Final semester Industrial training

internship report

Al-Ghazi
Ghazi Tractors Limited

DEPARTMENT OF MECHANICAL ENGINEERING & TECHNOLOGY

Muhammad Nawaz Sharif

University of Engineering & Technology Multan
Submitted By:

Khurram Shahzad 2014-BT-MECH

MECH-120
Muhammad Ali 2014-BT-MECH
MECH-108
Table of Contents
Introduction ................................................................................................................................................. 4
History ...................................................................................................................................................... 4
Products .................................................................................................................................................... 4
Geographical Presence .............................................................................................................................. 4
Dealership Network .................................................................................................................................. 4
Organizational chart of Al-Ghazi Tracctors Linitted ................................................................................ 5
Sheet Metal Pressing Department ............................................................................................................. 6
Processes ................................................................................................................................................... 6
Total Section ............................................................................................................................................. 6
Raw Material............................................................................................................................................. 6
Thickness .................................................................................................................................................. 6
SMP Machines and Tools ........................................................................................................................... 7
Parameters of Hydraulic Press Machines.................................................................................................. 7
Parts of Hydraulic Press Machine ............................................................................................................. 8
List of Electric Component ....................................................................................................................... 8
Defects in Hydraulic Press Machines ....................................................................................................... 8
Maintenance and safety of Hydraulic Press Machines ............................................................................. 9
Faults and Remedy of Hydraulic Press Machines ................................................................................. 10
Welding Section ...................................................................................................................................... 11
Types of welding..................................................................................................................................... 11
Welding types used in SMP Dept. .......................................................................................................... 11
Buffing .................................................................................................................................................... 11
Product of SMP ......................................................................................................................................... 12
Process Flow of Engine Assembly Line ................................................................................................... 12
Station#1 ................................................................................................................................................. 13
Station#2 ................................................................................................................................................. 13
Station#3 ................................................................................................................................................. 13
Station#4 ................................................................................................................................................. 13
Station#5 ................................................................................................................................................. 13
Station#6 ................................................................................................................................................. 13
Station#7 ................................................................................................................................................. 13
Station#8 ................................................................................................................................................. 13

Page 2 of 26
 Statation#9 .............................................................................................................................................. 13
Station#10 ............................................................................................................................................... 14
Inspection/Checking of Engine on Dynamometer .................................................................................. 14
Necessary instructions for operator......................................................................................................... 14
Process Flow of Tractor Assembly Line ................................................................................................. 15
Process Flow of Transmission Assembly Line ........................................................................................ 16
Zone A .................................................................................................................................................... 16
Zone B..................................................................................................................................................... 16
Zone C..................................................................................................................................................... 17
AGTL Products Portfolio ......................................................................................................................... 18
New Holland Dabung 85 ........................................................................................................................ 19
New Holland 480 .................................................................................................................................... 20
New Holland 640S .................................................................................................................................. 21
New Holland Ghazi ................................................................................................................................ 22
New Holland 55-56 ................................................................................................................................. 23
New holland 70-56 (4WD) ..................................................................................................................... 24
Products .................................................................................................................................................. 25
SMP ............................................................................................................................................................ 26
Role/Responsibility ................................................................................................................................. 26
Suggestions ............................................................................................................................................. 26
EAL ............................................................................................................................................................ 26
Role/Responsibility ................................................................................................................................. 26
Suggestions ............................................................................................................................................. 26

Page 3 of 26
Introduction
Al-Ghazi Tractors (Urdu: ‫ )ال ﻏﺎزی ﭨﺮﯾﮑﭩﺮ‬is a Pakistani tractor manufacturer based in Dera Ghazi
Khan, Punjab, Pakistan since 1983. It is the authorized assembler and manufacturer of New
Holland tractors and generators in collaboration with Fiat New Holland.

History
Al Ghazi tractors were founded in 1983 and in 1991, Al-Futtaim Group of Dubai took over the
management control of Al-Ghazi Tractors by acquiring 50% of its shares. Its corporate head office is
located in Karachi, Sindh, Pakistan. Al-Ghazi was the first automobile company in Pakistan to earn the
ISO-9000 certification. With yearly audits the company is now registered for ISO-9001:2000. In 2015,
Al-Ghazi Tractors reported net earnings of Rs1.59 billion or Rs27.47 per share for the financial year, up
1.1% compared to Rs1.57 billion or Rs27.17 per share it earned in 2014

Products
Al-Ghazi produced a wide range of models which include:
 New Holland Dabung 85
 New Holland 480S
 New Holland 640S
 New Holland Ghazi
 New Holland 55-56
 New Holland 60-56
 New Holland 70-56(4WD)
 New Holland Brand Combine Harvester

Geographical Presence
 Head Office : Karachi
 Plant : Dera Ghazi Khan
 Marketing Centres : Lahore, Multan, Islamabad,
Sukkur, Dera Ghazi Khan

Dealership Network
For customized customer satisfaction, AGTL has dotted
the whole country with a large dealer network, and
tractor workshop, in every nook and canny of the
country.

Page 4 of 26
Organizational chart of Al-Ghazi
Al Tracctors Linitted

Page 5 of 26
Sheet Metal Pressing Department
Processes
1. Shearing
2. Pressing
3. Welding

Total Section
There are seven sections
1. Tool and die maintenance shop
2. Machine shop
3. Electrical/electronic maintenance shop
4. Mechanical maintenance shop (Supporting section of production)
5. Shearing section
6. Press Shop
7. Welding shop

Raw Material
A. CR
a. CR2
b. CR3
c. CR4
B. HR
a. HR1
b. HR2

Thickness
 1.2mm
 1.5mm
 2mm
 2.5mm
 3mm
 5mm
 6mm
 7mm
 8mm
 10mm
 12mm

Page 6 of 26
SMP Machines and Tools
 Surface Grinder
 Lathe machine
 Shaper machine
 Radial drilling machine
 Milling machine
 Lathe machine
 Radial drilling machine
 Pillar drilling machine
 Power cutting saw
 Mechanical press machine
 Hydraulic press machine 300 T (XP2FCB-300)
 Hydraulic press machine 400 T (XP2FCB-400)
 Hydraulic press machine 600 T (XP2FCB-600)
 Hydraulic press machine 800 T (XP2FCB-800)
 Hydraulic shearing machine 10ft/12mm
 Mechanical press machine 100T
 Mechanical press machine 100T
 Mechanical press machine 50T (Neomatic)
 Bending machine
 Mechanical press machine 80T
 Mechanical press machine 50T
 Mechanical press machine 30T
 Mechanical press machine 30T
 Pedestal Grinder

Parameters of Hydraulic Press Machines

1. Rated force
2. Return force
3. Maximum pressure of liquid
4. Cushion force
5. Damping force
6. Ejector force
7. Slide Stroke
8. Total power
9. Cushion area
10. Dimension area
11. Cushion knock out speed
12. Slide speed
13. Ejector stroke
14. Damping stroke
15. Max.daylight opening height

Page 7 of 26
Parts of Hydraulic Press Machine
 Phase induction motors
 Hydraulic pump
 Module
 Reservoir tank 1900 Lt
 Hydraulic oil PSO 46
 Axial plunger pump
 Main cylinder, top ejector
 Lubricating oil W15-40
 Snub, scotch, prefilling devices
 Oil tank
(oil filter, oil meter scale)
 Manifold block
 Hydraulic piston
 Relief valve
 Breather filter
 Heat exchanger
 Main ram
 Cushion
 Damper
 Pressure control switch
 Pressure gauge
 Control panel
 Seals obve piston
 Electric control panel
 Cartridge valve

List of Electric Component

 Fuse
 Transformer
 Time Relay
 Approxi limit
 Stroke limit
 Door switch
 Relay
 Safety light Guard

Defects in Hydraulic Press Machines

Main defects in hydraulic press machines are given below
1. Oil leakage
2. Proxy sensor defective
3. Breakage of seals

Page 8 of 26
Maintenance and safety of Hydraulic Press Machines
Following instruction are necessary to adopted for safety and maintenance
 Check and correct manometer once every half year
 Clean the oil filter in oil tank clean it every month
 Surface should be clean and lubricating oil necessary
 When machine is not in use for long time keep it clean and spread with anti-rusting oil with
dust proof cover
 Temp. is above 35℃ start water cooling motor
 Check and fix all the locks nuts, bolts and screws
 Working oil refilter after half year
 The oil filled must reach at oil gauge mark
 Unfamiliar is not authorized to check machine
 Any modification is forbidden.
 Checking is not allowed when machine is working
 Oil leakage from machine must be checked it causes, stop the machine
 No excessive eccentricity should be applied
 Any over load and over run of stroke is not allowed
 Grounding for electric equipment should be firm and reliable
 Press stop emergency button in any accident
 Put the slide close with dies
 Surface Grinder (auto/manual)
 Hydraulic moveable bed
 Hydraulic cylinder
 Grinding Wheel
 Magnet in bed
 Side changer topper
 Fix slides are used to move
 Job can move to and fro, up and down
 Two motors
 Coolant water
 A tank is use having capability of 1200 Lt water and mix 2.5-3 Lt coolant oil.

Page 9 of 26
 Faults and Remedy of Hydraulic Press Machines
Fault Causes Remedy
Improper action 1.False wiring 1.Check the wiring line
2.magnet valve damage 2.Repair
3.oil tank is not fill 3.Fill oil tank

Slide Creeps 1.Air gathers in the system or air 1.Check the oil pipe for existence
has been sucked in the pump of air and then operate up and
2.Column lacks oil down many time and rising
pressure.

Speed of slide not fast enough 1.Support pressure too much 1.Adjus the relief valve 15,to
with high pressure reduce support pressure not more
than 1MP

Slide slides seriously after the 1.sealing ring on cylinder, mouth 1.Check the sealing ring
machine stop or piston leaks oil 2.Adjust the valve for support
2.Support pressure too low pressure
3.Valves for lower chamber of 3.Check the valve for lower
main cylinder leak out. chamber

Pointing hand on the manometer 1.Air existing in oil line of 1.losing the joint, on passing to
swing frequently manometer let the air out
2.Mechanical vibration of pipes 2.Fasten the pipes clips firmly
3.Manometer damaged 3.Changing manometer

In case of high pressure speed of 1.Flow valve of high pressure 1.Regulate the volume according
slide is not fast pump is too small to the pump instruction
2.Pump damage 2.Repair pump
3.Hydraulic System damaged 3.Check and repair hydraulic
system

When having the pressure 1.poor sealing on various valve 1.Check the valves, relapping the
holding too fast opening or pipes leaking oil. valves mouse or exchange sealing
2.Issue of sealing valve ring
2.Exchanging of sealing valve

Page 10 of 26
Welding Section
welding section consist on
1. Arc welding unit
2. Hanging spot machine
3. Jig
4. Jig
5. Mig welding unit
6. Spot welding unit
7. Same welding machine
8. Leakage testing machine
9. Arc welding unit
10. Buffing machines

Types of welding
There are two basic type of welding
1. Fusion
2. Non-fusion

Welding types used in SMP Dept.

1. Arc welding
 Using voltage is 440v.
 Ampere varies with the variation in thickness of job
 Electrode is mild steel
 Maximum thickness of job 4mm
 Handle is used for adjustment of parameters
2. CO2/Mig welding
 Regulate is used for the adjustment
 Wire having thickness 0.9mm is used
 Main purpose of usage of CO2 gas is coating on welding area to prevent the reaction of
atmospheric gases
3. Spot welding machine
 Hanging spot welding machine
 Pedestal spot welding machine
4. Same welding machine

Buffing
Buffing is a process which is use to give a velvety by removing the surface of grain.
After process of welding action of buffing is applied to achieve better surface finsh.
The device which is using for buffing consist following parts:

 Numatic grinder
 Buffing disc

Page 11 of 26
Product of SMP
The products of SMP Department are given below
1. Fender RH 32. Battery cross rail
2. Fender LH 33. Support two pole conn.
3. Fender support RH 34. Adopter seat assy.
4. Fender support LH 35. Adopter seat assy.
5. Fender supp. GHDB RH 36. Switch panel
6. Fender sup. GHDB LH 37. Front hood 70/56
7. Fender sup.70/56 RH 38. Strip for handle 640S/70-56
8. Fender sup.70/56 LH 39. PP shaft cover
9. Fender sup. RH Ghazi 40. Foot step 640 RH new design
10. Fender sup. LH F Ghazi 41. Foot step 640 LH new design
11. Body front axle 42. Frame
12. End arm assy. 43. Front hood
13. Cowling assy. Hood 44. Rear hood
14. Fender RH 480 45. Fuel tank assy.
15. Fender RH 480 46. Hood lock plate
16. Support head lamp 47. Hood lock lever
17. Fuel tank assy. 48. Foot board LH
18. Strap fuel tank RH 49. Foot board RH
19. Strap fuel tank LH 50. Heat guard RH
20. Deck fuel Tank 51. Heat guard LH
21. Support F.T RH 52. Foot step R/L
22. Support F.T LH 53. Battery cross rail
23. Battery retainer GH 54. Support heat guard R/L
24. Adopter plate RH/LH 55. Bracket fuel cock
25. Adopter plate RH/LH 56. Top link hook
26. Adopter plate RH/LH 57. Bracket hood holding
27. Adopter plate RH/LH 58. Bracket 2 pole concrete
28. Foot board RH 59. Bracket chock rod
29. Foot board LH 60. Support steering brkt.
30. Channel plate LH/RH 61. PTO Cover
31. Battery cross rail 62. Hood lock bracket

Process Flow of Engine Assembly Line

The process flow of engine assembly line is given as below
 connecting rod and piston ring sub assembly
 Fuel injector pump gear timing
 Weight balancer assembly
 Shell bearing and crank shaft assembly
 Timing vase and timing cover assembly
 Timing gears assembly
 Short motor sub-assembly

Page 12 of 26
  Oil sump and engine bracket
 Low pressure pipe and fuel system
 Short motor sub assembly
 Connecting rod and piston ring sub assembly
 Timing case and timing cover sub assembly

Station#1
 Assembly Sr. no &short motor loading
 FIP sub assembly in timing case & fitment on short motor
Station#2
 Oil pump
 Cam shaft & water pump support fitting
 Engine bracket starter sub. Assy. & fly wheel fitting
Station#3
 Gear idler
 Gear timing cover and breather assy. Fitting
 Rocker shaft sub. Assy.
Station#4
 Linner oil sump fitting & turning of engine
 (oil sump sub.assy.)
Station#5
 Water pump
 Inlet pipe
 Alternator & oil filter fitting
 Cylinder head fitting &torqueing
Station#6
 Hub fitting
 Crank nut
 Lift pump
 Protection starter &cover steering
Station#7
 Stud fitting in exhaust manifold & rocker shaft sub. Assy. Fitting
Station#8
 Fan pulley
 FIP cover and tappet setting
Statation#9
 Fuel filter support
 Primary secondary fuel filter
 High pressure pipe fitting

Page 13 of 26
Station#10
 Low pressure pipe fitting
 Clamps fitting and pipe tube fitting
 Crank pulley fitting
 Tappet cover
 Fan belt fitting
 Adjustment & engine reloading of off-loading register

Inspection/Checking of Engine on Dynamometer

Following things will be checked on dynamometer by quality control and report will be attach to engine.
 Engine speed (rpm)
 Progress of engine on load
 Temperature
 Load of oil
 Leakage of water or oil
 Progress of alternater and starter

Necessary instructions for operator

Following instruction must be followed by operator
 Before the putting of engine on test bench check the oil level of engine in case of low fill it.
 After the adjustment of engine on test bench ensure the availability of water.
 While starting the engine keep your eye on oil pressure gauge during the sunning of engine
check continuously temperature of water and oil pressure.
 During engine testing if changing of any part is necessary then select the part according to
model.

Page 14 of 26
Process Flow of Tractor Assembly Line
 Clutch plate and pressure plate
 Exhaust elbow
 Front housing stud(4)
 Hydraulic pump
 Cooling fan
 Heater plug
 Hydraulic pump assembly
 Coupling of engine with transmission
 Hydraulic lift unit
 Hydraulic pipe
 Adjustment of brake and clutch pedals free play
 Hydraulic pump high pressure pipe and low pressure pipe
 Steering box
 Front axle steering and linkages rods
 Lower links ,top link and lift rod
 Radiator frame
 Fuel tank support
 Fender support
 Seat support
 Washing of engine and transmission with hot water
 Primer booth (red paint)
 Final booth (black paint)
 Pass through oven to strengthen the paint
 Power kit
 Fuel tank
 Seat
 Generator
 Wiring
 Radiator fitting
 Air cleaner
 Filling of Transmission and engine lubrication oil
 Front tyre fitting
 Battery frame
 Hood and fender
 Instrument panel
 Battery and head lamp
 Rare tyres and steering wheel
 Diesel oil filling
 Final inspection on roller test

Page 15 of 26
Process Flow of Transmission Assembly Line
Zone A
 Washing of gear box and axle case (ridoline and water solution)
 Adjustment of bearing cone in both gear box and axle case

Zone B
B1

 Gear box assy.

 Fitting of counter shaft
 Reverse shaft
 Driven gears
B2
Axle casing Assy.
 Pinion pre loading
 Diff lock
 Shaft, fork and spring
 Fitting of bushes
B3
Gear box Assy.
 Fitting of counter shaft nut
 Shifter rod and fork drive shaft with drive gears
 Bearing covers
 Bearing sleeve
B4
Axle casing Assy.
 Fitting of diff case with side support
 Backlash adjustment
 Fitting of front and rear dowels
B5
Gear box Assy.
 Fitting of shifter rods
 Gate and leavers
 Rear bearing drive shaft
 Seal master P.T.O shaft
B5
Axle casing Assy.
 Fitting of hand brake assy with diff lock
 Pedal and support and number punching
B6
Axle casing Assy.
 Fitting of master P.T.O shaft

Page 16 of 26
  Rear P.T.O cover
 P.T.O gear sleeve
B7
Axle casing Assy.
 Fitting of sub assy. of brake levers
 Brake bands sub assy.
B8
P.T.O rear cover Assy.
B9
Sub Assy.
 Drive shaft
 Clutch sleeve
 Bearing sleeve

Zone C
C1
Axle casing Assy.
 Fitting of clutch pedals
 Shaft brake pedal R/H and L/H
C1
Gear box Assy.
 Fitting of high low splitter
 Support H/L drive unit assay
C2
Gear box Assy.
 Fitting of fork shaft P.T.O clutch
 Fork shaft master clutch
 Clutch sleeve assay
C3
Gear box Assy.
 Fitting of clutch insp. covers R/H and L/H
 Clutch pedal
 Stop plate
 Gear box cover assy
C4
Axle casing Assy.
 Fitting of final drive tubes assy. R/H and L/H
C5
Matching of
 Axle casing assy. and gear box assy.
C6
Sub Assy.
 Clutch pedals with shaft brake

Page 17 of 26
  Pedal R/H side P.T.O upper cover
 Hand brake with diff support
C7
Sub Assy.
 Gear box cover with P.T.O end assy.
C8
Sub Assy.
 Axle shafts R/H and L/H cover
 Final drive tubes R/H and L/H

AGTL Products Portfolio

Al-Ghazi produced a wide range of models which include:
 New Holland Dabung 85
 New Holland 480S
 New Holland 640S
 New Holland Ghazi
 New Holland 55-56
 New Holland 60-56
 New Holland 70-56(4WD)
 New Holland Brand Combine Harvester

Page 18 of 26
New Holland Dabung 85

Engine Power 85hp

No. Bore Stroke 104x115mm
Piston Displacement 3,908cc
Maximum Power @2600rpm 85hp
Maximum Torque @1600rpm 29.7kgm
Pump Distributor type fuel injection pump with mechanical speed governer.
Battery 12 volts 108ah
Air Filter Oil bath with free cleaner
Fuel Filter 02 replaceable cartridges
Fuel Tank Capacity 65litres
Transmission Gear Box with constant-mesh gears: 8 forward and 2 reverse speeds
Brakes Oil immerse Disc Brake
Brakes (Parking) Manual lever on right side of operator
Steering Hydrostatic power steering
Driver’s Seat Fully upholstered, with parallelogram suspension, adjustable, foot step
Power Take off 540 rpm (1 318” - 6 spline Shaft)@ 2160 engine rpm.
Hyd. Pump Gear type pump driven from engine crankshaft
Pump Capacity 26.7 l/min
Maximum Lifting Capacity 2,150 kg
Tyre (Front) 7.50-16
Tyre (Rear) 18.4/15-30
D.T.O. High speed 35mm dia /same speed as engine

Page 19 of 26
New Holland 480

Engine Power 55HP

Operating Weight 1710Kg.
No. of Cylinders 3
Bore Stroke 100x115mm
Piston Displacement 2710cc
Maximum Power @2500 rpm 55HP
Maximum Torque @1500 rpm 16.5 Kgm
Pump Distribution Injection type with mechanical speed governor
Battery 12 Volts 90/95Ah
Air Filter Oil bath with pre cleaner and Semi automatic dust unloader
Fuel Filter 02 replaceable cartridges
Fuel Tank Capacity 54 Litres
Transmission Gear Box with constant-mesh gears: 8 forward and 2 reverse
Brakes Service Dry Band type with mechanical control
Brakes (Parking) With hand lever, on right side of operator.Manual, Recirculating
ball type, Centre relay lever Joint to lubricated for life.

Driver’s Seat Fully upholstered, with parallelogram suspension,adjustable to

d driver’s weight

Power Take off 540 rpm (1 318” - 6 spline Shaft)@ 2160 engine rpm
Hyd. Pump Gear type pump driven from engine.
Pump Capacity 22.71/ min
Maximum Lifting Capacity 1450 kg
Tyre (Front) 6.00-16
Tyre (Rear) 12.4/11-28
D.T.O. Speed same as engine - Anti clockwise.

Page 20 of 26
New Holland 640S

Engine Power 75 HP
Operating weight 2070 kg
No. of cylinder 4
Bore stroke 100x115 mm.
Piston displacement 3613 cc
Maximum power @ 2500rpm 75HP
Maximum displacement @1500rpm 22.5 Kgm.
Pump Distribution Injection type with mechanical speed governor.
Battery 12 Volts 110/120Ah
Air filter Oil bath with pre cleaner and Semi automatic dust unloader
Fuel filter 02 replaceable cartridges.
Fuel tank capacity 54 Litres
Transmission Gear Box with constant-mesh gears: 8 forward and 2 reverse speeds:
Brakes Synchromesh on 3rd, 4th, 7th, & 8th speeds.
- Service Dry Band type with mechanical control
- Oil immerse Disc Brake
Brakes(parking) With hand lever, on right side of operator.
Steering Hydraulic power with independent oil pump of flow capacity 12 liter /
minute and separate oil tank capacity 1.8 litres with complete filtering
system.
Driver seat Fully upholstered, with parallelogram suspension, adjustable to
driver’s weight.
Power take off 540 rpm (1 318” - 6 spline Shaft)@ 2160 engine rpm.
Hyd.pump Gear type pump driven from engine.
Pump capacity 24.81/ min
Maximum lifting capacity 1650 kg.
Tyre(front) 7.50 - 16
Tyre(rear) 16.9/14-30
D.T.O Speed same as engine -Anti clockwise

Page 21 of 26
New Holland Ghazi

Engine power 65HP

Operating weight 1770Kg.
No.of cylinder 3
Bore stroke 104x115 mm.
Piston displacement 2931 cc
Maximum power @ 2500rpm 65HP
Maximum torque @1500rpm 19.0 Kgm.
Pump Distribution Injection type with mechanical speed governor.
Battery 12 Volts 90/95Ah
Air filter Oil bath with pre cleaner and Semi automatic dust unloader
Fuel filter 02 replaceable cartridges.
Fuel tank capacity 54 Litres
Transmission Gear Box with constant- mesh gears: 8 forward and 2 reverse speeds:
Brakes Synchromesh on 3rd, 4th, 7th, & 8th speeds.
- Service Dry Band type with mechanical control.
- Oil immerse Disc Brake
Brakes With hand lever, on right side of operator.
Steering Hydraulic power with independent oil pump of fl ow capacity 12 liter /
minute and separate oil tank capacity 1.8 litres with complete fi ltering system.
Driver seat Fully upholstered, with parallelogram suspension, adjustable to driver’s weight.
Power take off 540 rpm (1 318” - 6 spline Shaft)@ 2160 engine rpm.
Hyd. Pump Gear type pump driven from engine.
Pump capacity 22.71/ min
Maximum lifting capacity 1650 kg.
Tyre(front) 6.00 - 16
Tyre(rear) 14.9/13-28
D.T.O Speed same as engine - Anti clockwise.

Page 22 of 26
New Holland 55-56

Engine power 55HP

Operating weight 2070Kg.
No.of cylinders 3
Bore stroke 100x115 mm.
Piston displacement 2710 cc
Maximum power @1500rpm 20 Kgm.
Maximum torque Distributor Injection type with mechanical speed governor.
Battery 12 Volts 95/105 Ah
Air filter Oil bath air cleaner with Semi automatic type dust unloader pre cleaner
Fuel tank capacity 61.01 Litres
Transmission Gear Box with constant-mesh gears Synchromesh on 3rd, 4th, 7th & 8th speeds.
Brakes - Service Disc type, oil bath, mechanical control, simultaneous or independent
operation.
Brakes(parking) Dependent, operating on service brakes, with hand control lever and flash
warning light.
Steering Hydrostatic power steering with independent circuit
Driver seat Deluxe, with parallelogram suspension and hydraulic shock absorber,
adjustable to driver’sweight, reach and height.
Power take off 1-3/8” - 6 spline Shaft, 540 rpm @ 1970 engine rpm.
Pump capacity 34.5 L/ min
Maximum lifting capacirty 2200 kg.
Tyre(front) 6.00 - 16
Tyre(rear) 14.9/13-28

Page 23 of 26
New holland 70-56 (4WD)

Engine power 85HP

Operating weight 2600Kg.
No. of cylinder 4
Bore stroke 104x115 mm.
Piston displacement 3908 cc
Maximum power 85HP
Maximum torque @1500rpm 27 Kgm.
Pump Distribution Injection type with mechanical and Hydraulic speed governor.
Battery 12 Volts 110/120Ah
Air filter Oil bath with pre cleaner and Semi-automatic dust unloader
Fuel filter 02 replaceable cartridges.
Fuel tank capacity 61.01
Transmission Gear Box with constant-mesh gears Synchromesh on 3rd, 4th, 7th, & 8th speeds.
Brakes- Oil Immersed, multi disk type, Brakes actuation Hydraulic
Brakes(Power) With hand control lever and flashing warning light
Steering Hydrostatic power with independent circuit
Driver seat Deluxe, with parallelogram suspension and hydraulic shock absorber
Power take off 540 rpm (1750 engine RPM)
Shaft dia 35mm, 6 Spline
Pump capacity 34.5 L/ min
Maximum lifting capacity 2200 kg.
Tyre(front) 12.4/11-24
Tyre(rear) 18.4/15-30

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Products
1. Cultivator
2. Mould Board Plough
3. Front-End
4. Disc Plough
5. Deisel Generators
6. Offset Disc Harrow
7. Boom Sprayer

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SMP
Role/Responsibility
 Fuel Tank Inspection
 Introduction and overview of Welding
o Spot Welding
o Seam Welding
o CO2 Welding
o Electric Arc Welding
o Gas Welding
 Operate Hydraulic Press
 Hydraulic/Mechanical Shearing

Suggestions
 All safety equipments are provided but the employ cannot obey from lower management to upper
management
 Improve lighting system
 Proper ventilation in the welding area
 Take a standby generator for load shedding
 Need to install fire detector

EAL
Role/Responsibility
 All parts of engine fitted by hand like (Crank Shaft to Fuel Injector)
 Adjusting valves by using tappet gauges at the test bench
 Inspection and detection of engine by using the Kaizen Technique

Suggestions
 Highly noise area, Control the noise
 Reduce the slippage on the floor
 Improve the quality of timing case and timing cover
 Large area must be provide for inspection and testing of engine
 Air fresher or anti smells agents are use to reduce smell in work area
 All safety equipments are provided but the employ cannot obey from lower management to upper
management

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