Shell and Tube Heat Exhanger

Tube Calculations Hot Fluid Shell Calculations Cold Fluid

Flow Characteristics Flow Characteristics

Inlet Temperature Tin = 30.00 C Inlet Temperature Tin = 275.00 C
Outlet Temperature Tout = 40.00 C Outlet Temperature Tout = 150.00 C
Mean Temperature Tmean = 308.15 K Mean Temperature Tmean = 485.65 K

Fluid Fluid
Water k = 0.63 W/mK Transmission Oil (Type-H) k = 0.12 W/mK
Cp = 4068.47 J/(kg K) Cp = 2547.99 J/(kg K)
m = 0.000701 Pa s m = 0.000453 Pa s
r = 993.59 kg/m3 r = 741.60 kg/m3
Pr = 4.55 Pr = 9.88

Mass Flow Rate m= 172.226 kg/s Mass Flow Rate m= 22.000 kg/s
Capacity mCp = 700697.5 W/K Capacity mCp = 56055.8 W/K
Heat Transfer Q= 7006975 W Heat Transfer Q= 7006975 W

Internal Flow External Flow

Inside Diameter di = 0.0160 m Inside Diameter di = 0.3652 m
Outside Diameter do = 0.0190 m Outside Diameter do = 0.0190 m
Flow Area Ac = 0.0002 m2 Flow Area Ac = N/A m2
Hydraulic Diameter Dh = 0.0160 m Hydraulic Diameter Dh = N/A m
Heat Transfer Surface Area As = 0.2011 m2 Heat Transfer Surface Area As = 4.5892 m2
Pipe Conductivity kw = 400.0 W/mK Pipe Conductivity kw = 400.0 W/mK
Fluid Velocity V= 5.747 m/s Fluid Velocity V= N/A m/s

Calculations Calculations
Reynolds Number Re = 130419.97 Reynolds Number Re = N/A
Loss Coefficient K= N/A Loss Coefficient K= N/A
Friction Factor f= 0.00426 Friction Factor f= N/A
Nusselt Number Nu = 598.79 Nusselt Number Nu = N/A
Heat Transfer Coefficient h= 23432.64 W/m2K Heat Transfer Coefficient h= 5000.00 W/m2K
Pressure Drop DP = 69828.58 Pa Pressure Drop DP = N/A Pa

Heat Exchanger Parameters

Log Mean Temperature Difference DTLMTD = 171.11 C
Mimimum Fluid Cmin = 56056 W/K
Cr=Cmin/Cmax Cr = 0.08
Q max Qmax = -13733671 W
Overall Heat Transfer Coefficient UA = 549601 W/K
Effectiveness e= 1.00
Number of Transfer Units NTU = 9.80
Required Transfer Coefficient UA = -80255 W/K
Heat Transfer Q= -13732143 W
 Length L= 4.0000 m
Number of Tubes N= 150.0
 Shell and Tube Heat Exhanger

Tube Calculations Hot Fluid Shell Calculations Cold Fluid

Flow Characteristics Flow Characteristics

Inlet Temperature Tin = 30.00 C Inlet Temperature Tin = 150.00 C
Outlet Temperature Tout = 50.00 C Outlet Temperature Tout = 40.00 C
Mean Temperature Tmean = 313.15 K Mean Temperature Tmean = 368.15 K

Fluid Fluid
Water k = 0.63 W/mK Transmission Oil (Type-H) k = 0.12 W/mK
Cp = 4068.47 J/(kg K) Cp = 2547.99 J/(kg K)
m = 0.000701 Pa s m = 0.000453 Pa s
r = 993.59 kg/m3 r = 741.60 kg/m3
Pr = 4.55 Pr = 9.88

Mass Flow Rate m= 75.780 kg/s Mass Flow Rate m= 22.000 kg/s
Capacity mCp = 308306.9 W/K Capacity mCp = 56055.8 W/K
Heat Transfer Q= 6166138 W Heat Transfer Q= 6166138 W

Internal Flow External Flow

Inside Diameter di = 0.0160 m Inside Diameter di = 0.3652 m
Outside Diameter do = 0.0190 m Outside Diameter do = 0.0190 m
Flow Area Ac = 0.0002 m2 Flow Area Ac = N/A m2
Hydraulic Diameter Dh = 0.0160 m Hydraulic Diameter Dh = N/A m
Heat Transfer Surface Area As = 0.3016 m2 Heat Transfer Surface Area As = 6.8839 m2
Pipe Conductivity kw = 400.0 W/mK Pipe Conductivity kw = 400.0 W/mK
Fluid Velocity V= 2.529 m/s Fluid Velocity V= N/A m/s

Calculations Calculations
Reynolds Number Re = 57384.78 Reynolds Number Re = N/A
Loss Coefficient K= N/A Loss Coefficient K= N/A
Friction Factor f= 0.00508 Friction Factor f= N/A
Nusselt Number Nu = 297.87 Nusselt Number Nu = N/A
Heat Transfer Coefficient h= 11656.82 W/m2K Heat Transfer Coefficient h= 5000.00 W/m2K
Pressure Drop DP = 24200.37 Pa Pressure Drop DP = N/A Pa

Heat Exchanger Parameters

Log Mean Temperature Difference DTLMTD = 39.09 C
Mimimum Fluid Cmin = 56056 W/K
Cr=Cmin/Cmax Cr = 0.18
Q max Qmax = -6726696 W
Overall Heat Transfer Coefficient UA = 461688 W/K
Effectiveness e= 1.00
Number of Transfer Units NTU = 8.24
Required Transfer Coefficient UA = -171931 W/K
Heat Transfer Q= -6720178 W
 Length L= 6.0000 m
Number of Tubes N= 150.0
Fluid k (W/mK) Cp (J/kgK) m (kg/ms) r (kg/m3) Pr
none
Engine Oil 5w30 0.142959284 1945.6948942603 0.06147894 878.4376 836.7365633
Transmission Oil (Type-F) 0.130001223 1941.7582178737 0.051641322 854.9144 771.3385983
Diesel Fuel 0.136146162 1958.2029843926 0.0019222496 831.2033 27.64789611
Kerosene 0.169135331 2043.2851492475 0.0019222496 870.5881 23.22225684
Marlotherm S 0.12949793 1623.8620626463 0.0197056076 1018.005 247.1019315
Water 0.626138032 4068.4682787233 0.0007005747 993.5883 4.55213664
Ethylene Glycol 0.254602538 2452.9338062842 0.011817947 1105.175 113.8584162
Air 0.026919946 1007.2128152651 1.888924E-05 1.129178 0.706743055
Freon 114 0.06162392 1035.2308303102 0.0003259907 1464.974 5.476373685
CO2 0.017373131 860.7459471694 1.525376E-05 1.718471 0.755742394
Gasoline 0.184067402 2108.8883253396 0.0005642955 739.6725 6.465219241
Ethylene Glycol 30% 0.492185008 3760.9151729638 0.0014279414 1029.561 10.91127628
Ethylene Glycol 50% 0.437954981 3318.5020619738 0.0025644891 1047.567 19.43182022
Transmission Oil (Type-H) 0.130001223 1941.7582178737 0.0462458032 854.9144 690.748642
Transmission Oil (Type-B) 0.130001223 1941.7582178737 0.0413318491 854.9144 617.3515569
Exxon 2389 (jet engine oil) 0.147609899 1841.6021703534 0.0127855391 958.4817 159.5142099
7
15
Fluid k (W/mK) Cp (J/kgK) m (kg/ms) r (kg/m3) Pr
none
Engine Oil 5w30 0.126548174 2727.5612169505 0.0001284901 772.4399 2.769417468
Transmission Oil (Type-F) 0.1168507018 2547.9909655151 0.0056996667 741.6038 124.2842288
Diesel Fuel 0.122810878 1958.2029843926 0.0002484014 706.4733 3.960726609
Kerosene 0.152528996 2759.6211790892 0.0002484014 763.117 4.494186091
Marlotherm S 0.1109631743 2257.3673345892 0.0014393918 894.3573 29.28211179
Water 0.663092731 3572.0752216559 0.0002134124 839.6314 1.1496507
Ethylene Glycol 0.239138171 3244.5071151511 1.4039133349 991.5614 19047.59403
Air 0.03987953 1032.7805512268 2.633965E-05 0.757471 0.682131435
Freon 114 0.018044305 1473.5625865783 8.43912E-05 -23.57169 6.891688145
CO2 0.031278333 1007.9102241686 2.250126E-05 1.065041 0.725078529
Gasoline 0.166007637 2905.2842823042 0.0001331647 581.9332 2.3305024311
Ethylene Glycol 30% 0.457399031 4186.4861294841 0.0016236325 890.559 14.86079916
Ethylene Glycol 50% 0.486799533 3803.7270603448 0.0009020219 960.3408 7.048168277
Transmission Oil (Type-H) 0.1168507018 2547.9909655151 0.0004532604 741.6038 9.88358202
Transmission Oil (Type-B) 0.1168507018 2547.9909655151 0.0014770331 741.6038 32.20748385
Exxon 2389 (jet engine oil) 0.126035558 2417.0777496002 0.0034489475 833.2028 66.14303355
16
 T
308.15

T
485.65