Production To Perfection

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PRODUCTION TO PERFECTION

PROCESSING UNIT

Receiving of the blocks at our factory, A-Class Marble Processing Unit, Kishangarh
(Rajasthan)

The marble, which successfully passes through the stages of stringent checks, reaches our
world-class facility at Kishangarh. Through ultra-modern techniques and cutting-edge
machineries, these raw blocks undergo a long and patient process that unearths the real
essence of marble and transforms it into pieces of art.
1. Marble Blocks offloaded in gantry yard:



Offloading raw marble blocks in the gantry yard with help of advanced gantry cranes.

2. Cleaning of the Blocks:


First step is cleaning the marble blocks through highly pressured water to erase the outer
dust particles.

3. Dressing of the Blocks:


The dressing machine team dresses the marble blocks from all the sides to make its
surface plane and erase natural defects.

4. Reinforcement of the Blocks:


Blocks are reinforced with fiberglass net with a semi-solid reinforcement formula from
Tenax S.p.A. of Verona, Italy. After applying it on all the four sides, the blocks are cured
to make it withstand breakage for sawing through the Gangsaw machinery.

5. Sawing Process:



The reinforced blocks are brought to the Gangsaw machine to make it in slabs. The
marble blocks are further fixed on a trolley with a wooden wedge, a mixture of Plaster of
Paris (POP), Wood Wool is added to protect the surface and then is processed for cutting
it into slabs.

6. Net-reinforcement of marble slabs:


To ensure that the fragile slabs reach safely to their final destination, Fiberglass Net is
once again applied on the back face of the marble before transportation. The Fiberglass
Net is removed, before fixing on the floor.

7. Resin Treatment Process:



After grinding the blocks, the beauty of marble is enhanced through a Resin and
Hardener treatment. It is mixed in a particular ratio to give optimum gloss and strength to
each slab. The process ensures that there are no cracks on the slab, excess resin on the
surface is removed to strengthen and enrich the surface. The treatment is achieved
through the state-of-the-art 'Promotec – 150', an ultra-modern plant.

This machine performs the following operations in a sequential manner as per the preset
time cycle:

1. Loading of slabs.
2. Drying in the heating chamber.
3. Resin Application.
4. Extracting air from the cracks
5. Resin refining application.
6. Resin polymerization.
7. Offloading of slabs by robot.

8. Polishing process:
The process gives the final finish to the slabs. It's achieved through cutting-edge
equipment that removes even the smallest grains to even the surface and polishes it to
ensure a crystal-glow on the slabs.
.

Now, the Marble Slabs are ready to shape your imagination and are then taken to gallery.

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