Alimak APF Manual

ALIMAK APF
Technical Description
& Instruction Manual
This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification
sign of the equipment. Where there is a conflict contact Your ALIMAK representative.
Part No. 9095 756 - 1 01 DRAFT

Manufacturing No.: Year:
2001 - 03 - 29
If the bottom right corner of this book is cut, the book is only valid for illustrative use!
Photographs and drawings are illustrative only and do not necessarily show the
design of the products on the market at any given point in time. The products must
be used in conformity with applicable practice and safety regulations. Specifications
of the products and equipment presented herein are subject to change without notice.
CONTENTS
TECHNICAL DESCRIPTION
A
TECHNICAL DATA & SPECIFICATIONS
B
IMPORTANT SAFETY INSTRUCTIONS
C
INSTRUCTIONS FOR USE
D
SERVICE AND MAINTENANCE
E
ELECTRICAL TROUBLESHOOTING
F
ASSEMBLY
G
MAST AND PLATFORM
H
PROJECTING OF HOIST MAST
I
INSTALLATION AND REMOVAL OF MAST TIE
K
TRANSPORT AND MOVEMENT
L
ALIMAK AB IS ISO 9001 CERTIFIED
ISO 9001 is an international Quality Assurance Standard, which provides the parameters for
Quality Assurance Systems. The standard states how the organization of a company, working methods,
etc., shall function in order to attain the intended quality of products and related services.
Alimak AB, innovators in rack and pinion driven hoists and lifts, is the first hoist
and lift manufacturer, using this technology, to have achieved ISO 9001 certification.
The Certificate is valid for:

Design, Manufacture and Service related to Construction Hoists, Mast Climbing Work Platforms,
Lifts,Elevators, and Equipment for Drilling and Enlarging of Shafts.
TECHNICAL DESCRIPTION A0
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1
System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2
Mobile chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4
Pedestal base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 6
Mast and mast ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 7
Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 10
Work platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 12
Platform extension max. 1.8 m . . . . . . . . . . . . . . . . A 13
Railing cross members . . . . . . . . . . . . . . . . . . . . . . . . . . . A 13
Extra long 2.7 m platform extension . . . . . . . . . A 14
Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 15
Platform for installations around corners . . A 16
Catwalk extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 16
Erection crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 18
Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 18
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 18
Electrical system description . . . . . . . . . . . . . . . . . . . A 19
Transport and movement . . . . . . . . . . . . . . . . . . . . . . . A 22
ALIMAK
For lifting heights up to 100 m (330 ft.)
Where required lifting height exceeds the maximum allowed mast heights, we
request that you to contact ALIMAK´s Calculation Department for advice.
ALIMAK 33801 -1/01

Technical description
A1
Applications
The Aliclimber APF-50 System is designed for the following Length
applications: max. 6.0 m
(20 ft.)
– To carry personnel and materials efficiently and economi-
cally.
– To improve accessibility to difficult to reach areas.
– To be easily erected, dismantled, serviced, and moved about
on the job site, while still maintaining high safety standards.
– To comply with applicable regulations.
Typical applications are:

– Traditional construction work such as wall repairs, plaste-
ring, and glazing. Length
– Bricklaying. max. 28.5 m
(93 ft.)
– Refurbishment work such as building fronts, roofs, gutters,
wall cladding, and window replacement.
– Fixing cladding and sealing joints on industrial and pre-
fabricated structures.
– Finish work such as touch up and installing insulation.
– Installing windows and railings.
Length
max. 28.5 m
(93 ft.)
Example:
a 47
Straight or
Length max. 28.5 m (93 ft.)L
angular corner
Note: reduced load capacity
platform
due to the corner platform section.
section
”Catwalk” ”Catwalk”
ALIMAK 33802 -1/01

A2 System description
The Aliclimber APF-50 System is a concept consisting of
modules and accessories for work and materials platforms. Two
different drive units are available from which the following
combinations can be attained:
Mast Climbing Work Platform APF - 50A, with drive unit type
A for single or twin mast installations.
Single
length 4.4 – 19.4 m
(14.5 ft. – 64 ft.)
a 48
Twin
length 11.8 – 43.3
m (39 ft. – 142 ft.)
Mast Climbing Work Platform APF - 50B, with drive unit type
B for twin mast installations.
Twin between masts

length 6.0 – 28.5 m
(20 ft. – 93.5 ft.)
a 52
ALIMAK 33803 -1/03

The drive unit type A travels on 2 corner tubes of the mast and
A3
occupies 3 of the 4 sides. The type A drive unit is mainly
intended for traditional mast climbing work platforms in single
or twin mast installations.
The drive unit has a low profile and is compact.
Drive unit type A
a 56
Drive unit type B has a low profile and is compact. It is

intended to be used for twin mast installations.
The drive unit travels on 2 corner tubes of the mast and
occupies only one side of the mast. With this type of drive unit,
two individual machines can be driven on the same mast.
Drive unit type B

a 58
a 59
The Aliclimber APF-50 System Platforms consists of the

following components:
ALIMAK 33806 -1/01

A4 Mobile chassis
The base unit is normally delivered on a rubber wheeled mobile
chassis with or without optional horizontal drive equipment for
two of the wheels.
The chassis is constructed of steel profiles and is equipped with
four telescopic outriggers and mechanical jacks to level and
stabilize the work platform.
Tall free standing heights can be achieved due in part to the
mast sections’ strength and the rigidity of the chassis.
The chassis is equipped with brackets for a stair assembly.
Locking device The chassis is equipped with ”Ackerman” steering at the front
end and along with the tow bar makes it easy to manually steer
the work platform on the job site.
Tow bar
Mechanical jack
Telescopic outrigger
ALIMAK
A5
The tow bar on the optional self propelled chassis is equipped
with a push button box for horizontal movement.
a 163
The chassis rear wheels are individually engaged to the

horizontal drive machinery by means of a lever located near the
wheels. This is particularly useful when negotiating curves.
Horizontal travel speed: 13 m/min. (42 ft. min.)

Rated motor power: 1.5 kW / 50Hz or 1.75 kW / 60Hz
Maximum incline / decline: 5° – 6°
Lever
a 101
ALIMAK
A6 Pedestal base
The pedestal base should be used in place of the mobile chassis
in the following conditions:
– Confined areas.
– High lifting heights.
– During longer construction periods.
– Where weight is of consideration, i.e. the structure bearing
Base frame the Aliclimber can only take limited bearing loads.
Rubber buffers
The pedestal base is constructed of steel profiles and is
equipped with four manual jacks to level and stabilize the
Aliclimber.
Location of mast section and buffers Rubber buffers are located on the base frame and are there in
for drive unit type A
order to absorb shock during transport. They also serve to
absorb shock should the system brakes malfunction.
Free standing Aliclimbers must NEVER be used with a

pedestal base.
Location of mast section and buffers for drive

unit type B to be used for twin mast installations.
When the Aliclimber pedestal base is to be used the bottom

mast section must include a rack.
ALIMAK
Mast
A7
The mast comes in lengths of 1508 mm ( 4 ft. 11 3/8 in.) and is
bolted together to form a mast tower of desired length.
Each mast is equipped with one or two boltable, precision cut
racks of module 5. The rack is made of special steel and
designed to withstand the forces applied to it.
All mast sections come galvanized with the exception of the
rack.
Upper final limit cam
Upper normal limit cam
Up and down limit cams are located at the top and bottom of the
mast and act on the normal limit switches located on the
platform. These provide safe and automatic stopping at the
normal terminal positions of the platform.
Additional protection is provided by means of a final limit
switch with its cams located a minimum prescribed distance Final upper &
above and below the normal limit positions. Activation of this lower limit switch
switch removes power to the platform should some fault occur
Normal upper &
with the normal switches. lower limit switch
Lower normal limit cam
Lower final limit cam
ALIMAK
A8 Mast ties come in four different types and are used to tie the
mast tower to the structure:
Mast tie type R0A

The tie is preferably intended for single and twin mast
installations with drive unit type A. The tie can also be used
with drive unit type B – but in single mast installations only!
The mast tower is clamped to the wall with a mast clamp.
By a suitable space between the clamps and the mast tubes, the
mast tower is free for thermal expansion.
Mast tie type R2A

with drive unit type B – but only with a single drive unit on the
mast. The tie is designed to take mast torsional stresses.
The tie is telescopic variable in vertical direction. The tie width
varies depending upon chosen length of the tie tubes.
The distance between the face of the structure and the mast
center for this tie type is a minimum of 800 mm (2 ft. 7-1/2 in.)
to a maximum of 2200 mm (6 ft. 4-5/8 in.) .
Corresponding tie bracket can be installed either on vault...
a 138
ALIMAK
Mast tie type S2A
A9
– to be used with drive unit Type B only!
This tie is used for single or twin masted installations, and
designed to take up the torsional stresses of the mast.
varies depending upon chosen length of the tie.
The distance between the face of structure and the mast center
for this tie type is a minimum of 800 mm (2 ft. 7-1/2 in.) to a
maximum of 2950 mm (9 ft. 8-1/8 in.).
... or against face of structure.
a 139
Mast tie type S4A

This tie is used for single or twin masted installations – but only
with a single drive unit on the mast. The tie is designed to take
mast torsional stresses.
varies depending upon chosen length of the tie tubes.
The distance between the face of structure and the mast center
for this tie type is a minimum of 800 mm (2 ft. 7-1/2 in.) to a
maximum of 2200 mm (6 ft. 4-5/8 in.).
ALIMAK
A 10 Drive unit
A steel box section braced frame forms the main structure for
the drive unit. All the drive components, safety gear, drive
gears, guide rollers, limit switches, are attached. The platforms
are pinned to this unit.
Both type A and type B drive units have the same 4 kW rated
Drive unit type A brake motor driving a helical bevel gearbox.
The electromagnetic motor brake is spring activated when
deenergized.
The gearbox ratio results in a platform speed (up and down) of
approximately 12 m/min. (39 fpm). They move the platform
through a module 5 pinion engaging the mast rack.
A special handle at the platform deck level permits manual
release of the brake for emergency lowering in the event of
electric power failure.
Brake release handle
The work platform has an overspeed safety device which

progressively stops the platform on the mast should normal
driving speed be exceeded by a preset amount.
The safety device has a shaft with a centrifugal weight and a
pinion constantly engaged with the rack on mast. When the
centrifugal weight actuates, the brake cone is screwed in against
a brake a lining inside the safety housing. The platform is
brought to a smooth stop and simultaneously the power to the
drive motors is cut off.
A counter roller fitted to the safety device mounting plate,
ensures correct meshing of the pinion at all time. A safety hook
provides additional safe in case of failure of the counter roller.
Drive unit type B a 34
ALIMAK
A 11
When the platform is used in the twin configuration, the drive
unit is provided with electro-mechanical levelling equipment
which controls and limits the inclination of the platform, from
horizontal.
The levelling equipment consists of a horizontally sliding rod,
which is attached to the platform modules. The platform
modules are, in turn, attached to the drive unit. The rod is
provided with cams which act on a limit switch that controls the
motors to both drive units, thereby ensuring the platform is kept
level.
Upper fixed connections
Push/Pull rod
The same rod is also provided with a cam that acts on a

Teleflex cable
mechanical arm, which by a teleflex cable, makes manual connected to
lifting of the brakes impossible if the platform angle towards the motor brake
horizontal plane is too large. This brake sliding control makes it
possible to safely slide down to ground level should an
emergency situation occur, i.e. power failure.
Different lengths or work platform sections of 1.5 m (4 ft. 11

in.) or 0.82 m (2 ft. 8 in.), with associated railings and gates, Push/Pull rod
can be attached to the drive unit. This makes it possible to adapt
the work platform length to the job.
ALIMAK
A 12 Work Platform (APF)
The platform consists of 819 (2 ft. 8 in.) and / or 1500 mm (4 ft.
11 in.) long sections, with a width 1.5 m, and are constructed of
steel pipe and structural tubes.
The platform sections are equipped with a floor of weather
treated anti-skid plywood.
The platform sections are assembled with 3 pins per side and
locked in place with spring clips – to achieve lengths up to 19.4 m
(64 ft.) in a single mast installation, APF - 50A.
In a twin mast installation the length of the platform can vary
a 70
from 11.8 m to 43.3 m (39 to 142 ft.), APF - 50A.
Safety railing bracket Alternatively 6.0 m to 28.5 m (20 to 93.5 ft.), APF - 50B.
with lock bolt The safety railing, which is constructed of galvanized steel pipe,
is mounted in brackets located at each corner of the platform
section and locked into place with a bolt.
The railing comes equipped with a kickplate.
Entrance gate
a 71
a 72
The railing with gate for entering and exiting of the platform is
constructed of galvanized steel pipe and is 1500 mm (4 ft. 11
in.) wide. Entrance width is 680 mm (2 ft. 2 in.). It is mounted
Pin for assembling in the same manner as the railing. The gate which is manually
platform sections: latched and electrically interlocked, must be closed in a closed
2 pcs. dia 30 mm (1 - 3/16’’)
1 pce. dia 37 mm (1 - 7/16’’)
position in order for the platform to operate.
ALIMAK
Platform Extension maximum 1.8 m ( 6 ft.)
A 13
The wood floor of the platform extension is supported by
structural tubes inserted into tubes forming part of the main
platform section.
The extension beams are equipped with railing brackets so that
safety railing can be job site built using appropriately
dimensioned wooden elements.
Safety railing built on site
a 73 Aw
ood
floo
r is
buil
t on
site
Nail/wood screw.
Railing Cross Members

The railing cross members must be of high quality (for example
pine or spruce) with dimensions according to applicable
standrad or local regulations.
Joint
ALIMAK
A 14 Extra long 2.7 m ( 9 ft.) platform extension
Reinforcement for extra long 2.7 m (9 ft.) extension
Stepdown platform extension

To obtain an ergonomical working position, as an example,
when bricklaying, the platform can be equipped with an
optional stepdown extension. The stepdown platform extension
is accomplished in the same manner as the normal platform
extension.
In addition to the extension beams and railing brackets for a
normal extension a special step down bracket is required for the
platform sections.
Step down brackets are assembled with

pins to the platform section.
Aw
ood
floo
r is b
uilt
on site
ALIMAK
Canopy
A 15
To obtain a weather protected environment the work platform
can be equipped with an optional canopy. The canopy frame is
constructed of square steel structural tubes and covered with an
reinforced transparent plastic cloth. The cloth is rolled out in
one or two sheets, cut to the appropriate length and then
attached by rubber straps in four rows at intervals of 1 m (3.3 a 165
ft.), over the entire length of the canopy. Openings for the mast
and/or gate can be cut out with a knife. Rubber strap
Canopy frame clad with reinforced transparent plastic cloth
a 157
ALIMAK
A 16 Platform for installations around corners
This accessory part can be delivered in square design or adapted
for special purposes.
Teleflex cabel arrangement for

horizontal levelling equipment
Catwalk
Catwalk extension
Catwalk extensions are used when several machines in a
multiple mast installation must be able to access each other for
material or personnel transportation.
The catwalk extension fit all platform sections but is always
used at the end of the platform, on the left or right side.
Gates are electrically interlocked with both platforms.
ALIMAK
Catwalk extension
A 17
Straight configuration
Angular configuration
ALIMAK
A 18 Erection crane
To ease handling of mast sections during erection and disassem-
bly, an erection crane is available.
The erection crane is swung manually and can be equipped with
manual or electric hoists. Drive unit type APF-50A can use both
manual or electrical. Drive unit type APF-50B can only use
electrical.
The erection crane is mounted to a bracket in the center of the
platform for the APF-50A drive, or on the supplied attachment
for the APF-50B drive.
The crane is self-erecting by using the winch.
Max. capacity of erection crane is 300 kg (660 lbs.) which
includes the weight of the hoist.
Platform safety equipment

– Safety device which is activated on overspeed and brings the
work platform to a controlled stop.
– Strategically located safety hooks make it impossible to
drive over the top of the mast.
– Top and bottom final limit switch.
– 2 separate spring loaded motor brakes which requires power
to be released.
– Automatic horizontal levelling for twin mast installations.
– Ability to be manually lower to ground level in the event of a
power failure.
– Automatic horizontal levelling during manual lowering.
– Mechanically latched and electrically interlocked gate.
– Phase sequence relay.
– Phase sequence selector switch.
ALIMAK
Electrical equipment
A 19
The electrical equipment for the work platform is designed and
built to withstand the rough working conditions normally found
on construction sites. The components are well proven and meet
a number of national / international standards, such as IEC,
CEE, EN, DIN, UL, CSA, SS.
The electric material is rated class IP 54 or higher.
Connection to power supply

Power input connection to the work platform electrical M-panel
should be made with a minimum of 5 x 10.0 mm 2 (approx.
AWG No. 6 ) cable.
If the phase indication light is illuminated, change the phase
sequence by means of the phase invertrer switch in the
platform electrical M-panel.
a 82
Power supply
Cable handling
The trailing power cable is normally suspended under the
platform. The cable coils freely on the ground. Power supply
ALIMAK
A 20 Electrical system description
The electrical equipment for the APF-50 system is designed to
be flexible and easy to handle during erection and dismantling.
This is possible since all the cables, limit switches and cabinets
are connected by quick-connect plugs.
Drive units
There are two different types of drive units:
Drive unit A is used on APF (single or twin).
Drive unit B is used only on APF (twin).
The drive units, motors, brakes and all electrical components
are wired to a junction box.
Junction box mounted below
Located on the junction box there are three connection plugs for
platform with outlets X91, X 93
and X 95 attached to the back. limit switches from gates/load ramps and also a 22-pole (6+16)
Jumper plug must be inserted connection plug which connects the drive unit to the platform
when all of the gate options not electrical M-panel.
in service.
Catwalk
A catwalk is an electrical interlocked walk way between two
work platforms.
One platform can have maximum two catwalks, one against
each side of the platform.
The catwalk contains two different electrical components:
1. A catwalk-panel located at the base to interlock the
platforms.
This panel can interlock two catwalks.
2. A master module (1 pce/catwalk) which is located on the
”master” work platform, and ...
On the front of the junction box
there are two buttons to reset the
... a catwalk unit (1 pce/catwalk, unit 1 or unit 2) which is
motor overload. located on the ”slave” work platform.
The catwalk function makes it also possible to stop one of the

work platforms semi automatically against the other platform,
by using the Stop Next Landing system.
Stop next landing

This function is available on all controllers and it consists of a
proximity switch located on the drive unit. Mechanical cams
must be fitted in the mast for each landing.
d 38
ALIMAK
Horizontal drive for the mobile chassis
A 21
This is a portable module, which can be attached to the mobile
chassis in order to motorize horizontal movement.
The module comes with all the mechanical and electrical
components that are required. To get power to the drive,
disconnect the power cable to the platform and connect it to the
inlet on the junction box for the horizontal drive. Then it is
possible to manoeuvre the chassis from a control unit which is
attached to the controller by a flexible cable.
a 163
Controller
Platform electrical M-panel

In order to use the M-panel for single mast machinery, the
junction box for the drive unit must be plugged into the left
outlet on the bottom of the panel. A jumper plug must be
inserted into the right side outlet on the same panel.
The panel is attached to a special railing which should be
located in the most convenient position on the platform.
The platform M-panel is equipped with both automatic and
manual levelling. The manual levelling consists of two buttons:
”Stop Left Machinery” and ”Stop Right Machinery”. These can
be used during installation and for small adjustments to a
desired level.
Automatic levelling works during normal operation and will
keep the platform within approximately 2° (degrees) of the
horizontal.
Outlet Left Electric operated Outlet for Outlet Right
drive unit load ramp base control drive unit
Underside of platform electrical M-panel
Buzzer Outlet for

interlock on
catwalk
Jumper plugs
ALIMAK
A 22 Transport and movement
The machine can be towed or moved by its own drive unit
(option) over short distances. For longer distances it is
recommended that special transport vehicles be used. Only
machine components, e.g. platform parts and mast sections can
be left on the platform. The mast must always be dismantled
during transportation on public roads.
l1
Towing of platform without mast

The outriggers must be completely retracted and locked. The
platform must also be lowered so that it rests on the rubber
buffers.
Maximum allowable speed when towing is 20 km/h (12 mph).
l2
ALIMAK
Towing of platform with erected mast on a mobile single or
A 23
twin mast chassis
Platform with erected mast can be towed on the job site if the
following is observed:
IMPORTANT: When a twin masted platform with two,

separate mobile chassis is to be moved around curves the
platform must be divided in to at least two parts. Before
separating, ensure that the blocking pin the push/pull rod
on both drive unit are properly attached.
The numbers of platform sections on each sides of the drive
units must not exceed 3 – 5 pcs. with a maximum of 3 pcs.
on the towing end.
l2
Lifting with crane

A 4.5 m (15 ft.) platform with mobile chassis (base unit) weighs
approx. 5000 kg (11000 lbs.) including 13 mast sections.
A 4.5 m platform with mast pedestal (base unit) weighs approx.
3500 kg (7700 lbs.) including 13 mast sections.
With a suitable crane connected to the lifting yoke at the mast
top, the platform with erected mast can be lifted and moved
with a crane. The lifting yoke is designed for a maximum load
of 6000 kg (13200 lbs.).
The platform must be balanced!
ALIMAK
Product, information and safety signs
1
5 9 10
2
3
6
14
13
11
22
7
15 8
21
18
19
20
ALIMAK 00000
TECHNICAL DATA & SPECIFICATIONS B0
Technical data; Metric units . . . . . . . . . . . . . . . . . . . B1

Technical data; Imperial units . . . . . . . . . . . . . . . . . B3
Maximum allowed load . . . . . . . . . . . . . . . . . . . . . . . . . B4
Maximum no. of people
allowed on the platform . . . . . . . . . . . . . . . . . . . . . . . . . B 12
Stability data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 13
Load signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 14
Determin mast height . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 21
Noise level at operation . . . . . . . . . . . . . . . . . . . . . . . . . . B 22
Capacity reduction when . . . . . . . . . . . . . . .

platform extended . . . . . . . . . . . . . . . . . . . . .
ALIMAK
Drive unit type APF-50A
Drive unit type APF-50B
ALIMAK
Technical data, Metric units (50Hz)
B1
Capacity APF-50A APF-50B
Single Twin Single Twin
Min. / Max. platform length 4.4 m / 19.4 m 11.8 m / 43.3 m – 6.0 m / 28.5 m
Max. pay-load capacity 3970 kg at 4.4 m 7800 kg at 11.8 m – 8580 kg at 6.0 m
2490 kg at 19.4 m 4690 kg at 43.3 m – 6360 kg at 28.5 m
Vertical travel speed 12 m/min. – 12 m/min.
Horizontal travel speed with 8 m/min. – 8 m/min.
optional motor propelled chassis
Max. lifting height, untied mast 22 m outdoors – 22 m outdoors
with 4 completely extended 32 m indoors 32 m indoors
outriggers on mobile chassis.
Outdoor / Indoor installation
Max. lifting height, tied mast 100 m – 100 m
Increased lifting height on request
Tie distance when installed 15 m each – 15 m each
on mobile chassis
Tie distance when installed 1st = 3 m, 2nd = 6 m, 3rd = 9 m – 3 - 6 - 9 and
on pedestal base remaining 15 m remaining 15 m
Top overhang in Operation. 6m – 6m
Wind speed maximum 12.5 m/sec.
Top overhang during Erection. 15 m – 15 m
Wind speed maximum 8 m/sec.
Dimensions and weights
Lowest base unit transport height:

– on pedestal base 2300 mm 2300 mm
– on mobile chassis 2650 mm 2650 mm
Height to platform from ground:
– on pedestal base 1250 mm 1250 mm
– on mobile chassis 1500 mm 1500 mm
1.5 m platform section: weight 135 kg 135 kg
0.82 m platform section: weight 85 kg 85 kg
Mast section weight:
length 1.508 m with 1 rack / 2 racks. 112 kg / 128 kg 112 kg / 128 kg
Mobile chassis: weight 1940 kg/pce. 1940 kg/pce.
Pedestal base: weight 320 kg/pce. 320 kg/pce.
Drive unit: weight 670 kg/pce. 610 kg/pce.
Electrical data
Power – lift machinery 2 x 4.0 kw 4 x 4.0 kw – 4 x 4.0 kw

Power – travel machinery 1 x 1.5 kw 2 x 1.5 kw – –
Voltage / Frequency 380 – 420V 50Hz – 380 – 420V 50Hz
Control voltage / Frequency 230V 50 Hz – 230V 50 Hz
Starting current (480V 50Hz) 2 x 40A 4 x 40A – 4 x 40A
Power consumption 2 x 8kVA 4 x 8kVA – 4 x 8kVA
Power supply fuses 32 A 63A – 63A
Outlet for hand tool 1 Phase 110V 16A – 1 Phase 110V 16A
ALIMAK
B2
Drive unit type APF-50A
Drive unit type APF-50B
ALIMAK
Technical data, Imperial units (60Hz)
B3
Capacity APF-50A APF-50B
Single Twin Single Twin
Min. / Max. platform length 14.5 ft. / 64 ft. 39 ft. / 142 ft. – 20 ft. / 93.5 ft.
Max. pay-load capacity 9,040 lbs. at 14.5 ft. 17,680 lbs. at 39 ft. – 19,400 lbs. at 20 ft.
5,780 lbs. at 64 ft. 10,820 lbs. at 142 ft. – 14,510 lbs. at 93.5 ft.
Vertical travel speed 39 fpm. – 39 fpm.
Horizontal travel speed with 30 fpm. – 30 fpm.
optional motor propelled chassis
Max. lifting height, untied mast 72 ft. outdoors – 72 ft. outdoors
with 4 completely extended 105 ft. indoors 105 ft. indoors
outriggers on mobile chassis.
Outdoor / Indoor installation
Max. lifting height, tied mast 330 ft. – 330 ft.
Increased lifting height on request
Tie distance when installed 50 ft. each – 50 ft. each
on mobile chassis
Tie distance when installed 1st = 10’, 2nd = 20’, 3rd =30’ – 10’ - 20’ - 30’ and
on pedestal base remaining 50 ft. remaining 50 ft.
Top overhang in Operation. 20 ft. – 20 ft.
Wind speed maximum 28 mph.
Top overhang during Erection. 50 ft. – 50 ft.
Wind speed maximum 34 mph.
Dimensions and weights
Lowest base unit transport height:

– on pedestal base 7’ 6 5/8’’ 7’ 6 5/8’’
– on mobile chassis 8’ 8 3/8’’ 8’ 8 3/8’’
Height to platform from ground:
– on pedestal base 4’ 1 1/4’’ 4’ 1 1/4’’
– on mobile chassis 4’ 11’’ 4’ 11’’
1.5 m platform section: weight 298 lbs. 298 lbs.
0.82 m platform section: weight 188 lbs. 188 lbs.
Mast section weight:
length 1.508 m with 1 rack / 2 racks. 247 / 282 lbs. 247 / 282 lbs.
Mobile chassis: weight 4300 lbs./pce. 4300 lbs./pce.
Pedestal base: weight 706 lbs./pce. 706 lbs./pce.
Drive unit: weight 1478 lbs./pce. 1345 lbs./pce.
Electrical data
Power – lift machinery 2 x 4.6 kw 4 x 4.6 kw – 4 x 4.6 kw

Power – travel machinery 1 x 1.5 kw 2 x 1.5 kw – –
Voltage/Frequency 440 – 480V 60Hz – 440 – 480V 60Hz
Control voltage/Frequency 230V 60 Hz – 230V 60 Hz
Starting current (480V 60Hz) 2 x 40A 4 x 40A – 4 x 40A
Power consumption 2 x 5kVA 4 x 5kVA – 4 x 5kVA
Power supply fuses 30A 60A – 60A
ALIMAK
B4 Maximum allowed loading x
according to ISO 16369 (EN 1495))xxx
The following tables show several typical load cases. For other load cases not shown, contact the
nearest Alimak representative.
Note: Loads may not be placed on platform extensions or catwalks.
Maximum load – Single mast configuration and drive unit type APF-50 A
T Tc Tc
Tos Tos Tis Tis
Nc = Number of cantilever platform sections

L = Platform length
T = Total payload capacity (optimized load distribution)
Tc = Maximum evenly distributed cantilever load on one side
Tos = Maximum concentrated load on outermost platform section
Tis = Maximum concentrated load on innermost platform section
The sum of the two cantilever loads Tc (Tos or Tis) must never exceed the total payload capacity T
for the platform configuration in question. For this purpose, if a full Tc (Tos or Tis) load is placed
on one side the load on the other must be limited to T minus Tc (Tos or Tis) to avoid T being
exceeded.
ALIMAK
Metric units
B5
Aliclimber APF-50A Single Without With
platform extension platform extension
Nc Nc L T Tc Tos Tis T Tc Tos Tis
left right m kg kg kg kg kg kg kg kg
1 1 4.4 3970 2520 2520 2520 3800 2520 2520 2520

1 + 1/2 1 + 1/2 6.0 3770 1830 1570 2370 3510 1830 1570 2370
2 2 7.4 3670 1450 1140 2240 3350 1450 1140 2240
2 + 1/2 2 + 1/2 9.0 3470 1140 850 2100 3060 1140 850 2100
3 3 10.4 3380 940 670 1970 2910 940 670 1970
3 + 1/2 3 + 1/2 12.0 3180 760 530 1820 2620 760 530 1820
4 4 13.4 3080 640 440 1690 2470 640 440 1690
4 + 1/2 4 + 1/2 15.0 2880 520 350 1550 2180 520 350 1550
5 5 16.4 2790 440 290 1420 2020 440 290 1420
5 + 1/2 5 + 1/2 18.0 2590 360 240 1270 1740 360 240 1270
6 6 19.4 2490 300 200 1140 1580 190 120 1140
Imperial units
Aliclimber APF-50A Single Without With

Nc Nc L T Tc Tos Tis T Tc Tos Tis
left right ft. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs.
1 1 14.44 9040 5550 5550 5550 8660 5550 5550 5550

1 + 1/2 1 + 1/2 19.69 8600 4040 3460 5230 8020 4040 3460 5230
2 2 24.28 8390 3190 2520 4940 7680 3190 2520 4940
2 + 1/2 2 + 1/2 29.53 7950 2500 1870 4620 7050 2500 1870 4620
3 3 34.12 7730 2060 1490 4340 6700 2060 1490 4340
3 + 1/2 3 + 1/2 39.37 7290 1670 1170 4010 6070 1670 1170 4010
4 4 43.96 7080 1400 960 3730 5730 1400 960 3730
4 + 1/2 4 + 1/2 49.21 6640 1150 780 3410 5090 1150 780 3410
5 5 53.81 6430 970 650 3120 4750 970 650 3120
5 + 1/2 5 + 1/2 59.06 5990 800 520 2800 4110 800 520 2800
6 6 63.65 5780 670 430 2520 3770 420 260 2510
The weight of 2 people including equipment 240 kg (530 lbs.) may be added to the above loads.
Allowable personal items, tools, paint etc. for each person is a maximum 40 kg (88 lbs.).
ALIMAK
B6 Maximum load – Twin mast configuration and drive unit type APF-50 Axx
T/2 T/2
Tc Tm Tc
Tos Tos
Tmis Tmis

Nm = Number of midspan platform sections
L = Platform length
Tm = Midspan load, evenly distributed
Tmis = Maximum concentrated load on midspan innermost platform section
The sum of the two cantilever loads Tc (or Tos) and the midspan load Tm, must never exceed the
total payload capacity T for the platform configuration in question.
Allowable personal items, tools, paint etc. for each person is 20 kg (44 lbs.).
ALIMAK
Metric units
B7
Aliclimber APF-50A Twin Without With
Nc Nm Nc L T Tm Tmis Tc Tos T Tm Tmis Tc Tos
left mid. right m. kg kg kg kg kg kg kg kg kg kg
1 4 1 11.8 7800 7800 3900 3900 3900 7360 7360 3680 3680 3680
1 5 1 13.3 7650 7650 3830 3830 3830 7140 7140 3570 3570 3570
1 6 1 14.8 7500 7500 3750 3750 3750 6910 6910 3460 3460 3460
2 4 2 14.8 7500 7500 3750 3750 3570 6910 6910 3460 3460 3460
1 7 1 16.3 7360 7360 3680 3680 3680 6690 6690 3350 3350 3350
2 5 2 16.3 7360 7360 3680 3680 3570 6690 6690 3350 3350 3350
1 8 1 17.8 7210 6430 3600 3600 3600 6470 5940 3240 3240 3240
2 6 2 17.8 7210 7210 3600 3600 3570 6470 6470 3240 3240 3240
3 4 3 17.8 7210 7210 3600 2620 1810 6470 6470 3240 2430 1680
1 9 1 19.3 7060 5400 3530 3530 3530 6250 4840 3120 3120 3120
2 7 2 19.3 7060 7060 3530 3530 3530 6250 6250 3120 3120 3120
3 5 3 19.3 7060 7060 3530 2620 1810 6250 6250 3120 2430 1680
1 10 1 20.8 6910 4550 3460 3460 3460 6030 3930 3010 3010 3010
2 8 2 20.8 6910 6430 3460 3460 3460 6030 5940 3010 3010 3010
3 6 3 20.8 6910 6910 3460 2620 1810 6030 6030 3010 2430 1680
4 4 4 20.8 6910 6910 3460 1540 1010 6030 6030 3010 1290 840
1 11 1 22.3 6760 3830 3380 3380 3380 5810 3160 2900 2900 2900
2 9 2 22.3 6760 5400 3380 3380 3380 5810 4840 2900 2900 2900
3 7 3 22.3 6760 6760 3380 2620 1810 5810 5810 2900 2430 1680
4 5 4 22.3 6760 6760 3380 1540 1010 5810 5810 2900 1290 840
1 12 1 23.8 6620 3210 3310 3310 3310 5580 2480 2790 2790 2790
2 10 2 23.8 6620 4550 3310 3310 3310 5580 3930 2790 2790 2790
3 8 3 23.8 6620 6430 3310 2620 1810 5580 5580 2790 2430 1680
4 6 4 23.8 6620 6620 3310 1540 1010 5580 5580 2790 1290 840
1 13 1 25.3 6470 2670 3230 3230 3230 5360 1870 2680 2680 2680
2 11 2 25.3 6470 3830 3230 3230 3230 5360 3160 2680 2680 2680
3 9 3 25.3 6470 5400 3230 2620 1810 5360 4840 2680 2430 1680
4 7 4 25.3 6470 6470 3230 1540 1010 5360 5360 2680 1290 840
1 14 1 26.8 6320 2190 3160 3160 3160 5140 1330 2570 2570 2570
2 12 2 26.8 6320 3210 3160 3160 3160 5140 2480 2570 2570 2570
3 10 3 26.8 6320 4550 3160 2620 1810 5140 3930 2570 2430 1680
4 8 4 26.8 6320 6320 3160 1540 1010 5140 5140 2570 1290 840
1 15 1 28.3 6170 1760 3090 3090 3090 4920 840 2460 2460 2460
2 13 2 28.3 6170 2670 3090 3090 3090 4920 1870 2460 2460 2460
3 11 3 28.3 6170 3830 3090 2620 1810 4920 3160 2460 2430 1680
4 9 4 28.3 6170 5400 3090 1540 1010 4920 4840 2460 1290 840
1 16 1 29.8 6020 1360 3010 3010 3010 4700 380 1820 2350 2350
2 14 2 29.8 6020 2190 3010 3010 3010 4700 1330 2350 2350 2350
3 12 3 29.8 6020 3210 3010 2620 1810 4700 2480 2350 2350 1680
4 10 4 29.8 6020 4550 3010 1540 1010 4700 3930 2350 1290 840
1 17 1 31.3 5880 1000 2940 2940 2940 4480 NA NA 2240 2240
2 15 2 31.3 5880 1760 2940 2940 2940 4480 840 2240 2240 2240
3 13 3 31.3 5880 2670 2940 2620 1810 4480 1870 2240 2240 1680
4 11 4 31.3 5880 3830 2940 1540 1010 4480 3160 2240 1290 840
1 18 1 32.8 5730 660 2860 2860 2860 4260 NA NA 2130 2130
2 16 2 32.8 5730 1360 2860 2860 2860 4260 380 1820 2130 2130
3 14 3 32.8 5730 2190 2860 2620 1810 4260 1330 2130 2130 1680
4 12 4 32.8 5730 3210 2860 1540 1010 4260 2480 2130 1290 840
1 19 1 34.3 5580 350 1970 2790 2790 4030 NA NA 2020 2020
2 17 2 34.3 5580 1000 2790 2790 2790 4030 NA NA 2020 2020
3 15 3 34.3 5580 1760 2790 2620 1810 4030 840 2020 2020 1680
4 13 4 34.3 5580 2670 2790 1540 1010 4030 1870 2020 1290 840
2 18 2 35.8 5430 660 2720 2720 2720 3810 NA NA 1910 1910
3 16 3 35.8 5430 1360 2720 2620 1810 3810 380 1820 1910 1680
4 14 4 35.8 5430 2190 2720 1540 1010 3810 1330 1910 1290 840
2 19 2 37.3 5280 350 1970 2640 2640 3590 NA NA 1800 1800
3 17 3 37.3 5280 1000 2640 2620 1810 3590 NA NA 1800 1680
4 15 4 37.3 5280 1760 2640 1540 1010 3590 840 1800 1290 840
3 18 3 38.8 5140 660 2570 2570 1810 3370 NA NA 1680 1680
4 16 4 38.8 5140 1360 2570 1540 1010 3370 380 1680 1290 840
3 19 3 40.3 4990 350 1970 2490 1810 3150 NA NA 1570 1570
4 17 4 40.3 4990 1000 2490 1540 1010 3150 NA NA 1290 840
4 18 4 41.8 4840 660 2420 1540 1010 2930 NA NA 1290 840
4 19 4 43.3 4690 350 1970 1540 1010 2700 NA NA 1290 840
ALIMAK
B8 Maximum load – Twin mast configuration and drive unit type APF-50 Axx
T/2 T/2
Tc Tm Tc
Tos Tos
Tmis Tmis

L = Platform length
The sum of the two cantilever loads Tc (or Tos) and the midspan load Tm, must never exceed the
total payload capacity T for the platform configuration in question.
ALIMAK
Imperial units
B9
Aliclimber APF-50A Twin Without With
left mid. right ft. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs.
1 4 1 38.71 17680 17190 8600 8600 8600 16700 16220 8110 8110 8110
1 5 1 43.64 17350 16870 8430 8430 8430 16210 15730 7870 7870 7870
1 6 1 48.56 17020 16540 8270 8270 8270 15730 15240 7620 7620 7620
2 4 2 48.56 17020 16540 8270 8270 7870 15730 15240 7620 7620 7620
1 7 1 53.48 16700 16210 8110 8110 8110 15240 14750 7380 7380 7380
2 5 2 53.48 16700 16210 8110 8110 7870 15240 14750 7380 7380 7380
1 8 1 58.4 16370 14170 7940 7940 7940 14750 13080 7130 7130 7130
2 6 2 58.4 16370 15890 7940 7940 7870 14750 14270 7130 7130 7130
3 4 3 58.4 16370 15890 7940 5780 3990 14750 14270 7130 5360 3700
1 9 1 63.32 16040 11900 7780 7780 7780 14260 10680 6890 6890 6890
2 7 2 63.32 16040 15560 7780 7780 7780 14260 13780 6890 6890 6890
3 5 3 63.32 16040 15560 7780 5780 3990 14260 13780 6890 5360 3700
1 10 1 68.24 15720 10030 7620 7620 7620 13770 8670 6640 6640 6640
2 8 2 68.24 15720 14170 7620 7620 7620 13770 13080 6640 6640 6640
3 6 3 68.24 15720 15240 7620 5780 3990 13770 13290 6640 5360 3700
4 4 4 68.24 15720 15240 7620 3400 2230 13770 13290 6640 2830 1860
1 11 1 73.16 15390 8450 7450 7450 7450 13280 6960 6400 6400 6400
2 9 2 73.16 15390 11900 7450 7450 7450 13280 10680 6400 6400 6400
3 7 3 73.16 15390 14910 7450 5780 3990 13280 12800 6400 5360 3700
4 5 4 73.16 15390 14910 7450 3400 2230 13280 12800 6400 2830 1860
1 12 1 78.08 15070 7080 7290 7290 7290 12790 5460 6160 6160 6160
2 10 2 78.08 15070 10030 7290 7290 7290 12790 8670 6160 6160 6160
3 8 3 78.08 15070 14170 7290 5780 3990 12790 12310 6160 5360 3700
4 6 4 78.08 15070 14580 7290 3400 2230 12790 12310 6160 2830 1860
1 13 1 83.01 14740 5890 7130 7130 7130 12310 4130 5910 5910 5910
2 11 2 83.01 14740 8450 7130 7130 7130 12310 6960 5910 5910 5910
3 9 3 83.01 14740 11900 7130 5780 3990 12310 10680 5910 5360 3700
4 7 4 83.01 14740 14260 7130 3400 2230 12310 11820 5910 2830 1860
1 14 1 87.93 14410 4830 6970 6970 6970 11820 2930 5670 5670 5670
2 12 2 87.93 14410 7080 6970 6970 6970 11820 5460 5670 5670 5670
3 10 3 87.93 14410 10030 6970 5780 3990 11820 8670 5670 5360 3700
4 8 4 87.93 14410 13930 6970 3400 2230 11820 11340 5670 2830 1860
1 15 1 92.85 14090 3870 6800 6800 6800 11330 1840 5420 5420 5420
2 13 2 92.85 14090 5890 6800 6800 6800 11330 4130 5420 5420 5420
3 11 3 92.85 14090 8450 6800 5780 3990 11330 6960 5420 5360 3700
4 9 4 92.85 14090 11900 6800 3400 2230 11330 10680 5420 2830 1860
1 16 1 97.77 13760 3000 6640 6640 6640 10840 840 4010 5180 5180
2 14 2 97.77 13760 4830 6640 6640 6640 10840 2930 5180 5180 5180
3 12 3 97.77 13760 7080 6640 5780 3990 10840 5460 5180 5180 3700
4 10 4 97.77 13760 10030 6640 3400 2230 10840 8670 5180 2830 1860
1 17 1 102.69 13430 2200 6480 6480 6480 10350 NA NA 4940 4940
2 15 2 102.69 13430 3870 6480 6480 6480 10350 1840 4940 4940 4940
3 13 3 102.69 13430 5890 6480 5780 3990 10350 4130 4940 4940 3700
4 11 4 102.69 13430 8450 6480 3400 2230 10350 6960 4940 2830 1860
1 18 1 107.61 13110 1460 6310 6310 6310 9860 NA NA 4690 4690
2 16 2 107.61 13110 3000 6310 6310 6310 9860 840 4010 4690 4690
3 14 3 107.61 13110 4830 6310 5780 3990 9860 2930 4690 4690 3700
4 12 4 107.61 13110 7080 6310 3400 2230 9860 5460 4690 2830 1860
1 19 1 112.53 12780 760 4350 6150 6150 9370 NA NA 4450 4450
2 17 2 112.53 12780 2200 6150 6150 6150 9370 NA NA 4450 4450
3 15 3 112.53 12780 3870 6150 5780 3990 9370 1840 4450 4450 3700
4 13 4 112.53 12780 5890 6150 3400 2230 9370 4130 4450 2830 1860
2 18 2 117.45 12450 1460 5990 5990 5990 8890 NA NA 4200 4200
3 16 3 117.45 12450 3000 5990 5780 3990 8890 840 4010 4200 3700
4 14 4 117.45 12450 4830 5990 3400 2230 8890 2930 4200 2830 1860
2 19 2 122.38 12130 760 4350 5820 5820 8400 NA NA 3960 3960
3 17 3 122.38 12130 2200 5820 5780 3990 8400 NA NA 3960 3700
4 15 4 122.38 12130 3870 5820 3400 2230 8400 1840 3960 2830 1860
3 18 3 127.3 11800 1460 5660 5660 3990 7910 NA NA 3710 3700
4 16 4 127.3 11800 3000 5660 3400 2230 7910 840 3710 2830 1860
3 19 3 132.22 11480 760 4350 5500 3990 7420 NA NA 3470 3470
4 17 4 132,22 11480 2200 5500 3400 2230 7420 NA NA 2830 1860
4 18 4 137,14 11150 1460 5330 3400 2230 6930 NA NA 2830 1860
4 19 4 142,06 10820 760 4350 3400 2230 6440 NA NA 2830 1860
ALIMAK
B 10 Maximum load – Twin mast configuration and drive unit type APF-50 Bxx
T/2
T/2
Tm
Tmis Tmis

L = Platform length
The sum of the two cantilever loads Tmis must never exceed the total payload capacity T for the
platform configuration in question.
ALIMAK
Metric units
B 11
Aliclimber APF-50B Twin Without With
left mid. right m kg kg kg kg kg kg kg kg kg kg
0 4 0 6.0 8580 8580 4290 0 0 8290 8290 4140 0 0

0 5 0 7.5 8430 8430 4220 0 0 8070 8070 4030 0 0
0 6 0 9.0 8290 8290 4140 0 0 7840 7840 3920 0 0
0 7 0 10.5 8140 7710 4070 0 0 7620 7280 3810 0 0
0 8 0 12.0 7990 6420 3990 0 0 7400 5930 3700 0 0
0 9 0 13.5 7840 5390 3920 0 0 7180 4840 3590 0 0
0 10 0 15.0 7690 4550 3850 0 0 6960 3930 3480 0 0
0 11 0 16.5 7550 3830 3770 0 0 6740 3150 3370 0 0
0 12 0 18.0 7400 3210 3700 0 0 6510 2480 3260 0 0
0 13 0 19.5 7250 2670 3620 0 0 6290 1870 3150 0 0
0 14 0 21.0 7100 2190 3550 0 0 6070 1330 3040 0 0
0 15 0 22.5 6950 1750 3480 0 0 5850 830 2920 0 0
0 16 0 24.0 6810 1360 3400 0 0 5630 380 1810 0 0
0 17 0 25.5 6660 1000 3330 0 0 5410 NA NA 0 0
0 18 0 27.0 6510 660 3250 0 0 5180 NA NA 0 0
0 19 0 28.5 6360 350 1970 0 0 4960 NA NA 0 0
Imperial units
Aliclimber APF-50B Twin Without With

left mid. right ft. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs.
0 4 0 19.69 19400 18920 9460 0 0 18750 18270 9130 0 0

0 5 0 24.61 19070 18590 9300 0 0 18260 17780 8890 0 0
0 6 0 29.53 18750 18260 9130 0 0 17770 17290 8650 0 0
0 7 0 34.45 18420 17000 8970 0 0 17290 16050 8400 0 0
0 8 0 39.37 18090 14160 8810 0 0 16800 13080 8160 0 0
0 9 0 44.29 17770 11890 8640 0 0 16310 10670 7910 0 0
0 10 0 49.21 17440 10020 8480 0 0 15820 8670 7670 0 0
0 11 0 54.13 17120 8440 8320 0 0 15330 6950 7420 0 0
0 12 0 59.06 16790 7080 8150 0 0 14840 5460 7180 0 0
0 13 0 63.98 16460 5890 7990 0 0 14350 4130 6940 0 0
0 14 0 68.90 16140 4820 7830 0 0 13870 293 6690 0 0
0 15 0 73.82 15810 3870 7660 0 0 13380 1840 6450 0 0
0 16 0 78.74 15480 3000 7500 0 0 12890 830 4000 0 0
0 17 0 83.66 15160 2200 7340 0 0 12400 NA NA 0 0
0 18 0 88.58 14830 1450 7170 0 0 11910 NA NA 0 0
0 19 0 93.50 14510 760 4340 0 0 11420 NA NA 0 0
ALIMAK
B 12 Maximum no. of persons allowed on the
Work Platform
With loads according to load tables the number of persons
allowed on the platform is:
– single mast platform = two (2)
– twin mast platform = four (4)
Single mast platform

A maximum of four (4) people are allowed on the platform
provided that the load T is reduced by 115 kg (250 lbs.) and Tc
by 210 kg (460 lbs.) for each person exceeding two (2).
Twin masted platform

A maximum of six (6) people are allowed on the platform
provided that the load T and Tc are reduced by 230 kg (500 lbs.)
and Tm by 250 kg (550 lbs.) for each person exceeding four
(4).
Load on work platform when crane is used
Max. load on work platform, when erection crane is used shall
be reduced by the weight of the crane;
78 kg (172 lbs.) for manually or

85 kg (188 lbs.) for electrically operated crane.
Free standing on mobile chassis

The work platform may be used free standing on mobile chassis
under the following conditions:
In service maximum wind speed 12.7 m/sec. (28 mph)
Out of service maximum wind speed 40 m/sec. (90 mph)
exposure A and B according to EN 1495 and ASCE 7-93.
ALIMAK
Allowed max. freestanding mast height
B 13
– In service / Out of service
CAUTION: Note that the outriggers on the opposite side of
the face of the structure must always be completely
extended and locked.
The mast MUST ALWAYS be tied when using the canopy.
Outriggers Mast turned FROM the structure face

extended without with maximum
length a platform extension platform extension
0.0 m 8.5 m (28 ft.) 8.5 m (28 ft.)

0.5 m (1.5 ft.) 13.0 m (43 ft.) 13.0 m (43 ft.) Face of structure
a
1.0 m ( 3 ft.) 18.0 m (60 ft.) 18.0 m (60 ft.)
CAUTION: If the structure is ”open” and the wind

direction can be the opposite, the following values must
be used.
1.0 m ( 3 ft.) 18.0 m (60 ft.) 18.0 m (60 ft.)
1.0 m ( 3 ft.) 14.5 m (48 ft.) 14.5 m (48 ft.)
Wind
direction
Wind
direction
Outriggers Mast turnedTOWARDS the structure face

extended without with maximum
length a platform extension platform extension
0.0 m 5.5 m (18 ft.) –

0.5 m (1.5 ft.) 10.0 m (33 ft.) 10.0 m (33 ft.) a
Face of structure
1.0 m ( 3 ft.) 14.5 m (48 ft.) 14.5 m (48 ft.)
ALIMAK
B 14 Load signs
Rated load sign on the platform
Copy of each of following signs showing platform confi-
guration, rated load and outrigger arrangements, must be
completed by user or authorized installer of the platform and be
mounted in a prominent place on the platform, near the platform
control panel.
Load sign for APF-50 A, single mast platform
To enable re-use of the data sign it is adviseable to fill in the

data with a lead pencil or erasable instrument.
ALIMAK
B 15
Data on information sign must be in accordance with technical
data and additional technical information presented in this
manual.
Load sign for APF-50 A, dual mast platform
Load signs are available for both Metric and Imperial units.
ALIMAK
ALIMAK
B 16
Load sign for APF-50 B, dual mast platform
ALIMAK
B 17
Base arrangement sign – mobile chassis
ALIMAK
B 18
Base arrangement sign – pedestal base
ALIMAK
B 19 Example:
Drive unit type APF-50A. Dual mast installation.
Platform length 78 ft. Load capacity according to page B 9.
Freestanding mast with outriggers partly extended.
Mast turned from the structure face. See page B 13.
Maximum 6 ft. platform extension.
43
15070
7290 7290
7290 7290
7290 10030 7290
78
ALIMAK
Example continue
B 20
1.5 3.0 ✔
ALIMAK
B 21 Determin mast height
Lh = Lifting height
Mast section length = 1.508 meter = (59.37’’)
N = No. of mast sections = Lh + 1.3 meter = (Lh + 39.37’’)
1.508 (59.37’’)
Mh = Mast height = h + N x 1.508 meter
1
= (h1 + N x 59.37’’)
Working height = Lh + 1.5 meter = (Lh + 59.37’’)
Alternative height height

h1 h2
mobile chassis 1550 mm (61 in.) 465 mm (19 in.)

pedestal base 1250 mm (49-1/4 in.) 275 mm (11 in.)
Mh
N
Lh
h1
h2
ALIMAK
Data – mast
B 22
Length/height: 1508 mm (4 ft. 11 3/8 in.)
Weight: 112 / 128 kg (247 / 282 lbs.)
Mast bolt dimensions: 1’’ UNC – quality minimum 8.8
or (A325)
726
650
Tightening torque: 350 Nm (258 lbf x ft)
Mast expansion/contraction 650
The expansion/contraction of the mast is: 0.012 mm/m and 764
degree °C ( or 0.000008 in./ft. and degree °F).

Plan
Noise level at operation

Measuring standard: IEC 651
Less than 85 dB(A).
ALIMAK
IMPORTANT SAFETY INSTRUCTIONS C0
Operating requirements . . . . . . . . . . . . . . . . . . . . . . . . . C 1
Operator requirements . . . . . . . . . . . . . . . . . . . . . . . . . . C 2
Important safety instructions . . . . . . . . . . . . . . . . . . C 3
ALIMAK
Operating personnel requirements
C1
User Requirements
The information in this manual must be supplemented with
good job management, site safety regulations, training, proper
installation, inspections, maintenance, consistent with all
available technical data found in this manual. Since the
user/owner has direct control over the application and operation
of the Alimak Work Platform, conformance with good safety
practices is the direct responsibility of the user/owner and
operating personnel. As the Mast Climbing Work Platform will
be carrying personnel, decisions on the use and operation of the
equipment must take this into account relative to their safety.
Maintenance training
The user must train their maintenance personnel in inspection,
erection and maintenance of the Alimak Platform in accordance
with this Instruction Manual and with the manufacturer´s
recommendations.
Operator training
Whenever a user directs an individual to operate a Alimak
Platform, they shall ensure that the individual has been trained in
accordance with the manufacturer´s Operating and Maintenance
Manual, and the user´s work instructions and requirements listed
in sections of this Instruction Manual before operating the
Alimak Platform.
Model training
The user shall be responsible for the operator being trained on
the model of the Alimak Platform that will be operated. Such
training shall be in an area free of obstructions, under the
direction of a qualified person to determine that the trainee
displays full knowledge in the operation of the Alimak
Platform. Only authorized and properly trained personnel shall
be permitted to operate the Alimak Platform. Such a person
must always be located on the platform during its use.
Before operation
Before authorizing an operator to operate a Alimak Platform,
the user shall ensure that the operator has:
– been instructed by a qualified person in the intended purpose
and function of each control;
– has read and understood the latest manufacturer´s
operating instructions and user´s safety rules, or been trained
by a qualified person on the contents of the manufacturer´s
operating instructions and user´s safety rules;
ALIMAK
C2 – understood all decals, warnings, and instructions signs
displayed on the Alimak Platform;
– determined that the purpose for which the Alimak
Platform is to be used is within the scope of the intended
applications defined by the manufacturer.
Operator Requirements
The information in this Instruction Manual must be sup-
plemented by good judgement, site safety regulations, and
caution in evaluating each situation. Since the operator has
direct control of the Alimak Platform, strict conformance with
good safety practices in this area is the responsibility of the
operator. The operator must make decisions on the use and
operation of the Alimak Platform with due consideration that
his own safety as well as the safety of other personnel on and
around the platform is dependent on these decisions.
Instruction Manual
The operator shall be aware that the Instruction Manual is
stored on the Alimak Platform and the location where it is
stored. The operator shall be familiar with this and consult the
manual when questions arise with respect to the Alimak
Platform.
Training
The operator shall have been trained either on the same model
of a Alimak Platform or one having operating characteristics
and controls consistent with the one to be used during actual
work site operation. The operator trainee shall operate the
Alimak Platform in an area free of obstructions under the
direction of a qualified person for a sufficient time to determine
that the trainee displays proficiency in knowledge and actual
operation of the Alimak Platform. Only authorized properly
trained personnel shall be permitted to operate the Alimak
Platform.
Before operation
Before being authorized to operate the Alimak Platform, the
operator shall have:
– been instructed by a qualified person in the intended purpose
and function of each of the controls
– read and understood the manufacturer´s/owner´s operating
instructions and safety rules, or been trained by a qualified
person on the contents of the manufacturer´s/owner´s
operating instructions and safety rules.
– understood by reading or having a qualified person explain
all decals, warnings, and instructions signs displayed on the
Alimak Platform.
ALIMAK
Important Safety Instructions
C3
Over the years serious accidents have occurred during the
erection and dismantling of rack and pinion equipment.
Common to these accidents has been the ”human factor”, i.e.
non adherence to proper safety procedures and common sense.
Some examples:
Leaning over the safety railing while the platform is moving
upwards can cause you to be struck by a tie or other protruding
objects.
Incomplete installation of mast bolts can cause separation of the
mast sections, leading to the fall of the platform with
subsequent loss of life or serious injuries.
Avoid the risk of accidents by carefully studying these
instructions regularly. Think clearly! Do not rush the work
and always check to make certain that the work is being done
properly. c5
SAFETY FIRST!
Safety Instructions
Local Safety Regulations
– All local regulations shall apply.
Weather Conditions
– Do not erect or dismantle if wind speed exceed 12 m/s.
(26 mph) or as governed by local regulations where more
stringent.
Preparation
– Read and understand the Instruction Manual before work
begins.
– Barricade or rope off the area before erecting or dismantling.
c6
– Do not allow unauthorized personnel on or around the

platform during erection or dismantling.
ALIMAK
C4 Safety Equipment and Protective Clothing
– Prescribed safety equipment and clothing such as hard hat,
safety shoes, fall arresting device shall be used.
– Loose fitting clothes such as scarves must not be used as they
might become entangled in moving parts.
General
– Read all Warning and Instruction Signs.
– Keep the work area clean. Any oil spillage must be removed
immediately to avoid the risk of slipping.
– Never climb on the mast.
– During mast erection, dismantling or hoistway inspection,
the machine must always be operated from the platform.
When working from the platform take precautions to avoid
being struck by balconies, scaffolds and other similar
obstructions while platform is moving.
– When the control equipment on the platform is to be left
temporarily during installation/dismantling or service, the
main switch on the electric panel must be switched off
locked, and tagged in order to ensure no accidental
movement of the platform.
– Under no circumstances shall the platform be driven if there
is any one on the mast or below the platform.
– Complete each item of work before starting a new one or
taking a break. This is especially important when bolting
mast sections and installing ties.
Mast and Mast Ties

– The maximum tie distance must not be exceeded.
– The platform shall not be clad or encumbered with signs,
banners and similar items which will increase the wind area of
Always lock the main ”ON/OFF” switch the platform, and thereby negatively affect its stability.
with a padlock and tag to prevent – Bolted joints shall always be tightened to the required torque
unintentional operation while service/
inspection work is carried out.
as prescribed in the Instruction Manual.
– If any structural damage or severe corrosion is seen on such
items as mast sections, mast ties or other load carrying
members, the platform must be immediately taken out of
service and the extent of the damage be determined.
Corrective action must be taken before the platform is put
into service again.
Electrical Power
c3 – Work performed on electrical equipment must be carried out
by competent personnel, trained for such work. The power
The main ”ON/OFF” switch must be in
the ”OFF” position before the panel supply must be switched off locked and tagged, before work
door can be opened. is performed.
ALIMAK
Safe distance to dangerous high voltage cables
C5
– Follow the table below to find the minimum allowed
safe distance between any part of the machine and any
current carrying high voltage power cable. Also conform to
local regulations where more stringent.
Voltage range Minimum safe approach distance

(phase to phase) meters feet
0 to 300V Avoid contact

Over 300V to 50kV 3.0 10
Over 50kV to 200kV 4.5 15
Over 200kV to 350kV 6.0 20
Over 350kV to 500kV 8.0 25
Over 500kV to 750kV 11.0 35
Over 750kV to 1000kV 14.0 45
Illumination
– Adequate lighting shall be provided to illuminate the site
over the full travelling height of travel of the platform.
Lightning
– The work platform shall be earthed (grounded) so that the
charge from a lightning strike is connected to earth. Personnel
shall not be on the platform during such weather.
Spare Parts
– Unauthorized spare parts are not to be used. Only ”Alimak
Genuine Spare Parts” are to be installed.
ALIMAK
12. Door circuit indication
5. Phase failure indication
1. Up/Down lever
Power ”OK”
indication
Bypass circuit
indication
By pass switch
Safety circuit
Selector switch indication
Manual/Remote
control ”SLAVE”
9. Stop left motor
High motor temp. indication
8. Stop right motor Stop Next Landing button
Emergency Stop switch
Main switch
”MASTER”
Power connection
INSTRUCTIONS FOR USE D0
Instructions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1

Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
At the end of the shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
If the platform does not start . . . . . . . . . . . . . . . . . . . D3
If the platform suddenly stops . . . . . . . . . . . . . . . . . D4
If the platform has been driven . . . . . . . . . . . . . . . . D7
on the final limit cam
ALIMAK
12. Door circuit indication
5. Phase failure indication
1. Up/Down lever
Power ”OK”
indication
Bypass circuit
indication
By pass switch
Safety circuit
Selector switch indication
Manual/Remote
control ”SLAVE”
9. Stop left motor
High motor temp. indication
8. Stop right motor Stop Next Landing button
Emergency Stop switch
Main switch
”MASTER”
Power connection
M-panel located on platform
ALIMAK
Instructions for use
D1
Instructions for the user/operator on how the equipment is to be
operated are presented below. These instructions will also be
found on a sign on the platform.
Illegible and missing signs must be replaced!
SAFETY INSTRUCTIONS
Before using this platform, carry out the following safety procedures, as well as any
maintenance and lubrication specified in the Operator’s Manual.
DAILY PRE-OPERATION CHECKS

1. Hand rails and guards are securely fastened.
2. Chassis / pedestal base is level.
3. Outriggers are fully extended and locked.
4. Jacks are down and stand on firm ground or support plates.
5. No unauthorized persons are in the vicinity of the machine when it is in
operation.
6. All emergency stop switches are working.
Test run with each one of the switches in ”Off”-position.
7. Final limit switch is working.
Test run to check for proper function.
8. Also check attachment of all limit cams and switches.
SPECIAL WEATHER CONDITIONS

1. Following any severe weather, i.e. storms, tornados, hurricanes or
earthquakes, all vital parts of the platform must be inspected and tested by
an expert or authorized local inspector prior to reuse of the platform.
Remove any accumulated ice or snow before reusing platform.
2. Platform with mast tied to building must not be used when wind velocity
exceeds15.5 m/sec. (35 mph).
3. Free-standing platform must not be used when wind velocity exceeds
12.7 m/sec. (28 mph).
4. The platform must be locked out of service at the base landing on completion of
work.
DAILY POST OPERATION CHECKS

1. Work platform has been driven to base landing.
2. Main switch is switched off and locked out.
3. Freestanding mast height does not exceed value on load sign.
Note that the operator/user is responsible for ensuring that the

daily ”Safety Inspection” has been carried out BEFORE the
platform is put into service.
ALIMAK
D2 Operating instructions .
Operating instructions for Work Platform
1. Observe and study the safety instructions.
2. Take necessary measures to avoid risks of slipping if the
working platform floor, staircase etc. is covered with oil,
snow/ice or frost.
3. The area below the platform must be barricaded to
prevent injury to personnel on the ground due to the
possibility of falling objects.
4. Unlock and remove the padlock from the main switch.
5. Turn the main ON/OFF switch(es) on the platform to
position ”ON”.
6. Load the platform. Do not overload and do not place the
load outside platform railing.
7. Make certain that the load signs show the actual platform
configuration.
8. Close the safety railing gate(s) fully.
9. Check for obstacles in the path of travel of the platform.
When extension parts are used in connection with tied mast,
special attention must be observed so that the passage is
free for the platform.
Keep this constantly under observation.
10. Move the lever to the symbol for the desired direction of
travel. The platform will now start moving.
Stop the platform by carefully moving the lever to the
Neutral” position
At the top and bottom the platform will stop automatically
by means of the normal limit switches.
11. On the way down check that the machine´s audible warning
signal is in operation.
12. Turn the main ON/OFF switch(es) on the platform to
position ”OFF”.
At the end of the shift

1. Drive the platform to the base.
2. Switch off and lock the main switch with a padlock to
prevent unauthorized use.
Operating instructions for mobile chassis

– see chapter L ”Transports and movements”
ALIMAK
Platform with mast tied to building
D3
The work platform may be used under the following conditions:
In service maximum wind speed 15.5 m/sec. (35 mph).
exposure A and B according to ASCE 7-93.
Free standing on mobile chassis

The work platform may be used free standing on mobile chassis
under the following conditions:
In service maximum wind speed 12.7 m/sec. (28 mph)
exposure A and B according to ASCE 7-93.
DANGER !
Tipping hazard.
Never use the work platform with free standing
mast when wind velocity exceeds 12.7 m/sec
(28 mph).
Will cause severe injury or death.
Enlarged wind areas d 39
No foreign material or accessories should be attached

temporarily or permanent to any component of this equipment.
If the platform does not start – check:

– that the main ON/OFF switch (switches) on the platform is
in the ON position and that the platform is supplied with
electric power.
– that no “Emergency Stop Push Button” is in their depressed
position.
– that the entrance gate(s)/load ramp(s) are closed.
– that the final limit switch (switches) are not activated. If a
final limit switch is activated – see heading “If the platform
has been driven against the lower final limit cam”.
– that the circuit breaker (breakers) for control power have
not tripped out.
– that the phase sequence is correct (the lamp on the M-panel
should not be lit).
If the platform still does not start, see the instructions in the
section ”Electrical trouble-shooting”.
ALIMAK 2
D4 If the platform suddenly stops
If the platform stops due to a power failure or any other electric
failure, such as blown fuses, tripped motor overload protector,
etc., it can be manually lowered for unloading.
Slide the platform only short distances at very low speed in
order not to exceed the normal operating speed of the platform.
If excess speed occurs, the platform’s safety device will
d7
automatically trip and stop the platform.
If the safety device trips during sliding

There is NO power to the drive motor
1. Crank the platform approximately 20 cm (8 in.) upwards
according to the instructions ”Cranking” to release the
mechanism of the safety device.
2. Try to slide the platform again.
There is power to the drive motor – or power is back after a

short interruption
1. Run the platform up approximately 20 cm (8 in.) according
to the instructions ”Emergency Electrical Operation” to
release the mechanism of the safety device.
2. Try to slide the platform again.
The safety device can be allowed to trip 2 to 3 times – before

it MUST be reset to neutral position
The reason why the safety device must be reset is that the brake
cone after each tripping will be forced tighter against the brake
lining, stopping distance will be decreased and braking more
abrupt.
Note that the safety device MUST be reset at the ground

landing !
See next page for sliding instructions.
ALIMAK
Sliding
D5
1. First check applicable items under the heading ”If the
platform doesn’t start – check”.
2. Turn off the main ON/OFF switch on the electrical M-panel.
Work platform in single configuration

– Squeeze the handle underneath the rubber protection on top d1
of the drive unit to lift the motor brakes and start sliding.
The platfrom will stop as soon as you release the handle.
Brake release handle
Work platform in twin configuration

– Squeeze the handle to slide – until the horizontal levelling
equipments’ Teleflex cable activates the brake. Follow the
same procedure with the other drive unit, and continue this
(back and forth) until the desired level is reached.
If there is more than one person on the platform it is

possible to slide both drive units at the same time. The
horizontal levelling equipment will automatically compen-
sate for speed differences by setting the corresponding brake
until the other drive unit catches up.
CAUTION: Only slide short distances with maximum 1/3 of

normal operating speed. Stop at least1 minute
every 20 meters (65 ft.) so that the brakes have
time to cool off.
Overheating can cause the brake function to
deteriorate.
ALIMAK
D6 5. If sliding of the platform is not possible – stay on the
platform and call for assistance.
DANGER !
Falling hazard.
Do not leave the platform – wait for qualified
assistance.
Will cause severe personal injury or death.
d 34
If the machine has been driven against

the lower final limit cam
Heavy load and/or poor brake function can cause the platform
to activate the final limit switch at the bottom landing. This
disconnects power to the drive unit. The platform can be
cranked back manually to the normal landing level.
Motor brake should be checked by trained/authorized service
personnel, before the platform is put back into service.
Manual cranking
To be carried out by trained service personnel.
OFF
WARNING !
Chrushing hazard.
Always disconnect the power by means of the main
ON switch on the M-panel before working on the
machinery.
Can cause severe personal injury.
d1
1. Apply a 24 mm socket and ratchet spanner on the hexagon

shaft end inside the upper motor brake.
ALIMAK
2. Push the ratchet spanner counterclockwise and lift both
D7
motor brakes at the same time using the brake release
handle.
The platform will then move upwards. Reapply the brake
between each turn of the spanner.
Also raise the platform’s other drive unit (if twin con-
figured) in the same manner.
3. Remove the ratchet spanner and socket when the cranking is
completed.
Bypass switch
located on the M-panel
”Emergency Electrical Operation”

The following instructions are used to drive the platform up
above the final level and is only to be used if the platform has
driven onto the final limit cam at the bottom landing because of
worn brakes, or if the safety device has activated.
Motor brake should be checked by trained/authorized service d 75
personnel, before the platform is put back into service.
– Turn the Bypass switch to position ”2” and hold it in this

position.
– Pull the Up/Down lever in upwards direction and the
platform will proceed in the up direction.
NOTE: Only drive the platform for short distances using
this method.
– The Bypass switch is spring loaded to return automatically
to position ”1”, which will prevent the platform from being
operated.
– Turn the Bypass switch to ”0” position upon completition
of this function
ALIMAK
SERVICE AND MAINTENANCE E0
Service and maintenance . . . . . . . . . . . . . . . . . . . . . . . . E1

Adjustments and wear limits . . . . . . . . . . . . . . . . . . . E4
Drop test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E8
Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 11
Safety and instruction signs . . . . . . . . . . . . . . . . . . . . E 14
ALIMAK
Service and maintenance
E1
In order to avoid unnecessary breakdowns, those responsible for
the service and maintenance of this equipment must regularly
ensure that all scheduled maintenance work is carried out at the
recommended intervals according to the maintenance program
below.
Adjustments and replacement as a result of inspection, must be
carried out by trained/authorized service personnel.
Only ALIMAK Genuine Spare Parts must be used.
WARNING!
Unintended operation.
Always switch OFF lock and tag the main switch
when leaving the platform even without having
completed the service work.
Can cause severe injury or death.
Checklists e1
Checklists, with room for notes on maintenance executed, will

be found at the end of this manual. Use them!
Service and maintenance schedule

See heading ’’Technical data & specifications’’ for bolt tighte-
ning torques.
Interval Part Instructions
40 operating 1. Sign plates/ Check that all signs are legible. Check if actual figures on
hours or at least instruction load sign are correct and that documentation box contains
every month manuals manuals.
2. Safety device Check with the user/users if the safety device has been
tripping without cause or if noise can be heard from the
device during operation. For further details, see the
instructions for checking wear on the safety device under
the heading ”Adjustment and wear limits”.
3. Gear box Check the oil level and refill if necessary. Leaking seals
must be replaced by trained/authorized personnel.
4. Lockings of Check that all locks for platform safety railing are intact.
safety railing
5. Locating pins Check that all locating pins are intact.

on outriggers
6. Wheels/tires, Check tire pressure. Check tires for damage and wheel
where applicable nuts for tightness.
7. Tow bar, Check tow bar for damages and that wiring, plug and
where applicable socket are intact.
ALIMAK
E2
8. Steering equipment, Check rods for damage.

where applicable
9. Guide rollers Check that all bolts are properly tightened.
10. Attachment of Check that all bolts are properly tightened.

machinery plate
11. Electric motor Check that the platform stops within acceptable limits,
brakes specified later in this chapter. See also the special
instructions for checking.
12. Trailing cable Check the cable for wear and to ensure that no kinks exist.
13. Entrance gate Check the function of the latch and the interlock.
mechanical latch and
electrical interlock.
14. Platform floor Clean floor and check condition of floor plates and
missing bolts. Replace if necessary.
15. Lubricating See the instructions in the ”Lubricating diagram”.

Also check racks for possible damage and attachment
when lubricating.
16. Optional under plat- Check attachment and wiring. Also make certain that the
form obstruction work platform cannot start with an obstruction between
protection system, the transmitter and receiver.
where applicable
120 operating 21. Mast Check visually that all mast bolts are properly tightened.
hours or at least Also check the bolts for attaching the mast to the pedestal
6 times a year base / mobile chassis.
22. Mast ties, Check that all bolts in all mast ties are properly tightened.
where applicable Also check attachment to structure.
23. Limit switches and Check attachment and function.

cams, and final limit
switch with associated
cams
24. Gates, railings and Check the function and attachment.

protection covers
25. Buffers for platform Check that the buffers are in position and are in proper
condition.
26. Signal equipment Check the function of the control device, alarm signal,
and lighting and, where applicable, voice communication system.
27. Rack and pinion Check the wear on the rack and pinion according to the
instructions under the heading ”Adjustment and wear
limits”.
28. Horizontal levelling Check the attachment and function of the switches and
equipment – for twin cams. Check the mechanical function by sliding. See
mast configuration heading ”Horizontal levelling equipment”.
ALIMAK
E3
29. Scaffolding adja- Check that the distance from the platform hoistway to
cent to platform landings, scaffolding, balconies, windows or any other
location where persons may find themselves, are not less
than regulations dictate.
Point out any infringements and risks of injuries to the
site manager.
400 operating 40. Guide and counter Check wear and bearing play of the platform guide
hours or at least rollers rollers. Also check that the rollers can move axially.
4 times a year Adjustment and replacement, when required, must be
carried out by trained/authorized service personnel.
41. Safety device Test the safety device according to the instructions under
the heading ”Drop test”.
42. Electric motor If necessary, clean the cooling flanges of the motor.
43. Contactors Check the condition of the contact points in the contactors.
1000 operating 50. Electric wiring Check all wires, sealing glands and connections.
hours or at least
once a year 51. Motor overload Check that the motor overload protector is set to the
protectors rated current on the data plate for the electric motor.
52. Deformations/ Inspect the equipment visually in its entirety for

mechanical damage deformation/mechanical damage to mast tubes, diagonal
members of the mast sections, gates, protective rails,
floors, mast ties, etc.
This inspection and any actions which may be necessary
after the inspection must be performed by trained/
authorized service personnel.
53. Corrosion, damage Inspect the equipment in its entirety for corrosion and
and wear wear on loadbearing and force-absorbing components
with the aid of an ultrasonic thickness measuring
instrument. This inspection and any actions which may
need to be taken after the inspection must be performed
by trained/authorized service personnel.
A method for internal corrosion protection of the mast
tubes is available. Please contact your ALIMAK
representative.
54. Mast Check that all mast bolts are properly tightened.
Also check the bolts for attaching the mast to the chassis.
Annually 60. Complete platform Have the complete equipment checked by a qualified
technician.
Every 4th year or 61. Safety device Replace the complete safety device. Contact your Alimak
according to sign on the representative.
safety device
ALIMAK
E4 Adjustment and wear limits
Platform stopping positions
If the distance between actual stopping positions empty/fully
loaded platform exceeds 50 mm (2 in.), the brakes must be
checked by trained/ authorized service personnel.
(.024 in.) Brake inspection

max. 0.6 mm To be carried out by trained service personnel.
min. 0.25 mm WARNING!
(.01 in.)
min. 9 mm
(.35 in.)
Unintended operation
Pressure plate Bring the platform down to rest on the buffer springs.
Brake disc Switch off, lock and tag the main switch before
Brake
coil inspection can take place.
body
Can cause severe bodily injury or death.
Inspecting brake condition
Check airgap between pressure plate and brake coil body with
the aid of a feeler gauge.
Sealing ring 1. Tighten hexagon nuts on stud bolts until minimum permis-
sible airgap is obtained, between brake coil body and
pressure plate.
2. Measure rotating brake disc. Replace disc when it is worn
down to 9 mm (.35 in.).
At the same time remember to readjust the horizontal levelling
equipment for the platform in twin mast configuration.
If the brake cannot be electrically released, check:
– that the rectifier is in order and energized.
– that the brake contactor is in order.
– the voltage to the magnet coil (nom. 195V DC).
– the resistance of the coil (nom. approximately 121 Ohm).
Replace electromagnet housing with coil if the coil is

detective.
mm
0.25
mi
n. mm
x . 0.6
ma
ALIMAK0235
Guide roller
E5
B
Wear limits
Measure with sliding caliper.
Dimensions New roller Worn-out roller
(mm) (mm)
A Ø 74 min. Ø 68
A
(Ø 2.91 in.) (min. Ø 2.68 in.)
B min. 2
(min. .08 in.)
Note that the ”wear” on the roller face must be equal – all
around. e 52
Adjustment of guide rollers

CAUTION! Rollers must only be adjusted when there is no
load on the platform.
The following adjustments are carried out by freeing the
attaching bolt/nut of the roller and rotating the eccentric shaft
with the tool provided until the correct setting is attained. Then
retighten the bolt. Side roller Wedge
Support rollers Support rollers
1. Adjust the upper support rollers so that the platform

structure is parallel to the front edge of the mast frame. e 100
2. Adjust the lower support rollers so that the frame is parallel

to the mast tubes in the vertical plane.
Side rollers Machinery frame

CAUTION! The side rollers must be adjusted when they are Air gap 0.7 mm (.027”) must be done on
level with a horizontal frame of the mast and always both side rollers AT THE SAME TIME
adjusted in pairs. and be adjusted with the side rollers in
level with one horizontal mast frame.
3. Loosen the side guide rollers and center the platform
frame between the mast tubes using wedges as shown.
4. Single roller:
– Adjust both side rollers with air gap 0.7 mm (.027”) and
lock them in this position.
With a roller assembly:
– Push bottom roller of the assembly against the mast
tubes and adjust the air gap between the top roller and
mast tube to 0.7 mm (.027”) and lock the assembly in
this position.
Note! The side rollers must NOT be adjusted closer than 0.7 mm
(.027”). Only occasional contact between roller and mast tube
is allowed during operation.
ALIMAK
E6 Pinion
Max. worn gear
Check the wear with the aid of sliding caliper.
New gear
New gear = 38.5 mm (1.51 in.)

Max worn gear = 37.1 mm (1.46 in.)
e 53 The counter roller for the pinion must be changed when the
pinion is replaced.
(.31”)
ø 8 mm
Rack
Max. worn rack
Measure with a dia. 8 mm (.31 in.) gauge rod and sliding caliper.
New rack
New rack = 39.9 mm (1.57 in.)

Max worn rack = 38.2 mm (1.50 in.)
e9
Mast tubes
Checking of wear and corrosion of the mast sections is carried
out by means of an Alimak ultrasonic tester, P/N.3001 991-301.
The bottom mast section is throughly checked.
New mast tubes ( t ) = 4.2 mm (.165 in.) nom.
Max. worn mast tubes ( t ) = 3.6 mm (.142 in.) – approximately
e 11
15% reduction of wall thickness.
ALIMAK
Measuring the radial play of the rotating shaft on
E7
the safety device
CAUTION! Do not lubricate the safety device before test.
1. Clamp a support ( A ) on the rack with the aid of a C-clamp –

approximately 1 mm (.039 in.) above the safety device
pinion.
2. Measure the play with a feeler gauge.
3. Lift the pinion with the aid of the cranking lever from the
tool kit or some other suitable tool and measure the play
again.
Note that the pinion may not be turned but must remain in
precisely the same position during both measurements.
4. The difference between the two measured values is the radial e 15
play in the safety device shaft.

5. If the radial play is greater than 0.6 mm (.024 in.), the safety
device must be replaced.
ALIMAK
E8 Drop test
A drop test with full load shall be carried out for each new
installation and then at least once every 3 months – or in
accordance with local safety regulations.
DANGER!
Brake malfunction hazard
No one is allowed on the platform during a drop test.
Will cause severe bodily injury or death.
If the safety device begins to trip or if noise occurs in the safety

device during operation, the platform must be taken out of
service immediately and the local ALIMAK representative
notified for action.
e 16
CAUTION! In twin configuration both drive units must

be tested at the same time, mechanically
connected.
1. Testrun the platform in upwards and downwards direction to
ensure that the brakes have sufficient brake torque.
2. Connect the drop test cable to the terminal block marked
”Drop test” inside the platform electric M-panel.
3. Attach the cable to the railing adjacent to the electric panel
and lower the pushbutton box outside the railing to the
ground. At the same time, check that the cable is suspended
in such a way that it cannot be crushed or be obstructed when
the drop test is carried out.
e 17 4. Load the platform with full load. Switch on the main
ON/OFF switch and run the platform from the ground level
up approximately 1.5 meters (5 ft.) by means of the button on
Drop test must be carried
out with full load. the pushbutton box on the testing cable.
ALIMAK2017
E9
5. Press the button on the drop test pushbutton box marked with
an arrow symbol and maintain it in the depressed position.
This releases the motor brakes and the platform will drop
until it reaches the tripping speed and the safety device is
actuated.
Release the pushbutton immediately if the safety device
does not function and stop the platform – at least 0.5 meters
(approximately 2 ft.) above lower normal landing level.
The brake(s) is applied when the pushbutton is released.
6. Run the platform upwards 0.2 meters (8 in.) to release the
mechanism of the safety device. Slide the platform to the
normal lower landing level with the drop test equipment and
the pushbutton with the arrow symbol.
7. Remove the test cable.
8. Check that the microswitch in the safety device functions by
test running the platform downwards with ordinary operating
equipment.
9. Reset the safety device in accordance with instructions to be
found on next page:
Indicating pin
Calculating the stopping distance before resetting
The safety device stopping distance can be measured between
the end face of the safety device and the end of the indicating
pin – measure ”L”, see figure.
Multiply measure ”L” with factor 118 for safety device type GF. L
CAUTION! The safety device must be exchanged if e 19
measure ”L” exceeds the value stated on the

safety’s sign.
ALIMAK
Resetting the safety device
E 10
If the safety device trips during normal operation, a careful
check must be made of the motor brake(s), transmission, pinion,
rack and all guide and counter rollers by trained /authorized
service personnel, before the safety device can be reset. The
cause of the tripping must be determined and rectified.
The safety device may be reset after a drop test, without having
to carry out the checks listed above.
Exchange intervals, see sign on safety device!
WARNING! Tightening
Falling hazard torque 20 Nm
(14.8 lbf x ft.)
Never reset the safety device above ground landing.
Resetting
1. Switch off the main switch.
2. Unscrew the bolts (1) and remove the cover (2).
3. Unscrew the bolts (3).
4. Use the sleeve (5) and the cranking lever (4) to
back off the nut (7) until the end of the pin (6)
is on a level with the end surface of the safety
device.
5. Install the bolts (3) and the cover (2) with the
bolts (1).
6. Remove the protective cover (9).
7. Tighten the bolt (8) by hand as far as
possible and then a further 30° with aid of the
sleeve and the cranking lever (4) – in the
direction indicated by the arrow on the cover.
8. Reinstall the protective cover (9).
9. Switch on the main switch and run the
platform up approximately 20 cm (8 in). upward
to reset the centrifugal weight of the safety e 21
device in its neutral position.
10. Make a test run.
From a safety point of view the safety device must

never be dismantled more than is necessary to reset
it as described above. For this reason the safety
device is sealed.
ALIMAK
E 11 Lubrication diagram
.INTERVAL ITEM LUBRICATING POINT LUBRICANT VOLUME INSTRUCTIONS
40 operating hours 1 Gear box Check oil level.

or at least once a
month 2 Rack Alilube Lubricate during lowering
Part No 3001 396-201 and take platform out of
operation for 2-3 hours to
permit the spray to
congeal.
3 Safety device Grease Grease nipple.
4 Pedestal base mechanical jacks Lube oil Lubricate threads.
5 Outrigger mechanical jacks Grease Grease nipples.
6 Chassis steering link rods Grease Grease nipples.
7 Chassis travel machinery Grease Grease nipples and
transmission slide surfaces.
8 Gate lock, mechanical Lube oil Lubricate bearings and
interlock and Teleflex cable slide surfaces.
– where applicable
9 Mech. horizontal levelling Lube oil Lubricate bearings and
equipment and Teleflex cable slide surfaces.
1000 operating 20 Helical gear Alioil HD 3.7 lit. Change oil.

hours or at least Part No 9040 996-000 (0.92 US.gallon)
once a year
The lubricating oil grades indicated above have been used when the equipment is delivered from the factory. Only oil
recommended by ALIMAK shall be used. If for some reason this is not possible, please contact ALIMAK or ALIMAK
representative for advice.
If changing to another oil, the gear box and air filter must first be carefully cleaned.
WARNING!
Lubricant harmful in contact with skin and
lungs.
Always use protective gloves and dust mask.
Possible risks of irreversible effects.
See applicable MSDS located in document box
located on the platform.
WARNING!
Falling hazard.
Always use a fall arresting device if there is a need
to climb above the safety railing to reach the rack or
items to grease or inspect.
ALIMAK 3
E 12
2
20
1
20
1
9
9
ALIMAK
Greasing the manual screw jacks – applicable for
E 13
pedestal base only
1. Remove the plastic plug on the jack case.

2. Insert the tip of the lubricating can into the hole as shown
( A ) and generously lubricate both the screw threads and
axial bearing.
3. Extend jack piston until there is a play between the jack case
and the spanner grip. B
4. Fill oil in this space as shown ( B ).

5. Reinstall the plastic plug and reset the jack to retracted e 44
position. A
ALIMAK
E 14 Safety, information and product signs
Item Description Designation Part No.

1 Identification /Type sign Aluminum 9032 855-101
2 Safety instructions: Instructions for use 9064 425-101
3 Danger sign: The use of this equip- 9064 426-101
ment by untrained
personnel can cause
serious hazards.
4 Warning sign Hazardous voltage EU 9032 789-000
Warning sign Hazardous voltage US 9028 518-101
5 Danger sign Platform extension 9064 427-101
collapse hazard
6 Warning sign No foreign material ... 9064 428-101
7 Danger sign Tipping hazard when 9064 429-101
using pedestal base
8 Danger sign Tipping hazard 9064 430-101
9 Danger sign Missing bolt hazard 9064 431-101
10 Danger sign Crushing hazard 9064 432-101
11 Danger sign Platform collapse 9064 433-101
hazard
12
13 Load sign, platform Plastic 9064 434-000
14 Sign base arrangement Plastic 9064 435-000
15 Instruction sign Notice – before towing... 9032 862-101
16
17
18 IInstruction sign Pictorial disengaged 9032 867-100
19 Instruction sign Pictorial engaged 9032 867-200
20 IInstruction sign Pictorial, driving around 9040 718-100
curves
21 Aliclimber sticker
22 Alimak sticker
ALIMAK
Location of safety, information and product signs
E 15
1
5 9 10
2
3
6
14
13
11
22
7
15 8
21
18
19
20
ALIMAK
ELECTRICAL TROUBLESHOOTING F0
Electrical troubleshooting . . . . . . . . . . . . . . . F 1
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . .
.
ALIMAK
Electrical troubleshooting
F1
All forms of troubleshooting require adapting the procedure to
the function and structure of the equipment and to other
conditions which may be local in nature. For example, the
erection site, maintenance, previous operational problems, etc.
The main principles of all forms of troubleshooting in electric
systems are presented below. Troubleshooting is carried out with
f1
the aid of a test lamp or voltmeter. A voltmeter is recommended,
preferably a universal instrument, for rapid and reliable trouble-
shooting.
WARNING!
Hazardous voltage.
Only authorized electricians or authorized service
personnel can carry out work on electrical equipment.
f4
Procedures for troubleshooting

1. Use the circuit diagram. This diagram is located in a box
on the platform. The diagram indicates how the electrical
equipment should function, how it is built and connected.
2. Begin by checking that power is supplied on all three phases
of the incoming main voltage.
3. Check that the outgoing power cable receives power when
the main switch is switched on.
4. Now begin troubleshooting on the platform by checking that
the power reaches the platform.
5. Check that the stop circuit is not open, in other words that
thermal relays and phase failure relays have not been actuated
and that the limit switches for the safety device, final limit
switch, and other limit switches have closed contacts. Make
sure that the stop button is not in the depressed position.
When the stop circuit is closed, the main contactor will be in
the ”On” position.
6. Check with a voltmeter/test lamp that the limit switches for
”Up” and ”Down” function properly.
7. Connect the voltmeter/test lamp between the zero terminal
and the terminal as indicated on the circuit diagram, and
check that power is supplied where it should be supplied.
Go through each terminal, one by one, and work
methodically so that the circuits which function correctly
can be eliminated and the fault can be localized.
ALIMAK
F2
8. Check in the electrical M-panel to ensure that power occurs on all three phases of the incoming
cable.
9. Check that the “Up” and “Down” pulses from the pushbuttons and control devices reaches the
electric cabinet on the platform in the intended manner.
10. Make a trial run and check that the coil on the relevant contactor (Up, Down) receives power
and that it is actuated. Check that the brake contactor is actuated and that the brake coil is
energized so that the brake releases.
11. If the fault does not occur in the platform operating system but in its lighting or signal system,
carry out fault-tracing in a manner similar to that described above. Check the circuits
methodically one by one until you have narrowed down the fault and localized it.
Experience shows that certain faults have symptoms which, may indicate the cause and the
probable location of the fault:
Example:
Symptom Probable cause Probable fault location
a) Control fuses blow Short-circuit, Damaged power cable, damaged

immediately. equipment grounded. pushbutton, limit switchs etc. exter-
nally located.
b) Fuse blows after a short Equipment partially grounded, Dampness or water in junction box,
period of time. overload. limit switch etc. due to damaged
electrical components.
Improperly connected equipment.
c) Platform stops or cannot Limit switch in stop circuit Stop pushbutton depressed, thermal
be started. has tripped/been actuated, relay actuated due to overload or
blown fuse. careless operation, *switch in safety
device actuated, power failure from
supply. See also a) and b) above.
d) Platform stops and can Switch actuated in the Switch in stop circuit improperly
be restarted, but then stop circuit. positioned.
stops again.
*The switch is set at the factory and may not be adjusted.
ALIMAK
ASSEMBLY G0
Before assenbly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1
Pedestal arreangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2
Connection to power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4
Ground pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G5
Erection of single mast platform with pedestal base . . . . G6
Erection of twin masted platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . G8
Electrical/mechanical horisontal levelling equipment . . G9
ALIMAK 33870 -1/01

Before assembly
G1
Delivery inspection
Check the delivery against shipping lists and look for transport
damages. Should there be any damage, report same to the
responsible transport insurance company within 7 days from the
date of arrival of the goods.
Other claims should be made to ALIMAK representative
within the same period.
Permission
Make sure the chosen erection site meets the requirements set
by safety and regulatory authorities and that where required,
authorization to install and use has been granted.
Also check that the erection site is suitable with regard to local
wind conditions – if structures nearby create tunnel effects.
Erection site
Prepare installation so that electric power, light, lifting
equipment and tools are available, and that roads and the site
can receive the platform and the platform transport.
The A-System Platforms MUST NEVER be installed on mud,
snow, ice, or on unsuitable footings.
Where possible, preassemble of mast ties. Suitable places for
attaching the ties are balconies or other concrete or steel
structural members. Remember that these structures must be
strong enough to withstand the force of the ties and it is the
responsibility of the user / owner to ensure that in fact is xxxx
Height of guards rails for platform / extension facing the
structure must be according to local regulations.
Note that the distance between the work platform and another
machine MUST NOT be less 0.5 meter (1 ft. 8 in.)
Safety Equipment and Protective Clothing

Regulated safety equipment and clothing such as hard hat,
safety shoes, fall arresting devices, etc. shall be used.
ALIMAK 33871 -1/01

G2 Electrical power supply
Prepare for the power supply from its source. Make sure that the
power supply cable is properly sized so that voltage drop is
minimized.
Maximum permitted voltage drop, measured at motor, at 480V =
24V, which is equal to 5%.
Minimum required conductor size and fuse specifications are
indicated in the table below.
No. of motors Conductor Fuse*

on the same size Amp. delay
power outlet sq. mm action
2(2 x 4 kW) 4 x 10.0 63

(AWG No. 6)
* In order to avoid single phasing, if main

fuse should blow, we recommend use of
three- phase circuit breaker.
Pedestal base arrangements

See values for free-standing, tie distances and free untied mast
top on separate data sheet for respective machine.
Pedestal base for work platform with drive unit type A

Location of mast section and rubber buffers.
Pedestal base for work platform with drive unit type A.

Location of mast section and buffers.
ALIMAK 33872 -1/01

G3
Pedestal base for work platform with drive unit type B.

Location of mast section and buffers.
ALIMAK 33873 -1/03

G4 Connection to power supply
Power input connection to the work platform electrical M-panel
should be made with a minimum of 4 x 10.0 mm 2 (approx.
AWG No. 6 ) cable.
Turn on the main switch and check the phase failure indication
light on the outside of the panel that the machine has been
connected properly with correct phase sequence.
If the phase indication light is illuminated, change to the correct
phase sequence by means of the phase inverter inside the panel.
Locate cables for platform electrical components in suitable
hollow profiles located underneath the platform.
L = ”Master” equipment in a twin mast installation.
R = ”Slave” equipment in a twin mast installation.
Platform electrical M-panel
Underside of platform electrical M-panel
Outlet Left Electric operated Outlet for Outlet Right

drive unit load ramp base control drive unit
Power supply
Buzzer Outlet for

interlock on
catwalk
Jumper plugs
ALIMAK
Ground Pressure
G5
Maximum ground force P with 100 m (330 ft.) mast for:
pedestal base: 48 kN (10 800 lbf.).

mobile chassis: 64 kN (14 400 lbf.).
Minimum required soil bearing pressure.
Class of material Allowable foundation

pressure Pf
1. Massive crystalline bedrock 192 kPA (4 000 psf.)

2. Sedimentary and foliated rock 96 kPA (2 000 psf.)
3. Sandy gravel and/or gravel (GW and GP) 96 kPA (2 000 psf.)
4. Sand, silty sand, clayey sand, silty gravel and
clayey gravel (SW, SP, SM, SC. GM and GC). 72 kPA (1 500 psf.)
5. Clay, sandy clay, silty clay and clayey silt (CL,

ML, MH and CH). 48 kPA (1 000 psf.)
Required size of the support plate or timber blocking is

calculated as follows:
A= √ P / Pf (m) or A= √ P / Pf x 12 (in.)
Example:
ALICLIMBER APF-50A on pedestal base.
The ground consists of gravel, with allowable ground bearing
pressure Pf = 96 kPA (2000 psf.)
g 20
Required size of the support plate is then:
A= √ 48000 / 96000 = 0.7 m or Support plate
A= √ 10800 / 2000 x 12 = 27.9 in.
ALIMAK
G6 Erection of single mast platform with pedestal base
Note that mast with a pedestal base must always be tied.
The first tie shall be mounted at a maximum height of 3 m
(10 ft.) from the ground/foundation.
1. Check under the heading ”Ground pressure” – to determine
if the ground has the required bearing capacity. Level the
ground and if required insert blocking under the jack feet.
2. Plumb the mast by means of the jacks and a plumb line or
spirit level in 2 directions.
3. Check that the jacks are equally loaded by comparing the
resistance in the respective jack handle.
CAUTION: Ensure that the founda tion or bedding has the
necessary bearing resistance. Install support
timber under the pedestal base plate. Note that
the pedestal base MUST NOT rest on the
levelling jacks alone.
This lock pin must be

installed when erecting a
single mast platform
ALIMAK 33878 -1/01

4. Install the platform sections, railing and gates in accordance
G7
with the instructions under the heading ”Assembling plat-
form and railings”.
5. Install the stair assembly, if used, onto the brackets on the g 27
pedestal base.
6. Connect the power cable to the inlet on the platform
electrical M-panel. The trailing power cable should be
installed with a cable bracket and placed as far out as
possible from the mast along the platform center line.
Then place the cable on the ground/ alternately into the
cable basket by twisting it so it falls by itself in spirals
forming a ring with the same diameter on every coil. Try to
form equal diameters and smaller then the inner diameter of
the cable basket.
Trailing power cable
g 88
7. Drive the machine up in accordance with the instructions

under heading ”Emergency Electrical Operation” so that the
lower final limit switch leaves the cam.
Note that when the drive unit rests on its rubber buffers the
final limit switch rests on the lower final limit cam and the
platform cannot be operated.
Erect the mast and mast ties in accordance with the

instructions under the heading ”Erection of mast”.
CAUTION: Barricade the restricted area on the ground

according to local regulations.
Contact ALIMAK or ALIMAK representative if mast heights

above 100 meters (330 ft.) are required or if special wind
conditions will require cable guides.
ALIMAK 33879 -1/01
G8 Erection of twin masted platform
DANGER!
Missing bolt hazard.
ONE person is to be made responsible for mast
bolting to ensure that ALL mast bolts are installed
and properly tightened.
h 44 The erection is made in accordance with the instructions for

single mast applications with the following additions:
1. Place both the single mast platforms on prepared sites close
to the face of the structure and in line.
The distance between the masts shall be approximately 0.5 m
(1 ft. 8 in.) longer than the complete installation will be, so
that there will be sufficient space and it will be possible to
assemble all the platform sections.
2. Align and connect the platforms to each other by moving one
of the drive units.
Necessary adjustments upwards are made with the jacks or
by cranking the drive unit – if there is sufficient mast height.
CAUTION: The platforms must be in alignment when
the platform ends are bolted together.
3. Prepare respective horizontal levelling equipment in accordance
with the instructions below.
4. Erect both masts simultaneously.
APF-50A drive unit to the left in a twin mast installation
Platform end in this direction
ALIMAK 33880 -1/01

Electrical and mechanical horizontal levelling
G9
equipment for twin mast installations
During twin configurations both drive units must be
synchronized with a special electrical equipment intended for
twin masts installations.
The lock pins of the pull/push rods on a drive unit type APF-
50A must be removed so that the electrical and mechanical
horizontal levelling equipment can work.
Mechanical connection to drive unit APF-50A

and work platform
CAUTION: The cams in the electrical / mechanical levelling

device must be relocated and adjusted according This lock pin must be
to the following in a twin mast installation. dismantled when erecting
a twin mast platform
APF-50A drive unit to the right in a twin mast installation
Platform end in this direction
ALIMAK 33881 -1/01

G 10 Mechanical connection to drive unit APF-50B
and work platform
APF-50B drive unit to the left in a twin mast installation
Note: Male and female

ends of the platform
sections.
This figure continues on the following page
ALIMAK 33882 -1/01

G 11
APF-50B drive unit to the right in a twin mast installation
Push/pull rod connected to

the platform and the mechanical
electrical levelling equipment.
Teleflex cable arrangement for corner platform
ALIMAK 33883 -1/01

G 12 Mechanical Horizontal Levelling Equipment
– for twin masted platforms with drive unit type B
(The type A drive unit is adjusted in a similar manner)
Adjustment
1. Check that the platform is level between the masts.
If necessary slide one of the drive units to achieve this.
See instruction under the headline ”Sliding”.
2. Adjust the Teleflex cable by means of the nuts (A) so that the
space between linkarm (B) and push rod (C) is 2 mm (.08 in.).
If the space between (B) and (C) is too small sliding cannot
take place.
Increase
Reduce
Press
B
2 mm
(.08 in.)
C B
D
3. Release the link system and rotate down the linkarm (B) until
it contacts the rod. Loosen and slide the cam (D) up
against the linkarm. Tighten the cam in this position.
A similar adjustment shall be done with the other linksystem
on the other drive unit.
ALIMAK
Functional test of mechanical horizontal levelling equipment
G 13
1. Drive the platform upwards approximately 2 m (6.5 ft.) and
then switch off the main power.
2. Check that the platform is level between the masts.
3. Mark the positions of the drive units on the mast.
a
c
Horizontal plane
g 36
Platform
4. Carefully slide one of drive units downwards until its link

system is forced back so that the motor brake is locked.
Check by means of the mark on the mast (c) that ”max.
allowable difference in height” ± 2° is maintained.
CAUTION: Immediately interrupt the function test if

the platform tends to exceed the prescribed
value for maximum allowable difference in
height. Repeat the adjustment of arm (B)
and test once again.
5. Dismantle the release levers after finishing the function test

and return these to the document boxes.
6. Reinstall all covers that have been removed.
ALIMAK 33886 -1/01

G 14 Electrical Horizontal Levelling Equipment
Adjustment
Adjust switches (E) so that their operators are just touching the
cams (D).
Drive unit type A levelling equipment Drive unit type B levelling equipment
E
D
g 74
Functional test
Test run and check that the inclination (b) of the platform does
not exceed ± 2°.
If the measures cannot be maintained – adjust the positions of
the electrical switches (E).
c bo
Horizontal plane
g 39
Platform
ALIMAK 33887 -1/01

MAST AND PLATFORM H0
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H1
Assembling work platform and railings . . . . . H2
1.8 m (6 ft.) extension of work platform . . . . . H3
Extension structural tubes . . . . . . . . . . . . . . . . . . . . . . H3
Extra long 2.7m (9 ft.) extension . . . . . . . . . . . . . . . H4
Railing cross members . . . . . . . . . . . . . . . . . . . . . . . . . . . H5
Erection of mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H6
Canopy/Weather protection . . . . . . . . . . . . . . . . . . . . H 15
Final operation before inspections . . . . . . . . . . . . H 12
ALIMAK
H1
CAUTION:
Before installation of the mast, mast ties and platform
sections, visually check for structural damage such as
deformation, cracks and corrosion.
If any structural damage or severe corrosion is seen on such
items as mast sections, mast ties or other load carrying
members, the platform must be immediately taken out of
service and the extent of the damage be determined.
Corrective action must be taken before the platform is put
into service again.
Equal
1 3
h 28
2 4
ALIMAK
H2 Assembling work platform and railings
A-50 System Mast Climbing Work Platforms (APF) can be
erected as a single or twin masted platform. By a combination of
1.5 (4 ft. 11 in.) and/or 0.82 m (2 ft. 8 in.) platform length
sections the platform can be adapted for most installations.
a 71
To outlet X91, X93

or X95 on the junction
box on the nearest
drive unit.
However, the following conditions must always be fulfilled:

– For single masts the platform length on each side of the mast
shall be equal if possible. The difference may only be one
platform section of 1.5 m (4 ft. 11 3/8 in.). The longer end
shall be dimensioned with regard to allowable max. load.
– The shortest distance between the masts for a twin mast
work platform is 3 platform sections.
a 72
– For twin mast platforms with drive unit type A:
Only 2 1/2 platform sections are allowed on the outside end
Details for assembling platform sections
of each mast.
– For twin mast platforms with drive unit type B:
Platform sections are not allowed on the outside end of each
mast.
CAUTION: If a type A drive unit is combined with a type B
– always start the platform assembling from
the type A drive unit first, due to the fixed
platform male/female platform brackets on the
drive unit.
ALIMAK
Max. 1.8 m (6 ft.) extension of platform
H3
Extension of the platform is made by extension beams, post
brackets and posts according to the figure below.
The extension platform is built to accept planks of pine or
spruce dimension 32 x 125 mm (1 1/4 x 5 in.) or wider.
Alternatively water resistant plywood minimum thickness 12 mm
(1/2 in.) can be used. h 55
When extending the platform the maximum allowable live IMPORTANT!

load on the platform must be reduced by the total dead weight Do not forget to
secure railings with lock bolts.
of the extension.
a 73
Post
Post bracket
IMPORTANT!
The extension beams must
be secured with lock bolts.
Extension of work platform with tied mast
Platforms extension cannot be located directly behind the mast.
Extension structural tubes

Extension structural tubes must be of quality of at least SS 2134
(ASTM A500 Grade B) and color marked according to the
figure below to indicate when the max. allowable extension is
reached
Maximum allowable extension
Color marking
h 37
Color marking
Maximum allowable extension
ALIMAK
H4 Extra long 2.7 m (9 ft.) extension
h 48
Reinforcement for extra 2.7 m (9 ft.) long extension
h 55
IMPORTANT!
Do not forget to
Height of guard rails according to EN 1495
secure railings with lock bolts.
Local regulations must govern if more stringent.
Wall d (m) ≤ 0.3 m 0.3 ≤ d ≤ 0.5 m > 0.5 m

(≤ 12 in.) (12 in. ≤ d ≤ 20 in.) (> 20 in.)
Guard rail
h (m) 0 ≥ 0.7 1) ≥ 1.1 2)
(0) (≥ 27.5 in.1) ) (≥ 43 in. 2) )
1)
without midrail 2)
with midrail
h
h 31
Height of guard railing according to
d ANSI/SIA A92. 9 - 1993 (or OSHA)
Work platform
On all exposed sides ”h” = 42” ± 3” (1070 ± 75 mm).
Distance ”d” determines the use of guard railing according
to local regulations.
ALIMAK
Railing Cross Members
H5
The railing cross members shall be of high quality (for example
pine or spruce) with dimensions as per figures below for
different distances between the posts. Ensure the wood is in
good condition (i.e. no cracks, warps, knot holes).
Note! The height of the toeboard shall not be less than:

minimum height 150 mm (6 in.) according to EN 1495.
minimum height 4 in. (100 mm) according to OSHA (or
ANSI/SIA A92.9-1993).
IMPORTANT!
Secure with
nail/wood screw.
height
min. height
see above.
Joint
h 38
h
Railing cross members according to EN 1495:
w Maximum distance Minimum dimension.
between the posts Top rail, midrail and toeboard w x h
The loop must

1.5 m ( 5 ft.) 25 x 100 mm (1 x 4 in.)
rest on the socket
2.5 m ( 8 ft.) 25 x 125 mm (1 x 5 in.)
and the locking
3.5 m (11.5 ft.) 32 x 125 mm (1- 1/4 x 5 in.)
bolt tightened
Railing cross members according to OSHA:

Bevel
Maximum distance Minimum top rail, midrail and toeboard
between the posts wxh wxh wxh
8 ft. (2.5 m) 2 x 4 in. 2 x 4 in. 1 x 4 in.

h 73
ALIMAK
H6 Erection of mast
The erection crane is mounted into one of the two sleeves on the
drive unit. The mast sections can then be lifted to the platform
from the ground level. Always have the mast sections close to
the site of erection, and on dry firm ground.
Note that the maximum allowable load of the erection crane
can only be lifted vertically. Do not exceed the maximum
allowable load of the platform.
During mast installation cable guides and ties should be
installed at prescribed elevations. See chapter K.
DANGER !
Crushing hazard.
When platform is moving, always stand inside
platform railing to avoid being crushed by balconies,
scaffolds or other protruding structures.
h 40
1. Lift one mast section with the erection crane and grease the
guiding cones. Swing the section over the mast top, lower
and install mast bolts, tighten them. Insert mast bolts with the
nut located on top.
Tightening torque: 350 Nm (258 lbf x ft).
Use the lift sling as illustrated.
h 41
h 42
2. Drive the platform up so that the final limit switch leaves the
cam. See instructions under the heading ”Safety limit
override operation” – chapter D in this manual.
ALIMAK
3. Check that the normal lower limit and final lower limit cams
H7
are correctly mounted and that their attachment bolts are
properly tightened. Make a function test by driving down-
wards onto the cam.
Lower normal and final limit cams

Lower limit cams settings.
NOTE! These are only preliminary adjustments.
To be re-adjusted after final commissioning.
Measure G LN LF LR
Work platform 1235 mm – 110 mm – 150 mm

APF-50A & APF-50B (48.62 in.) (– 4.33 in.) (– 5.90 in.)
(+) = above bottom landing level.

(–) = below bottom landing level.
Rack
210
Bottom landing level

LN
LF
Normal lower &
upper limit switch
Final limit
switch
Base pedestal lower edge
ALIMAK
H8 4. Drive the platform carefully up as close to the mast top as
possible in order to install the next mast section.
Connect and lift one mast section, grease and swing the
section out, lower and bolt.
Note that mast sections must not hang from the erection
crane during operation of the platform.
5. Erect the remaining mast sections until required mast height

is achieved. Tie the mast as prescribed.
h 43
CAUTION: Safety device test with erection load on the
IMPORTANT: Always install mast
platform must be performed as soon as a
bolts so that the nut is on top as shown. mast height of 5 m (17 ft.) is reached.
See instructions for safety test execution in
chapter “Safety device test” in this
manual.
DANGER !
Missing bolt hazard.
Tighten all mast bolts on previously installed mast
sections before disconnecting mast section from
erection crane.
Will cause death or personal injury.
h 44
Emergency stop button located

on platform electrical M-panel.
WARNING!
Unintentional moving.
Always depress the red ”Emergency stop”-button to
prevent unintentional moving while work is carried
out on the mast.
h 31 Can cause severe personal injury or death.
Turn the button to reset the switch.
ALIMAK
6. Install the upper normal limit and final limit cams in the
H9
pre-drilled holes on the top mast section
7. Put covers on the top mast section tubes.
8. Make a function test of the normal limit switch by driving
onto the limit cam located on the top mast section.
9. Retighten all mast bolts on the way down. Tightening
torque 350 Nm (258 lbf x ft).
10. Install the mast protection screens on the drive unit/-s.
Upper normal and final limit cams

Upper limit cams settings.
Measure UN UF
Work platform – 150 mm – 110 mm

APF-50A & APF-50B (– 5.90 in.) (– 4.33 in.)
(+) = above desired final elevation.

(–) = below desired final elevation.
Rack
Note: Minimum 1250 mm 210

(49.21 in.) to top of mast.
Upper final
limit cam
Top desired final elevation

UF
UN Normal upper
limit cam
Final limit switch
Normal upper &

lower limit switch
ALIMAK
H 10 Perpendicularity of the mast
Straight-edge
Check possible out-of plumbness of the mast with a plumb line,
spirit level or a theodolite, when installing the first tie. If a
correction required, adjust it by means of the mast tie.
When installing additional ties check verticality with a long
straight-edge rule, using the ground level plan and first tie as
references. Use a theodolite if desired, but never use a spirit
level above the first tie.
h 46
The use of a straight-edge will also indicate if the mast is
twisted.
Try to use the same or as few references as possible for the
Straight-edge entire mast installation.
Straight-edge rules may be fabricated on site. As an example,
they can be a 2” x 4” x 1.5 m (5 ft) long piece of timber and be
attached to the mast with tie wire. The straight-edge must be
properly attached.
CAUTION: Remove straight-edges after the mast has

been installed.
Straight-edge
ALIMAK
Canopy/Weather protection
H 11
The weather protection frame is assembled in accordance with
Anchor alt. plug with sealing for roof
the figure below and covered with reinforced plastic cloth.
The cloth is attached with rubber straps and anchors into
existing reinforced grommets in four rows at a distance of l m
(3 ft.) along the cloth. Holes in the cloth for mast(-s) and gate
are cut with a knife.
Note – If the plastic cloth is properly stretched the wind forces
will be reduced.
h 77 Rubber strap
It is forbidden to use the canopys/weather protection with free
standing Aliclimbers.
The roof cross members are constructed of wood 1 1/2" x 3"

(Not part of Alimak’s delivery)
Telescoping pipe
ALIMAK
H 12 Final operation before inspection
1. Remove the erection crane and all erection equipment from
the platform.
2. Execute service according to ”Service and Maintenace”
Schedule with the exception of items 2, 27, 28, 40, 41, 50,
52, 53 and 54 according to chapter “Service and Maintenance”.
3. Instruct the operator/-s regarding safety, safety regulations,
operating instructions, service and maintenance.
THE PLATFORM IS NOW READY FOR INSPECTION !
ALIMAK
PROJECTING HOIST MAST I0
Mast ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I 1
Tie forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I 2
Tie distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I 4
ALIMAK 30502
Mast ties
I1
Tying of the mast is dependent upon the desired mast height. If
the platform is equipped with mobile chassis, pedestal base or
protective canopy the mast must be tied in accordance with
instructions listed above. For each installation and set-up, the
type of tie must be chosen to suit the particular installation.
When using mast ties the mast must ALWAYS be facing the
structure face,
Where ties are to be attached to cast in place inserts, this must
take place early enough to ensure the concrete is cured and at its
required strength. Inserts must be suitably placed in the concrete
with proper reinforcing steel.
Owner/user is responsible for ensuring that the structure can
safely withstand tie forces.
Only Alimak genuine pipe clamps are to be installed.
ALIMAK
I2 Mast tie type R2A
k 35
with drive unit type B – but only with one drive unit on the
mast!
L min. – max.
The tie is steplessly variable in vertical direction. The tie width
The distance between the wall and the mast center for this tie
type is anywhere from a minimum of 650 mm to a maximum of
2050 mm.
F
Max wall force P is calculated according to the following
B formula:
P P P = L x 12000 Newton (L and B in mm) F = 12000 Newton

B
Mast tie L mm B
Part. No. min. – max. mm
9069 199-080 min. 650 700 – 760
max. 900 830 – 1100
9069 199-115 min. 900 830 – 1110 Mast tie type 31A
max. 1250 1000 – 1450 – to be used with drive unit Type B only!
9069 199-155 min. 1250 1000 – 1450
max. 1650 1250 – 1650
This tie is primarily used for twin masted installations. The tie
9069 199-195 min. 1650 1250 – 1650
is variable in the vertical direction. The tie width varies
max. 2050 1500 – 1650 depending upon the chosen length of the tie, which is variable
within 690 mm (27.2 in.). The distance between the face ot the
structure and the platform for this tie type is a minimum of 1130
mm to a maximum of 1820 mm (min. 44.6 in. – max.71.6 in.).
k 26
L B Mast tie Embedment set

mm min. Part number Part number
mm
1165 (45.8 in.) 625 (24.6 in.) 9050 264-100 9002 931-000
1300 (51.2 in.) 696 (27.4 in.) –”– –”–
1400 (55.1 in.) 750 (29.5 in.) –”– –”–
1500 (59.0 in.) 804 (31.6 in.) –”– –”–
1600 (59.0 in.) 858 (33.8 in.) –”– –”–
1700 (66.9 in.) 911 (35.8 in.) –”– –”–
L
1855 (73.0 in.) 995 (39.2 in.) –”– –”–
F
Max force P. is calculated according to the following formula:
B
P = L x 10600 x R1 x R2 x R3 [Newton (x 0.225 = lbf.)]
B
P P
As this tie cannot take up the torsional
Max force in bolt PS = 0.66 x P
force from the mast it shouldn´t be used
for single mast platforms at heights above Force F, parallel to the structures face
30 m (100 ft.).
F = 10600 x R1 x R2 x R3 [Newton (x 0.225 = lbf.)]
R1, R2 and R3 are reduction factors as a result of overhang, tie
ALIMAK
Mast tie type S4A (ø 48.3 mm)
I3
This tie is used for single masted installations – but only with
one drive unit on the mast! The tie takes up the torsion stresses
of the mast.
The tie is steplessly variable in vertical direction. The tie width
k 38
The distance between the wall and the mast center for this tie
type is anywhere from a minimum of 600 mm to a maximum of
2050 mm
Max wall force P is calculated according to the following
formula:
L min. – max.
P = L x 12000 Newton (L and B in mm) F = 12000 Newton
B
Mast tie L mm B
Part No. min. – max. mm
9069 193-080 min. 600 500 – 950 F
max. 850 600 – 900
B
9069 193-120 min. 850 700 – 1200
max. 1250 900 – 1100
P P
9069 193-160 min. 1250 800 – 1500
max. 1650 1000 – 1300
9069 193-200 min. 1650 1100 – 1900
max. 2050 1400 – 1600
ALIMAK
I6 Tie distances – Mobile chassis
1st tie installed at 15 m (50 ft.) height.
Subsequent ties at max. 15 m (50 ft.) intervals.
Max. overhang 6 m (20 ft.).
If the protective canopy is used:

max. 6 m (20 ft.)
max. 15 m (50 ft.)
max. 15 m (50 ft.)
max. 15 m (50 ft.)
k 29
ALIMAK
Tie distances – Pedestal base
I7
2nd and 3rd at 6 m (20 ft.) and 9 m (30 ft.) intervals respectively.
Subsequent ties at 15 m (50 ft.) intervals.
If the protective canopy is used:

2nd tie installed at 6 m (20 ft.) interval.
max. 6 m (20 ft.)
max. 15 m (50 ft.)
max. 15 m (50 ft.)
max. 9 m (30 ft.)
max. 6 m (20 ft.)
max. 3 m (10 ft.)
k 30
ALIMAK
INSTALLATION AND REMOVAL OF MAST TIE K0
Installation of mast tie . . . . . . . . . . . . . . . . . . K 1
ALIMAK 30502
Installation and removal of mast tie
K1
First ensure that the structure to be tied into can withstand the
maximum reaction forces that can occur in the ties. This is
the responsibility of the Owner/User.
Weather conditions
When installing and dismantling the ties the overhang must not
be greater than the tie distance plus an additional 1.5 m (5 ft.).
This only when the wind is not greater than 12 m/sec. (27 mph)
and any load on the platform is evenly distributed on each side
of the mast.
CAUTION: Install scaffold or similar equipment if tie
cannot be installed from the platform or the
structure due to excessive length.
Local safety regulations must apply.
CAUTION !
Tipping hazard with base pedestal.
Always dismantle the platform to a maximum
transport length of 4.5 m (15 ft.) before dis-
connecting the lowest (1st) mast tie.
WARNING!
Unintentional moving.
Always depress the red "Emergency Stop"-button to
prevent unintentional moving while work is carried
out on the mast. Turn the button to reset the switch.
Can cause severe personal injury or death.
ALIMAK
K2
Installation of mast tie
1. Install the adaptor plate and brackets inside the mast.
2. Attach the tie brackets.
3. Adjust the length of the tie pipes and install them with the
erection crane or other lifting device.
The pipe adjusting link screws must be screwed out to a
length of approximately 110 mm (4.3 in.) before installation
(See illustration).
Maximum length of adjusting link screws 130 mm (5.2 in.).
4. Straighten the mast. By adjusting the length of the tie
pipes the mast can be turned or adjusted sideways.
5. Tighten all bolts and ensure that the platform clears the
structure and the tie.
CAUTION: The maximum allowable horizontalinclination
of the mast tie is up/down 5°, i.e. 88 mm/m
(1.85 in./ft.).
This must never be exceeded.
max 13
0 mm (
before 5.2 in.)
installa
tion 11
0 mm (
4.3 in.)
Tie bracket
Adjust the length of the tie pipes as close to the tie length as possible,
moving the two pipes so that the holes coincide. Lock the pipes with bolts
and lock nuts.
Adjust the length ± 40 mm (1.6 in.) by turning the link screws in or out.
(Adjust equally on both sides). By adjusting the tie pipes, the length can be
adjusted further – even after the tie pipe has been anchored into mast and
wall (without having to remove the ends). Note that the link screws are
mechanically ”secured” and cannot be screwed off.
ALIMAK
TRANSPORT AND MOVEMENT L0
Transportation on public roads . . . . . . . . . . . . . . . L1

Towing of platform without mast . . . . . . . . . . . . . L1
Towing with erected mast . . . . . . . . . . . . . . . . . . . . . . . L2
Lifting with crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L2
Movement with self-powered machinery . . . L3
ALIMAK
Transport and movement
L1
The machine can be towed or moved by its own drive unit over
short distances. For longer distances it is recommended that
special transport vehicles be used. Only machine components,
e.g. platform parts and mast sections can be left on the platform.
The mast must always be dismantled during transportation on
public roads.
Remember to always disconnect and remove the power cable
before transportation.
l1
Towing of platform without mast

The outriggers must be retracted completely and locked. The
platform must also be lowered so that it rests on the rubber
buffers.
Maximum allowable speed when towing is 20 km/h (12 mph).
l2
When parked – always use the stop lugs to avoid unintentional

movements.
When towing – be sure of that the machine is properly connected to
the towing vehicle before the stop lugs are removed.
ALIMAK
L2 Towing of platform with erected mast on a mobile
single or twin mast chassis
Platform with erected mast can be towed on the job site only if
the following is observed:
1. The platform is run down to bottom position an is sitting
on top of the rubber buffers.
2. Maximum 13 mounted mast sections.
3. Ensure that there are no high voltage lines or other
obstacles present in the area of movement.
4. The wind speed must not exceed 8 m/sec (18 mph).
5. The outriggers shall be completely extended and locked
and the jacks screwed down as near to the ground as
possible. i.e. within 25 mm (1 in.) of the ground.
6. Maximum allowable inclination of the ground = 1:25
or 2.3°.
7. It is prohibited to drive over ground obsticals larger than
10 cm (4 in.).
8. Maximum allowable towing speed is 8 m/min (25 ft./min.).
9. Ensure that the ground has the necessary bearing
capacity. Refer to the chapter entitled "Setting up" for
information on ground pressure.
CAUTION: When a twin masted platform with two,

separate mobile chassis to be moved around curves the
platform must be divided in at least two sections. Before
separating, ensure that the connection links on both sides of
each drive unit are properly mounted.
The numbers of platform sections on each sides of the drive
units must not exceed 3 – 5 pcs. with a maximum of 3 pcs on
the towing end.
ALIMAK279
Lifting with crane
L3
A 4.5 m (15 ft.) platform with mobile chassis (base unit) weighs
approx. 5000 kg (11000 lbs.) including 13 mast sections.
A 4.5 m platform with mast pedestal (base unit) weighs approx.
3500 kg (7700 lbs.) including 13 mast sections.
With a suitable crane connected to the lifting yoke at the mast
top, the platform with erected mast can be lifted with a crane. l3
The lifting yoke is designed for a maximum load of 6000 kg

(13200 lbs.).
The platform must be balanced.
Horizontal movement with self-powered machinery

The mobile chassis for single mast platform can be provided
with its own drive unit intended for moving over short distances
on the job site. The platform with erected mast can be moved if
the requirements under the heading “Towing of platform with
erected mast” are fulfilled.
During transport no other load, other than platform parts and
mast sections are allowed on the platform. The platform must
be lowered to its bottom position and rest on the rubber buffers.
The drive wheels can be individually engaged and disengaged
by means of two levers connected to the drive shaft.
l4
CAUTION: When driving around curves only ONE

drive wheel is to be engaged as the drive
wheels are not equipped with differential
gearing.
ALIMAK280
L4 To ensure that the work platfrom can not be operated while the
self-powered machinery is used, the main power cable must be
disconnected from the platform electrical M-panel and
connected to the power connector of the self-powered
machinery.
a 163
The drive unit is operated by pendant remote control with

pushbuttons for Forward – Stop – Reverse. The buttons are of
type ”hold to run”.
WARNING!
Kick-back hazard.
Always use the extra support wheel for the chassis
tow bar and do not walk next to the tow bar.
Can cause severe personal injury.
l6
ALIMAK
Appendix
Tightening torque
Recommendations according to the chart on the following page
applies in general except for:
ALIMAK Mast bolt, dim. 1 ”UNC

– Torque : 350 Nm (258 lbf x ft)
– Spanner size : 1 1/2”
ALIMAK Scaffold clamp Ø 76 mm

– Spanner size : 28 mm
ALIMAK Scaffold clamp Ø 76 mm

– Spanner size : 24 or 27 mm
Recommended torques
The chart applies to galvanized screw and nut of strength class
8.8 – dry surface.
Dimension Spanner size Torque
M6 10 mm 10 Nm (7 lbf x ft)
M8 13 mm 24 Nm (18 lbf x ft)
M 10 17 mm 47 Nm (35 lbf x ft)
M 12 19 mm 81 Nm (60 lbf x ft)
M 14 22 mm 128 Nm (95 lbf x ft)
M 16 24 mm 198 Nm (146 lbf x ft)
M 20 30 mm 385 Nm (285 lbf x ft)
ASSEMBLY CONTROL – CHECK LIST
The assembly is to be carried out by trained/authorized personnel only.
The assembly is to be carried out by trained/authorized personnel only.
Please mark with a cross to the right to confirm that:
1. the installation as in accordance with the latest instruction manual as it pertains to: Yes
a) Foundation for outriggers.
b) That the outriggers are extended and locked.
c) The length of the platform.
d) The platform´s widening regarding performance and choice of material.
e) Safety railings.
f) Mast ties.
2. the load sign agrees with the actual installation (see Instruction Manual).
3. all signs are legible (see Instruction Manual).
4. visual inspection is carried out regarding mechanical damages on structural parts such as;
a) Outriggers with jacks.
b) Chassis.
c) Platform.
d) Extending parts.
e) Machinery frame with machinery.
f) Mast.
g) Mast tie.
5. mast protection is installed.
6. service and maintenance is carried out according to latest Instruction Manual.
7. drop test is performed.
8. test run and inspection is performed on:

a) Limit cams in mast top.
b) Limit cams at ground landing.
c) Stop button(s).
d) Gate switch.
e) Horizontal levelling device – on twin mast installation.
f) No obstacles within the working area of the platform. (There MUST NOT be any obstacles).
9. test sliding is carried out.
10. Check that:

a) there is an Instruction Manual/Operator’s Manual in the documentation box.
b) there are cranking tools in the box.
c) there are sliding tools.
11. Check that the area is barricaded and a sign displaying ”Working Area” is in place.
12. Check that the user has received information about safety and operating
instructions, service and maintenance.

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ALIMAK APF

Part No. 9095 756 - 1 01 DRAFT

The Certificate is valid for:

ALIMAK 33801 -1/01

Typical applications are:

ALIMAK 33802 -1/01

Twin between masts

ALIMAK 33803 -1/03

Drive unit type A

Drive unit type B has a low profile and is compact. It is

Drive unit type B

The Aliclimber APF-50 System Platforms consists of the

ALIMAK 33806 -1/01

The chassis rear wheels are individually engaged to the

Horizontal travel speed: 13 m/min. (42 ft. min.)

Free standing Aliclimbers must NEVER be used with a

Location of mast section and buffers for drive

When the Aliclimber pedestal base is to be used the bottom

Upper final limit cam

Upper normal limit cam

Lower normal limit cam

Lower final limit cam

Mast tie type R0A

Mast tie type R2A

Corresponding tie bracket can be installed either on vault...

... or against face of structure.

Mast tie type S4A

Brake release handle

The work platform has an overspeed safety device which

Drive unit type B a 34

The same rod is also provided with a cam that acts on a

Different lengths or work platform sections of 1.5 m (4 ft. 11

Safety railing built on site

Railing Cross Members

Reinforcement for extra long 2.7 m (9 ft.) extension

Stepdown platform extension

Step down brackets are assembled with

Canopy frame clad with reinforced transparent plastic cloth

Teleflex cabel arrangement for

Platform safety equipment

Connection to power supply

The catwalk function makes it also possible to stop one of the

Stop next landing

Platform electrical M-panel

Underside of platform electrical M-panel

Buzzer Outlet for

Towing of platform without mast

IMPORTANT: When a twin masted platform with two,

Lifting with crane

Technical data; Metric units . . . . . . . . . . . . . . . . . . . B1

Capacity reduction when . . . . . . . . . . . . . . .

Drive unit type APF-50B

Dimensions and weights

Lowest base unit transport height:

Power – lift machinery 2 x 4.0 kw 4 x 4.0 kw – 4 x 4.0 kw

Drive unit type APF-50A

Drive unit type APF-50B

Dimensions and weights