FALK PARALLEL-SHAFT FALK RIGHT-ANGLE

GEAR DRIVES – SHAFT GEAR DRIVES –

HORIZONTAL OR HORIZONTAL OR
VERTICAL MOUNTING VERTICAL MOUNTING
Heavy-Duty Drives for Heavy-Duty The “Right Angle” on Heavy-Duty
Applications Performance
• 15 sizes for foot, flange or shaft mounting. • 11 sizes for foot, flange, or shaft mounting.
• Solid or hollow low-speed shafts. • Solid or hollow low-speed shafts.
• Ratios: 1.8:1 to 437:1. • Ratios: 5.06:1 to 357:1.
• Capacities: 2 937 Nm to 621 448 Nm (26,000 to • Capacities: 11 300 Nm to 621 448 Nm (100,000 to
5,500,000 lb-in). 5,500,000 lb-in).
• Power ratings to 14 168 kW (19,000 hp). • Power Ratings to 2 653 kW (3,557 hp).
Strong, durable, compact, and energy-efficient, Falk Falk’s compact and durable heavy-duty, right-angle
A-Plus parallel shaft gear drives serve a broad range of gear drives have wide application in industry. All series
industrial applications. All Falk A-Plus gear drives “AB” drives feature carburized, root-peened, skived
feature case-carburized and finish ground, high spiral bevel gears. They also feature case-carburized
strength helical gearing, fabricated steel housings, and finish ground, high strength helical gearing,
positive lubrication, and Magnum no-leak dirt-proof fabricated steel housings, positive lubrication, and
seals. Magnum no-leak dirt-proof seals.

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FALK ALIGNMENT-FREE FALK HIGH-THERMAL
CONVEYOR DRIVE CAPACITY GEAR DRIVES
Falk Alignment-Free Drives for Trouble-Free Application Tested - Proven Performance
Conveyor Operation • 20 sizes for parallel or right-angle shaft configurations.
• 5 sizes for right-angle shaft mounting. • Ratios: Parallel Shaft - 1.84:1 to 291.9:1,
• Flange or hollow low-speed shaft connections. Right-Angle Shaft - 1.50:1 to 1207:1.
• Use with fluid couplings or electrical soft starts. • Capacities to 316 373 Nm (2,800,000 lb-in).
• Ratios: 13.95:1 to 34.74:1. • Power ratings to 7 457 kW (10,000 hp).
• Power ratings from 90 kW to 630 kW (125 to 800 hp). Falk’s high-thermal capacity gear drives feature
Falk’s Alignment-Free, Shaft-mounted, Conveyor through-hardened precision-machined helical gearing,
Drives meet all surface and underground belt conveyor carburized and lapped spiral bevel gearing, fabricated
application requirements. By eliminating foundations, steel housings, large oil sumps, positive lubrication,
installed costs are reduced by as much as 20%. Shaft and Falk’s exclusive no-leak Magnum seals. Falk’s “Y”
misalignment, a major cause of costly failures and series gear drives have proven reliability in industry for
downtime, is eliminated. Plus, a symmetrical housing over 40 years.
substantially reduces spares inventory costs.

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 FALK ULTRAMAX FALK ULTRAMITE
CONCENTRIC GEARMOTOR DRIVES
The Industry’s Largest Selection A Drop-In Replacement for SEW
• 12 sizes. Eurodrive® Gearmotors
• Concentric configuration. • Helical Concentric and Shaft Mount Designs; Right
Angle Helical-Worm and Helical-Bevel Designs.
• Ratios: 1.5:1 to 985:1.
• Capacities to 60 000 Nm (530,000 lb-in). • Distributor-stocked kitted assemblies for foot,
flange, or shaft mounting.
• Power Ratings to 1 268 kW (1,700 hp). • Horizontal or vertical mounting.
• Optional Scoop, Flange, or Baseplate Mounted • Ratios: 1.4:1 to 58,945:1.
Motors.
• Capacities to 7 005 Nm (62,000 lb-in).
An economical alternative to parallel shaft drives in • Power ratings to 95 kW (127 hp).
the medium kilowatt/horsepower range. Modular
construction and standard accessories and options An ideal choice for lower power requirements,
allow for quick product shipment. Ultramite is assembled to order from kits stocked at
local Falk distributors. Ultramite accepts standard
off-the-shelf motors allowing the use of
customer-preferred motor brands. Available double
seal option keeps oil in and dirt out in harsh
environments. Ultramite’s standard footprint makes
substitutions, replacements, or retrofits quick and easy.

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FALK QUADRIVE FALK OMNIBOX WORM
SHAFT-MOUNTED DRIVES GEAR DRIVES
Easiest On - Easiest Off Economy - Versatility - Interchangeability
• 11 sizes for flange or shaft mounting. • 14 sizes for foot, flange, or shaft mounting.
• Horizontal or Vertical Mounting. • 34 mm thru 254 mm (1.33 inches thru 10 inch)
• Bushing bores from 25 to 160 mm centers.
(1 inch to 6-1/2 inch). • Ratios from 5:1 to 3,600:1.
• 5 to 350 rpm output speeds. • Capacities to 10 168 Nm (90,000 lb-in).
• Capacities to 39 547 Nm (350,000 lb-in). • Power ratings to 81 kW (100 hp).
• Power ratings to 224 kW (300 hp). • Vertical or horizontal inputs and outputs.
An economical alternative to right-angle shaft Omnibox is all about long life and low operating costs.
mounted drives, featuring a V-belt input for easy speed Viton® Double Lip Seals, standard, deliver increased
changes and reduced spares inventory. Quadrives resistance to high temperature, abrasion and
feature a “Torque Assist” TA Taper bushing that chemicals. O-rings on input and output covers
eliminates binding and makes installation and removal eliminate gaskets and silicone sealants that are prone
an “easy-on, easy-off” proposition. The Quadrive to leaks. And the entire system is 100% run and leak
modular design makes accessorizing for CEMA screw tested.
conveyor and other applications a simple matter.

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 FALK RAM MIXER DRIVES FALK TRUE HOLD
Mixer Drives Designed to Drive Mixers LOW SPEED BACKSTOPS
• 18 sizes in parallel shaft or right-angle shaft Full-Load Tested for Faultless Performance
configurations.
• 18 sizes.
• Solid and hollow shafts.
• Bores: 30 to 510 mm (1.25 in to 20.00 in).
• Top, bottom, or side entry mixer mountings.
• Capacities: 4 068 Nm to 1 012 847 Nm (3,000 to
• Ratios: 5.06:1 to 1,207:1. 747,000 lb-ft).
• Capacities to 429 000 Nm (3,800,000 lb-in). • Overrunning Speeds from 1 to 2,800 rpm.
• Power Ratings to 4 100 kW (5,500 hp).
Falk’s Low Speed Backstops prevent reverse rotation in
Falk’s designed-for-the-job RAM Mixer Drives feature applications such as inclined conveyors, bucket
large diameter shafts, extended bearing life, no-leak elevators, fans, rotary pumps, and kilns.
drywells, precision-cut helical and spiral-bevel gearing, Performance-proven NRT Backstops employ a
and rugged, rigid housings - all engineered to handle roller/ramp design featuring free-wheeling cylindrical
tough mixing in pharmaceutical, chemical, food rollers that permit load engagement upon reversal.
processing, waste-water, power-generation, mining, Tandem seals and grease-purge cavities extend service
and pulp and paper applications. life. Available load sharing systems for multiple
backstop installations increase versatility.

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FALK FIXED-FILL FALK VARIABLE-FILL
FLUID COUPLINGS FLUID COUPLINGS
Softer Starts - Smooth Power Flow Total Control of Starts, Speeds, Torques
• 11 sizes, 4 types. • 3 sizes in Scoop Control, 7 sizes in Scoop Trim.
• Gear, disc, and grid coupling; hollow shaft and • Manual or electronic controls.
sheave connections. • Capacities:
• Delay, extended-delay, and non-delay fills. Scoop Control - 150 to 653 kW (200 to 875 hp),
• Power ratings to 1 119 kW (1,500 hp). Scoop Trim - 150 to 2 983 kW (200 to 4,000 hp).
• Starting power adjustable from 40% to 250% of Falk Scoop Control (series HC) and Scoop Trim
full-load torque. (series HT) Variable-Fill Fluid Couplings provide the
• Overload protection. ultimate in close control of start-up and operating
• Centrifugal Check Valves speeds and torques. Ideal on conveyors for dynamic
multi-motor load sharing and ultra-long starts. Falk
Used in a broad range of applications, Falk Fixed-Fill Variable-Fill Fluid Couplings also deliver economical
Fluid Couplings provide consistently longer, smoother, load declutching and speed trimming. Variable speed
time-controlled starts with lower starting torques and control is available for pump, fan, and other
softer torque transfer. Series HF fluid couplings’ centrifugal machines.
delay-fill chamber assures smooth operation during
extended acceleration and minimizes slip under
full-load. Ideal for conveyors using multiple drives,
Falk Fluid Couplings allow for staggered motor starting
and load sharing.

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 FALK STEELFLEX FALK LIFELIGN
GRID COUPLINGS GEAR COUPLINGS
The Ultimate “General Purpose” Coupling Economical - Long Lasting
• 25 sizes, 11 types. • Flanged sleeve, continuous sleeve, and steel mill series.
• Torsionally flexible. • 28 sizes, 13 types.
• Spring-steel grid flexing element. • Torsionally rigid.
• Bores to 508 mm (20 inch). • Precision-crowned, gear-to-gear flexing element.
• Capacities to 847 429 Nm (7,500,000 lb-in). • Bores to 1 093 mm (43 inch).
• Low initial and long-term cost. • Capacities to 8 191 813 Nm (72,500,000 lb-in).
The easily replaceable grid in a Falk Steelflex coupling • Lowest initial cost for high capacities.
combines the high-load capabilities of a gear coupling Triple-crowned for maximum capacity, Falk Gear
with the flexibility of an elastomer design. Backed by a Couplings have bigger bores and higher ratings
5-year warranty, Falk Steelflex couplings require no providing lower cost selections. When used with Falk
periodic maintenance when lubricated with Falk LTG (Long Term grease), Falk “G” series Gear
supplied LTG (Long Term Grease) at installation. couplings can operate 3 years without relubrication.
Falk Gear couplings provide the low-cost, long-lasting
answer to both small and large capacity coupling
requirements.

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FALK FREEDOM FALK WRAPFLEX
DISC COUPLINGS ELASTOMER COUPLINGS
No Lubrication - No Maintenance It doesn’t get any easier than Wrapflex
• 42 sizes, 20 types. • 6 sizes, 2 types.
• Torsionally rigid. • Low Maintenance, Non-Lubricated.
• Stainless steel disc/discpack flexing element. • Polyurethane element has excellent wear and
• Bores to 400 mm (15.75 inch). chemical resistance.
• Capacities to 313 210 Nm (2,772,000 lb-in). • Bores to 102 mm (4 inch).
• Low long term cost. • Capacities to 2 500 Nm (22,000 lb-in).
• Exceptional value in long-life design.
Close tolerances and registered fits allow Falk Disc
Couplings to provide continuous high-speed service Non-lubricated design reduces maintenance costs.
with virtually no maintenance. Falk’s one-piece Plus, quick and easy installation and replacement
discpacks assure simple maintenance and a “no reduce downtime. No need to remove hubs when
backlash” connection. Falk Disc Couplings are a replacing the element. Stock finished bores in popular
practical alternative to lubricated and elastomer sizes and taper bores that accept Q.D. and taper Lock
couplings for many applications. bushings are available from our world-wide distribution
network.

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