NCMA TEK

National Concrete Masonry Association

an information series from the national authority on concrete masonry technology

CRACK CONTROL IN TEK 10-1A

Movement Control (2005)
CONCRETE MASONRY WALLS
Keywords: control joints, crack control, joint reinforcement, CAUSES OF CRACKING
moisture, reinforced concrete masonry, wall movement
There are a variety of potential causes of cracking. Under-
standing the cause of potential cracking allows the designer to
incorporate appropriate design procedures to control it. The
INTRODUCTION most common causes of cracking in concrete masonry are
shown in Figure 1 and are discussed below.
Cracks in buildings and building materials normally result
from restrained movement. This movement may originate Shrinkage/Restraint
within the material, as with volume changes due to moisture Cracking resulting from shrinkage can occur in concrete
loss or aquisition, temperature expansion or contraction, or masonry walls because of drying shrinkage, temperature fluc-
may result from movements of adjacent or supporting materi- tuations, and carbonation. These cracks occur when masonry
als, such as deflection of beams or slabs. In many cases, panels are restrained from moving.
movement is inevitable and must be accommodated or con-
trolled. Drying Shrinkage
Designing for effective crack control requires an under- Concrete products are composed of a matrix of aggregate
standing of the sources of stress which may cause cracking. It particles coated by cement which bonds them together. Once
would be a simple matter to prevent cracking if there were only the concrete sets, this cementitious-coated aggregate matrix
one variable. However, prevention is made more difficult by the expands with increasing moisture content and contracts
fact that cracking often results from a combination of sources. (shrinks) with decreasing moisture content. Drying shrinkage

Clay brick
expands

Concrete
masonry Steel
shrinks beam

a) Shrinkage/restraint b) Differential movement c) Excessive deflection

Shear
load

d) Structural overload e) Differential settlement

Figure 1 – Proper Design Can Avert Cracking of These Types

TEK 10-1A © 2005 National Concrete Masonry Association (replaces TEK 10-1)
is therefore a function of change in moisture content. wall's cracking potential. Exceptions to the typical restraint
Although mortar, grout, and concrete masonry units are condition include cantilevered walls which are restrained along
all concrete products, unit shrinkage has been shown to be the their base, but free (unrestrained) at the top. It is conservative
predominate indicator of the overall wall shrinkage principally to base general crack control design criteria on a condition of
due to the fact that it represents the largest portion of the wall. restraint along the top and bottom of the wall.
Therefore, the shrinkage properties of the unit alone are typi-
cally used to establish design criteria for crack control. Differential Movement
For an individual unit, the amount of drying shrinkage is Various building materials may react differently to changes
influenced by the wetness of the unit at the time of placement as in temperature, moisture, or structural loading. Any time
well as the characteristics and amount of cementitious materials, materials with different properties are combined in a wall
the type of aggregate, consolidation, and curing. Specifically, system, a potential exists for cracking due to differential move-
drying shrinkage is influenced in the following ways: ment. With concrete masonry construction, two materials in
• walls constructed with "wet" units will experience more particular should be considered: clay brick and structural steel.
drying shrinkage than drier units ; Differential movement between clay brick and concrete
• increases in cement content increase drying shrinkage; masonry must be considered when the two are attached since
• aggregates that are susceptible to volume change due to concrete masonry has an overall tendency to shrink while clay
moisture content will result in increased shrinkage; and brick masonry tends to expand. These differential movements
• units that have undergone at least one drying cycle will not may cause cracking, especially in composite construction and
undergo as much shrinkage in subsequent drying cycles in walls that incorporate brick and block in the same wythe.
(ref. 7). Composite walls are multi-wythe walls designed to act
Typical drying shrinkage coefficients range from 0.0002 to structurally, as a single unit in resisting applied loads. The
0.00045 in./in. (mm/mm) or 0.24 to 0.54 in. (6.1 to 13.7 mm) in 100 wythes are typically bonded together using wall ties at pre-
ft (30.48 m). scribed intervals to assure adequate load transfer. When the
composite wall includes a clay brick wythe bonded to a con-
Temperature Changes crete masonry wythe, ladder-type joint reinforcement, or box
Concrete masonry movement has been shown to be lin- ties are used to provide some degree of lateral movement
early proportional to temperature change. The coefficient of between wythes. In addition, expansion joints are installed in
thermal movement normally used in design is 0.0000045 in./in./ the clay brick wythe to coincide with control joints in the
°F (0.0000081 mm/mm/°C) (ref. 2). Actual values may range from concrete masonry wythe.
0.0000025 to 0.0000055 in./in./°F (0.0000045 to 0.0000099 mm/ When clay brick is used as an accent band in a concrete
mm/°C) depending mainly on the type of aggregate used in the masonry wall, or vice-versa, the differential movement of the
unit. The actual change in temperature is, of course, determined two materials may result in cracking unless provisions are made
by geographical location, wall exposure, and color. to accommodate the movement. To reduce cracking, slip
As an expample, a wall constructed during 70°F (21°C) planes between the band and the surrounding wall, horizontal
weather and subjected to a minimum temperature of 0°F (-18°C) reinforcement or more frequent control joints or a combination
results in a shortening of about 0.38 in. (9.7 mm) in a 100 foot thereof can be used to control cracking. See Crack Control for
(30.48 m) long wall using the 0.0000045 in./in./°F (0.0000081 Concrete Brick and Other Concrete Masonry Veneers (ref. 6)
mm/mm/°C) coefficient. for more information on these approaches.
Thermal movement differences also need to be taken into
Carbonation consideration when using masonry in conjunction with struc-
Carbonation is an irreversible reaction between cementi- tural steel. In addition to differences in thermal coefficients,
tious materials and carbon dioxide in the atmosphere that steel shapes typically have a much higher surface area to
occurs slowly over a period of several years. Since there volume ratio and tend to react to changes in temperature more
currently is no standard test method for carbonation shrinkage, quickly. This is normally accommodated with slotted and
it is suggested that a value of 0.00025 in./in. (mm/mm) be used. flexible connections. Concrete Masonry Walls for Metal
This results in a shortening of 0.3 in. (7.6 mm) in a 100 foot (30.48 Buildings (ref. 5) provides more detailed information on this
m) long wall. subject.

Restraint Excessive Deflection

As previously mentioned, the above phenomenon pro- As walls and beams deflect under structural loads, crack-
duce movement in the wall. When external restraint is provided ing may occur. Additionally, deflection of supporting members
that resists this movement, the result is tension within the wall can induce cracks in masonry elements. To reduce the potential
and a corresponding potential for cracking. Typically, con- for cracking, the following alternatives are available:
crete masonry walls are restrained along the bottom of the wall • adding reinforcing steel into the masonry to cross the
(mainly by the foundation) with partial restraint along the top expected cracks and to limit the width of the cracks,
of the wall. The ends of the typical concrete masonry wall panel • limiting the deflection of members providing vertical sup-
may be partially restrained by pilasters or wall intersections, port of unreinforced masonry to acceptable levels (less
but this partial restraint usually does not significantly alter the than or equal to l/600 nor more than 0.3 in. (7.6 mm) due to
 dead load and live load when supporting unreinforced Due to removal of the unit type designations from ASTM
masonry) (ref. 2), and; C90, two methods of determining control joint spacings have
• utilizing movement joints to effectively panelize the ma- been devised irrespective of unit type: 1). Empirical crack control
sonry so that it can articulate with the deflected shape of the criteria which is based on successful, historical performance over
supporting member. many years in various geographic conditions and 2). Engineered
crack control criteria based on a Crack Control Coefficient (CCC)
Structural Overload that includes the combined effects of movement due to drying
All wall systems are subject to potential cracking from shrinkage, carbonation shrinkage, and contraction due to tem-
externally applied design loads due to wind, soil pressure or perature change. The first is presented in NCMA TEK 10-2B,
seismic forces. Cracking due to these sources is controlled by Control Joints for Concrete Masonry Walls - Empirical Method
applying appropriate structural design criteria such as allow- (ref. 4) and the second in TEK 10-3 Control Joints for Concrete
able stress design or strength design. These criteria are Masonry Walls - Alternative Engineered Method (ref. 3). The
discussed in detail in Allowable Stress Design of Concrete empirical method is the most commonly used method and is
Masonry and Strength Design of Concrete Masonry (refs. 1 applicable to most conventional building types. The engineered
and 9). method is generally used only when unusual conditions are
encountered such as dark colored units in climates with large
Settlement temperature swings.
Differential settlement occurs when portions of the sup-
porting foundation subside due to weak or improperly com- Control Joints
pacted foundation soils. Foundation settlement typically Control joints are essentially vertical separations built into
causes a stair-step crack along the mortar joints in the settled the wall to reduce restraint and permit longitudinal movement.
area as shown in Figure 1. Preventing settlement cracking Because shrinkage cracks in concrete masonry are an aesthetic
depends on a realistic evaluation of soil bearing capacity, and rather than a structural concern, control joints are typically
on proper footing design and construction. only required in walls where shrinkage cracking may detract
Footings should be placed on undisturbed native soil, from the appearance or where water penetration may occur.
unless this soil is unsuitable, weak, or soft. Unsuitable soil TEK 10-2B (ref. 4) provides much more detailed information on
should be removed and replaced with compacted soil, gravel, control joint details, types and locations.
or concrete. Similarly, tree roots, construction debris, and ice
should be removed prior to placing footings. Adding reinforce- Reinforcement to Limit Crack Width
ment in foundations can also lessen the effects of differential In addition to external restraint, reinforcement causes
settlement. some internal restraint within the wall. Reinforcement re-
sponds to temperature changes with corresponding changes
CRACK CONTROL STRATEGIES in length; however, reinforcement does not undergo volumet-
ric changes due to moisture changes or carbonation. Conse-
In addition to the proper design strategies discussed quently, as the wall shrinks, the reinforcement undergoes
above for structural capacity and differential movement, the elastic shortening (strain) which results in compressive stress
following recommendations can be applied to limit cracking in
concrete masonry walls. Table 1—Maximum Spacing of Horizontal
Reinforcement to Meet the Criteria As > 0.002An1
Material Properties
Traditionally, crack control in concrete masonry has relied Wall Maximum spacing of horizontal
on specifying concrete masonry units with a low moisture thickness, reinforcement, in. (mm)
content, using horizontal reinforcement, and using control in. (mm) Reinforcement size
joints to accommodate movement. Prior to the 2000 edition of
No. 6 (M19) No. 5 (M16) No.4(M13)
ASTM C 90 (ref. 8), low moisture content was specified by
requiring a Type I moisture controlled unit. The intent was to Ungrouted or partially grouted walls
provide designers an assurance of units with lower moisture 6 (152) 48 (1219) 48 (1219) 32 (813)
content to minimize potential shrinkage cracking. However, 8 (203) 48 (1219) 40 (1016) 24 (610)
there are several limitations to relying on moisture content 10 (254) 48 (1219) 32 (813) 16 (406)
alone since there are other factors that influence shrinkage 12 (305) 48 (1219) 24 (610) 8 (203)
which are not accounted for by specifying a Type I unit.
Fully grouted walls
Additionally, Type I units were not always inventoried by
concrete masonry manufacturers. Most importantly, Type I 6 (152) 32 (813) 24 (610) 16 (406)
units needed to be kept protected until placed in the wall, which 8 (203) 24 (610) 16 (406) 8 (203)
was proven to be difficult on some projects. Because of the 10 (254) 16 (406) 16 (406) 8 (203)
above problems associated with the Type I specification, ASTM 12 (305) 16 (406) 8 (203) 8 (203)
removed the designations of Type I, Moisture-Controlled Units
1. An includes cross-sectional area of grout in bond beams
and Type II, Nonmoisture Controlled Units from the standard.
 in the steel. Correspondingly, the surrounding masonry effectively limits crack width in concrete masonry walls. As
offsets this compression by tension. At the point when the indicated previously, as the level of reinforcement increases
masonry cracks and tries to open, the stress in the reinforce- and as the spacing of the reinforcement decreases, cracking
ment turns to tension and acts to limit the width of the crack by becomes more uniformly distributed and crack width de-
holding it closed. creases. For this reason, a minimal amount of horizontal
The net effect is that reinforcement controls crack width reinforcement is needed when utilizing the NCMA recom-
by causing a greater number (frequency) of cracks to occur. As mended maximum control joint spacings (refs. 3 & 4).
the horizontal reinforcement ratio (cross-sectional area of
horizontal steel vs. vertical cross-sectional area of masonry) Walls in high seismic areas with a relatively large amount
increases, crack width decreases. Smaller sized reinforcement of horizontal reinforcement may not require control joints, as
at closer spacings is more effective than larger reinforcement the reinforcement alone reduces the width of shrinkage cracks
at wider spacings, although horizontal reinforcement at spac- to a size that can be treated effectively with water repellent
ings up to 144 in. (3658 mm) is considered effective in control- coatings. Experience has shown that this can be accomplished
ling crack widths in some areas. in walls with at least 0.2% of horizontal reinforcement (ref. 3).
Studies have shown that reinforcement, either in the See Table 1 for the size and spacing of reinforcement to meet
form of joint reinforcement or reinforced bond beams, this criteria.

REFERENCES
1. Allowable Stress Design of Concrete Masonry, TEK 14-7A. National Concrete Masonry Association, 2004.
2. Building Code Requirements for Masonry Structures, ACI 530-05/ASCE 6-05/TMS 402-05. Reported by the Masonry
Standards Joint Committee, 2005.
3. Control Joints for Concrete Masonry Walls - Alternative Engineered Method, TEK 10-3. National Concrete Masonry
Association, 2003.
4. Control Joints for Concrete Masonry Walls - Empirical Method, TEK 10-2B. National Concrete Masonry Association,
2005.
5. Concrete Masonry Walls for Metal Buildings, TR-149. National Concrete Masonry Association, 1996.
6. Crack Control for Concrete Brick and Other Concrete Masonry Veneers, TEK 10-4. National Concrete Masonry
Association, 2001.
7. Measuring Shrinkage of Concrete Block - A Comparison of Test Methods, E.L. Saxer and H.T. Toennies, Pages 988-1004,
1957.
8. Standard Specification for Loadbearing Concrete Masonry Units, ASTM C 90-03. ASTM International, 2003.
9. Strength Design of Concrete Masonry, TEK 14-4A. National Concrete Masonry Association, 2002.

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