Handling station

Assembly
instructions

GB
11/02
Intended use

This station has been developed and produced exclusively for vocational and further
training in the field of automation and communication. The training authority and/or
the instructors are to ensure that trainees observe the safety instructions described
in the manual provided.

Festo Didactic herewith rules out all liability for damage or injury to trainees, the
training authority or other third parties which may occur during the use/operation of
this equipment other than purely in a training situation, unless it can be proved that
Festo Didactic has caused such damage or injury through malicious intent or gross
negligence.

Description MONT.ANLEIT

Designation: D:MP-MA-S-HAND-1-GB

Status: 11/2002

Author: Frank Ebel

Graphics: Doris Schwarzenberger, Albert Sigel

Layout: 11/2002

© Festo Didactic GmbH & Co., D-73770 Denkendorf, 2002

Internet: www.festo.com/didactic

e-mail: [email protected]

The copying, distribution and utilisation of this document, as well as the communication of its
contents to others without the express authorisation of Festo Didactic is prohibited. Offenders will be
held liable for the payment of damages. All rights reserved, in particular the right to carry out patent,
utility model or ornamental design registration

2 © Festo Didactic GmbH & Co. • Handling station

Contents

1. Notes on safety ________________________________________________ 5

2. Short description_______________________________________________ 7

3. Views and tools ________________________________________________ 9

3.1 Views ________________________________________________________ 9
3.2 Required tools ________________________________________________ 11

4. Assembling the station _________________________________________ 13

4.1 Step 1 _______________________________________________________ 13
4.2 Step 2 _______________________________________________________ 14
4.3 Step 3 _______________________________________________________ 15
4.4 Step 4 _______________________________________________________ 16
4.5 Step 5 _______________________________________________________ 17
4.6 Step 6 _______________________________________________________ 18
4.7 Step 7 _______________________________________________________ 20
4.8 Step 8 _______________________________________________________ 22

© Festo Didactic GmbH & Co. • Handling station 3

Contents

4 © Festo Didactic GmbH & Co. • Handling station

1. Notes on safety

In the interests of your own safety, please observe the following safety instructions:

General
• Trainees must only work on a station under the supervision of an instructor.
• Observe the data in the data sheets for the individual components, particularly
all safety instructions!

Electrical
• Electrical connections are to be wired-up or disconnected only when the power
supply is turned off!
• Use only extra-low-voltages of up to max. 24 V DC.

Pneumatic
• Do not exceed the maximum permissible pressure of 8 bar (800 kPa).
• Do not switch on the compressed air supply until you have established and
secured all tubing connections.
• Do not disconnect air lines under pressure.
• Particular care is to be taken when switching on the compressed air supply.
Cylinders may advance or retract as the compressed air is switched on.

Mechanical
• Attach all components securely on the mounting plate.
• No manual intervention is to take place unless the machine is at rest.

© Festo Didactic GmbH & Co. • Handling station 5

Notes on safety

6 © Festo Didactic GmbH & Co. • Handling station

2. Short description

View of the Handling station

Handling is a subfunction of material flow. Additional subfunctions are conveying

and storing.

According to VDI 2860, handling is the creation, defined changing or temporary

maintaining of a specified spatial arrangement of geometrically determined bodies.

© Festo Didactic GmbH & Co. • Handling station 7

Short description

The function of the Handling station is

• to determine the material characteristics of a workpiece,

• to remove workpieces from a retainer,
• to deposit the workpieces on the 'metallic/red' slide or the 'black' slide or
• to pass on the workpieces to a subsequent station.

The Handling station consists of the following:

• Retainer module
• PickAlfa module
• Slide module
• Profile plate

• Trolley
• Control console
• PLC board

8 © Festo Didactic GmbH & Co. • Handling station

3. Views and tools

3.1
Views

Handling station, plan view

© Festo Didactic GmbH & Co. • Handling station 9

Views and tools

Handling station, r.h. side view

10 © Festo Didactic GmbH & Co. • Handling station

Views and tools

Handling station, front view

3.2 Tube spanner, 9 x 10 mm

Required tools
Open-ended spanners 6 x 7, 12 x 13, 22 x 24 mm

Slot-head screwdriver, 3.5 mm

Allen key, 5 mm

© Festo Didactic GmbH & Co. • Handling station 11

Views and tools

12 © Festo Didactic GmbH & Co. • Handling station

4. Assembling the station

4.1
Step 1

1 14. Nut

13.
12.
11.
10.
9.
8.
7.
6.
5.
4.
3.
2.
1.

1 Profile plate

© Festo Didactic GmbH & Co. • Handling station 13

Assembling the station

4.2
Step 2

2.1 (2x)

2.5

2.2 (4x)

2.3 (4x)
2.6 (2x)

2.7 (2x)

2.4 (4x) 2.8 (2x)

2.1 Cable duct

2.2 Socket-head screw M5 x 10

2.3 Washer B5.3

2.4 T-head nut M5-32

2.5 Mounting rail

2.6 Socket-head screw M5 x 10

2.7 Washer B5.3

2.8 T-head nut M5-32

14 © Festo Didactic GmbH & Co. • Handling station

Assembling the station

4.3
Step 3

5. 2

3.

1.

2 Mounting the electrical system

© Festo Didactic GmbH & Co. • Handling station 15

Assembling the station

4.4
Step 4

8.
7.
6.

7 (2x)

5 (5x) 6 (2x)

3 I/O terminal

4 CP valve terminal

5 Cable clip (5x)

6 Connector (2x)

7 Fibre optic device (2x)

16 © Festo Didactic GmbH & Co. • Handling station

Assembling the station

4.5
Step 5

Position of cable clips

© Festo Didactic GmbH & Co. • Handling station 17

Assembling the station

4.6
Step 6

10

9.

11

9 (2x)
10.

2.

2.
8

18 © Festo Didactic GmbH & Co. • Handling station

Assembling the station

8 StationLink receiver

9 Slide module (2x)

10 Receptacle module

11 StationLink transmitter

© Festo Didactic GmbH & Co. • Handling station 19

Assembling the station

4.7
Step 7

13

10.

13.

12

20 © Festo Didactic GmbH & Co. • Handling station

Assembling the station

12 Service unit

13 PickAlfa module

© Festo Didactic GmbH & Co. • Handling station 21

Assembling the station

4.8Step 8

Station fully assembled

22 © Festo Didactic GmbH & Co. • Handling station