La Gran Adiccion - Enric Puig Punyet
La Gran Adiccion - Enric Puig Punyet
La Gran Adiccion - Enric Puig Punyet
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
CONTENTS
Chapter 1
Introduction
1.1 Related Publications ........................................................................................ 1-1
1.2 Getting Assistance from Reliance Electric....................................................... 1-1
Chapter 2
About the Drive
2.1 Identifying the Drive by Model Number ........................................................... 2-1
2.2 Enclosure Ratings ........................................................................................... 2-2
2.3 B-Frame LiquiFlo Drive Component Locations................................................ 2-2
2.4 C-Frame LiquiFlo Drive Component Locations ............................................... 2-4
2.5 D-Frame LiquiFlo Drive Component Locations ............................................... 2-6
2.6 Regulator Board Description ........................................................................... 2-8
2.6.1 Jumper Locations and Settings ........................................................... 2-10
2.6.1.1 Setting the Analog Input Speed Reference Jumper (J4) ...... 2-10
2.6.1.2 Setting the Analog Output Jumper (J17)............................... 2-11
2.6.2 Wiring the Regulator Board Terminal Strip.......................................... 2-12
2.6.3 RS-232 Communication Port............................................................... 2-13
2.6.4 RMI Board Connector ......................................................................... 2-13
2.6.5 Operator Interface Module Connector................................................. 2-14
2.6.6 Keypad/Display ................................................................................... 2-14
2.7 RMI Board Description .................................................................................. 2-15
2.7.1 Digital Inputs ....................................................................................... 2-15
2.7.2 Digital Outputs..................................................................................... 2-15
2.7.3 Relay Outputs ..................................................................................... 2-15
2.7.4 Analog Input ........................................................................................ 2-15
2.7.5 Analog Outputs ................................................................................... 2-15
2.7.6 Frequency Input .................................................................................. 2-15
2.7.7 Wiring the RMI Board Terminal Strip................................................... 2-16
2.8 Optional Equipment ....................................................................................... 2-17
Chapter 3
Planning the Installation
3.1 General Requirements for the Installation Site ................................................ 3-1
3.1.1 Making Sure Environmental Conditions are Met ................................... 3-1
3.1.2 Determining Total Area Required Based on Drive Dimensions ............ 3-2
3.1.3 Verifying the Site Provides for Recommended Air Flow Clearances .... 3-6
3.1.4 Verifying Power Module Input Ratings Match Supplied Power ............. 3-6
3.2 Wiring Requirements for the Drive .................................................................. 3-6
3.2.1 Meeting Terminal Strip Input and Output Specifications ....................... 3-6
3.2.2 Determining Wire Size Requirements ................................................... 3-6
3.2.2.1 Conduit Entry Opening Sizes.................................................. 3-6
3.2.2.2 Recommended Power Wire Sizes .......................................... 3-6
3.2.2.3 Recommended Control and Signal Wire Sizes ....................... 3-7
3.2.2.4 Recommended Motor Lead Lengths....................................... 3-8
3.2.2.5 Recommended Serial Communication Cable Lengths ........... 3-8
3.2.3 Selecting Input Line Branch Circuit Fuses ............................................ 3-8
3.2.4 Meeting Encoder Specifications (FVC Regulation Only)....................... 3-9
3.2.4.1 Encoder Wiring Guidelines ..................................................... 3-9
3.2.5 Verifying Power Module Output Current Rating Is
Greater Than Motor Full Load Amps..................................................... 3-9
Contents I
Chapter 4
Mounting the Drive, Grounding, and Finding Wire Routing Locations
4.1 Lifting and Mounting the Drive .........................................................................4-1
4.1.1 Verifying the Drive’s Watts Loss Rating.................................................4-2
4.2 Determining Input, Motor Output, Ground, and Control Wire
Routing for the Drive ........................................................................................4-2
4.3 Installing the DC Bus Reactor Fan (C-Frame Drives Only)..............................4-6
4.4 Grounding the Drive .........................................................................................4-7
4.5 Connecting Coolant Lines ................................................................................4-7
4.5.1 B-Frame Coolant Connections ..............................................................4-7
4.5.2 C-Frame Coolant Connections ..............................................................4-7
4.5.3 D-Frame Coolant Connections ..............................................................4-8
Chapter 5
Installing Input Power Wiring
5.1 Installing Transformers and Reactors (Optional) .............................................5-1
5.2 Installing Fuses for Branch Circuit Protection ..................................................5-1
5.3 Installing a Required External/Separate Input Disconnect...............................5-4
5.4 Installing Power Wiring from the AC Input Line to the
Drive’s Power Terminals ..................................................................................5-4
Chapter 6
Installing Output Power Wiring
6.1 Installing Output Contactors (Optional) ............................................................6-1
6.2 Installing Mechanical Motor Overload Protection (Optional) ............................6-1
6.3 Installing Output Wiring from the Drive Output Terminals to the Motor............6-2
Chapter 7
Wiring the Regulator Board and RMI Board Terminal Strips
7.1 Stopping the Drive............................................................................................7-7
7.2 Wiring the Encoder Feedback Device
(FVC Regulation Only)8
7.3 Wiring the Signal and Control I/O...................................................................7-10
7.4 Wiring the RMI Board Terminal Strip .............................................................7-19
Chapter 8
Completing the Installation
8.1 Checking the Installation ..................................................................................8-1
8.2 Powering Up After Installation Is Complete......................................................8-2
Chapter 9
Troubleshooting the Drive
9.1 Test Equipment Needed To Troubleshoot .......................................................9-1
9.2 Drive Alarms and Faults...................................................................................9-1
9.3 Verifying That DC Bus Capacitors Are Discharged..........................................9-1
9.4 Checking the Power Modules with Input Power Off .........................................9-5
9.5 Replacement Parts...........................................................................................9-7
Appendix A
Technical Specifications........................................................................................... A-1
Appendix B
Cooling System Specifications................................................................................. B-1
Appendix C
B-Frame LiquiFlo Drive Wiring Diagrams................................................................. C-1
Appendix E
D-Frame LiquiFlo Drive Wiring Diagrams .................................................................E-1
Contents III
IV LiquiFlo AC Power Modules, Hardware Reference Version 6.4
List of Figures
Figure 4.1 – Wire Routing Locations for B-Frame LiquiFlo Drives ........................... 4-3
Figure 4.2 – Wire Routing Locations for C-Frame LiquiFlo Drives ........................... 4-4
Figure 4.3 – Wire Routing Locations for D-Frame LiquiFlo Drives ........................... 4-5
Figure 4.4 – DC Bus Reactor Cooling Fan Mounting Location................................. 4-6
Figure 4.5 – Coolant Connector Locations for B-Frame LiquiFlo Drives .................. 4-8
Figure 4.6 – Coolant Connector Locations for C-Frame LiquiFlo Drives .................. 4-9
Figure 4.7 – Coolant Connector Locations for D-Frame LiquiFlo Drives .................. 4-9
Contents V
VI LiquiFlo 2.0 AC Drive User Manual
List of Tables
Contents VII
VIII LiquiFlo 2.0 AC Drive User Manual
CHAPTER 1
Introduction
This instruction manual describes the LiquiFlo™ drive’s Power Module and regulator
hardware. It does not cover the LiquiFlo software. For software information, refer to the
LiquiFlo AC General Purpose (V/Hz) and Vector Duty Drive Software Start-Up and
Reference Manual (D2-3410).
• D2-3410 - LiquiFlo AC General Purpose (V/Hz) and Vector Duty Drive Software
Start-Up and Reference Manual
• D2-3305 - Motor Encoder Cable Kit
• D2-3348 - Control and Configuration Software (CS3000)
• D2-3341 - Remote Meter Interface Board
• D2-3342 - Operator Interface Module
• D2-3449 - LiquiFlo AC Drive Panel Mount Kit
Introduction 1-1
1-2 LiquiFlo AC Power Modules, Hardware Reference Version 6.4
CHAPTER 2
About the Drive
This chapter describes how to identify the drive using the model number matrix and
shows the major drive components.
Using vector regulation, the drive can provide high dynamic response, maintain full
rated motor torque to zero speed, and precisely control motor speed in both
directions. The drive can provide this functionality either with encoder feedback (flux
vector control or FVC) or without (sensorless vector control or SVC).
Using general purpose (volts/hertz or V/Hz) regulation, the drive is suited for a broad
range of applications requiring adjustable speed control of motors.
NNN AA N N NN
C o n tin u o u s A m p e re R a tin g (x1 0 )
41 = 414 am ps
50 = 500 am ps
64 = 643 am ps
120 = 1200 am ps
L W = w a te r-co o le d
L R = re frig e ra n t-co o le d
V o lta g e
2 = 2 0 0 to 2 3 0 V A C
3 = 2 7 0 to 3 1 0 V A C
4 = 3 8 0 to 4 8 0 V A C
E n clo s u re
0 = O p e n C h a ssis
1 = NEMA 1
2 = N E M A 1 2 O n ly
4 = N E M A 4 x (In d o o r O n ly) o r N E M A 1 2
R e g u la to r V e rsio n
6 0 = V e rsio n 6 .x F irm w a re
Figure 2.1 – Identifying the Drive Model Number
3
12
9b
4 11
5
10
9a
17
4
5
6 18
7
19
8 20
9 21
22
10 23
11
12
13
14
15 24
1. Chillplate Harness
2. Bus Bars (AC Input)
3. Bus Bars (AC Output)
4. Power Module Control PCB
5. Membrane Switch Keypad
6. Regulator PCB
7. RMI Option PCB
8. Current Feedback Devices
9. Gate Driver PCB
10. Coolant Connection (Outlet)
11. IGBT Module
12. Capacitors
13. Coolant Connection (Inlet)
14. Output Laminate
14
8 9 10 11 12 13
USER DISPLAY
J3
34-Pin Ribbon Cable
J9
J7
J17 J4
J8
USER I/O TERMINAL STRIP
Jumpers J4 and J17 on the Regulator board are factory-set for voltage in and voltage
out signals. Refer to figure 2.5 for their locations on the Regulator board. If you need
to change the jumpers’ settings, use the following procedures.
ATTENTION: Do not alter the setting of any jumper not described in this
instruction manual. Failure to observe this precaution could result in
! damage to, or destruction of, the equipment.
Jumper J4 is the analog speed/torque (U.000) reference jumper. This jumper selects
either +/- 10 VDC or 0-20 mA input. Parameters P.009, P.010, and P.011 are used in
conjunction with the jumper.
Note that if the position of jumper J4 is changed after the parameters are
programmed, the software will not recognize that the input reference or polarity has
been changed. Be sure to verify that parameters P.009, P.010, and P.011 are correct
before starting the drive. Refer to the LiquiFlo Software Start-Up and Reference
manual for more information.
Step 1. Turn off input power to the drive and wait five minutes.
Step 2. Open the door of the enclosure.
Step 3. Verify that the DC bus voltage is zero by following the procedure in section
9.3.
Step 4. Locate jumper J4 on the Regulator board. Refer to figure 2.5.
Step 5. Locate pin 1 on jumper J4. Move the jumper to the desired setting as shown
in figure 2.6.
Step 6. Close the door of the enclosure.
Step 7. Reapply input power.
J4 J4
(default)
Jumper J17 is the analog output jumper. This jumper selects either a 0-10 VDC or
4-20 mA scaled signal output that is programmable to be proportional to either speed
or torque using parameter P.012. Refer to the LiquiFlo Software Reference manual for
more information about this parameter.
The jumper only selects a 0-10 VDC source voltage or 4-20 mA sink current to
represent speed or torque. Note that the 4-20 mA current selection requires a power
supply for operation as shown in table 7.8, terminals 10 and 11.
Step 1. Turn off input power to the drive and wait five minutes.
Step 4. Locate jumper J17 on the Regulator board. Refer to figure 2.5.
Step 5. Locate pin 1 on jumper J17. Move the jumper to the desired setting as shown
in figure 2.7.
Step 6. Close the door of the enclosure.
J17 J17
(default)
The terminal strip on the Regulator board provides terminals for connecting customer
I/O devices. See figures 2.5 and 2.8. The following terminals are provided:
See chapter 7 for a complete description of, and how to wire, all of the signals
available through the Regulator board terminal strip.
Regulator Common
Phase B Not
RS-232 Rx
RS-232 Tx
Run / Jog
+15 VDC
+24 VDC
Phase A
Phase B
Reset
Start
Stop
16 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 21 22 23 24 25 26 27 28 29 30 31
Factory
RS-232 Encoder Analog Analog Speed Configurable Installed Status Relays
Jumper
Connections Connections Output Reference
Digital Inputs
(Isolated 24 VDC)
Figure 2.8 – Typical Regulator Board Terminal Strip Connections
The Regulator board contains a 9-pin D-shell RS-232 communication port (J8). This
port provides RS-232 communication between the LiquiFlo drive and a personal
computer running the Control and Configuration (CS3000) software. See figure 2.5.
Refer to instruction manual D2-3348 for more information about the CS3000 software.
The flat-ribbon cable connector (J3) on the left side of the Regulator board is a parallel
bus connection port that is used on LiquiFlo drives for the Remote Meter Interface
(RMI) board.
The RMI board provides an extended set of terminal strip inputs and outputs for the
LiquiFlo drive. When the drive control source is the terminal strip (P.000 = rE), the RMI
board can be used to provide additional speed reference selections. The RMI board
also provides an outer PI regulator that is used to adjust trim. An optional adjustable
torque (vector) or current (V/Hz) limit is available using the RMI board's analog or
frequency input. See section 2.7 for a more detailed description of the RMI board.
Refer to section 7.4 for a detailed description of the RMI terminal strip signals, and
how to wire the RMI board.
The J3 connector can also be used to provide a means of attaching optional boards
such as the DeviceNet™ Option board, the AutoMax™ Network Option board, or
similar boards to the LiquiFlo drive. Note that you must first remove the RMI board
before a communication board can be added to the LiquiFlo drive.
2.6.6 Keypad/Display
The front panel keypad/display is used to program and operate the LiquiFlo drive. See
figure 2.9. The four-character display is used to indicate drive parameters, parameter
values, and fault codes. The fourteen single LEDs indicate drive status and mode, as
well as identifying drive outputs whose values are displayed on the four-character
display.
Refer to the LiquiFlo Software Start-Up and Reference manual for more information.
Display Keypad
Password LED
Four 24 volt DC digital inputs provide additional speed reference options. The inputs
are active high. A 24 VDC supply is provided by the RMI board for use with the digital
inputs. The supply is short circuit- and overvoltage-protected.
Four 24 volt digital outputs are turned on and off as a result of data comparisons in the
drive. All digital outputs are source-driven (active high with common ground) and short
circuit-protected. Each output has an adjustable time delay that can be programmed
as an on-delay or an off-delay. An option to select an external 24 volt supply for
increased current capability at the outputs is jumper-selectable.
Three relay outputs can be turned on and off as a result of data comparisons in the
drive. Each output has an adjustable time delay that can be programmed as an
on-delay or an off-delay. All contacts are rated at 2 A, 24 VDC or 250 VA, 120 VAC.
Three analog output channels can be configured. The outputs are short circuit
protected. The output value is modulated over four 1 msec scans to provide 10-bit
data resolution.
The frequency input operates from 0 to 200 kHz, 15 VDC. The input is single-ended
and uses the same common as the analog input.
ATTENTION: You are responsible for conforming with all applicable local,
national, and international codes. Failure to observe this precaution could
! result in damage to, or destruction of, the equipment.
Refer to figure 2.10 for the signal and control I/O terminal connections on the RMI
board. terminal strip connections and related parameters. Refer to section 7.4 for
descriptions of, and how to wire, all RMI board terminal strip connections.
Analog Output 1: 0 to 10 V
Analog Output 2: +/-10 V
Relay 2 Normally Closed
Analog Input: 0 to 10 V
Relay 3 Common
Relay 2 Common
Digital Output 1
Digital Output 2
Digital Output 3
Digital Output 4
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Not Used
Not Used
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
Instruction
Description Model Number Manual
2TC3025 D2-3305
2TC3075
2TC4025
Motor Encoder Cable
2TC4075
2TC4100
2TC4300
Condition Specification
Operating Temperature (inside a NEMA cabinet) 0°C to +55°C1 (32° to 131°F)
LiquiFlo Frame Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Weight
Drive M/N
F (Typ. 4 Pl.)
D
A
G (Typ. 4 Pl.) C
F (Typ. 4 Pl.)
D
G (Typ. 4 Pl.)
A C
Front View (Control Panel Assembly and Bus Laminate Removed) Right Side View
0.56
6 Pl.
B
E
Be sure there is adequate clearance for air circulation around the user-supplied
enclosure. A 6-inch minimum clearance is required wherever vents are located in the
cabinet.
It is important to verify that plant power will meet the input power requirements of the
LiquiFlo drive’s Power Module circuitry. Refer to table 2.1 for input power rating
specifications. Be sure input power to the drive corresponds to the drive nameplate
voltage and frequency.
The terminal strip on the Regulator board provides terminals for 24 VDC power for the
eight remote control inputs. Refer to tables A.3 and A.4 for control input and output
specifications.
Wire size should be determined based on the size of conduit openings, and applicable
local, national, and international codes (e.g., NEC/CEC regulations).
It is important to determine the size of the conduit openings in the cabinet that the
drive is mounted in so that the wire planned for a specific entry point will fit through the
opening.
Input power wiring should be copper and should be sized according to applicable
codes to handle the drive’s continuous-rated input current. Output wiring should be
copper and should be sized according to applicable codes to handle the drive’s
continuous-rated output current. See tables 3.3, 3.4, and 3.5 for recommended power
wire sizes. See figures 5.1 and 5.2 for input and output wiring connections.
Ground (PE)
1Lugs not provided with standard drive. They are available as part of kit M/N 41L4060PM.
Ground (PE)
1
Lugs not provided with standard drive. They are available as part of kit M/N 64L4060PM.
Ground (PE)
1Lugs not provided with standard drive. They are available as part of kit M/N 120L4060PM.
The recommended wire sizes to connect I/O signals to the terminal strip on the
Regulator board and RMI board are shown in table 3.6. Recommended terminal
tightening torque is 0.5 Newton-meters (4.5 in-lbs). Operator controls can be up to 303
meters (1000 feet) from the LiquiFlo drive.
Note that for communication between a LiquiFlo drive and a personal computer, the
Control and Configuration Software must also be used. Refer to instruction manual
D2-3348 for more information about the CS3000 software.
The Regulator boards have one set of RS-232 transmit/receive lines. These lines can
be accessed by only one device at a time: connector J8, the RS-232 terminals (1-3)
on the terminal strip, or an Operator Interface Module (OIM).
Input line branch circuit protection fuses must be used to protect the input power lines.
See figures 5.1 and 5.2. Recommended fuse values are shown in table 3.7. The input
fuse ratings listed in table 3.7 are applicable for one drive per branch circuit. No other
load may be applied to that fused circuit.
LiquiFlo drives set up for FVC regulation require an encoder for closed-loop operation.
Refer to table A.6 for specifications. Drives set up for V/Hz or SVC regulation do not
require an encoder for feedback because they operate in the open loop mode.
Encoder connections are considered signal level wiring and, therefore, must be run
separate from control and power wiring. Reliance Electric recommends 18 AWG
unshielded twisted pair wires with 2-3 twists per inch for applications to a maximum
distance of 303 meters (1000 feet). The recommended Reliance Electric part number
is 417900-207CG, 18 AWG, 6 conductor (3 twisted pairs).
Verify that the LiquiFlo output current rating is equal to or greater than the motor’s full
load current (amps). Table 2.1 lists the output current values.
This chapter shows how to mount the drive and properly ground it. Also shown are the
entry areas where wiring is to be routed in and out of the drive.
Step 1. For M/N 50LW4060, 50LR4060, 64LW4060, and 64LR4060, install two
eyebolts into the drive to serve as lifting points. Two 3/4” nuts are welded to
the drive’s baseplate. Screw two eyebolts (2” eye I.D., 6” long shank) into the
nuts.
For M/N 41L4060 or 41LR4060, install two clevis clamps into the drive to
serve as lifting points. Two 9/16” through holes are machined into the casting
protrusions.
For M/N 120L4060, install two clevis pins into the drive to serve as lifting
points. Two 1.00" through holes are provided in the sheet metal chassis.
Step 2. For M/N 41L4060, 41LR4060, M/N 50LW4060, 50LR4060, 64LW4060, and
64LR4060, connect 18” (nominal) of chain between the eyebolts or attached
clevis clamps and secure them with a clevis clamp.
For M/N 120L4060, connect 50" (nominal) of chain between the eyebolts or
attached clevis clamps and secure them with a clevis clamp.
Step 3. Using an overhead or portable hoist (minimum 1/2 ton rated capacity), attach
a free-fall chain to the chain secured to the drive. Take up any vertical slack in
the chain.
Step 4. Using the hoist, lift the drive from the horizontal shipping pallet.
Step 5. Position the drive in the enclosure.
Step 6. For M/N 41L4060, 41LR4060, M/N 50LW4060, 50LR4060, 64LW4060, and
64LR4060, attach the drive to the vertical surface selected using the four (4)
mounting holes provided.
For M/N 120L4060, attach the drive to the vertical surface using the six (6)
mounting holes provided.
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-1
In order to maintain a flat mounting surface and to ensure that bolt tightness
is maintained, use flat washers and split-ring lock washers under the bolt
heads. Refer to table 3.2 and figures 3.1 to 3.3 for drive mounting
dimensions. Use the following user-supplied mounting bolts and washers on
C-frame drives: 1/2”-13, UN/UNC-2A, Grade 2.
Step 7. For M/N 50LW4060, 50LR4060, 64LW4060, and 64LR4060, remove the
eyebolts and the chain between them.
For M/N 41L4060, 41LR4060, and 120L4060, remove the clevis clamps and
chain between them.
When mounting the drive inside of an enclosure, you should determine the watts loss
rating of the drive from table 2.1. This table lists the typical full load power loss watts
value at 2 kHz (rated carrier frequency). Ensure that the enclosure is adequately
ventilated with 0° to 40°C ambient air based on the drive’s watts loss rating.
ATTENTION: Do not route signal and control wiring with power wiring in
the same conduit. This can cause interference with drive operation.
! Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
Do not route more than three sets of motor leads through a single conduit. This will
minimize cross-talk that could reduce the effectiveness of noise reduction methods. If
more than three drive/motor connections per conduit are required, shielded cable
must be used. If possible, each conduit should contain only one set of motor leads.
Drive Output
Wiring
(3 Places)
User Connection
Wiring
User
Connections
Front View
Bottom View
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-3
Drive
Input
Wiring
Drive
Output
Wiring
To Motor
(3 Places)
User
Connections
Coolant
Connections
L1
U
L4
L2 Drive
V Output
To Motor
L5
L3
W
L6
Front View
User Control
Left Side View
Connections
User Control
Wire Openings
Bottom View
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-5
4.3 Installing the DC Bus Reactor Fan (C-Frame Drives
Only)
A fan must be installed in the LiquiFlo drive enclosure to keep the DC bus reactor at
the proper operating temperature. The fan should be a Comair Rotron M/N PT2B3
rated at 0.26 amps, 31 watts, 235 CFM (115 VAC, 60 Hz), or equivalent.
0.0”
Clearance
Allowable
Coolant
Connections
4.0" Max.
Enclosure
Floor
Airflow
FAN FAN
1.0" Min.
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-7
not be powered unless the drive is also powered. Failure to do this may result in
condensation accumulating on the casting and/or circuit boards, which could damage
the drive.
D-frame LiquiFlo drives have inlet and outlet coolant connections as shown in figure
4.7. The inlet and outlet connections are tapped holes suitable for two bolt-hole
flanges. The internal threads of the tapped holes are 5/16-18 UNC-2B. The depth of
thread is 3/4". The center-to-center hole dimension is 1.625". Use the appropriate
sweat fittings to connect the two bolt-hole flanges to hoses or copper tube. For
adequate sealing, a compressed fiber gasket is required between each flange and the
drive. For bolted joint strength, use a 5/16" split ring lockwasher between each 5/16-18
bolt and flange and a nonpermanent thread locking compound on each bolt. The
flange screws should be torqued to 13.6 Nm (10 ft-lb). Supply and return lines should
be sized for 9 gpm/50 psi service with a maximum operating temperature of 40°C
(104°F). A pressure regulator or pressure relief device to control the drive inlet
pressure below 50 psi is recommended. Actual operating flow rate through the drive is
8 gpm at 10 psi. It is recommended that a flow switch be installed after the coolant
outlet to shut off the drive if the coolant flow drops below 4 gpm. It is also
recommended that the water pump not be powered unless the drive is also powered.
Coolant Outlet
Connection
Coolant Inlet
Connection
Tube assemblies,
gaskets, and hardware
are provided with kit
M/N 120L4060PM, or
can be user-supplied.
Coolant Inlet
Connection
Front View
Coolant Outlet
Connection
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-9
4-10 LiquiFlo AC Power Modules, Hardware Reference Version 6.4
CHAPTER 5
Installing Input Power Wiring
This chapter describes incoming line components and how to install them.
• A power disconnecting device must be installed between the power line and the
primary of the transformer.
• If the power disconnecting device is a circuit breaker, the circuit breaker trip rating
must be coordinated with the in-rush current (10 to 12 times full load current) of the
transformer.
Manual
Disconnect
User-Supplied
Fuse
GND
(PE)
L1 L2 L3 L6 L5 L4
LiquiFlo
Power
Module
U V W
User-Supplied
M
GND
Figure 5.1 – Typical AC Input/Output Electrical Connections (6-Pulse Rectifier, All Frames)
Manual
Disconnect
User-Supplied
Fuse
Transformer
L1 L2 L3 L6 L5 L4
GND
(PE)
LiquiFlo
Power
Module
U V W
User-Supplied
M
GND
Figure 5.2 – Typical AC Input/Output Electrical Connections (12-Pulse Rectifier, B- and C-Frames Only)
Step 1. Wire the AC input power leads by routing them as shown in figure 4.1. Tables
3.3. 3.4, and 3.5 contains the recommended power wiring sizes.
ATTENTION: Do not route signal and control wiring with power wiring in
the same conduit. This can cause interference with drive operation.
! Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
Step 2. Connect the three-phase AC input power leads (three-wire 380-480 VAC) to
the appropriate terminals.
On 6-pulse rectifier drives, connect the AC input power leads to the L1, L2,
and L3 terminals. See figure 5.1.
On 12-pulse rectifier drives, connect the AC input power leads to the L1, L2,
L3, L4, L5, and L6 terminals. See figure 5.2.
Step 3. Tighten the AC input power terminals to the proper torque as shown in table
5.1.
Table 5.1 – Terminal Tightening Torques
The Motor Overload Enable parameter (P.040) can be used in place of thermal motor
overload relays in single motor applications. Note, however, that temperature
measuring devices integral to the motor are the best way to thermally protect AC
motors under all conditions. Parameter P.040 must be enabled to provide overload
protection. Refer to the LiquiFlo Software Start-Up and Reference manual for more
information.
In multiple motor applications (V/Hz regulation only), each motor must have its own
user-supplied overload and branch circuit protection.
Use the following steps to connect the AC output power wiring from the drive to the
motor:
Step 1. Wire the three-phase AC output power motor leads by routing them as shown
in figures 4.1, 4.2, or 4.3. Tables 3.3, 3.4, and 3.5 contain the recommended
power wiring sizes.
Do not route more than three sets of motor leads through a single conduit.
This will minimize cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per conduit
are required, shielded cable must be used. If possible, each conduit should
contain only one set of motor leads.
ATTENTION: Do not route signal and control wiring with power wiring in
the same conduit. This can cause interference with drive operation.
! Failure to observe these precautions could result in damage to, or
destruction of, the equipment
ATTENTION: Unused wires in conduit must be grounded at both ends
to avoid a possible shock hazard caused by induced voltages. Also, if a
drive sharing a conduit is being serviced or installed, all drives using this
conduit should be disabled to eliminate the possible shock hazard from
cross-coupled motor leads. Failure to observe these precautions could
result in bodily injury.
Step 2. Connect the three-phase AC power motor leads to the appropriate output
terminals. Figures 4.1, 4.2, and 4.3 show the locations of the output power
terminals.
Step 3. Tighten the three-phase AC output power terminals to the proper torque as
shown in table 5.1.
This chapter describes how to wire the Regulator board and RMI board terminal strips
for stop, encoder feedback, and remote control signals.
The signals available through the Regulator board terminal strip are shown in tables
7.1 to 7.7 and figures 7.1 and 7.2. Table 7.8 provides additional information.
Note that when the Control Source parameter (P.000) is set to remote (rE), the drive
will be controlled by the signals connected to the Regulator board terminal strip. Refer
to the LiquiFlo Software Start-Up and Reference manual for more information on how
parameter P.000 is used to specify where the drive is controlled from.
Terminal # Signal
1 Transmit (Tx)
2 Receive (Rx)
3 Regulator Common
Notes: The RS-232 terminals should only be used when the RS-232 communication
port (J8) or an Operator Interface Module (OIM) is not being used, as all three
devices use the same transmit/receive lines.
Terminal # Signal
4 +15 VDC
5 Phase A
6 Phase A Not
7 Phase B
8 Phase B Not
9 Regulator Common
Wiring the Regulator Board and RMI Board Terminal Strips 7-1
Table 7.3 – Analog Output Connections (Terminals 10 and 11)
Terminal # Signal
Notes: The output of this terminal is either 0-10 VDC or 4-20 mA as determined by the
setting of jumper J17 on the Regulator board. The analog output must also be
programmed via parameter P.012 for an indication of speed and direction or percent
of torque.
Terminal # Signal
12 Isolated Reference Voltage
14 mA Speed/Torque Reference
Terminal # Signal
16 +24 VDC (Current Limited) (For remote control digital inputs only)
20 Function Loss
21 Run/Jog
22 Reset
23 Stop
24 Start
Terminals 17, 18, and 19 (remote control inputs 8, 7, and 6) are programmed using
parameters P.007, P.008, and P.031 through P.038. Factory default settings are shown
here in parentheses. Refer to the LiquiFlo Software Start-Up and Reference manual
for more information.
Teminal # Signal
26 No Connection
Wiring the Regulator Board and RMI Board Terminal Strips 7-3
Table 7.7 – Status Relay Connections (Terminals 28-31)
Terminal # Signal
Notes: Relay contact closure is programmable through parameter P.013. Refer to the
LiquiFlo Software Start-Up and Reference manual for more information.
2
RS-232 RX
12
3
RS-232 Regulator Common
13
4
+15 VDC
14
5
Phase A
+ -
15
6
Reference
+20 mA
Phase A NOT
7
Phase B
Speed/Torque
8
Phase B NOT
Remote 4-20 mA
9
Regulator Common
mA Speed Reference
15
+24 VDC
Rev
Jog
Fwd
Run
17
Function Loss
Digital Input 6 (Forward/Reverse)
Reset
20
Function Loss
21
Run / Jog
Start/Stop
22
Reset
Stop
24
Start
25
No Connection
27
7-5
7-6
1
RS-232 TX
2
RS-232 RX
3
RS-232 Regulator Common
4
+15 VDC
5
Phase A
+ -
6
+20 mA
Reference
Phase A NOT
7
Phase B
Speed/Torque
8
Phase B NOT
Remote 4-20 mA
9
Regulator Common
11
Regulator Common
13
VDC Speed Reference
5K ohm
14
mA Speed Reference
15
+24 VDC
Fwd
Jog
Rev
Run
17
Function Loss
Digital Input 6 (Forward/Reverse)
Stop
Reset
20
Function Loss
21
Run / Jog
22
Reset
Stop
Start
24
Start
25
No Connection
27
Depending upon the requirements of the application, the LiquiFlo drive can be
programmed to provide either a coast-to-rest or a ramp-to-rest operational stop
without physical separation of the power source from the motor.
A ramp-to-rest stop fires the transistor power device drivers until the motor comes to a
stop, and then turns off the power devices.
The user can also program zero speed with power maintained to the motor, but in this
condition, the drive is not actually stopped. See the description of terminals 23 and 24
or Stop Type (P.025) for more information on how to program the operational stop.
In addition to the operational stop, the user must provide a hardwired emergency stop
external to the drive. The emergency stop circuit must contain only hardwired
electromechanical components. Operation of the emergency stop must not depend on
electronic logic (hardware or software) or on the communication of commands over an
electronic network or link.
Parameter P.055 (STOP/RESET Key Disable) can be used to change the operation of
the STOP/RESET key. See the parameter P.055 description in the software manual for
more information.
Note that the user-installed hardwired emergency stop may be used at any time to
stop the drive.
Wiring the Regulator Board and RMI Board Terminal Strips 7-7
7.2 Wiring the Encoder Feedback Device
(FVC Regulation Only)
If the LiquiFlo drive is programmed to provide FVC regulation, an encoder must be
installed. Drives using V/Hz or SVC regulation do not require the use of an encoder
feedback device. The encoder connects to terminals 4 to 9 of the regulator’s terminal
strip:
9 Encoder/Regulator Common
Step 1. Connect the encoder’s wires to terminals 4 through 9 of the terminal strip.
See figure 7.3. See table A.6 for additional encoder specifications.
Step 2. Set the following parameters to establish the maximum motor speed:
• P.004: Maximum Speed
• U.001: Encoder PPR
• U.002: Motor Poles
• U.003: Motor Nameplate Base Frequency
• U.005: Motor Nameplate RPM
• U.017: Motor Top Speed
Refer to the LiquiFlo Software Start-Up and Reference manual for more information.
Regulator
Terminal Strip Connector/Cable End
Terminal 6 Pin 1 Phase A
Terminal 5 Pin 2 Phase A Not
Terminal 4 Pin 6 0 VDC
Terminal 9 Pin 12 +15 VDC
Terminal 7 Pin 8 Phase B
Terminal 8 Pin 9 Phase B Not
C J F
Regulator F E
Terminal Strip Connector/Cable End
Terminal 6 Pin A Phase A
Terminal 5 Pin H Phase A Not
Terminal 4 Pin F 0 VDC
Terminal 9 Pin D +15 VDC
Terminal 7 Pin B Phase B
Terminal 8 Pin I Phase B Not
Regulator
Terminal Strip Connector/Cable End
Terminal 6 Pin 3 Phase A
Terminal 5 Pin 8 Phase A Not
Terminal 4 Pin 1 0 VDC
Terminal 9 Pin 6 +15 VDC
Terminal 7 Pin 2 Phase B
Terminal 8 Pin 7 Phase B Not
Wiring the Regulator Board and RMI Board Terminal Strips 7-9
7.3 Wiring the Signal and Control I/O
Wire the drive’s signal and control I/O to the Regulator board terminal strip as shown
in table 7.8.
Table 7.8 – Wiring Signal and Control I/O to the Regulator Board Terminal Strip
Terminal
Number Description Parameters/Wiring Connections
Terminal
Number Description Parameters/Wiring Connections
Wiring Analog Outputs
10 0-10 VDC or 4-20 mA The setting of parameter P.012 selects the terminal strip
Analog Output Reference analog output source (either speed or torque). Jumper J17
must also be set. See figure 2.5.
11 Regulator Common
The 4-20 mA current selection requires a power supply for
operation. The power can be sourced from the encoder
supply, terminal 4
(15 VDC), or from an external 15V power supply. Note that
the maximum supply current from terminal 4 is 250 mA
(encoder and current source) at 15 V. Terminals 9 and 11 are
internally connected.
Terminal
Strip
Load
(Meter or Analog Input)
+
Wiring the Regulator Board and RMI Board Terminal Strips 7-11
Table 7.8 - Wiring Signal and Control I/O to the Terminal Strip (Continued)
Terminal
Number Description Parameters/Wiring Connections
Wiring Analog Speed Reference Inputs
12 Isolated Reference Voltage Related parameters:
(+10VDC)
• P.000: Control Source
13 Analog Speed/Torque • P.009: Terminal Strip Analog Input Offset
Reference Input Voltage (+/-
10VDC) • P.010: Terminal Strip Analog Input Gain
14 Analog Speed/Torque • P.011: Terminal Strip Analog Input Configure
Reference Input Current
(0-20mA) Refer to the LiquiFlo Software Start-Up and Reference
manual for additional parameter information.
15 Isolated Speed/Torque
Reference Common Jumper J4 must also be set. See figure 2.4.
(Voltage/Current)
Terminal
Number Description Parameters/Wiring Connections
Wiring a Remote/Local Input
16 +24 VDC Power Supply Current limited for remote input logic use only.
17 Digital Input 8 Digital input 8 is control function programmable through
(Default - Remote/Local) parameter P.007.
ATTENTION: If a maintained start contact is used when the control source = rE, switching
from local to remote from the terminal strip will cause power to be applied to the motor if
! the remote start contact is closed. Stay clear of rotating machinery in this case. Failure to
observe this precaution could result in bodily injury.
The following parameters must be set:
• P.000:Control Source (Only active when P.000 = rE)
• P.006:Second Menu Password
• P.007:Terminal Strip Digital Inputs Configure (Selects and
assigns a control function to digital inputs 6 to 8)
• P.008:Terminal Strip Speed Reference Source
(Analog, Motor Operated Potentiometer (MOP), or Preset
Speeds)
Wiring the Regulator Board and RMI Board Terminal Strips 7-13
Table 7.8 - Wiring Signal and Control I/O to the Terminal Strip (Continued)
Terminal
Number Description Parameters/Wiring Connections
Wiring an Additional Ramp Input
18 Digital Input 7 Digital input 7 is control function programmable through
(Default - Ramp1/Ramp2) parameter P.007. The following parameters must be set:
• P.000:Control Source
• P.001:Accel Time 1 (Ramp 1)
• P.002:Decel Time 1 (Ramp 1)
• P.006:Second Menu Password
• P.007:Terminal Strip Digital Inputs Configure (Selects and
assigns a control function to digital inputs 6 to 8)
• P.008:Terminal Strip Speed Reference Source (Analog
Motor Operated Potentiometer (MOP), or Preset Speeds)
• P.017:Accel Time 2 (Ramp 2)
• P.018:Decel Time 2 (Ramp 2)
Note that based on the settings of parameters P.000, P.007,
P.008, and r.030 if an RMI board is used, the following
parameters can affect digital input 7:
• P.023:MOP Accel/Decel Time
• P.024:MOP Reset Configuration
• P.031 to P.038: Preset Speeds 1-8
Refer to the LiquiFlo Software Start-Up and Reference
manual for additional information.
Terminal 18 On = Ramp 2
Diagram shows factory setting.
Terminal
Number Description Parameters/Wiring Connections
Wiring a Forward/Reverse Input
19 Digital Input 6 Digital input 6 is control function programmable through
(Default - Forward/Reverse) parameter P.007. The following parameters must be set:
• P.000:Control Source
• P.006:Second Menu Password
• P.007:Terminal Strip Digital Inputs Configure (Selects and
assigns a control function to digital inputs 6 to 8)
• P.008:Terminal Strip Speed Reference Source
(Analog, Motor Operated Potentiometer (MOP), or Preset
Speeds)
• P.027Forward/Reverse Configuration
Note that based on the settings of parameters P.000, P.007,
P.008, and r.030 if an RMI board is used, the following
parameters can affect digital input 6:
• P.023:MOP Accel/Decel Time
• P.024:MOP Reset Configuration
• P.031 to P.038: Preset Speeds 1-8
Refer to the LiquiFlo Software Start-Up and Reference
manual for additional information.
IF P.027 = 1
FORWARD DIRECTION ONLY
Wiring the Regulator Board and RMI Board Terminal Strips 7-15
Table 7.8 - Wiring Signal and Control I/O to the Terminal Strip (Continued)
Terminal
Number Description Parameters/Wiring Connections
Wiring a Function Loss Input
20 Digital Input 5 The following parameters must be set:
(Function Loss)
• P.026:Function Loss Response
A signal must be present at terminal 20 for the drive to be
able to start. See figures 7.1 and 7.2.
Terminal
Number Description Parameters/Wiring Connections
Wiring the Reset Input
22 Digital Input 3 The following parameter must be set:
(Reset)
• P.000: Control Source
Terminal 22 On = Reset
Wiring the Stop/Start Inputs
23 Digital Input 2 The following parameter must be set:
(Stop)
• P.000: Control Source
24 Digital Input 1 • P.025: Stop Type
(Start)
Wiring the Regulator Board and RMI Board Terminal Strips 7-17
Table 7.8 - Wiring Signal and Control I/O to the Terminal Strip (Continued)
Terminal
Number Description Parameters/Wiring Connections
Wiring the Output Status Relays
28 Normally-Closed Contact Both Form A and Form B contacts are rated for 250 VAC/
(Form B) 30 VDC at 5 amps resistive or 2 amps inductive load.
28 29 30 31
Refer to figure 7.4 for the signal and control I/O terminal connections on the RMI
board. Table 7.9 describes terminal strip connections and related parameters. Refer to
the RMI board instruction manual (D2-3341) for parameter descriptions.
Analog Output 1: 0 to 10 V
Analog Output 2: +/-10 V
Relay 2 Normally Closed
Analog Input: 0 to 10 V
Relay 3 Common
Relay 2 Common
Digital Output 1
Digital Output 2
Digital Output 3
Digital Output 4
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Not Used
Not Used
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
Wiring the Regulator Board and RMI Board Terminal Strips 7-19
Table 7.9 – Wiring Signal and Control I/O to the RMI Board Terminal Strip
52 53 54 55 56 57 58 59 60
Relay 1
52 Common Configuration: r.035 Timer: r.044
53 Normally Open Contact
Relay 2
54 Normally Closed Contact Configuration: r.036 Timer: r.045
55 Common
56 Normally Open Contact
Relay 3
58 Normally Closed Contact Configuration: r.037 Timer: r.046
59 Common
60 Normally Open Contact
Analog Inputs, Frequency Input
62 Voltage Signal Input +10 VDC supply, isolated, stabilized, max.
2.7 mA; jumper setting: V IN (default)
63 Current Signal Input 0 to 20 mA Analog current speed reference
input; jumper setting: C IN
69 Frequency Input 0 to 200 kHz
64 Analog I/O Common Isolated common for voltage/current or frequency
input.
Wiring the Regulator Board and RMI Board Terminal Strips 7-21
7-22 LiquiFlo AC Power Modules, Hardware Reference Version 6.4
CHAPTER 8
Completing the Installation
This chapter provides instructions on how to perform a final check of the installation
before power is applied to the drive.
Step 1. Turn off, lock out, and tag the input power to the drive. Wait five minutes.
Step 2. Verify that the DC bus voltage is zero. Refer to section 9.3.
Step 3. If a function loss coast-stop pushbutton has been installed, verify that it has
been wired correctly. Be sure the factory-installed jumper at terminals 16 and
20 has been removed so that the coast-stop pushbutton will work.
Step 4. Remove any debris, such as metal shavings, from around the drive.
Step 5. Check that there is adequate clearance around the drive.
Step 6. Verify that the wiring to the terminal strip and the power terminals is correct.
Step 7. Check that the wire size is within terminal specifications and that the wires
are tightened properly.
Step 8. Check that user-supplied branch circuit protection is installed and correctly
rated.
Step 9. Check that the incoming power is rated correctly.
This chapter describes how to troubleshoot the drive and the equipment that is
needed to do so. Also provided are replacement part lists and information on clearing
faults.
If an alarm condition occurs, the drive will continue to run and a 2- or 3-digit alarm
code will flash on the display.
If a fault occurs, the drive will coast to rest and a 2- or 3-digit fault code will flash on the
display.
Refer to the LiquiFlo Software Start-Up and Reference manual for more information
on drive alarms and faults.
The LiquiFlo drive’s DC bus capacitors retain hazardous voltages after input power
has been disconnected. Perform the following steps before touching any internal
components:
Step 1. Turn off and lock out input power. Wait five minutes.
Step 2. Verify that there is no voltage at the drive’s input power terminals.
Measure the DC bus potential at the test points on the Power Module
Interface board. See figure 9.1 for B-frame drives, figure 9.2 for C-frame
drives, or figure 9.3 for D-frame drives. For additional wiring information, refer
to Appendix C, Appendix D, or Appendix E.
Step 4. Once the drive has been serviced, reapply input power.
Initial DC Bus
Measurement
Points
POS NEG
(+) (-)
TP1 TP2
POS NEG
(+) (-)
TP1 TP2
Step 1. Turn off and lock out input power. Wait five minutes.
Step 2. Verify that there is no voltage at the drive’s input power terminals.
Step 3. Check the DC bus potential with a voltmeter as described in section 9.3 to
ensure that the DC bus capacitors are discharged.
Step 4. Disconnect the motor from the drive.
Step 5. Check all AC line and DC bus fuses.
Step 6. If a fuse is open, use a multimeter to check the input diodes and output
IGBTs. See table 9.1.
Step 7. Reconnect the motor to the drive.
Step 8. Reapply input power.
Input Meter
Diode Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
4 * L4
5 * L5
6 * L6
7 L1 **
8 L2 **
9 L3 **
10 L4 **
11 L5 **
12 L6 **
* (+) DC Bus Volts power terminal
** (-) DC Bus Volts power terminal
Meter
IGBT Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
4 W/T3 **
5 V/T2 **
6 U/T1 **
* (+) DC Bus Volts power terminal
** (-) DC Bus Volts power terminal
Quantity
M/N 41L4060
Description Part Number M/N 41LR4060
Quantity
Quantity
AC Line Distribution System Capacity 85,000 amps symmetrical fault current capacity. Short circuit
(maximum) for 460 VAC Units rating may be limited to 65,000 amps if a circuit breaker is
used instead of fuses.
Remote Operator Control Wire Length Up to 303 meters (1000 feet) from the drive
Acceleration Adjustment Range 0.1 to 999.9 seconds (within the ability of current)
Current Limit Adjustment Vector: U.006 to 150% (based on motor nameplate rating)
V/Hz: 50% to 110% (based on drive nameplate rating)
Speed Reference Resolution 1 RPM with local keypad, -4095 to +4095 counts with a
network or serial reference
Torque Control Response 180 to 220 Hz
Torque Linearity +3% with optimal parameter setting (typical) (see parameter
U.005)
Condition Specification
17 Remote/Local (Default)
18 Ramp1/Ramp2 (Default)
19 Forward/Reverse
(Default)
20 Function Loss
21 Run/Jog
22 Reset
23 Stop
24 Start
2 RECV
3 COMMON
Specification Rating
Terminal Strip:
Network:
Minimum Coolant Flow 7.0 gpm See note3. 5.0 gpm See note3. 8.0 gpm
Rate at Full Load
Differential Coolant 3.0 psi See note3. 34.0 psi See note3. 5.0 psi
Pressure at Minimum
Flow Rate
Maximum Inlet 450 psi See note3. 300 psi See note3. 50 psi
Pressure
Index Index-1
E requirements, 3-1 to 3-9
transformers and reactors, 5-1
Emergency stop, 7-6
Enclosures, NEMA, 2-2, 3-1
Encoder
J
specifications, A-3 Jog (digital input 4), 2-10 to 2-11, 7-3 to 7-5, 7-15
wiring, 2-12 to 2-13, 7-8 Jumpers
Environmental conditions, 3-1 to 3-2, A-2 J4, 2-10 to 2-13
J17, 2-11 to 2-13
F location of, 2-9
settings for, 2-11 to 2-12
Fan, DC bus reactor, 4-6
Faults, 9-1
Flux vector regulation, 2-1
K
Form A contacts, see Status Relays
Keypad/display, 2-2 to 2-7, 2-14, 9-7, 9-8, 9-9
Form B contacts, see Status Relays
Kits
Forward (digital input 6), 2-12 to 2-12, 7-3 to 7-5,
AutoMax Network Option Board, 2-15
7-14
Control and Configuration Software, 2-15
Frequency, carrier, 2-8, A-1
DeviceNet Option Board, 2-15
Frequency, line, A-1
Motor Encoder Cable, 2-15
Function loss (digital input 5), 2-12 to 2-13, 7-3 to
Operator Interface Module, 2-15
7-5, 7-15
Remote Meter Interface, 2-15
Fuse
AC input, 3-7, 5-2 to 5-3
L
G Lead lengths, motor, 3-8
LEDs, 2-8, 2-14
Gate Driver board, 2-4 to 2-5, 9-5
Line branch circuit fuses, AC input, 3-8, 5-2 to 5-4
Grounding, 4-2 to 4-6, 5-3 to 5-4
Line frequency, A-1
Line noise, avoiding, 5-1
H Local (digital input 8), 2-10 to 2-11, 7-3 to 7-5, 7-12
Loss, function, see Function Loss
Humidity, 3-2, A-2
M
I
Mechanical motor overload protection, 6-1
IGBT power devices, 2-8 Meter output, 2-12 to 2-13, 7-2, 7-10
testing, resistance checks, 9-5 to 9-6 Model numbers, 2-1 to 2-2
Input specifications, terminal strip, A-2 MOP (motor operated potentiometer), 7-12 to 7-14
Input, AC, see AC Input Motor
Input, digital, see Digital Input Wiring Encoder Cable kit, 2-17
Installation lead lengths, 3-8
AC input disconnect, 5-2 to 5-4 overload protection, mechanical, 6-1
checking, 8-1 to 8-2 speed, setting maximum, 7-7
completing, 8-1 to 8-2 wiring, 6-1 to 6-2
fuses, AC input line branch circuit, 3-8, 5-2 to Mounting dimensions, 3-2 to 3-5
5-4
input isolation transformer, 5-1
mechanical motor overload protection, 6-1
N
output contactors, 6-1
NEMA enclosures, 2-2, 3-1
planning, 3-1 to 3-9
Index Index-3
Transients, AC line voltage, 5-1
V
Vector regulation, 2-1
Ventilation, see Air Flow
Volts/hertz regulation, 2-1
W
Watts loss rating, 2-2, 4-1
Weight, 3-2
www.rockwellautomation.com