Minor Project On Ranna Sugars
Minor Project On Ranna Sugars
Minor Project On Ranna Sugars
ORGANISATION REPORT
of the degree of
Submitted By
VIDYASHRI T BUDIHAL
R16MB139
August, 2017
www.reva.edu.in
This is to certify that this project report on _______________ has been prepared
by ______________ Reg No:________ under my guidance and supervision in
partial fulfillment of the requirements of Master of Business Administration,
REVA University conducted by School of Commerce and Management.
Date:
Date:
The word project comes from the Latin word projectum from the Latin verb
proicere, "before an action" which in turn comes from pro-, which denotes
precedence, something that comes before something else in time “to do". The
word "project" thus actually originally meant "before an action.
On this occasion I would like express my heart fill gratitude to Prof. NITU
GHOSH for reviewing my project weekly and helped me by providing all
valuable suggestions and necessary changes required. His support and feedbacks
have helped me to obtain a greater knowledge and was able to complete the
project successfully.
I would like to extend warm gratitude to all schools, teachers, administrators and
all those who have helped me in completing the survey successfully.
I would like to thank all staff members of REVA University and RANNA
SUGARS for providing support in completion of project.
1 Executive summary
3 Company profile
4 Industry profile
5 Competitive analysis
6 Summary of findings
8 Bibliography
RANNA SUGARS is the co-operative company. The project has been undertaken
on the topic “organization study at RANNA SUGARS” As it helps to
understand the business activities of the factory.
The production capacity of the factory is 5000 TCD per day and it manufacture of
sugars and by products like molasses and bagasse, generation of power,
distillation.
Where the organization ensures that all the employees are safe in the workplace
and it motivates the employees to stay in the organization for a long period and to
sustain the life.
In RANNA SUGARS the safety levels are followed according to “Factory Act
1948” and it is been practiced the same and followed all the rules and regulations
prescribed in the books of law.
Organization concept
By virtue of its applicative nature, good theory in the social sciences is of value
precisely because it fulfills one primary purpose: to explain the meaning, nature,
and challenges associated with a phenomenon, often experienced but unexplained
in the world in which we live, so that we may use that knowledge and
understanding to act in more informed and effective ways.
This study is being conducted for Ranna sugar factory, and this study tells us an
overall view of organization and functions carried out by different departments
like manufacturing, marketing, human resource, sales and finance etc.
The reason for selecting the R.S.S.K factory is that, they are one of the largest
suppliers of sugar to the all over the India. They provided employment
opportunity to the rural people. The industry contains all the major areas of study.
CHAPTER-2
COMPANY PROFILE
The factory was registered on 29 th July 1982 itself and government has
given licensee for 2500TCD. In the same year government has given registration
number is DSK/REG/182-83 dated: 27/07/1982. From that onwards it started
issuing the shares to the public. This issuing of shares to comes to an end in the
year 1997. During those periods they purchased 200 acres of land at Timmapur
village at cost of Rs.24 lacs. The 1 st trial crushing was taken in the month from
19/05/1999 to 10/06/1999. The performance of the factory in this period as under.
The factory has more than 500 employees on its role including some officers and
technical experts. Human resource being the most important assets of the
company all the efforts are made to enhance the motivational level and efficiency
of the employees.
VISION
Company profile
The plant is capable of crushing about 5000 tons cane per day (T.C.D) and
would be producing export quality crystal white sugar using the latest techniques
in the factory one of the most advanced in India. Robust and reliable equipment of
latest design, high efficiency and low power consumption have been installed
continuous operation all around the year. Due to abundant cane available in the
area operation, a minimum duration season of 7-8 months is assured i.e. to save
about 5 lacs tons of sugar of cane will be crushed during the season to produce
around 6.2 lacs quintals of sugar. When this is done, the turnover of company
right from beginning would be Rs100 corers and after meeting all the obligations,
there will be sizable surplus per year.
Under the 10 years power purchase agreement entered into between the
factory and KPTCL. The power to be exported to grid at 110kv would be paid for
Every year i.e. to say 8.5MW of exported power will generate revenue of
about Rs.16 corers per year and after meeting incidental expense for generation,
there will be a sizeable surplus per year, which makes it a highly attractive
preposition.
Board of directors
DIRECTORS
All every Annual General Meeting on third of the total numbers directors, whose
period of office is liable to retire by rotation, shall retire in accordance with the
provisions of section 225 and 256 of the company act.1956 and they are eligible
for reappointment.
Organization chart
BOARD OF DIRECTORS
SUPERVISORS SUPERVISOR
SUPERVISOR
SUPERVISORS SUPERVISOR
LABOUR LABOUR
CO-GENERATION
MANUFACTURING
ENGINEERING
STORE
SUPERVISOR SUPERVISOR
S SUPERVISOR
SUPERVISORS
LABOUR
LABOUR
LABOUR
LABOUR
Ranna is the only consulting organization in India which is 360 deg. company
covering all aspects of Sugar, Co-gen and Alcohol business, supported by team of
professionals managing sugar business, factory operations, project designs,
engineering, technology know-how and product marketing.
Economic feasibility studies for new projects (sugar mills, sugar refineries) by
designing projects, as well as complete package of Cane Management System
(CMS) for making effective cane development plan.
PRODUCT PROFILE:
MARKET SHARE:
There are total 20321 shares in factory. In that state government has highest worth
of share value i.e. is Rs.12,72,00,000. In 2012 they have stopped share collection
because they have collected highest share capital.
COMPETITORS:
The degree of competition for R.S.S.K is more, as other big organization like
The sugar produced in this factory is good quality and competitive enough in
the market.
FUNCTIONAL CHART:
India is the largest consumer and second largest producer of sugar in the world.
The Indian sugar industry is the second large agro industry located in the
rural India. The Indian sugar has turnover Rs.500 billion per annum & it
contributes almost Rs.22.5 billion to the central and state exchequer as tax, cess &
excise duty every year. Indian sugar industry has been a focal point for a socio
economic development in the rural areas.
The sugar industry in the country uses only sugarcane as input; hence
sugarcane have been established in large sugar growing states like, UP,
Maharashtra , Karnataka, Gujarat, and Tamil nadu and AP. In the year 2005-06
these 6 states contribute more than 85% to total production in the country; UP,
Maharashtra, Karnataka together contribute more than 65% to total production.
There are broad areas of public intervention that Regulate the sugar market in
India.
1. Both the Central and the State Governments set a price for the
Sugarcane.
Factories a so-called sugar levy, by which they are required to sell at below
market price to the public distribution centers.
In this paper the focus will be on the impact of Porters five force Model on
Shree Renuka Sugars ltd. SRSL west coast of India, near the Port of Kandla, Bajaj
Hindustan Ltd. BHL, Chitrakoot district in Uttar Pradesh, EID Parry India Ltd.
EID Ramanathapuram district, Balrampur Chini Mills Ltd. BCML. Sugar
production commenced in 1920's but it got industry status in late 20's/early 30's
when India had 29 sugar mills producing just 100,000 tons of sugar. The industry,
facing competition from imported sugar, sought tariff protection. Sugar
production picked up under the Sugar Industry Protection Act passed in 1932 and
country became self sufficient in 1935. Also cane pricing act was enforced to
The Indian Sugar Industry is characterized with modest entry and exit
barriers. Integrated business model and increasing capital requirement in the
industry restrict new entrants. The Government earlier used to give incentives to
set up new plants by granting higher free sales quota for the first five to eight
years of operations that had led to mushrooming of small units. This incentive has
been withdrawn and the new sugar units are required to comply with the levy
quota regulation from first year of operations. The Government of India has also
put restriction on setting up of two sugar factories within the radius of 15 Kms.
2. Threat of substitutes:
Being an essential commodity the demand for sugar is not elastic. Alternate
sweeteners to refined sugar in India are gur and khandsari. But with increased per
capita income and easy availability of sugar at competitive rates, use of gur and
khandsari is seeing a downward trend and is mostly confined to rural areas.
Hence, threat of substitute is low in the industry.
Allocation of the area from where the sugarcane can be procured is allocated by
the government. The Sugar mills have no choice but to purchase all the Cane sold
to them, even if it exceeds their requirement. Sugar producers are not allowed to
own cane fields in India. Though recent sugar de-control is likely to give higher
pricing power to the mills, the government still can influence the prices with its
PDS system.
5. Industry Competition:
Competitiveness among the Indian sugar players is high. With around 500 units
engaged in production of sugar, the industry is highly fragmented. Private
Individual players do not have big market share. Cooperatives are relatively high
as they account for more than 50% of the industry’s production.
CHAPTER-4
3. To formulate strategy;
7. When the organization is planning for the diversification and expansion plan;
STRENGTH:
WEAKNESSES:
Labors turnover.
The promotion procedure in the organization is too rigid.
The companies not focus on all departments.
The number of sugar factories nearby this factory.
No schemes and offers.
OPPORTUNITIES:
THREATS:
Stiff competition by brands like, Godavari sugars, Nirani sugars and other
brands.
Government intervention.
Over production by all companies.
STRUCTURE:
The factory has vertical communication in the organization. The manager has
span of control on 10-20 members in each section. The departmentalization of
each department is based on its function. The employees has to follows the rules
and regulation the higher authorities.
1. Administration department:
The admin department gives the suggestions to all departments of the factory
for improving the factory production and introducing the new products to the
society and the main functions are insurance, tender, correspondences and
reinstalling.
Executive Director
Project co-ordinate
2. SHARE SECTION:
The share section is one of the important sections because more than half of the
share capital collected from the share holders.
The person who wants to become a member has to fulfill appropriate application
given by the share section authority. If the director approves the application, then
3. PURCHASE SECTION:
Methods of Purchase:-
Methods of purchasing very accounting to the nature of the demand in the plant
and conditions in the market in which material are be brought.
Purchasing is requirement.
Purchase for apeaitied period/schedule of purchasing keeping.
Track of stock position of major items as indicated in the daily stock
register.
Negotiations.
Telephonic quotations.
Market purchasing.
Contract purchasing.
Group purchasing of small items.
Purchasing Accounting:-
Purchasing A/c of invoices of suppliers are connected with
store goods respect notes and verified with purchase orders and
documents are completed and passed for payments.
Administration Structure:-
Purchase manager
Clark
Computer operator
Raising requisition.
Securitizing requisition.
Vendor selection.
Enquiry.
Receiving quotation.
Sending purchase order.
4. STORES SECTION:
Store Procedure:-
Receipt of goods and signature of purchase department for engineering in
to gate in word register.
The material received is entered in to stores receipt book with details
nominidatures and physically verification.
The GRNS assented spies are sent to purchased and accounts Department
one copy with all documents is retained with stores.
Daily stock register forwarded to purchase dept for major item.
For thirty stock register is forwarded to verification of gate inward
quantity weight wherever necessary.
Predation of goods receipt notes after verification of gat inward. Gauntly
weight where necessary.
The quantity as per GRN is to be posted on bin cards provided items wise
in the receipt Coolum and as per the concern department.
All other than above item failing below the minimum stock level position
or nil position as per purchase department concern department indent
department for procurement.
Wightman of major material is made on weight bridge depends upon the
material incoming and outgoing.
The six register are main tend which indicates the receipts consumption
and balance in quality value for costing and A/c purpose this register is
attaining which maintaining, referring, to GNR bin cards, purchase ,
vouchers cash vouchers.
5. TIME OFFICE:
Functions:
6. SALES SECTION:
The main work of this department is to after sales of product based on tender.
Objectives:-
Sugar packages:-
50 Kg - (Per 1 bag)
50Kg -(Just bag)
100Kg –(Just bag)
Types of sugar sales:-
Free sales.
Lavy sales.
Export sales.
Sales by product:-
Sugars.
Molasses.
Biogas.
Chairmen & MD
7. MARKETING DEPARTMENT:
This comes under sales section. The factory does not have separate marketing
department but it is controlled by the sales section.
8. MANUFACTURING DEPARTMENT:
It is one of the core parts in every process based industry. The factory is having all
well equipped labs, and the main activity of the lab is to check the content of
sugar in the sugar cane and fixing correct size and shape of the sugar. The lab
prepares hourly reports which advice on the addiction of the other chemicals in
production.
9. ACCOUNT SECTION:
It maintains all the transactions related to the factory dealings. It prepares P&L
account, balance sheet, etc. There are two account sections.
1. General accounts section: It deals with general receipts and payments, salary,
share amount etc.
Objectives:-
To grow diseases and past.
To grow maximum sugarcane in the near area of operation.
To yield good quality of sugarcane.
High recovery verifies.
To enhance overall department of the cultivators.
Main work with formers.
The work is divided in to 2 wings.
Development wing.
Procurement wing.
Developing wing.
It is related to activity doing in the field like altravation of
sugarcane the factory providing fertilizer doze to the formers train them by
calling scientist to give various methods to develop good crops give them
demonstration the development or field supervisor deserve the cops and
advice formers for inter altravation forming they grow 2 variations co- 86032
and co-c-611 both duration one year after material period. The filed duration
one year after maturity period. The field duration one year the field supervisor
with the help of re-lactometer or brick meter cane the quality of juice.
Procurement wing :-
Program for harvesting of cane and transportations to the factory.
The cutting of sugarcane in done the factory here labors for 5800 Tone (one
SKILL:
To accomplish the goals of the organization there should be right people with the
right skills. Skill refers to ability of person to perform certain task without
difficulty.
At Ranna sugar there is on job training process to the workers. It has right people
with right skilled to innovate new ideas, improved product with advanced
technology to achieve the goals of established standards.
STYLE:
The style which is describe to outside world. The style and behaviors exhibited
inside the organization. The internal style of the organization effects on their staff,
and their jobs. Therefore an organization is reflection of its culture.
The staffs of the organization are goal oriented. They are strong enough to achieve
the goals. They work with unity and complete the assigned work within given
time.
STRATEGY:
It is the way in which business makes action plans to improve its position in
relation to competition.
Ranna sugars have made strategy of introducing new technology for the
improvement of new product development, quality, and reliability of products
there by attaining the international standards.
Ranna sugars has its own system in purchasing raw material from the formers and
vendors, producing qualified output with in relates to international standards,
offered to the customer with the fine packaging and provides good sales service.
Security system:
There is security system for the plant and properties of the factory on contract
basis, round clock security arrangement provided. Without an approved
permission no will be allowed to enter into the factory.
Accounting system:
STAFF:
Staff is one of the important sources of the factory. It has line and staff
relationship. The hard working employees are essential in the development of the
factory.
They have highly qualified and experienced professionals who are ready to face
everyday challenges. Staffs are engineering, chemist, fitters, I.T.I, electricians,
skilled and unskilled workers. The young and motivated team has contributed to
the company success.
SHARED VALUES:
Environment policy:
Quality policy:
Employees has been trained and motivated to improve the quality of their work
competence skill.
Other values
Time and cost aware.
Trust and cooperation.
Respect to each other.
Unity.
4.3 HR DEPARTMENT
According to the position they will recruit the employees. If the job position is
higher level they go through the process of recruitment to select the candidates or
else through experience. They will select the semiskilled/unskilled workers for the
lower level jobs.
It is given on the basis of determining the level of knowledge and skill needed for
that particular job. Next is to find out the how many employees should be trained.
On the basis of this need based training is given.
Induction training:
Technology training:
It is given to improve the interpersonal skills of the both managers and workers on
regular period of time.
HEALTH
Disposal of waste and effluents section 12:- Effective arrangements for the
disposal of waste in factory.
Drinking water section 18:- based upon learns water should be supplied, in
every canteen, lunchroom and wash room and also available through
factory.
Urinals Section 18:- There should be separate division for means and
women, sweepers should be employed for cleaning.
SAFETY
Prevention in case of fire, Section 38:- In case of fire for the person
employed in, every window, door or other exit affording a measure of
escape of fire and it should be distinctively marked, warning signals
should be kept, if the exposures are kept in above ground floor then the
workers should be familiar with means to escape in case of fire.
WELFARE
In case of female workers are employed separate facilities shall be provided and
ensure interiors are not visible from and place where person of the other sex work
or pass.
Facilities for sitting, Section 44:- Sitting arrangements must be done for
workers, standard may be fixed in case where work can be done by sitting
portion.
First aid and ambulance room, Section 45:- Ready accemble during all
working hours, it should be trained professionals, who shall be available
during the working hours of the factory.
Canteens Section 46:- More than 250 Employees, canteen should be kept
and canteen should be renewed under non-profitable basis, if there are
more than 1000 peoples, then the company should appoint a person for the
collection of menus , arrangements etc.
Shelters, Rest rooms and Lunch room, Sec 47:- if there are more than 150
members then adequate and suitable shelters or rest rooms and suitable
lunch room with provision of drinking water, where workers can eat meal
they brought.
Crèche, Section 48:- More than 50 women working then there shall be
provided suitable rooms and room for the use of children for the aged
below 6 years. necessary things should given for the women and kids like
cloths , soap and towels etc.,
a. Bursting of plant.
b. Failure of Crane.
d. Collatry.
Notice of certain disease, Section 89:- The managers send the notice to
chief inspector and certifying surgeon.
Cause:
Basic:
Analysment of accident.
CHAPTER -5
SUMMARY OF FINDINGS:
The study is made for the purpose of finding the efficiency of the organization
therefore following are important findings that I found during my study.
CHAPTER -6
CONCLUSION:
Ranna Sugar Ltd is very famous for quality products in various fields such
as sugar, liquor, co-generation etc.
RECOMMENDATIONS
Ranna sugar should make a separate HR department so they can understand the
needs and wants of the employees. It will help to provide training and orientation
programs and also takes care of the all HR activities for employees which in turn
increase the production.
BOOKS-
Personnel and Human resource management- P.Subba Rao.
Marketing management.
Himalaya publications house.
MAGAZINES-
Company Prospects.
WEBSITES-
[email protected]
www.google.com