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B1B - POHT Knowledge Test MASTER

This document contains the answers to a hydraulic systems knowledge questionnaire. It includes: 1) Definitions and explanations of basic hydraulic principles like hydrostatics, hydrodynamics, pressure, and the formula for calculating force. 2) The names of common hydraulic pumps and a diagram showing pump components. 3) Explanations of terms like pump volume and displacement. 4) Identification of what causes pressure in hydraulic systems and the two functions of accumulators. 5) Answers showing pressure readings on gauges in diagrams and the movement of a cylinder based on port pressure. 6) The seven step troubleshooting process. 7) Descriptions of the functions of hydraulic components like tanks

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125 views5 pages

B1B - POHT Knowledge Test MASTER

This document contains the answers to a hydraulic systems knowledge questionnaire. It includes: 1) Definitions and explanations of basic hydraulic principles like hydrostatics, hydrodynamics, pressure, and the formula for calculating force. 2) The names of common hydraulic pumps and a diagram showing pump components. 3) Explanations of terms like pump volume and displacement. 4) Identification of what causes pressure in hydraulic systems and the two functions of accumulators. 5) Answers showing pressure readings on gauges in diagrams and the movement of a cylinder based on port pressure. 6) The seven step troubleshooting process. 7) Descriptions of the functions of hydraulic components like tanks

Uploaded by

enjoythedocs
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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POHT

KNOWLEDGE QUESTIONAIRE

MASTER ANSWERS
Pass Mark: 60% Possible points: 41 Time allowed: 60 Minutes
Writing must neat and be readable
NOTE: The person who marks the test must borne in mind that the answers given in
this master answer sheet are not always the only correct answers and own discretion
must be used when marking the test. It is advisable to make a short note on the learners
mark sheet at the answer that is accepted as correct on discretion. The note to briefly
sum up reason for decision.
Where an answer counts more than one point, the information
necessary in the answer for allocation of points will be
underlined.
Answer the following questions
1. Briefly explain the basic principles of a Hydro-static system. (2)
In a hydrostatic system the energy requirement is transferred to and from the
system using the pressure of the fluid. Hydro-statics is the mechanics of still
fluids.
2. Briefly explain the principles of a Hydro-dynamic system. (2)
In a hydro-dynamic system the energy requirement is transferred to and from
the system using the velocity of the fluids. Hydro-dynamics is the mechanics of
moving fluids.
3. Define pressure. (1)
Pressure is a force acting on a specific area.
4. Write down the formula used in hydraulic systems. (1)
Force = pressure x area
5. Write down the major advantage when using hydraulic systems. (1)
Mechanical advantage
6. Write down the names of the most common type of hydraulic pumps used. (3)
Vane, gear and piston pumps

7. In the drawing of a hydraulic pump, show where is the inlet, the outlet and (3)
the oil path from inlet to outlet ports.

Outlet

Inlet

POHT - Master Answers 1 AJ Botha


Version 1: 30 September 2003
POHT
KNOWLEDGE QUESTIONAIRE

8. Briefly explain what the following two terms mean. (2)


Pump Volume:
Pump volume is the amount of fluid that a pump can move in one minute.
Pump displacement:
Pump displacement is the amount of fluid a pump can move in one
revolution.

9. Write down what causes pressure in a hydraulic system. (1)


Resistance to flow causes pressure

10. Write down the two functions of accumulators. (2)


Act as shock absorbers
Provide a temporary supply of oil when necessary

11. In the following 3 drawings two gauges are fitted into a pipe carrying (3)
hydraulic fluid. Indicate onto the gauges in each drawing what the pressure
readings could be on each of the two gauge.

a)
Both gauges will
Indicate the same
Pressure.

1 2
b)
Gauge 1 will
indicate a higher
pressure value
than gauge 2.

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Version 1: 30 September 2003
POHT
KNOWLEDGE QUESTIONAIRE

c)
Both gauges will
Indicate the same
Pressure value.

Select the most appropriate answer and place a circle around a, b


or c.
12. In the drawing of a cylinder, if oil is forced into the cylinder ports at points (1)
A & B, under the same pressure, what will happen with the cylinder rod and piston:
a) The cylinder rod and piston will stand still.
b) The cylinder rod and piston will move to the left
c) The cylinder rod and piston will move to the right.
A B
100 psi 100 psi

Left right
13. Write down the seven rules or steps, in sequence, which must be followed (7)
during a troubleshooting activity.
a) Determine if a problem exists.
b) Define component relationships.
c) Establish a logical checking procedure.
d) Never make assumptions, check to make certain
e) Always compare measurements with specifications.
f) Trace the problem to its origin, do not fix the symptom.
g) Once problem is fixed, test you repair.
POHT - Master Answers 3 AJ Botha
Version 1: 30 September 2003
POHT
KNOWLEDGE QUESTIONAIRE

Write down function/s of the following hydraulic components.


14. The hydraulic Tank (3)
Cools the oil.
Prevent air mixing with the hydraulic oil.
Prevents hot return oil directly entering outlet oil to pump.

15. The hydraulic pressure cap on a pressurized system. (2)


Relief pressure when it becomes too high.
Relief vacuum in tank when oil cools down.

16. A hydraulic pump. (1)


Create flow

17. A pressure relief valve (1)


To protect the system against excessive pressure.

Circle True or False


18. Torque converters works on the principles of hydro-statics. (1)
False

19. If hydraulic filters are not replaced regularly, the filters can get blocked (1)
resulting in oil starvation to the pump and system.
False

20. A gear pump is a positive displacement pump. (1)


True

21. In the drawing of a cylinder, if the cylinder ports are blocked off, and a force (1)
is applied as indicated, you would be able to push the cylinder in.
False

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Version 1: 30 September 2003
POHT
KNOWLEDGE QUESTIONAIRE

22. In the drawing of a cylinder, if the cylinder ports are blocked off, and a force (1)
is applied as indicated, you would be able to pull the cylinder out. The assumption is
that the seals are not brand new but already have some wear.
True

END OF TEST

POHT - Master Answers 5 AJ Botha


Version 1: 30 September 2003

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