-14 20193-14 14FRU
1 (1.0000)-14 8193-16 18193-16 10193-16 20193-16 16FRU
1 (1.0000)-12 8193-161 18193-161 10193-161 20193-161 161FRU
1-1/8 (1.1250)-12 8193-18 18193-18 10193-18 20193-18
1-1/4 (1.2500)-12 8193-20 18193-20 10193-20 20193-20
1-3/8 (1.3750)-12 8193-22 18193-22 10193-22 20193-22
1-1/2 (1.5000)-12 8193-24 18193-24 10193-24 20193-24
®
STI Tap Dimensions – Inch

» High Spiral Flute – Bottoming (2 Thread
Chamfer). Have spiral flute for efficiently pulling
stringy chips out of deep or blind holes in soft materials.
Roughing Taps. Are available for difficult tapping

operations where it is desirable to reduce the load on
the finishing tap. Available in sizes 7/16 – 1".
TABLE X – HELI-COIL STI TAP DIMENSIONS

Tap Dimensions Number of Flutes H Limits
Nominal Length Length Length Max Dia Max Spiral Spiral
Thread Overall of Thread of Square of Shank Size of Straight Point Flute Tap
Size A B C D Square Flute Plug Bott. Style* 3B 2B
1 (.073)-64 1-13/16 1/2 3/16 .141 .110 3 2 2 1 H1 H2
2 (.086)-56 1-7/8 9/16 3/16 .141 .110 3 2 2 1 H1 H2
3 (.099)-48 1-15/16 5/8 3/16 .141 .110 3 2 2 1 H1 H2
4 (.112)-40 2 11/16 3/16 .141 .110 3 2 2 1 H1 H2
5 (.125)-40 2-1/8 3/4 1/4 .168 .131 3 2 3 1 H1 H2
6 (.138)-32 2-3/8 7/8 1/4 .194 .152 3 2 3 1 H2 H3
8 (.164)-32 2-3/8 15/16 9/32 .220 .165 3 2 3 1 H2 H3
10 (.190)-24 2-1/2 1 5/16 .255 .191 3 2 3 2 H2 H3
12 (.216)-24 2-23/32 1-1/8 3/8 .318 .238 3 2 3 2 H2 H3
1/4 (.2500)-20 2-23/32 1-1/8 3/8 .318 .238 3 2 3 2 H2 H3
5/16 (.3125)-18 2-15/16 1-1/4 7/16 .381 .286 4 3 3 2 H3 H4
3/8 (.3750)-16 3-3/8 1-21/32 7/16 .367 .275 4 3 3 3 H3 H4
7/16 (.4375)-14 3-19/32 1-21/32 1/2 .429 .322 4 3 4 3 H3 H4
1/2 (.5000)-13 3-13/16 1-13/16 9/16 .480 .360 4 3 4 3 H3 H4
9/16 (.5625)-12 4-1/32 1-13/16 5/8 .542 .406 4 3 H3 H4
5/8 (.6250)-11 4-1/4 2 11/16 .590 .442 4 3 H3 H4
3/4 (.7500)-10 4-11/16 2-7/32 3/4 .697 .523 4 3 H3 H5
7/8 (.8750)-9 5-1/8 2-1/2 13/16 .800 .600 4 3 H3 H5
1 (1.000)-8 5-3/4 2-9/16 1 1.021 .766 4 3 H4 H6
1-1/8 (1.1250)-7 6-1/16 3 1-1/16 1.108 .831 4 3 H4 H6
1-1/4 (1.2500)-7 6-3/8 3 1-1/8 1.233 .925 4 3 H4 H6
1-3/8 (1.3750)-6 6-11/16 3-3/16 1-1/8 1.305 .979 6 3 H6 H8
1-1/2 (1.5000)-6 7 3-3/16 1-1/4 1.430 1.072 6 3 H6 H8
2 (.086)-64 1-7/8 9/16 3/16 .141 .110 3 2 2 1 H1 H2
3 (.099)-56 1-15/16 5/8 3/16 .141 .110 3 2 2 1 H1 H2
4 (.112)-48 2 11/16 3/16 .141 .110 3 2 2 1 H1 H2
6 (.138)-40 2-1/8 3/4 1/4 .168 .131 3 2 3 1 H1 H2
8 (.164)-36 2-3/8 15/16 9/32 .220 .165 3 2 3 1 H1 H2
10 (.190)-32 2-1/2 1 5/16 .255 .191 3 2 3 2 H2 H3
1/4 (.2500)-28 2-23/32 1-1/8 3/8 .318 .238 3 2 3 2 H2 H3
5/16 (.3125)-24 2-15/16 1-1/4 7/16 .381 .286 4 3 3 2 H2 H3
3/8 (.3750)-24 3-5/32 1-7/16 13/32 .323 .242 4 3 3 3 H2 H3
7/16 (.4375)-20 3-3/8 1-21/32 7/16 .367 .275 4 3 3 3 H3 H4
1/2 (.5000)-20 3-19/32 1-21/32 1/2 .429 .322 4 3 4 3 H3 H4
9/16 (.5625)-18 3-13/16 1-13/16 9/16 .480 .360 4 3 H3 H4
5/8 (.6250)-18 4-1/32 1-13/16 5/8 .542 .406 4 3 H3 H4
3/4 (.7500)-16 4-15/32 2 11/16 .652 .489 4 3 H3 H4
7/8 (.8750)-14 5-1/8 2-1/2 13/16 .800 .600 4 3 H3 H4
1 (1.0000)-14 5-7/16 2-9/16 7/8 .896 .672 4 3 H4 H6
1 (1.0000)-12 5-7/16 2-9/16 7/8 .896 .672 4 3 H4 H6
1-1/8 (1.1250)-12 5-3/4 2-9/16 1 1.021 .766 6 3 H4 H6
1-1/4 (1.2500)-12 6-1/16 3 1-1/16 1.108 .831 6 3 H4 H6
1-3/8 (1.3750)-12 6-3/8 3 1-1/8 1.233 .925 6 3 H4 H6
1-1/2 (1.5000)-12 6-11/16 3-3/16 1-1/8 1.305 .979 6 3 H4 H6
• All bottoming taps have male center on thread end removed.
®
STI Tap Part Numbers – Metric

Straight Flute Taps. Spiral Pointed – Plug & Spiral Flute.
Widely used for general hand and machine tapping operations. Used for efficient chip disposal in production tapping operations.
Available in sizes up to 39mm. Available in sizes up to 12mm.
» Plug Style – (4 Thread Chamfer). » Spiral Pointed – Plug (4 Thread Chamfer).
Used in thru holes and in blind holes that allow for ample chip Used widely in long thru holes and blind holes with ample chip
clearance. Easier to start and require less tapping torque than clearance. Incorporates an angular grind at the point end of
bottoming taps. the tap which shears chips and drives them forward of the tap.
» Bottoming Style – (2 Thread Chamfer). They are free cutting and provide increased tap strength.
Used in blind holes drilled to a minimum depth that requires Not recommended for abrasive materials.
threads be close to the bottom of the hole.
TABLE XI – HELI-COIL STI TAP PART NUMBERS

Thread Plug Bottoming Plug Bottoming Roughing
Size Tap

4H5H 5H 4H5H 5H 4H5H 5H 4H5H 5H
METRIC COARSE
M2x0.4 4687-2 2087-2 4693-2 2093-2 4863-2 4763-2 5081-2 4681-2
M2.2x0.45 4687-2.2 2087-2.2 4693-2.2 2093-2.2 4863-2.2 4763-2.2 5081-2.2 4681-2.2
M2.5x0.45 4687-2.5 2087-2.5 4693-2.5 2093-2.5 4863-2.5 4763-2.5 5081-2.5 4681-2.5
M3x0.5 4687-3 2087-3 4693-3 2093-3 4863-3 4763-3 5081-3 4681-3
M3.5x0.6 4687-3.5 2087-3.5 4693-3.5 2093-3.5 4863-3.5 4763-3.5 5081-3.5 4681-3.5
M4x0.7 4687-4 2087-4 4693-4 2093-4 4863-4 4763-4 5081-4 4681-4
M5x0.8 4687-5 2087-5 4693-5 2093-5 4863-5 4763-5 5081-5 4681-5
M6x1 4687-6 2087-6 4693-6 2093-6 4863-6 4763-6 5081-6 4681-6
M7x1 4687-7 2087-7 4693-7 2093-7 4863-7 4763-7 5081-7 4681-7
M8x1.25 4687-8 2087-8 4693-8 2093-8 4863-8 4763-8 5081-8 4681-8
M10x1.5 4687-10 2087-10 4693-10 2093-10 4863-10 4763-10 5081-10 4681-10
M12x1.75 4687-12 2087-12 4693-12 2093-12 4863-12 4763-12 5081-12 4681-12 3765-12
M14x2 4687-14 2087-14 4693-14 2093-14 3765-14
M16x2 4687-16 2087-16 4693-16 2093-16 3765-16
M18x2.5 4687-18 2087-18 4693-18 2093-18 3765-18
M20x2.5 4687-20 2087-20 4693-20 2093-20 3765-20
M22x2.5 4687-22 2087-22 4693-22 2093-22 3765-22
M24x3 4687-24 2087-24 4693-24 2093-24 3765-24
M27x3 4687-27 2087-27 4693-27 2093-27
M30x3.5 4687-30 2087-30 4693-30 2093-30
M33x3.5 4687-33 2087-33 4693-33 2093-33
M36x4 4687-36 2087-36 4693-36 2093-36
M39x4 4687-39 2087-39 4693-39 2093-39
METRIC FINE
M8x1 5484-8 4984-8 5486-8 4986-8 4864-8 4764-8 5066-8 4666-8
M10x1 5484-10 4984-10 5486-10 4986-10 4864-10 4764-10 5066-10 4666-10
M10x1.25 5444-10 4944-10 5445-10 4945-10 4865-10 4765-10 5067-10 4667-10
M12x1.25 5444-12 4944-12 5445-12 4945-12 4865-12 4765-12 5067-12 4667-12 3767-12
M12x1.5 5476-12 4976-12 5477-12 4977-12 4866-12 4766-12 5068-12 4668-12 3768-12
M14x1.5 5476-14 4976-14 5477-14 4977-14 3768-14
M16x1.5 5476-16 4976-16 5477-16 4977-16 3768-16
M18x1.5 5476-18 4976-18 5477-18 4977-18 3768-18
M20x1.5 5476-20 4976-20 5477-20 4977-20 3768-20
M22x1.5 5476-22 4976-22 5477-22 4977-22 3768-22
M18x2 5490-18 4990-18 5492-18 4992-18 3769-18
M20x2 5490-20 4990-20 5492-20 4992-20 3769-20
M22x2 5490-22 4990-22 5492-22 4992-22 3769-22
M24x2 5490-24 4990-24 5492-24 4992-24 3769-24
M27x2 5490-27 4990-27 5492-27 4992-27
M30x2 5490-30 4990-30 5492-30 4992-30
M33x2 5490-33 4990-33 5492-33 4992-33
M36x2 5490-36 4990-36 5492-36 4992-36
M39x2 5490-39 4990-39 5492-39 4992-39
M36x3 5496-36 4996-36 5497-36 4997-36
M39x3 5496-39 4996-39 5497-39 4997-39
®
STI Tap Dimensions* – Metric

» High Spiral Flute – Bottoming CUSTOM STI TAPS (Inch and Metric Series)
(2 Thread Chamfer). Taps made to alternate limits, configurations, » Hole configuration. Example: Thru or
Have spiral flute for efficiently pulling stringy or to cut difficult materials, or for very high Blind including length of drilled and
chips out of deep or blind holes in soft materials. production are available upon request. The tapped hole.
following data should be provided at the » Type tap. Example: Plug or Bottoming
Roughing Taps. time of ordering: Straight Flute, Spiral Point, Spiral Flute.
Are available for difficult tapping operations » Thread size » Special features. Example: Length,
where it is desirable to reduce the load on Shank Diameter, Chamfer Length, Tap
» Finished hole class of fit. Example:
the finishing tap. Available in sizes 12mm 4H5H, 3B, custom pre-plate requirements. Material.
thru 24mm. » Material to be cut, and its hardness. » Special coating of tap.
TABLE XII– HELI-COIL STI TAP DIMENSIONS

Tap Dimensions Number of Flutes H Limits
Nominal Length Length Length Max Dia Max Spiral Spiral
Thread Overall Of Thread Of Square Of Shank Size Of Straight Point Flute Tap
Size A B C D Square Flute Plug Bott. Style* 4H5H 5H
METRIC COARSE
M2x0.4 46.04 12.70 4.77 3.62 2.90 3 2 2 1 H1 H2
M2.2X0.45 47.62 14.29 4.76 3.62 2.89 3 2 2 1 H1 H2
M2.5x0.45 49.21 15.88 4.76 3.62 2.89 3 2 2 1 H1 H2
M3x0.5 50.80 17.46 4.76 3.62 2.89 3 2 2 1 H1 H2
M3.5x0.6 53.98 19.05 6.35 4.31 3.43 3 3 3 1 H1 H2
M4x0.7 60.32 22.22 6.35 4.97 3.96 3 3 3 1 H2 H3
M5x0.8 63.50 25.40 7.94 6.52 4.95 3 3 3 2 H2 H3
M6x1 69.06 28.58 9.52 8.12 6.14 4 3 3 2 H2 H3
M7x1 74.61 31.75 11.11 9.72 7.36 4 3 3 2 H2 H3
M8x1.25 74.61 31.75 11.11 9.72 7.36 4 3 3 2 H2 H3
M10x1.5 85.72 42.07 11.11 9.36 7.08 4 3 3 3 H3 H4
M12x1.75 91.28 42.07 12.70 10.94 8.33 4 3 4 3 H3 H4
M14x2 102.39 46.04 15.88 13.82 10.46 4 3 H3 H5
M16x2 107.95 50.80 17.46 15.04 11.38 4 3 H3 H5
M18x2.5 119.06 56.36 19.05 17.75 13.43 4 3 H3 H5
M20x2.5 124.62 56.36 19.05 19.35 14.63 4 3 H3 H5
M22X2.5 130.18 63.50 20.64 20.37 15.39 4 3 H3 H5
M24X3 138.11 65.09 22.22 22.81 17.27 4 3 H4 H6
M27X3 146.05 65.09 25.40 26.03 19.66 4 3 H4 H6
M30X3.5 153.99 76.20 26.99 28.19 21.31 4 3 H4 H6
M33X3.5 161.92 76.20 28.58 31.37 23.70 6 3 H4 H6
M36X4 177.80 80.96 31.75 36.40 27.43 6 3 H6 H8
M39X4 177.80 80.96 31.75 36.40 27.43 6 3 H6 H8
METRIC FINE
M8X1 74.61 31.75 11.11 9.72 7.36 4 3 3 3 H2 H3
M10X1 80.71 36.51 10.32 8.24 6.25 4 3 3 3 H2 H3
M10X1.25 85.72 42.07 11.11 9.36 7.08 4 3 3 3 H2 H3
M12X1.25 91.28 42.07 12.70 10.94 8.33 4 3 4 3 H3 H4
M12X1.5 91.28 42.07 12.70 10.94 8.33 4 3 4 3 H3 H4
M14X1.5 96.84 46.04 14.29 12.23 9.29 4 3 H3 H4
M16X1.5 107.95 50.80 17.46 15.04 11.38 4 3 H3 H4
M18X1.5 113.51 50.80 17.46 16.61 12.57 4 3 H3 H4
M20X1.5 119.06 56.36 19.05 17.75 13.43 4 3 H3 H4
M22X1.5 130.18 63.50 20.64 20.37 15.39 4 3 H3 H4
M18X2 113.51 50.80 17.46 16.61 12.57 4 3 H3 H5
M20X2 124.62 56.36 19.05 19.35 14.63 4 3 H3 H5
M22X2 130.18 63.50 20.64 20.37 15.39 4 3 H3 H5
M24X2 130.18 63.50 22.22 22.81 17.27 4 3 H4 H6
M27X2 138.11 65.09 25.40 25.98 19.66 4 3 H4 H6
M30X2 146.05 65.09 26.99 28.19 21.31 4 3 H4 H6
M33X2 153.99 76.20 28.58 31.37 23.70 4 3 H4 H6
M36X2 169.86 80.96 28.58 33.23 25.07 6 3 H6 H8
M39X2 177.80 80.96 31.75 36.40 27.43 6 3 H6 H8
M36X3 169.86 80.96 28.58 33.23 25.07 6 3 H6 H8
M39X3 177.80 80.96 31.75 36.40 27.43 6 3 H6 H8
* See page 23 for dimensional drawings. All bottoming taps have male center on thread end removed.
®
Gages – Inch
Is the tapped hole correct? COMPLETE COMPLETE
Working Gages Reference Gages
Accuracy of the finished thread when the insert is installed
Nominal Suggested for Suggested as
is dependent upon the accuracy of the tapped hole. If the Thread Longer Wear Life Master Gages
finished tapped hole gages satisfactorily, the installed insert Size 3B 2B 3B 2B
will be within the thread tolerance. UNIFIED COARSE THREAD (UNC)
1 (.073)-64 3688-01 1442-01 1688-01 1440-01
It is not necessary to gage the installed insert. 2 (.086)-56 3688-02 1442-02 1688-02 1440-02
After the insert is installed, the GO thread plug gage may 3 (.099)-48 3688-03 1442-03 1688-03 1440-03
4 (.112)-40 3688-04 1442-04 1688-04 1440-04
not enter freely; however, the insert will always seat itself
5 (.125)-40 3688-05 1442-05 1688-05 1440-05
when the bolt or screw is installed and tightened. (Reference 6 (.138)-32 3688-06 1442-06 1688-06 1440-06
NASM33537). 8 (.164)-32 3688-2 1442-2 1688-2 1440-2
10 (.190)-24 3688-3 1442-3 1688-3 1440-3
Gage handles and all gage nibs are marked with the 12 (.216)-24 3688-1 1442-1 1688-1 1440-1
extreme product limits for the particular size and class of fit. 1/4 (.2500)-20 3688-4 1442-4 1688-4 1440-4
5/16 (.3125)-18 3688-5 1442-5 1688-5 1440-5
(See p. 20-21, Tables VII & VIII, Pitch Diameter Limits.)
3/8 (.3750)-16 3688-6 1442-6 1688-6 1440-6
7/16 (.4375)-14 3688-7 1442-7 1688-7 1440-7
When gaging tapped holes which have been thoroughly
1/2 (.5000)-13 3688-8 1442-8 1688-8 1440-8
cleaned or which have a protective finish applied, the 9/16 (.5625)-12 1688-9
1440-9
gage should always be lubricated with light oil. 5/8 (.6250)-11 1688-10
1440-10
3/4 (.7500)-10 1688-12
1440-12
HI nib may enter provided a definite drag results on or 7/8 (.8750)-9 1688-14
1440-14
before 3rd turn from entry – Ref. FED-STD-H28, Screw 1 (1.000)-8 1688-16
1440-16
1-1/8 (1.1250)-7 1688-18
1440-18
thread Standards for Federal Services.
1-1/4 (1.2500)-7 1688-20
1440-20
Heli-Coil STI Thread Plug Gages for checking the tapped hole 1-3/8 (1.3750)-6 1688-22
1440-22
1-1/2 (1.5000)-6 1688-24
1440-24
are listed in the table at right.
Working gages provide a guaranteed minimum wear 2 (.086)-64 3694-02 1443-02 1694-02 1441-02
3 (.099)-56 3694-03 1443-03 1694-03 1441-03
allowance on the pitch diameter of the GO members
4 (.112)-48 3694-04 1443-04 1694-04 1441-04
of two ten thousandths of an inch (.0002). These gages 6 (.138)-40 3694-06 1443-06 1694-06 1441-06
are recommended for production in sizes 1/2 inch 8 (.164)-36 3694-2 1443-2 1694-2 1441-2
and smaller. 10 (.190)-32 3694-3 1443-3 1694-3 1441-3

1/4 (.2500)-28 3694-4 1443-4 1694-4 1441-4
Reference gages have pitch diameters on or close to minimum 5/16 (.3125)-24 3694-5 1443-5 1694-5 1441-5
3/8 (.3750)-24 3694-6 1443-6 1694-6 1441-6
(basic size). They are essentially laboratory or master gages
7/16 (.4375)-20 3694-7 1443-7 1694-7 1441-7
and should be used in case of conflict between two working 1/2 (.5000)-20 3694-8 1443-8 1694-8 1441-8
gages. Conflict can occur when one of the gages has 9/16 (.5625)-18 1694-9
1441-9
experienced more use and wear. 5/8 (.6250)-18 1694-10

1441-10
3/4 (.7500)-16 1694-12
1441-12
7/8 (.8750)-14 1694-14
1441-14
1 (1.0000)-14 1694-16
1441-16
1 (1.0000)-12 1694-161
1441-161
1-1/8 (1.1250)-12 1694-18
1441-18
1-1/4 (1.2500)-12 1694-20
1441-20
1-3/8 (1.3750)-12 1694-22
1441-22
1-1/2 (1.5000)-12 1694-24
1441-24
HELI-COIL STI GAGE

WITH GO & HI MEMBERS
®
Gages – Metric
Nominal Heli-Coil STI Thread Plug Gages (metric) for checking the
COMPLETE REFERENCE GAGE
Thread tapped hole are listed in chart.
Size 4H5H 5H
METRIC COARSE The complete gage consists of the GO thread plug gage,
M2x0.4 4624-2 1324-2
the HI thread plug gage and the appropriately marked
M2.2X0.45 4624-2.2 1324-2.2 gage handle.
M2.5x0.45 4624-2.5 1324-2.5
M3x0.5 4624-3 1324-3 Accuracy of the finished thread, when the insert is installed,
M3.5x0.6 4624-3.5 1324-3.5 is dependent upon the accuracy of the tapped hole. If the
M4x0.7 4624-4 1324-4
finished tapped hole gages satisfactorily, the installed insert
M5x0.8 4624-5 1324-5
M6x1 4624-6 1324-6
will be within the thread tolerance. It is, therefore, not
M7x1 4624-7 1324-7 necessary to gage the installed insert.
M8x1.25 4624-8 1324-8
M10x1.5 4624-10 1324-10 After the insert is installed, the GO thread plug gage may not
M12x1.75 4624-12 1324-12 enter freely; however, the insert will always seat itself when
M14x2 4624-14 1324-14
the bolt or screw is installed and tightened.
M16x2 4624-16 1324-16
M18x2.5 4624-18 1324-18
(Reference MA1567)
M20x2.5 4624-20 1324-20
M22X2.5 4624-22 1324-22
When gaging tapped holes which have been thoroughly
M24X3 4624-24 1324-24 cleaned or which have a protective finish applied, the gage
M27X3 4624-27 1324-27 should always be lubricated with light oil.
M30X3.5 4624-30 1324-30
M33X3.5 4624-33 1324-33 The HI thread plug gage may enter provided that a definite
M36X4 4624-36 1324-36 drag results on or before the second turn of entry. (Reference
M39X4 4624-39 1324-39
ANSI B1.16)
METRIC FINE
M8X1 5416-8 4916-8
M10X1 5416-10 4916-10
M10X1.25 5424-10 4924-10
M12X1.25 5424-12 4924-12
M12X1.5 5480-12 4980-12
M14X1.5 5480-14 4980-14
M16X1.5 5480-16 4980-16
M18X1.5 5480-18 4980-18
M20X1.5 5480-20 4980-20
M22X1.5 5480-22 4980-22
M18X2 5418-18 4918-18
M20X2 5418-20 4918-20
M22X2 5418-22 4918-22
M24X2 5418-24 4918-24
M27X2 5418-27 4918-27
M30X2 5418-30 4918-30
M33X2 5418-33 4918-33
M36X2 5421-36 4921-36
M39X3 5421-39 4921-39
®
Tanged Tooling
TOOLS FOR TANGED INSERTS mandrel and 3 spacers (1 for each length of insert to be installed).
Both hand and power tools are available to install tanged inserts. The versatility and adaptability of Heli-Coil power inserting tools is
The various tools to install Heli-Coil inserts are presented on the shown on p. 32. The tool can be hand held, vertically or horizontally
following pages. mounted, and adapted to both semi-automatic and fully automatic
installation stations. Heli-Coil power inserting tools can be adapted
For production runs, prototype work, salvage, and repair,
to assembly stations, rotary tables and transfer lines.
hand inserting tools are available. For high volume production,
power inserting tools are also available. Both types of tools are All Heli-Coil tooling is backed by our extensive expertise and
dimensioned (p.29 & 31) to aid determination of accessibility to experience in virtually any application. All tools are fully warranteed.
the tapped hole. In addition, our Application Engineering Department is always
available to assist in installation techniques and special tooling
Both hand and power inserting tools feature a threaded mandrel
(longer or shorter length tools, etc.). For very high production,
which engages the insert and provides a positive lead to guide the
Heli-Coil will provide for the successful development of automated
insert into the tapped hole easily and quickly.
installation systems.
Power inserting tools consist of an air motor, adapter and front
end assembly. The front end assembly consists of a prewinder,
HAND INSTALLATION TOOLS

Heli-Coil manufactures various designs of hand
inserting tools.
Generally, finer pitch inserts are proportionately

larger in the free state than coarse pitch inserts
and thus have to be “pre-wound” to a smaller TYPE I TYPE II
diameter for installation. Threaded Mandrel Prewinder
Ideal for small production runs; Prewinder reduces the diameter of the
for use with free running and insert to that of the tapped hole allowing
Large coarse pitch inserts need only a screw locking inserts. for easy installation.
threaded mandrel tool for installation.
TYPE III TYPE IV

Threaded Mandrel Non-Captive Prewinder
Inserts are wound onto the mandrel prior to Similar to Type III but includes a prewinder to
installation; threads prevent any cross threading. facilitate insert installation process.
®
Tanged Hand Installation Tools

Nominal Hand Inserting Tools Nominal Hand Inserting Tools Tool
Tool
Thread 3 Dia. Lengths thru 7/8 Thread 3 Dia. Lengths thru M22
Type
2 Dia. Lengths1" & Up Type 2 Dia. Lengths M24 & Up
Size Size
UNIFIED COARSE METRIC COARSE
1 (.073)-64 7551-01 IV M2x0.4 7751-2 IV
2 (.086)-56 551-02 I M2.2x0.45 7751-2.2 I
3 (.099)-48 551-03 I M2.5x0.45* 7751-2.5 II
4 (.112)-40* 7551-04 II M3x0.5* 7751-3 II
5 (.125)-40 7551-05 II TYPE I M3.5x0.6 7751-3.5 II
6 (.138)-32 7551-06 II Threaded Mandrel M4x0.7 7751-4 II
8 (.164)-32* 7551-2 II M5x0.8* 7751-5 (M) II
10 (.190)-24* 7551-3 (M) II M6x1 7751-6 (M) II
12 (.216)-24 7551-1 (M) II M7x1 7751-7 (M) II
1/4 (.2500)-20 7551-4 (M) II M8x1.25 7751-8 (M) II
5/16 (.3125)-18 7551-5 (M) II M10x1.5 7751-10 (M) II
3/8 (.3750)-16 7551-6 (M) II M12x1.75 7751-12 (M) II
7/16 (.4375)-14 7551-7 (M) II M14x2 7751-14 IV
1/2 (.5000)-13 7551-8 (M) II M16x2 7751-16 IV
9/16 (.5625)-12 3724-9 III M18x2.5 7751-18 III
5/8 (.6250)-11 3724-10 III TYPE II M20x2.5 7751-20 IV
3/4 (.7500)-10 3724-12 III Prewinder* M22x2.5 7751-22 III
7/8 (.8750)-9 3724-14 III M24x3 7751-24 III
1 (1.0000)-8 3724-16 III M27x3 7751-27 III
1-1/8 (1.1250)-7 3724-18 III M30x3.5 7751-30 III
1-1/4 (1.2500)-7 3724-20 III M33x3.5 7751-33 III
1-3/8 (1.3750)-6 3724-22 III M36x4 7751-36 III
1-1/2 (1.5000)-6 3724-24 III M39x4 7751-39 III
UNIFIED FINE METRIC FINE
2 (.086)-64 7552-02 IV M8x1 7755-8 II
3 (.099)-56 7552-03 II M10x1 7755-10 II
4 (.112)-48 7552-04 II M10x1.25 7756-10 II
6 (.138)-40 7552-06 II M12x1.25 7756-12 II
8 (.164)-36 7552-2 II
TYPE III
M12x1.5 7753-12 II
10 (.190)-32 7552-3 (M) II
Threaded Mandrel
M14x1.5 7753-14 IV
1/4 (.2500)-28 7552-4 (M) II M16x1.5 7753-16 IV
5/16 (.3125)-24 7552-5 (M) II M18x1.5 7753-18 IV
3/8 (.3750)-24 7552-6 (M) II M20x1.5 7753-20 IV
7/16 (.4375)-20 7552-7 (M) II M22x1.5 7753-22 IV
1/2 (.5000)-20 7552-8 (M) II M18x2 7754-18 IV
9/16 (.5625)-18 535-9 IV M20x2 7754-20 IV
5/8 (.6250)-18 535-10 IV M22x2 7754-22 IV
3/4 (.7500)-16 535-12 IV M24x2 7754-24 IV
7/8 (.8750)-14 535-14 IV M27x2 7754-27 IV
1 (1.0000)-14 535-16 IV M30x2 7754-30 IV
1 (1.0000)-12 535-161 IV M33x2 7754-33 IV
1-1/8 (1.1250)-12 535-18 IV TYPE IV M36x2 7754-36 IV
1-1/4 (1.2500)-12 535-20 IV Non-Captive Prewinder M39x2 7754-39 IV
1-3/8 (1.3750)-12 535-22 IV M36x3 7752-36 IV
1-1/2 (1.5000)-12 535-24 IV M39x3 7752-39 IV
* Special tools required to install Phosphor Bronze and Inconel X-750 inserts in these sizes. To order add “-9” to the part number shown.
Note: Inserts marked with an "(M)" are available with a steel prewinder.
For this option, specify when ordering (e.g., 7551-3M). HAND INSERTING TOOL DIMENSIONS
INCH METRIC A B C INCH METRIC A B C INCH METRIC A B C
TYPE I - Coarse & Fine TYPE II - Coarse & Fine (continued) TYPE IV - Coarse & Fine*
2 M2.2 2-7/16 2 5/16 7/16" M10 & 11 5-1/4 25/32 3-23/32 9/16" M14* 5-3/8 2-7/8 1-1/8
3 6 3 5/8 1/2" M12 5-1/2 7/8 3-23/32 5/8" M16* 5-3/8 2-7/8 1-1/8
TYPE II - Coarse & Fine TYPE III - Coarse 3/4" M18 6 2-7/8 1-1/2
4 M2.5 4-5/8 3/8 2-9/32 9/16" 4-7/8 1-13/16 4 7/8" M20 6-3/8 2-7/8 1-1/2
5 M3 4-5/8 3/8 2-9/32 5/8" 4-7/8 2 4 1-14" M22 5-7/8 2-7/8 1-5/8
6 M3.5 4-5/8 3/8 2-9/32 3/4" M18 4-7/8 2-3/8 4 1-12" M24 5-7/8 2-7/8 1-5/8
8 M4 4-5/8 3/8 2-9/32 7/8" M20 4-7/8 2-3/4 4-1/2 1-1/8" M30 6-5/16 3-1/16 2
10 M5 4-5/8 15/32 2-9/32 1" M24 4-7/8 2-1/8 4-1/2 1-1/4" M33 6-13/16 3-5/16 2
12 4-5/8 33/64 2-17/32 1-1/8" M30 6-3/4 2-1/2 6 1-3/8" M36 7-5/16 3-9/16 2-1/4
1/4" M6 4-5/8 33/64 2-17/32 1-1/4" M33 6-3/4 2-3/4 6 1-1/2" M39 7-13/16 3-13/16 2-1/4
5/16" 4-5/8 5/8 3-23/32 1-3/8" M36 6-3/4 3 6 1-64 M2 2-5/8 3/4 7/16
3/8" M7 & 8 5 45/64 3-23/32 1-1/2" M39 6-3/4 3-1/.4 6 * M14 & M16 Coarse are Type IV Tools. For metric
sizes not shown, see next largest size.
®
Tanged Power Installation Tools – Inch

Heli-Coil power tools are available in Inch and A Front End Assembly consists of a prewinder, mandrel and
Metric sizes #2 (M2.2) thru 1/2"* (M12) for rapid installation spacers. Select the adapter that corresponds with the insert size
of Heli-Coil inserts. Power tools consist of a Front End being used. Power tools for strip feed inserts are available in sizes
Assembly, an Adapter and a reversible Air Motor. All #2 (M2.2) through 5/16" (M6).
three components are ordered separately.
FRONT END ASSEMBLY PREWINDERS SPACERS

Nominal P/N for P/N for P/N for P/N for
Thread Bulk Inserts Strip Feed Bulk Strip Feed
Size (2 dia. max.) Inserts Inserts Inserts MANDRELS 1 Dia. 1-1/2 Dia. 2 Dia.
2 (.086)-56 8551-02-15 8557-02-15 8553-02 8559-02 8560-02 8561-02
4 (.112)-40 8551-04 8551-04-15 8557-04 8557-04-15 8553-04 8559-04 8560-04 8561
Small Adapter
5 (.125)-40 8551-05 8557-05 8553-05 8559-05 8560-05 8561

6 (.138)-32 8551-06 8551-06-15 8557-06 8557-06-15 8553-06 8559-06 8560-06 8561
8 (.164)-32 8551-2 8551-2-15 8557-2 8557-2-15 8553-2 8559-2 8560-2 8561
10 (.190)-24 8551-3 8551-3-15 8557-3 8557-3-15 8553-3 8559-3 8560-3 8561
1/4 (.2500)-20 8551-4 8551-4-15 8557-4 8557-4-15 8553-4 8559-4 8560-4 8561
8259-5-10 8259-5-15
Large Adapter
5/16 (.3125)-18 8251-5 8251-5-15 8257-5 8257-5-15 8253-5

3/8 (.3750)-16 8251-6 8257-6 8253-6 8259-6-10 8259-6-15 NONE
7/16 (.4375)-14 8251-7 8257-7 8253-7 8259-7-10 8259-7-15 REQ’D
1/2(.5000)-13 8251-8 8257-8 8253-8 8259-8-10 8259-8-15

Large Adapter Small Adapter
6 (.138)-40 8552-06 8558-06 8554-06 8559-06 8560-06 8561

10 (.190)-32 8552-3 8552-3-15 8558-3 8558-3-15 8554-3 8559-3 8560-3 8561
1/4 (.2500)-28 8552-4 8552-4-15 8558-4 8558-4-15 8554-4 8559-4 8560-4 8561
5/16 (.3125)-24 8252-5 8252-5-15 8258-5 8258-5-15 8254-5 8259-5-10 8259-5-15
3/8 (.3750)-24 8252-6 8258-6 8254-6 8259-6-10 8259-6-15 NONE
7/16 (.4375)-20 8252-7 8258-7 8254-7 8259-7-10 8259-7-15 REQ’D
1/2 (.5000)-20 8252-8 8258-8 8254-8 8259-8-10 8259-8-15
*Tools for larger sizes or special applications are available upon request.
Pneumatic Power Tool
Complete Power Tool (Assembled)

(All parts are ordered separately)
Air Motor 8510-1
ADAPTERS
Small 8550R Large 8550-1R

(Sizes < 1/4") (Sizes > 1/4") Power Tool Holder, Part No. 23537, can be
used with or without Strip Feed inserts
FRONT END ASSEMBLY (with the exception of 2-56 which is used
only on strip).
Note: Recommended for use with 2-56,
M2.2x0.45 & M2.5x0.45 power tool.
Prewinder Spacers Mandrel
®
Tanged Power Installation Tools – Metric

Heli-Coil metric power inserting tools are available in coarse and Power tools consist of a Front End Assembly, an Adapter
fine sizes up to 12mm* for rapid installation of standard and screw- and a reversible Air Motor. All three components are ordered
lock inserts, substantially reducing assembly costs. Strip feed power individually. A front end assembly consists of a prewinder, mandrel
tools are available in sizes up to 7mm. They speed up assembly, and spacers. Select an Adapter that is compatible with the insert
eliminate waste and permit an accurate count. size to be used, and for the size range up thru 6mm or the size range
7mm thru 12mm.
FRONT END ASSEMBLY PREWINDERS SPACERS

Nominal P/N for P/N for P/N for P/N for
Thread Bulk Inserts Strip Feed Bulk Strip Feed
Size (2 dia. max.) Inserts Inserts Inserts MANDRELS 1 Dia. 1-1/2 Dia. 2 Dia.
METRIC COARSE
M2.2x0.45 8751-2.2-15 8769-2.2-15 8757-2.2 8775-2.2 8776-2.2 8777-2.2
M2.5x0.45 8751-2.5 8751-2.5-15 8769-2.5 8769-2.5-15 8757-2.5 8775-2.5 8776-2.5 8777
Small Adapter
M3x0.5 8751-3 8751-3-15 8769-3 8769-3-15 8757-3 8775-3 8776-3 8777

M3.5x0.6 8751-3.5 8751-3.5-15 8769-3.5 8769-3.5-15 8757-3.5 8775-3.5 8776-3.5 8777
M4x0.7 8751-4 8751-4-15 8769-4 8769-4-15 8757-4 8775-4 8776-4 8777
M5x0.8 8751-5 8751-5-15 8769-5 8769-5-15 8757-5 8775-5 8776-5 8777
M6x1 8751-6 8751-6-15 8769-6 8769-6-15 8757-6 8775-6 8776-6 8777
8751-7 8751-7-15 8769-7 8757-7
Large Adapter
M7x1 8769-7-15 8777-7-10 8777-7-15

M8x1.25 8751-8 8769-8 8757-8 8777-8-10 8777-8-15 NONE
M10x1.5 8751-10 8769-10 8757-10 8777-10-10 8777-10-15 REQ’D
M12x1.75 8751-12 8769-12 8757-12 8777-12-10 8777-12-15
METRIC FINE
M8x1 8755-8 8770-8 8764-8 8777-8-10 8777-8-15
Large Adapter
M10x1 8755-10 8770-10 8764-10 8777-10-10 8777-10-15 NONE

M10x1.25 8756-10 8758-10 8759-10 8777-10-10 8777-10-15 REQ'D
M12x1.25 8756-12 8758-12 8759-12 8777-12-10 8777-12-15
M12x1.5 8753-12 8773-12 8774-12 8777-12-10 8777-12-15
*Tools for larger sizes or special applications are available upon request.
For evaluating space required for
Pneumatic Power Tool
installing Heli-Coil inserts with standard
manual, pneumatic and electronic
inserting tools and tang break-off
tools, the diagrams on p. 29 & 31 give
dimensions of standard Heli-Coil tooling.
For special variations or adaptations,

contact our Applications Engineers
at (866) 364-2781.
PNEUMATIC POWER TOOL DIMENSIONS

SIZE A B A B C D E F G H
INCH METRIC FOR BULK INSERTS FOR STRIP FEED INSERTS
2 M2.2 5/16 7/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
4 M2.5 1/4 9/16 3/8 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
5 M3 9/32 9/16 3/8 15/16 2332 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
6 M3.5 5/16 9/16 1/2 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
8 M4 11/32 9/16 1/2 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
10 M5 3/8 29/32 1/2 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
1/4" M6 27/64 29/32 5/8 1-3/8 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
5/16" M7 & M8 9/16 1-1/8 11/16 1-1/8 1" 1-9/16 1-3/8 4-7/16 1-1/4 5-3/4
3/8" 11/16 1-11/32 1" 1-9/16 1-7/8 4-3/4 1-1/4 6-1/32
7/16" M10 3/4 1-17/32 1" 1-9/16 2-1/4 5-1/8 1-1/4 6-13/32
1/2" M12 13/16 1-25/32 1" 1-9/16 1-1/2 5-13/32 1-1/4 6-11/16
®
Tanged Power Installation Tools
Electronic Power Installation Tool

Heli-Coil offers an electronic power tool where electric power is preferred over air. The
slender configuration of the mandrels allows them to reach into constricted areas. Electric Power Supply Power Cord
P/N 8050-50 P/N 8050-50-5
power meets the requirements of clean room operations. Operators prefer electric power
because it is quieter. The electronic tool is Electronic Tool Mandrel Assembly
lighter to minimize operator fatigue. Mandrel Insert Thread Mandrel Assembly
assemblies are available to install the sizes Size (UNC) (for bulk inserts)
of Heli-Coil inserts listed in the chart. 2 (.086)-56 8051-02
4 (.112)-40 8051-04
Application Note: Variations in Mandrel 6 (.138)-32 8051-06
Assembly dimensions and threads 8 (.164)-32 8051-2
are available on a special order basis. 10 (.190)-24 8051-3 Mandrel
Please contact Heli-Coil Applications 10 (.190)-32 10089-3 (see table)
Mandrel Driver
Engineering Department at 1/4-20 8051-4 P/N 8050-400C
(866) 364-2781 to discuss your Note: Only available in inch. 10-32 and 1/4-20 require P/N 8050-650C
application. larger driver (P/N 8050-650C).
Pneumatic Power Tool Installation Kit

This Heli-Coil power tool installation kit (8522) contains an
Air Motor (8510-1), adapter, tools, a filter-regulator-lubricator,
oil, two quick disconnect fittings, and
Power Tools Kit Small Large
wrenches. All are packed in a portable Kit Types Part# Adapter Adapter
molded box with easy-to-follow operating Small Adapter Set 8522 ✓
Large Adapter Set 8521 ✓
instructions. Front End Assemblies may Combination Set 8520 ✓ ✓
be ordered separately to fit the sizes of
Heli-Coil inserts to be installed.
Cordless Electronic Tool Power Tool Holder

The Heli-Coil Cordless Tool is a complete The Power Tool Holder 23537
kit (7200) that includes a driver, 2 batteries is mounted on a bench and the
(7200-20) and mandrel chuck all in a appropriate air motor is attached to
durable metal box. The cordless tool is a movable arm. A mounting arm is
portable, lightweight, has adjustable torque also provided for attaching reels
and uses standard Heli-Coil electronic tool of strip-feed inserts.
installation mandrels for quick setup.
This configuration ensures accurate
vertical (square to work surface)
installations of Heli-Coil inserts in
relatively large parts. The tool holder
is capable of installing inserts
Note: Recommended for use with the 2-56,
within a radius of 26 inches
M2.2x0.45 and M2.5x0.45 air tools. It also
as well as on multiple planes. may be used with the Heli-Coil Electronic
Inserting Tool.
®
Tang Removal/Extraction Tools

Heli-Coil Nominal Nominal
Tang Break-Off Tools Thread Tool Replacement Thread Tool Replacement
Size Part No. Punch Part No. Size Part No. Punch Part No.
The driving tangs of Heli-Coil tanged UNIFIED COARSE THREAD (UNC) METRIC COARSE
inserts must be removed to eliminate 1 (.073)-64 3695-01 3697-01 M2x0.4 4238-2 3697-01
their interference with the end of the 2 (.086)-56 3695-02 3697-02 M2.2x0 45 4238-2.2 3697-02
3 (.099)-48 3695-02 3697-02 M2.5x0.45 4238-2.2 3697-02
assembled bolt.
4 (.112)-40 3695-04 3697-04 M3x0.5 4238-3 3697-04
5 (.125)-40 3695-04 3697-04 M3.5x0.6 4238-3 3697-04
Heli-Coil tang break-off tools are available 6 (.138)-32 3695-06 3697-06 M4x0.7 4238-4 3697-2
for use with inserts through 1/2 inch and 8 (.164)-32 3695-2 3697-2 M5x0.8 4238-5 3697-3
10 (.190)-24 3695-3 3697-3 M6x1 4238-6 3697-4
12mm metric nominal diameter. Their
12 (.216)-24 3695-3 3697-3 M7x1 4238-7 4436-7
operation is automatic, having a spring 1/4 (.2500)-20 3695-4 3697-4 M8x1.25 4238-8 3643-5
loaded, easily triggered punch that strikes 5/16 (.3125)-18 3695-5 3643-5 M10x1.25 4238-10 4436-10
a sharp, uniform blow against the tang of 3/8 (.3750)-16 3695-6 3643-6 M12x1.75 4238-12 4436-12
7/16 (.4375)-14 3695-7 3643-7
the installed insert. The tool can be operated METRIC FINE
1/2 (.5000)-13 3695-8 3643-8
with one hand. UNIFIED FINE THREAD (UNF)
M8x1 4238-8 3643-5
M10x1 4238-10 4436-10
2 (.086)-64 3695-02 3697-02
M10x1.25 4238-10 4436-10
3 (.099)-56 3695-02 3697-02
M12x1.25 4238-12 4436-12
4 (.112)-48 3695-04 3697-04
M12x1.5 4238-12 4436-12
6 (.138)-40 3695-06 3697-06
8 (.164)-36 3695-2 3697-2
Note: Tang break-off tools will break-off tangs thru 2
10 (.190)-32 3695-3 3697-3
diameter lengths.
1/4 (.2500)-28 3695-4 3697-4
5/16 (.3125)-24 3692-5 3645-5 For sizes larger than 1/2" or 12mm, use long nose
3/8 (.3750)-24 3692-6 3645-6 pliers. Bend tang up and down to snap off at notch.
7/16 (.4375)-20 3692-7 3645-7
1/2 (.5000)-20 3692-8 3645-8
Heli-Coil Nominal Thread Size Extracting Tool

Extracting Tools Inch Metric Part No.
Occasionally Heli-Coil inserts 1 M2 1227-01
must be removed. Inserts can 2 M2.2 1227-02

3 thru #8 M2.5 thru M4 1227-06
be removed manually with
10 thru 3/8" M5 thru M10 1227-6
little effort. This is done by
7/16" thru 1" M11 thru M24 1227-16
inserting the blade of the extracting
1-1/8" thru 1-1/2" M27 thru M39 1227-24
tool into the Heli-Coil insert so
that the V section of the blade is
Top View Shown
toward the top end of the insert.
Strike the head of the tool with a light blow.

Maintaining a steady pressure of blade
against insert, turn the extracting
tool counterclockwise until the insert Right & wrong blade
is removed. positions of insert
RIGHT WRONG
extracting tool.
®
Tangless® Tools – Inch

Tangless Installation Tools
Power Tool - Pneumatic Power Tool - Electronic
8050-50
Complete Power Tool Electronic Power Inserting Tool
For rapid installation of Heli-Coil inserts. A range of front end A quieter, lighter Installation Tool -
assemblies are available for use with the power tool, to suit especially suitable for clean
both bulk and strip feed inserts. room operations. The slender
Component parts sold separately: configuration of the gage
Adapter, Sm (<1/4”) 8550R style mandrel allows
Adapter, Lg (>1/4”) 8550-1R easy access to
constricted areas.
8510-1 8050-400C
8050-650C
Tangless® Hand Installation Tooling Tangless® Power Tooling

Nominal Hand Replacement Installation Replacement
Thread Installation Tool Blade Kit** Removal Tool Electronic Front End Mandrel Replacement
Size Crank Style Gage Style(†) Crank Style Gage Style (with handles) Driver* Assembly Assembly Blade
2-56 17551-02 7571-02B 17551-02-5 7571-02-5 7570-02 8050-400C 18551-02-15 18551-02-30 18551-02-2
4-40 17551-04 7571-04B 17551-04-5 7571-04-5 7570-04 8050-400C 18551-04-15 18551-04-30 18551-04-2
6-32 17551-06 7571-06B 17551-06-5 7571-06-5 7570-06 8050-400C 18551-06-15 18551-06-30 18551-06-2
8-32 17551-2 7571-2B 17551-2-5 7571-2-5 7570-2 8050-400C 18551-2-15 18551-2-30 18551-2-2
10-24 17551-3 7571-3B 17551-3-5 7571-3-5 7570-3 8050-650C 18551-3-15 18551-3-30 18551-3-2
1/4-20 17551-4 7571-4B 17551-4-5 7571-4-5 7570-4 8050-650C 18551-4-15 18551-4-30 18551-4-2
10-32 17552-3 7572-3B †† 17552-3-5 7572-3-5 7560-3 8050-650C 18552-3-15 18552-3-30 18552-3-2
1/4-28 17552-4 N/A 17552-4-5 N/A 7560-4 8050-650C 18552-4-15 18552-4-30 18552-4--2
* An electronic driver requires a power supply, part number 8050-50.

** Includes blade, spring and pin.
(†) Gage style tools must be used with electronic tool. Handle must be removed prior to use with electronic or battery operated drivers.
(††) 10-32 gage style tool not

recommended for use with electronic driver.
Front End Assembly Dimensions Front End Assembly
Nominal A B C
Thread Nose Body Prewinder
Size Diameter Diameter Tip Length
2-56 .32 .32 .09

4-40 .25 .40 .13
6-32 .32 .50 .14
8-32 .35 .51 .15
10-24 .38 .51 .19
1/4-20 .42 .63 .22
10-32 .38 .51 .15
1/4-28 .42 .63 .22 Installation mandrel w/handle assembly

Installation Tool Dimensions

Nominal A B C
Thread Overall Length Mandrel Spinner
Size (reference) Length Diameter
Installation mandrel only

2-56 5.33 2.80 .240
4-40 5.43 2.90 .240
6-32 5.53 3.00 .360
Adjusting/removal tool (shown w/o handle)
8-32 5.68 3.15 .360
10-24 5.53 3.00 .370
1/4-20 5.53 3.00 .370
10-32 5.53 3.00 .370
1/4-28 5.53 3.00 .370
Note: Installation mandrel and adjusting/removal tool designed for use
with both handle and electronic tool.
®
Tangless Tools – Metric

®
Hand Tools Taps & Gages

Range includes Prewinder Taps and gages are key to
for finer pitch inserts and ensuring accurate insert
Threaded Mandrel tools installation.
for coarse pitch inserts.
Tangless® Hand Installation Tooling Tangless® Power Tooling

Nominal Hand Replacement Installation Replacement
Thread Installation Tool Blade Kit** Removal Tool Electronic Front End Mandrel Replacement
Size Crank Style Gage Style(†) Crank Style Gage Style (with handles) Driver Assembly Assembly Blade
METRIC FREE RUNNING
M2.5x0.45 17751-2.5 7587-2.5 17743-2.5 7587-2.5-2 7595-2.5 8050-400C 38751-2.5-15 38751-2.5-30 38757-2.5
M3x0.5 17751-3 7587-3 17743-3 7587-3-2 7595-3 8050-400C 38751-3-15 38751-3-30 38757-3
M4x0.7 17751-4 7587-4 17743-4 7587-4-2 7595-4 8050-400C 38751-4-15 38751-4-30 38757-4
M5x0.8 17751-5 7587-5 17743-5 7587-5-2 7595-5 8050-400C
38751-5-15 38751-5-30 38757-5
M6x1.0 17751-6 7587-6 17743-6 7587-6-2 38751-6-15 38751-6-30 38757-6
7595-6 8050-400C
METRIC SCREW-LOCKING
M2.5x0.45 17751-2.5 7587-2.5S 17743-2.5 7587-2.5-2 7595-2.5 8050-400C 38751-2.5-15 38751-2.5-30 38757-2.5
M3x0.5 17751-3 7587-3S 17743-3 7587-3-2 7595-3 8050-400C 38751-3-15 38751-3-30 38757-3
M4x0.7 17751-4 7587-4S 17743-4 7587-4-2 7595-4 8050-400C 38751-4-15 38751-4-30 38757-4
M5x0.8 17751-5 7587-5S 17743-5 7587-5-2 7595-5 8050-400C
38751-5-15 38751-5-30 38757-5
M6x1.0 17751-6 7587-6S 17743-6 7587-6-2 7595-6 8050-400C 38751-6-15 38751-6-30 38757-6
* An electronic driver requires a power supply, part number 8050-50.

** Includes blade, spring and pin.
(†) Gage style tools must be used with electronic tool. Handle must be removed prior to use with electronic or battery operated drivers.

Front End Assembly Front End Assembly Dimensions
Nominal A B C D
Thread Nose Body Prewinder Tip Prewinder
Size Diameter Diameter Length Length
M2.5 0.250 0.375 0.095 1.375

M3 0.281 0.375 0.103 1.375

M4 0.344 0.500 0.139 1.375
M5 0.375 0.500 0.157 1.500
M6 0.422 0.625 0.192 1.625
Installation mandrel w/handle assembly

Installation Tool Dimensions
Nominal A B C
Thread Overall Length Mandrel Spinner
Size (reference) Length Diameter
Installation mandrel only

M2.5 5.063 2.716 0.240
M3 5.125 2.705 0.250
M4 5.312 3.985 0.360
M5 5.500 3.094 0.380
Adjusting/removal tool (shown w/o handle)
M6 5.500 3.094 0.433
Note: Installation mandrel and adjusting/removal tool designed for use

with both handle and electronic tool.
®
Tool & Tap Selection Guide – Inch
TANGED INSERTS, TOOL & TAP SELECTION GUIDE

Straight Flute Spiral Point High Spiral Flute
Plug Bottoming Plug Bottoming
Nominal Hand Pneumatic Tang
Thread Installation Installation Break Off Removal
Size Tool Tool Tool Tool 3B 2B 3B 2B 3B 2B 3B 2B
UNIFIED COARSE THREAD (UNC) ; (FREE RUNNING & SCREW-LOCKING)
2-56 551-02 8551-02 3695-02 1227-02 02CPB 02CPA 02CBB 02CBA 02CSB 02CSA 5905-02 6905-02
1/4-20 7551-4 8551-4 3695-4 1227-6 4CPB 4CPA 4CBB 4CBA 4CSB 4CSA 5905-4 6905-4
1/2-20 7552-8 8252-8 3692-8 1227-16 8FPB 8FPA 8FBB 8FBA 8FSB 8FSA 5906-8 6906-8
9/16-12 3724-9 Pliers 1227-16 187-9 38187-9 4187-9 43187-9
5/8-11 3724-10 Pliers 1227-16 8187-10 18187-10 10187-10 20187-10
3/4-10 3724-12 Pliers 1227-16 8187-12 18187-12 10187-12 20187-12
7/8-9 3724-14 Pliers 1227-16 8187-14 18187-14 10187-14 20187-14
1-8 3724-16 Pliers 1227-16 8187-16 18187-16 10187-16 20187-16
1-1/8-7 3724-18 Pliers 1227-24 8187-18 18187-18 10187-18 20187-18
1-1/4-7 3724-20 Pliers 1227-24 8187-20 18187-20 10187-20 20187-20
1-3/8-6 3724-22 Pliers 1227-24 8187-22 18187-22 10187-22 20187-22
1-1/2-6 3724-24 Pliers 1227-24 8187-24 18187-24 10187-24 20187-24
UNIFIED FINE THREAD (UNF) ; (FREE RUNNING & SCREW-LOCKING)
2-64 7552-02 3695-02 1227-02 02FPB 02FPA 02FBB 02FBA 02FSB 02FSA 5906-02 6906-02
6-40 7552-06 8552-06 3695-06 1227-06 06FPB 06FPA 06FBB 06FBA 06FSB 06FSA 5906-06 6906-06
10-32 7552-3 8552-3 3695-3 1227-6 3FPB 3FPA 3FBB 3FBA 3FSB 3FSA 5906-3 6906-3
9/16-18 535-9 Pliers 1227-16 38193-9 18193-9 43193-9 20193-9
5/8-18 535-10 Pliers 1227-16 8193-10 18193-10 10193-10 20193-10
3/4-16 535-12 Pliers 1227-16 8193-12 18193-12 10193-12 20193-12
7/8-14 535-14 Pliers 1227-16 8193-14 18193-14 10193-14 20193-14
1-14 535-16 Pliers 1227-16 8193-16 18193-16 10193-16 20193-16
1-12 535-161 Pliers 1227-16 8193-161 18193-161 10193-161 20193-161
1-1/8-12 535-18 Pliers 1227-24 8193-18 18193-18 10193-18 20193-18
1-1/4-12 535-20 Pliers 1227-24 8193-20 18193-20 10193-20 20193-20
®
Tool & Tap Selection Guide – Metric
TANGED INSERTS, TOOL & TAP SELECTION GUIDE

Straight Flute Spiral Point High Spiral Flute
Plug Bottoming Plug Bottoming
Nominal Hand Pneumatic Tang
Thread Installation Installation Break Off Removal
Size Tool Tool Tool Tool 4H5H 5H 4H5H 5H 4H5H 5H 4H5H 5H
METRIC COARSE (FREE RUNNING & SCREW-LOCKING)
M2x0.4 7751-2 4238-2 1227-01 4687-2 2087-2 4693-2 2093-2 4863-2 4763-2 5081-2 4681-2
M2.5x0.45 7751-2.5 8751-2.5 4238-2.2 1227-06 4687-2.5 2087-2.5 4693-2.5 2093-2.5 4863-2.5 4763-2.5 5081-2.5 4681-2.5
M3x0.5 7751-3 8751-3 4238-3 1227-06 4687-3 2087-3 4693-3 2093-3 4863-3 4763-3 5081-3 4681-3
M3.5x0.6 7751-3.5 8751-3.5 4238-3 1227-06 4687-3.5 2087-3.5 4693-3.5 2093-3.5 4863-3.5 4763-3.5 5081-3.5 4681-3.5
M4x0.7 7751-4 8751-4 4238-4 1227-06 4687-4 2087-4 4693-4 2093-4 4863-4 4763-4 5081-4 4681-4
M5x0.8 7751-5 8751-5 4238-5 1227-6 4687-5 2087-5 4693-5 2093-5 4863-5 4763-5 5081-5 4681-5
M6x1 7751-6 8751-6 4238-6 1227-6 4687-6 2087-6 4693-6 2093-6 4863-6 4763-6 5081-6 4681-6
M7x1 7751-7 8751-7 4238-7 1227-6 4687-7 2087-7 4693-7 2093-7 4863-7 4763-7 5081-7 4681-7
M8x1.25 7751-8 8751-8 4238-8 1227-6 4687-8 2087-8 4693-8 2093-8 4863-8 4763-8 5081-8 4681-8
M10x1.5 7751-10 8751-10 4238-10 1227-6 4687-10 2087-10 4693-10 2093-10 4863-10 4763-10 5081-10 4681-10
M12x1.75 7751-12 8751-12 4238-12 1227-16 4687-12 2087-12 4693-12 2093-12 4863-12 4763-12 5081-12 4681-12
M14x2 7751-14 Pliers 1227-16 4687-14 2087-14 4693-14 2093-14
M16x2 7751-16 Pliers 1227-16 4687-16 2087-16 4693-16 2093-16
M18x2.5 7751-18 Pliers 1227-16 4687-18 2087-18 4693-18 2093-18
M20x2.5 7751-20 Pliers 1227-16 4687-20 2087-20 4693-20 2093-20
M22x2.5 7751-22 Pliers 1227-16 4687-22 2087-22 4693-22 2093-22
M24x3 7751-24 Pliers 1227-16 4687-24 2087-24 4693-24 2093-24
M27x3 7751-27 Pliers 1227-24 4687-27 2087-27 4693-27 2093-27
M30x3.5 7751-30 Pliers 1227-24 4687-30 2087-30 4693-30 2093-30
M33x3.5 7751-33 Pliers 1227-24 4687-33 2087-33 4693-33 2093-33
M36x4 7751-36 Pliers 1227-24 4687-36 2087-36 4693-36 2093-36
M39x4 7751-39 Pliers 1227-24 4687-39 2087-39 4693-39 2093-39
METRIC FINE (FREE RUNNING & SCREW-LOCKING)
M8x1 7755-8 8755-8 4238-8 1227-6 5484-8 4984-8 5486-8 4986-8 4864-8 4764-8 5066-8 4666-8
M10x1 7755-10 8755-10 4238-10 1227-6 5484-10 4984-10 5486-10 4986-10 4864-10 4764-10 5066-10 4666-10
M10x1.25 7756-10 8756-10 4238-10 1227-6 5444-10 4944-10 5445-10 4945-10 4865-10 4765-10 5067-10 4667-10
M12x1.25 7756-12 8756-12 4238-12 1227-16 5444-12 4944-12 5445-12 4945-12 4865-12 4765-12 5067-12 4667-12
M14x1.5 7753-14 Pliers 1227-16 5476-14 4976-14 5477-14 4977-14
M16x1.5 7753-16 Pliers 1227-16 5476-16 4976-16 5477-16 4977-16
M18x1.5 7753-18 Pliers 1227-16 5476-18 4976-18 5477-18 4977-18
M20x1.5 7753-20 Pliers 1227-16 5476-20 4976-20 5477-20 4977-20
M22x1.5 7753-22 Pliers 1227-16 5476-22 4976-22 5477-22 4977-22
M18x2 7754-18 Pliers 1227-16 5490-18 4990-18 5492-18 4992-18
M20x2 7754-20 Pliers 1227-16 5490-20 4990-20 5492-20 4992-20
M22x2 7754-22 Pliers 1227-16 5490-22 4990-22 5492-22 4992-22
M18x2 7754-18 Pliers 1227-16 5490-18 4990-18 5492-18 4992-18
M20x2 7754-20 Pliers 1227-16 5490-20 4990-20 5492-20 4992-20
M22x2 7754-22 Pliers 1227-16 5490-22 4990-22 5492-22 4992-22
M24x2 7754-24 Pliers 1227-16 5490-24 4990-24 5492-24 4992-24
M27x2 7754-27 Pliers 1227-24 5490-27 4990-27 5492-27 4992-27
M30x2 7754-30 Pliers 1227-24 5490-30 4990-30 5492-30 4992-30
M33x2 7754-33 Pliers 1227-24 5490-33 4990-33 5492-33 4992-33
M36x2 7754-36 Pliers 1227-24 5490-36 4990-36 5492-36 4992-36
M39x2 7754-39 Pliers 1227-24 5490-39 4990-39 5492-39 4992-39
M36x3 7752-36 Pliers 1227-24 5496-36 4996-36 5497-36 4997-36
M39x3 7752-39 Pliers 1227-24 5496-39 4996-39 5497-39 4997-39
®
Thread Repair Kits & Master Sets

Heli-Coil inserts are available in thread repair kits and sets for repairing tapped holes which
have been stripped or damaged due to wear, corrosion and over-torque. They are available in
inch, metric, spark plug and pipe thread series. All kits have a quantity of inserts, the proper
size drill, high speed steel Heli-Coil tap and an installation tool. The Professional Kits*
(shown in bold type) also includes a tang removal
tool and quantities of three lengths of inserts.
PROFESSIONAL KITS PROFESSIONAL KITS SPARK PLUG KITS

Nominal Nominal Nominal
Thread Kit Inserts Thread Kit Inserts Thread Kit Inserts
Size Part No. Per Kit Size Part No. Per Kit Size Part No. Reach Per Kit
UNIFIED COARSE THREAD (UNC) METRIC COARSE 10-1.0mm 5523-10 1/2 24
4-40 5401-04 36* M3x0.5 5403-3 36* 12-1.25mm 5523-12 1/2 12
5-40 5401-05 36* M3.5x0.6 5403-3.5 36* 3/4 12
6-32 5401-06 36* M4x0.7 5403-4 18* 3/8 6
8-32 5401-2 36* M5x0.8 5403-5 18* 7/16 6
10-24 5401-3 36* M6x1 5403-6 18* 14-1.25mm 5523-14 1/2 6
12-24 5401-1 36* M7x1 5403-7 18* 3/4 6
1/4-20 5401-4 36* M8x1.25 5403-8 18* .472 6
5/16-18 5401-5 36* M9x1.25 5403-9 12 18-1.50mm 5523-18 1/2 24
3/8-16 5401-6 18* M10x1.5 5403-10 18* 7/8-18 550 1/2-5/8 10
7/16-14 5401-7 18* 6 M11x1.5 5403-11
Short 6
1/2-13 5401-8 18*
M12x1.75 5403-12 18* M14x1.25* 5408-14 Normal 6
9/16-12 5401-9 6 M14x2 5403-14 12 Long 6
5/8-11 5401-10 6 M16x2 5403-16 6 *Sav-A-Thread ®
3/4-10 5401-12 4 M18x2.5 5403-18 6 Note: Do not use Heli-Coil wire inserts to repair taper
7/8-9 5521-14 6 M20x2.5 5403-20 4 seat plug ports.
1-8 5521-16 6 METRIC FINE
1–1/8-7 5521-18 5
M8x1 5404-8 18*
1–1/4-7 5521-20 4
M10x1 5404-10 18*
1–3/8-6 5521-22 4
M10x1.25 5405-10 18*
1–1/2-6 5521-24 4
M12x1.25 5405-12 18*
UNIFIED FINE THREAD (UNF) M12x1.5 5406-12 18*
6-40 5402-06 36* M14x1.5 5406-14 6
8-36 5402-2 36* M16x1.5 5406-16 6

M18x1.5 5406-18 6
PIPE THREAD KITS
10-32 5402-3 36*
Nominal
1/4-28 5402-4 36* * The total quantity of inserts in the Professional Thread Kit Inserts
5/16-24 5402-5 36* Kits represents 3 lengths.
Size Part No. Per Kit
3/8-24 5402-6 18*
7/16-20 5402-7 18* 1/8-27 5407-2 12
1/2-20 5402-8 18* 1/4-18 5407-4 12
9/16-18 5402-9 6 3/8-18 5407-6 10
5/8-18 5402-10 6 1/2-14 5407-8 10
3/4-16 5402-12 4 3/4-14 5407-12 10
7/8-14 5528-14 6 1-11-1/2 5407-16 6
1-14 5528-16 6
1-12 5528-161 6 MASTER THREAD REPAIR SETS
1–1/8-12 5528-18 5 Type Part No. Insert sizes included in set
1–1/4-12 5528-20 4
Inch Coarse 4934 1/4-20, 5/16-18, 3/8-16, 7/16-14, 1/2-13, 5/8-11
1–3/8-12 5528-22 4
Inch Fine 4936 10-32, 1/4-28, 5/16-24, 3/8-24, 7/16-20, 1/2-20
1–1/2-12 5528-24 4
Metric 4937-125 M5x0.8, M6x1, M8x1.25, M10x1.25
* The total quantity of inserts in the Professional Metric 4937-150 M5x0.8, M6x1, M8x1.25, M10x1.5
Kits represents 3 lengths.
All sets contain a drill, tap, tool and inserts for each size listed above.
®
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anticipating our customers needs. Through diversifying our product lines, creating unique assembly technologies and
offering a breadth of service to meet the demands of industry worldwide, STANLEY Engineered Fastening provides
technological solutions to over 100 different industries.
Avdel® POP®
Avdel® has been producing assembly From 2mm micro rivets to 1/4"structural
systems since 1936 and offers a rivets, POP blind rivets meet the needs of
comprehensive range of fasteners multiple markets. More Info>
and tooling. More Info>
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Dodge® Technologies
With a focus on high-quality threaded STANLEY Assembly Technologies supplies
inserts for plastics products, Dodge has production solutions to the global
been a leader in the fastening market assembly market. More Info>
since the 1950s. More Info>
Spiralock®
Gripco® Spiralock is a technologically superior
®
Gripco has been providing quality nut fastening system ideally suited for
and threaded assembled products since threaded joint applications subjected
1904. More Info> to heavy shock and vibration. More Info>
Heli-Coil® Tucker®
Based on a long history that began in A one-sided drawn-arc welding process
the aerospace industry, Heli-Coil offers a is the foundation of the Tucker No-Hole
vast range of high-quality. More Info> assembly solution. More Info>
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iForm® continues a proud heritage since Whether it's plastic, metal, or a
1969 and represents over 40 years of combination of the two, Warren can
creative threaded fastener application design a product that will suit your
engineering. More Info> environment. More Info>
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HC2000 Rev. 8 (02/12)

HC2000 rev.11 (10/14) 5M

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Heli-Coil Inserts are The Original.

Introduction to Heli-Coil Products................................................................................................ 2

Screw Thread Inserts

Free Running Insert Screw-Locking Insert

Heli-Coil inserts are precision formed coils of

Heli-Coil tanged inserts are larger in diameter

Tangless Size Range:

Screw Thread Inserts

FEATURES & BENEFITS

When the bolt enters the “grip” coil,

LOCKING FEATURES & BENEFITS

Locks Adjustment Inaccessible or Lock Set Screws.

NASM21209 AS1229B; AS3080 thru AS3083

NASM33537 ASME B18.29.1

NASM8846 ASME B18.29.2M-2005

MA3329, 3330, 3331 AS6734

Insert Coatings & Plating

» RoHS compliant; contains no chromates

» Provides additional lubrication in high friction applications

» Recommended to reduce galling of threads at high temperatures

» For Military specification purposes only

» Facilitates verification of insert installation

304 Stainless Steel

Phosphor Bronze Material Spec: ASTM

Titanium Material Spec: AMS 4957

Screw-Locking Torque Data

UNIFIED FINE THREAD (UNF) METRIC FINE

Assembly Strength Guidelines for use of table:

Type of Conditions & Protective Methods Corrosion Protection

Tanged Insert Specifications – Inch

*Inactive for new design per NASM.

1185-4CNPF375S Complete Part No. Example: Free Running Insert; 1/4-20;

Type Size Material Finish Length Packaging

Tanged Insert Specifications – Metric

Complete Part No. Example: Free Running Insert; M4 x 0.7

Type Size Material Finish Length Packaging

Notes on Insert Specifications:

Tangless Insert Specifications – Inch

Tangless threaded inserts provide many advantages over

UNIFIED FINE THREAD (UNF)

Type Size Material Finish Length Packaging

TANGLESS® STI TAPS AND GAGES

Tangless Insert Specifications – Metric

FEATURES AND BENEFITS:

Type Size Material Finish Length Packaging

TANGLESS® STI TAPS AND GAGES

Boss Dimensions Class of Fit

Bolt Projection Torque Assembly Data

Note: A is equivalent to the minimum drill depth;

Production Engineering Data

Preparing Process Sheets

4 Remove chips Air Nozzle

Drilling Data – Inch

2. 3/4 – 1-1/2 pitch of insert “set-down” to allow for maximum

TABLE V – INCH DRILLED HOLE DIMENSIONS

Drilling Data – Metric

Tapping Data – Inch

TABLE VII – INCH TAPPED HOLE DIMENSIONS