7SJ602 Short
7SJ602 Short
SIPROTEC 7SJ602
Numerical Overcurrent, Motor and Overload Protection Relay
Function overview
Feeder protection
• Overhead line protection
• Cable protection
• Overcurrent-time protection
(50, 51, 50N, 51N)
• Overload protection (49)
Motor protection
LSP2136-afpen.tif
Application
5
than the largest possible load currents or
phase interruptions are reliably detected.
The integrated control function allows sim- Fig. 5/31 Function diagram
ple control of a circuit-breaker or disconnec-
tor (electrically operated/motorized switch)
via the integrated HMI, DIGSI or SCADA
(IEC 60870-5-103).
Application
ANSI IEC
50 I>>, I>>> Instantaneous
overcurrent protection
50N IE>> Instantaneous earth-fault
protection
51 I>t, Ip Time-overcurrent
protection (phase)
51N IE>t, IEp Time-overcurrent
protection (earth)
46 I2>>t, I2>t Negative-sequence
protection
48 I2t Starting time
supervision
49 u>t Overload protection
79 Auto-reclosure
74TC Trip circuit supervision
breaker control
Moderately inverse
Very inverse · ·
Extremely inverse · ·
Definite inverse ·
I sqared T ·
Fig. 5/33
Rear view of flush-mounting housing Thermal overload protection (49) For different thermal time constants TL, the
tripping time t is calculated in accordance
The thermal overload protection function
with the following equation:
provides tripping or alarming based on a
thermal model calculated from phase cur- 35
t= 2
⋅ TL
rents. I
−1
Thermal overload protection IL
LSP2138-afpen.tif
without preload:
I = Load current
For thermal overload protection without IL = Pickup current
consideration of the preload current, the TL = Time multiplier
following tripping characteristic applies
Fig. 5/34 only when The reset threshold is above 1.03125 · I/IN
View from below showing system
interface (SCADA) with FO connection I ³ 1.1 · I
L
(for remote communications)
Protection functions
Thermal overload protection with preload:
The thermal overload protection with con-
sideration of preload current constantly up-
dates the thermal model calculation regard-
less of the magnitude of the phase currents.
The tripping time t is calculated in accor-
dance with the following tripping character-
istic (complete memory in accordance with
IEC 60255-8).
2 2
I Ipre Fig. 5/36 Tripping characteristics of the negative-sequence protection function
−
k ⋅ IN k ⋅ IN
t
t = ⋅ ln 2
I Starting time supervision (ANSI 48) Cold load pickup
−1
k ⋅ IN
Starting time supervision protects the motor By means of a binary input which can be
against long unwanted start-ups, that might wired from a manual close contact, it is
5 t = Tripping time after beginning of
the thermal overload occur when excessive load torque occurs, ex- possible to switch the overcurrent pickup
cessive voltage drops occur within the motor settings to less sensitive settings for a pro-
τ = 35.5 · TL
or if the rotor is locked. Rotor temperature is grammable amount of time. After the
Ipre = Pre-load current
calculated from measured stator current. The pickup settings automatically return to
I = Load current
tripping time is calculated according to the their original setting. This can compensate
k = k factor (in accordance
following equation: for initial inrush when energizing a circuit
with IEC 60255-8)
without compromising the sensitivity of
ln = Natural logarithm I
2
• I2 = Negative-sequence current
• TI2 = Tripping time.
Switch-onto-fault protection
If switched onto a fault, instantaneous
tripping can be effected. If the internal
control function is used (local, via binary
input or via serial interface), the manual
closing function is available without any
additional wiring. If the control switch is
connected to a circuit-breaker by-passing
the internal control function, manual
detection using a binary input is
implemented.
5
signed to decide whether the input circuit
is to operate in open-circuit or closed-cir-
cuit mode. In this case, reverse interlock-
ing provides high-speed busbar protection
in radial or ring power systems that are
opened at one point. The reverse inter-
locking principle is used, for example, in
medium-voltage power systems and in
switchgear for power plants, where
a high-voltage system transformer feeds Fig. 5/37 Example for wiring communication
a busbar section with several medium-
voltage outgoing feeders.
Connection diagrams
CT circuits
Fig. 5/38 Standard
• Phase current measured
• Earth current measured (e. g. core balance CT)
Fig. 5/39 Standard connection
• 3-phase CT connection with residual connection
for neutral fault
Fig. 5/40 • Isolated networks only
5
Fig. 5/38 4 CT circuit with measurement
on the earth (ground) current
Fig. 5/39 3 CT circuit with residual Fig. 5/40 2 CT circuit only for isolated or
connection for neutral fault resonant-earthed (grounded) power systems
Technical data
Power supply
Power supply via integrated DC/DC PC interface
converter Standard RS232
Rated auxiliary voltage Vaux / 24/48 V DC/± 20 % Connection At frontside, non-isolated RS232,
permissible variations 48/60/110/125 V DC/± 20 %
110/220/250 V DC/± 20 %
9-pin subminiature connector 5
Transmission speed As delivered 19200 baud, parity: 8E1
115 V AC/– 20 %, + 15 % Min. 1200 baud
230 V AC/– 20 %, + 15 % Max. 19200 baud
Superimposed AC voltage, Distance 15 m
peak-to-peak
At rated voltage £ 12 %
At limits of admissible voltage £6% System interface (SCADA/modem interface)
Power consumption Approx. 3 to 6 W, depending on Connection Isolated interface for data
operational status and selected auxil- transmission
iary voltage
Operation With DIGSI 3/DIGSI 4.3 or higher
Bridging time during failure/ ³ 50 ms at Vaux ³ 110 V AC/DC
short-circuit of auxiliary voltage ³ 20 ms at Vaux ³ 24 V DC Transmission rate Min. 1200 baud, max. 19200 baud
As delivered 19200 baud
RS232/RS485 acc. to ordered version
Binary outputs Connection Port “B”, 9-pin subminiature con-
Trip relays, number 4 nector on the bottom part of the case
Contacts per relay 1 NO/form A Test voltage 500 V AC
Switching capacity RS232 maximum distance 15 m
Make 1000 W/VA RS485 maximum distance 1000 m
Break 40 W
25 VA with L/R £ 50 ms Fiber-optic cable (FO)
Connector type ST connector
Switching voltage 250 V
For flush-mounting housing On bottom part of housing
Permissible current For surface-mounting housing On bottom part of housing
Continuous
0.5 s
5A
30 A
Optical wavelength l = 820 nm
Laser class 1 acc. to EN 60825-1/-2 For glass fiber 50/125 µm
Permissible total current
or 62.5/125 µm
For common potential 5 A continuous
30 A for 0.5 s Permissible path attenuation Max. 8 dB, for glass fiber 2.5/125 µm
Alarm relays 1 Bridgeable distance Max. 1.5 km
Contacts per relay 1 NO/NC (form A/B) No character position Selectable, setting as supplied
“light off”
Switching capacity
Make 1000 W/VA
Break 40 W
25 VA with L/R £ 50 ms Electrical tests
Insulation tests
Switching voltage 250 V
Standards IEC 60255-5
Permissible current 1 A continuous
Voltage tests (100 % tests) all circuits 2.5 kV (r.m.s. value) AC
except for auxiliary voltage, binary
inputs and communication interfaces
Voltage tests (100 % tests) 3.5 kV DC
Auxiliary voltage and binary inputs
Voltage tests (100 % tests) only 500 V (r.m.s. value) AC
isolated communication interfaces
Impulse voltage tests (type tests) 5 kV (peak value), 1.2/50 µs, 0.5 J,
all circuits, except for 3 positive and 3 negative impulses at
communication interface intervals of 5 s
Technical data
EMC tests for interference immunity EMC tests, interference emission (type tests)
Type tests Standard EN 50081-* (generic specification)
Standards IEC 60255-6; IEC 60255-22, Conducted interferences, 150 kHz to 30 MHz
(product standard) only auxiliary voltage limit class B
EN 50082-2 (generic standard) IEC/CISPR 22
DIN 57435 Part 303
Radio interference field strength 30 to 1000 MHz
High-frequency test 2.5 kV (peak value); 1 MHz,
IEC 60255-22-1, class III t = 15 ms; 400 surges per s;
IEC/CISPR 22
Harmonic currents on incoming
class B
Unit belongs to class D
and VDE 0435 Part 303, class III test duration 2 s
lines of system at 230 V AC (applies only to units with > 50 VA
Discharge of static electricity 8 kV contact discharge, IEC 61000-3-2 power consumption)
IEC 60255-22-2 class IV 15 kV air gap discharge
and EN 61000-4-2, class IV both polarities; 150 pF; Ri = 330 W Voltage fluctation and flicker range Limit values are adhered to
on incoming lines of system
Irradiation with radio-frequency 10 V/m, 27 to 500 MHz at 230 V AC
field, non-modulated IEC 61000-3-3
IEC 60255-22-3 (Report), class III
Irradiation with radio-frequency 10 V/m, 80 to 1000 MHz,
field, amplitude-modulated AM 80 %; 1 kHz Mechanical stress tests
5 IEC 61000-4-3, class III Vibration, shock and seismic vibration
Irradiation with radio-frequency 10 V/m, 900 MHz, – During operation
field, pulse-modulated repetition rate 200 Hz Standards Acc. to IEC 60255-21
IEC 61000-4-3/ENV 50204, class III on duration 50 % and IEC 60068-2
Fast transients interference/bursts 4 kV; 5/50 ns; 5 kHz; Vibration Sinusoidal
IEC 60255-22-4 and IEC 61000-4-4, burst length = 15 ms; repetition rate
W
IEC 60255-21-1, class I 10 to 60 Hz: ± 0.035 mm amplitude;
class IV 300 ms; both polarities; Ri = 50 ; IEC 60068-2-6 60 to 150 Hz: 0.5 g acceleration
test duration 1 min Sweep rate 1 octave/min
Surge voltage IEC 61000-4-5, class III 20 cycles in 3 orthogonal axes
Auxiliary voltage From circuit to circuit (common
W
Shock Half-sine,
mode): 2 kV, 12 , 9 µF; IEC 60255-21-2, class I acceleration 5 g, duration 11 ms,
Across contacts (diff. mode):
W
3 shocks in each direction of
1 kV, 2 , 18 µF 3 orthogonal axes
Measuring inputs, binary From circuit to circuit (common
W
Seismic vibration Sinusoidal
inputs/outputs mode): 1 kV, 42 , 0.5 µF; IEC 60255-21-3, class I 1 to 8 Hz: ± 3.5 mm amplitude
Across contacts (diff. mode):
W
IEC 60068-3-3 (horizontal axis)
1 kV, 42 , 0.5 µF 1 to 8 Hz: ± 1.5 mm amplitude
(vertical axis)
8 to 35 Hz: 1 g acceleration
EMC tests for interference immunity (horizontal axis)
Type tests 8 to 35 Hz: 0.5 g acceleration
Conducted RF 10 V; 150 kHz to 80 MHz; (vertical axis)
amplitude-modulated AM 80 %; 1 kHz Sweep rate 1 octave/min
IEC 61000-4-6, class III 1 cycle in 3 orthogonal axes
Power frequency magnetic field 30 A/m continuous; – During transportation
IEC 61000-4-8, class IV 300 A/m for 3 s, 50 Hz Standards Acc. to IEC 60255-21
IEC 60255-6 0.5 mT, 50 Hz and IEC 60068-2
Oscillatory surge withstand 2.5 to 3 kV (peak value), Vibration Sinusoidal
capability 1 to 1.5 MHz damped wave; IEC 60255-21-1, class II 5 to 8 Hz: ± 7.5 mm amplitude;
ANSI/IEEE C37.90.1 50 surges per s; duration 2 s
Ri = 150 to 200 W IEC 60068-2-6 8 to 150 Hz: 2 g acceleration
Sweep rate 1 octave/min
Fast transient surge withstand 4 to 5 kV, 10/150 ns, 20 cycles in 3 orthogonal axes
capability 50 surges per s, both polarities;
ANSI/IEEE C37.90.1 duration 2 s, Ri = 80 W Shock
IEC 60255-21-2, class I
Half-sine,
acceleration 15 g, duration 11 ms;
Radiated electromagnetic 35 V/m1); 25 to 1000 MHz; IEC 60068-2-27 3 shocks in each direction of
interference amplitude and pulse-modulated 3 orthogonal axes
ANSI/IEEE Std C37.90.2 Continuous shock Half-sine,
Damped wave 2.5 kV (peak value), IEC 60255-21-2, class I acceleration 10 g, duration 16 ms,
IEC 60694/ IEC 61000-4-12 polarity alternating IEC 60068-2-27 1000 shocks in each direction of
100 kHz, 1 MHz, 10 and 50 MHz, 3 orthogonal axes
Ri = 200 W
1) Upon request
Technical data
5
At 2 x setting value, Approx. 55 ms
Connection (with screws) with meas. repetition
Current terminals Pickup times for I>>> Approx. 20 ms
Connection ring cable lugs Wmax = 11 mm, d1 = 5 mm at 2 x setting value
Wire size 2.0 - 5.3 mm2 (AWG 14-10) Reset times I>, I>>, I>>>, IE>, IE>>
Direct connection Solid conductor, flexible lead, 50 Hz Approx. 65 ms
Wire size connector sleeve 60 Hz Approx. 95 ms
2.0 - 5.3 mm2 (AWG 14-10) Reset ratios Approx. 0.95
Voltage terminals Overshot time Approx. 55 ms
Connection ring cable lugs Wmax = 10 mm, d1 = 4 mm Tolerances
Wire size 0.5 - 3.3 mm2 (AWG 20-12) Pickup values I>, I>>, I>>>, 5 % of setting value or 5 % of
Direct connection Solid conductor, flexible lead, IE>, IE>> nominal value
connector sleeve Delay times T 1 % of setting value or 10 ms
Wire size 0.5 - 3.3 mm2 (AWG 20-12) Influencing variables
Auxiliary voltage in range
Design
£
0.8 Vaux/VauxN 1.2 £ £1%
Temperature in range
Housing 7XP20
0 °C £Q £ 40 °C £ 0.5 %/10 K
£Q £
amb
Dimensions For dimensions refer to (32 °F amb 104 °F)
dimension drawings, part 16
Frequency
Weight In range 0.98 £ f/fN £ 1.02 £ 1.5 %
Flush mounting/ Approx. 4 kg In range 0.95 £ f/fN £ 1.05 £ 2.5 %
cubicle mounting
Harmonics
Surface mounting Approx. 4.5 kg
Up to 10 % of 3rd harmonic £1%
Degree of protection acc. Up to 10 % of 5th harmonic £1%
to IEC 60529
Housing IP 51
Terminals IP 21
Technical data
5
Reset ratios
Pickup threshold Approx. 1.1 x Ip Tripping stage I2>,
Reset threshold Approx. 1.03 x Ip tripping stage I2>> Approx. 0.9 to 0.01 x IN
Dropout time Tolerances
50 Hz Approx. 50 ms Pickup values
60 Hz Approx. 60 ms I2>, I2>> £
current I/IN 1.5 ± 1 % of IN ± 5 % of set value
Tolerances >
current I/IN 1.5 ± 5 % of IN ± 5 % of set value
Pickup values 5% Delay times T (I2>), T (I2>>) ± 1 % but min. 10 ms
Timing period for 2 £ I/Ip £ 20 5 % of theoretical value ± 2 % Influencing variables
£
and 0.5 I/IN 24 £ current tolerance; at least 30 ms Auxiliary DC voltage in range of £1%
Influence variables £
0.8 Vaux/VauxN 1.2£
Auxiliary voltage in range of Temperature in range of £ 0.5 %/10 K
£
0.8 Vaux/VauxN 1.2 £ £ 1% –5 °C £Qamb +40 °C
Temperature in range of +23 °F £Q £
amb +104 °F
-5 °C £Q £ +40 °C £ 0.5 %/10 K Frequency in range of
£Q £
amb
(-23 °F amb +104 °F) £ £
0.98 f/fN 1.02 £ 1 % of IN
Frequency in range of £ £
0.95 f/fN 1.05 £ 5 % of IN
£ £
0.95 f/fN 1.05 £ 8 %, referred to theoretical
time value
Thermal overload protection with memory (49) (with preload)
Tripping characteristic acc. to ANSI/IEEE
Pickup threshold Approx. 1.06 x Ip Setting ranges
Dropout threshold Approx. 1.03 x Ip Factor k according to IEC 60255-8 0.40 to 2.00 (steps 0.01)
Tolerances Thermal time constant tth 1.0 to 999.9 min (steps 0.1 min)
Pickup threshold 5% Thermal warning stage 50 to 99 % referred to trip
Timing period for 2 £ I/Ip £ 20 5 % of theoretical value Q Q
alarm/ trip temperature rise (steps 1 %)
£
and 0.5 I/IN 24 £ ± 2 % current tolerance at least 30 ms
Prolongation factor at motor 1.00 to 10.00 (steps 0.01)
Influence variables stand-still kt
Auxiliary voltage in range of Reset ratios
£
0.8 Vaux /VauxN 1.2 £ £ 1% QQ
/ trip Reset below 0.99 Qalarm
Temperature in range of QQ
/ alarm Approx. 0.99
0 °C £Q amb +40 °C £ 0.5 %/10 K Tolerances
£Q
(+32 °F amb +104 °F) Referring to k · IN ± 5 % (class 5 % acc. to IEC 60255-8)
Frequency in range of Referring to trip time ± 5 % ± 2 s (class 5 % acc. to
0.95 < f/fN < 1.05 £ 8 %, referred to theoretical IEC 60255-8)
time value Influencing variables
Auxiliary DC voltage in range of
0.8 < Vaux/VauxN < 1.2 £1%
Temperature in the range of
–5 °C £Q £ +40 °C £ 0.5 %/10 K
£Q £
amb
(+23 °F amb +104 °F)
Frequency in the range of
0.95 < f/fN < 1.05 £1%
Technical data
Thermal overload protection without memory (49) (without preload) Additional functions
Setting ranges Operational value measurements
Pickup value IL/IN 0.4 to 4.0 (steps 0.1) Currents IL1; IL2; IL3; IE;
Measurement range 0 % to 240 % IN
Time multiplier tL (= t6 -time) 1.0 to 120.0 s (steps 0.1 s) Tolerance 3 % of rated value or
Reset ratio I/IL Approx. 0.94 3 % of measured value
Tolerances Thermal overload values
Referring to pickup ± 5 % of setting value or 5 % Calculated temperature rise Θ/Θtrip
threshold 1.1 IL of nominal value Measurement range 0 % to 300 %
Referring to trip time ±5%±2s Tolerance 5 % referred to Θtrip
Influence variables Fault event data storage Storage of the last 8 faults
Auxiliary DC voltage in range of Time assignment
0.8 < Vaux/VauxN < 1.2 £1% Resolution for operational 1s
Temperature in the range of indications
Q
–5 °C < amb < +40 °C £ 0.5 %/10 K Resolution for fault event 1 ms
Q
(–23 °F amb < +104 °F) indications
Max. time deviation 0.01 %
Frequency in the range of
0.95 < f/fN < 1.05 £1% Data storage for fault recording Max. 8 fault events
5
Total storage time (fault detec- Max. 5 s, selectable pre-trigger and
tion or trip command = 0 ms) post-fault time
Starting time supervision (48) Max. storage period per fault 0.30 s to 5.00 s (steps 0.01 s)
Setting ranges event Tmax
Permissible start-up current 0.4 to 20.0 (steps 0.1) Pre-trigger time Tpre 0.05 s to 0.50 s (steps 0.01 s)
IStart/IN Post-fault time Tpost 0.05 s to 0.50 s (steps 0.01 s)
Permissible start-up time tStart 1.0 to 360.0 s (steps 0.1 s) Sampling rate at 50 Hz 1 instantaneous value per ms
2 Sampling rate at 60 Hz 1 instantaneous value per 0.83 ms
Tripping characteristic I
t = Start ⋅ t for I rms > I Start Trip circuit supervision With one or two binary inputs
I rms
Circuit-breaker trip test Trip/reclose cycle
Reset ratio Irms/IStart Approx. 0.94
Tolerances CE conformity
Pickup value 5 % of setting value or 5 % nominal
value This product is in conformity with the Directives of the European Com-
Delay time 5 % or 330 ms munities on the harmonization of the laws of the Member States relating to
electromagnetic compatibility (EMC Council Directive 89/336/EEC) and
electrical equipment designed for use within certain voltage limits (Council
Auto-reclosure (option) (79) Directive 73/23/EEC).
Number of possible shots 1 to 9 configurable This unit conforms to the international standard IEC 60255, and the Ger-
man standard DIN 57435/Part 303 (corresponding to VDE 0435/Part 303).
Auto-reclosure modes 3-pole
The unit has been developed and manufactured for application in an in-
Dead times for 1st to 3rd shot 0.05 s to 1800.00 s (steps 0.01 s)
dustrial environment according to the EMC standards.
for 4th and any 0.05 s to 1800.00 s (steps 0.01 s)
further shot This conformity is the result of a test that was performed by Siemens AG in
accordance with Article 10 of the Council Directive complying with the
Blocking time after successful AR 0.05 s to 320.00 s (steps 0.01 s)
generic standards EN 50081-2 and EN 50082-2 for the EMC Directive and
Lock-out time after unsuccessful AR 0.05 s to 320.00 s (steps 0.01 s) standard EN 60255-6 for the “low-voltage Directive”.
Reclaim time after manual close 0.50 s to 320.00 s (steps 0.01 s)
Duration of Reclose command 0.01 s to 60.00 s (steps 0.01 s)
Control
Number of devices 1
Evaluation of breaker contact None
Unit version
For panel surface mounting, 2-tier terminals at top/bottom part B
For panel flush mounting, screw-type terminals (direct connection, ring-type cable lugs) E
Languages
Region World, 50/60 Hz, IEC/ANSI
5 Languages: English, German, Spanish, French, (selectable) B
Control
Without 0
With 1
SIGRA
(generally contained in DIGSI Professional, but can be ordered additionally)
5
Software for graphic visualization, analysis and evaluation of fault records.
Can also be used for fault records of devices of other manufacturers
(Comtrade format). Running under MS Windows.
Incl. templates, electronic manual with license for 10 PCs.
Authorization by serial number. On CD-ROM. 7XS5410-0AA00
Connecting cable
(contained in DIGSI 4, but can be ordered additionally)
Between PC/notebook/laptop (9-pin connector)
and protection unit (25-pin connector) 7XV5100-2
Between PC/notebook/laptop (9-pin connector)
and protection unit (9-pin connector) 7XV5100-4
Connection diagram
Fig. 5/42
Connection diagram according to IEC standard