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Bolt Design and Embedment Length Check

This document summarizes the design checks for connecting a concrete waler beam to a steel strut using bolts. It calculates: 1. The required number of bolts based on the design strength of each bolt and the total axial force. It determines that 16 bolts are needed, which is provided. 2. Checks the anchorage capacity of each bolt according to ACI 318-08, including steel strength in shear, concrete breakout strength, and concrete pryout strength. It determines that the shear force per bolt is less than the capacities in all cases. 3. Concludes that the bolt connection design is safe based on the passing of all checks.

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Harish M P
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© © All Rights Reserved
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0% found this document useful (0 votes)
163 views

Bolt Design and Embedment Length Check

This document summarizes the design checks for connecting a concrete waler beam to a steel strut using bolts. It calculates: 1. The required number of bolts based on the design strength of each bolt and the total axial force. It determines that 16 bolts are needed, which is provided. 2. Checks the anchorage capacity of each bolt according to ACI 318-08, including steel strength in shear, concrete breakout strength, and concrete pryout strength. It determines that the shear force per bolt is less than the capacities in all cases. 3. Concludes that the bolt connection design is safe based on the passing of all checks.

Uploaded by

Harish M P
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Connection b/w concrete Waler Beam beam & Splay

465
Design Axial Force (N) = 1.5 x 1652.966 kN
2479.4 kN
Width of the plate (W) = 465 mm
Length of the plate (L) = 920 mm
Thickness of the plate (t) = 30 mm 800
Bolt design check 920
Nominal diameter of Bolt (d) = 32 mm
Hole diameter (d0) = 32 +2
= 34 mm
Grade of bolt = Fe 500D 100 150 100
fub = 565 Mpa (Refer Table 1 of IS 800:2007) gmb = 1.25 (Refer Table 5 of IS 800:2007)
fup = 500 Mpa ( for plate material)
Net Area of bolt (An) = 0.78×3.141×32.0^2/4
= 627 mm2

Design strenth of the bolt (Vdsb) = (fu (nn Anb + ns Asb) / 3) / gmb (As per clause: 10.3.3 of
= 163.7 kN IS:800-2007)

(As per clause: 10.3.4 of


Design bearing strength of the bolt (Vdpb) = (2.5* kb* d* t* fup)/gmb IS:800-2007)

Edge distance of bolt ( e ) = 60 mm


Pitch distance of bolt (p) = 150 mm
kb is smaller of = e/ 3d0 p/3d0-0.25 fub / fup 1.0
= 0.6 1.22 1.13 1.0
= 0.6
Design bearing strength of the bolt (Vdpb) = 564.7 kN

Bolt Value = 163.7 kN


No of bolts required (Nr) = 2479.4 / 163.7
15 nos
No of bolts provided (Np) = 16 nos Safe
Check for Anchorage of Bolt as per ACI 318-08

A Steel Strength in Shear


Steel Strength in Shear = f Vsn Eqn No D-19
= f n Ase futa (Refer Clause D.6.1, Appindix -D of ACI 318-08)

Edge Distance (Ca1) = 350 mm


3x Ca1 = 1050 mm > 800 mm

As per D.1, Appendix D of ACI -318-08


No of Bolts acting as a group (n) = 16

Grade of bolt = Fe 500D


fub = 565 Mpa (Refer Table 1 of IS 800:2007)
f= 0.65 (refer D.4.4(a)ii of ACI )
f Vsn = 3685 kN > 2479.4 kN
Safe

B Concrete Breakout Strength


Concrete Breakout Strength = f Vcbg Eqn No D-22
= f (Avc/Avc0) yec yed yc yh Vb

Avc = (1500) x1.5 Ca1


= 787500 mm2
Avco = 4.5 x C2a1 Eqn No D-23
= 551250 mm2
2 2
n Avco = 8820000 mm > 787500 mm
Safe
ev' = 0 mm
yec = 1/ (1+ 2ev' / 3Ca1) from D.6.2.5
= 1.00

yed = 1.0 from D.6.2.6


yc = 1.0 from D.6.2.7
yh = 1.0 from D.6.2.8
for hef > 1.5Ca1
Embedment Legth of bolt (hef) = 1000 mm > 525 mm

Vb = 7 (le/d)0.2 da l fc' Ca11.5 Eqn No D-24

le = 8 da hef
256 1000
= 256 mm
Grade of Concrete in capping Beam = M35
Characteristic strength of Concrete (fc') = 35 Mpa
= 5 ksi
= 5000 psi
l = 1.0 from D.8.6
Vb = 44462.93 lb
f= 0.85 (refer D.4.5(c)i of ACI )

Concrete Breakout Strength = 53990.7 lb


= 246.4 kN

Shear per Bolts = Vu /n


= 154.966 kN < 246.4 kN
Safe
C Concrete Pryout
Concrete Pryout Strength = f Vcpg Eqn No D-31
= f kcp Ncbg
f= 0.7 (refer D.4.4(c)i of ACI )
kcp = 2.0 for hef > 2.5 in
Ncbg = (ANc/ANc0) yec yed yc ycp Nb

ANc = (1500) (350+3hef)


= 5025000 mm2
ANco = 9.0 x h2ef Eqn No D-6
= 9000000 mm2
yec = 1.0 from D.5.2.4
yed = 0.7+0.3(Ca,min/1.5hef) from D.5.2.5
= 0.77
yc = 1.0 from D.5.2.6
ycp = 1.0 from D.5.2.7
Nb = 24 l fc' hef1.5 Eqn No D-7
429325.052 lb

Concrete Pryout Strength = 258403.6 lb


= 1179.1 kN

Shear per Bolts = Vu /n


= 154.966 kN < 1179.1 kN
Safe
Connection b/w concrete Waler Beam beam & Steel Strut
940
Design Axial Force (N) = 1.5 x 297.15 kN
445.7 kN
Width of the plate (W) = 940 mm
Length of the plate (L) = 810 mm
Thickness of the plate (t) = 30 mm 500
Bolt design check 810
Nominal diameter of Bolt (d) = 20 mm
Hole diameter (d0) = 20 +2
= 22 mm
Grade of bolt = Fe 500D 700
fub = 565 Mpa (Refer Table 1 of IS 800:2007) gmb = 1.25 (Refer Table 5 of IS 800:2007)
fup = 500 Mpa ( for plate material)
Net Area of bolt (An) = 0.78×3.141×20.0^2/4
= 245 mm2

Design strenth of the bolt (Vdsb) = (fu (nn Anb + ns Asb) / 3) / gmb (As per clause: 10.3.3 of IS:800-
= 63.9 kN 2007)

(As per clause: 10.3.4 of IS:800-


Design bearing strength of the bolt (Vdpb) = (2.5* kb* d* t* fup)/gmb 2007)

Edge distance of bolt ( e ) = 115 mm


Pitch distance of bolt (p) = 150 mm
kb is smaller of = e/ 3d0 p/3d0-0.25 fub / fup 1.0
= 1.7 2.02 1.13 1.0
= 1.0
Design bearing strength of the bolt (Vdpb) = 600.0 kN

Bolt Value = 63.9 kN


No of bolts required (Nr) = 445.7 / 63.9
7 nos
No of bolts provided (Np) = 8 nos Safe
Check for Anchorage of Bolt as per ACI 318-08

A Steel Strength in Shear


Steel Strength in Shear = f Vsn Eqn No D-19
= f n Ase futa (Refer Clause D.6.1, Appindix -D of ACI 318-08)

Edge Distance (Ca1) = 500 mm


3x Ca1 = 1500 mm > 500 mm

As per D.1, Appendix D of ACI -318-08


No of Bolts acting as a group (n) = 8

Grade of bolt = Fe 500D


fub = 565 Mpa (Refer Table 1 of IS 800:2007)
f= 0.65 (refer D.4.4(a)ii of ACI )
f Vsn = 720 kN > 445.7 kN
Safe

B Concrete Breakout Strength


Concrete Breakout Strength = f Vcbg Eqn No D-22
= f (Avc/Avc0) yec yed yc yh Vb

Avc = (1500) x1.5 Ca1


= 1125000 mm2
Avco = 4.5 x C2a1 Eqn No D-23
= 1125000 mm2
2 2
n Avco = 9000000 mm > 1125000.0 mm
Safe
ev' = 0 mm
yec = 1/ (1+ 2ev' / 3Ca1) from D.6.2.5
= 1.00

yed = 1.0 from D.6.2.6


yc = 1.0 from D.6.2.7
yh = 1.0 from D.6.2.8
for hef > 1.5Ca1
Embedment Legth of bolt (hef) = 600 mm < 750 mm

Vb = 7 (le/d)0.2 da l fc' Ca11.5 Eqn No D-24

le = 8 da hef
160 600
= 160 mm
Grade of Concrete in capping Beam = M35
Characteristic strength of Concrete (fc') = 35 Mpa
= 5 ksi
= 5000 psi
l = 1.0 from D.8.6
Vb = 60019.31 lb
f= 0.85 (refer D.4.5(c)i of ACI )

Concrete Breakout Strength = 51016.4 lb


= 232.8 kN

Shear per Bolts = Vu /n


= 55.716 kN < 232.8 kN
Safe
C Concrete Pryout
Concrete Pryout Strength = f Vcpg Eqn No D-31
= f kcp Ncbg
f= 0.7 (refer D.4.4(c)i of ACI )
kcp = 2.0 for hef > 2.5 in
Ncbg = (ANc/ANc0) yec yed yc ycp Nb

ANc = (1500) (150+3hef)


= 3750000 mm2
ANco = 9.0 x h2ef Eqn No D-6
= 3240000 mm2
yec = 1.0 from D.5.2.4
yed = 0.7+0.3(Ca,min/1.5hef) from D.5.2.5
= 0.87
yc = 1.0 from D.5.2.6
ycp = 1.0 from D.5.2.7
Nb = 24 l fc' hef1.5 Eqn No D-7
199532.253 lb

Concrete Pryout Strength = 280207.3 lb


= 1278.6 kN

Shear per Bolts = Vu /n


= 55.716 kN < 1278.6 kN
Safe

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