Viper - S Solid Dielectric, Three Phase Reclosers: Typical Specifications

Typical Specifications
®
VIPER -S SOLID DIELECTRIC, THREE PHASE RECLOSERS
PART 1- GENERAL
1.1 DESCRIPTION
This specification covers the requirements for an electronically controlled, automatic three phase, solid
dielectric vacuum recloser for distribution systems through 38kV. The recloser shall be manufactured by
®
G&W Electric Company and designated as the Viper -S Solid Dielectric Recloser.
1.2 QUALITY ASSURANCE
A. Manufacturer Qualifications: The chosen manufacturer shall have at least 10 years experience in
manufacturing solid dielectric reclosers. The manufacturer of the reclosers shall be completely
and solely responsible for the performance of the reclosers well as the complete integrated
assembly as rated.
B. The manufacturer shall furnish certification of ratings of the reclosers upon request.
C. The recloser shall comply with requirements of the latest revisions of applicable industry
standards, including:
a) IEEE C37.60
b) IEEE 386
D. The recloser manufacturer shall be ISO 9001:2008 and ISO 14001:2004 certified.
1.3 DELIVERY, STORAGE, AND HANDLING
A. Reclosers shall be shipped preassembled at the factory. No field assembly shall be required.
B. The contractor, if applicable, shall handle, transfer and move the reclosers in accordance
with
manufacturer’s recommendations.
PART 2- PRODUCTS
2.1 RECLOSER CONFIGURATION
Recloser configuration shall be (choose one):

• Polemount, center
• Polemount , side horizontal
• Substation, 45°
• Substation, 90°
• Substation, 90°Site-ready with arresters, bracket and voltage transformers preassembled
• Padmount, front access
• Padmount, front / back access
- 1 of 5 -
2.2 RECLOSER CONSTRUCTION
A. Mechanism Enclosure
The magnetic actuator and corresponding linkage assembly shall be housed within an integral,
air insulated, stainless steel enclosure. A bolted panel at the bottom of the mechanism enclosure
shall permit easy access if maintenance is required. All hardware shall be made of stainless steel
or brass for maximum corrosion-resistance. An air vent shall be provided. The mechanism
enclosure shall be painted light gray using a corrosion-resistant epoxy paint. Ground bosses
shall be provided for system ground.
B. Operating Mechanism
The operating mechanism shall utilize a magnetic actuator for opening and closing of the vacuum
interrupters. The actuator shall be powered by capacitors located in the mechanism enclosure.
The manual trip and lockout handle shall be made of stainless steel for maximum corrosion
resistance. Manual trip and lockout shall be provided by an external, hook-stick operable handle.
Operation of the manual trip handle shall activate a mechanical block device, disabling any local or
remote closing operation until the handle is reset. The operating temperature range shall be -40°C
to +65°C. Vacuum interrupter contact position indication shall be accomplished using green
(open) and red (closed) indicators located at the bottom of the mechanism enclosure.
C. Vacuum Interrupters
Interruption of the fault or load current shall be accomplished through vacuum interrupters located
inside the solid dielectric modules.
D. Solid Dielectric Modules

The solid dielectric modules shall utilize a time proven EPOX solid dielectric epoxy insulation to
fully encapsulate each of the three vacuum interrupters. The solid dielectric modules shall be
fully shielded and incorporate a high impact poly-carbonate, track resistant, UV stable
covering. The modules shall be dead tank or dead front technology and shall conduct a fault to
ground through their external surface in case of a flash over. A dual ratio, 500/1000:1 current
transformer or optional dual ratio, 400/200:1 current transformer shall be integrally molded into
each module. Voltage sensor(s) shall be integrally molded into each module. Modules shall be
molded with one (1) source side and one (1) load side, IEEE
386 apparatus bushing interface.
E. Smart Grid / Lazer Automation

The recloser shall be automation ready simplifying conversion for any future automation
requirements. Up to 6 optional LEA (Low Energy Analog) capacitive voltage sensors shall be
encapsulated within each recloser module permitting voltage reading for network
reconfiguration while eliminating the need for add-on external sensors and cabling. A multi-ratio
current transformer shall be encapsulated within the module. The current transformer shall be
field chargeable. CT accuracy shall be +/-1%. Capacitive style voltage sensors shall be
encapsulated within each recloser module permitting voltage reading for network reconfiguration
while eliminating the need for add-on sensors and cabling. Voltage sensing accuracy shall be +/-
2% over the temperature range -20°C through +40°C when tested as a system. The accuracy
shall be +/-4% at -60°C through +65°C. The phase angle accuracy of the voltage sensors shall
be +/-1°. Available communications include fiber optic transceivers and wireless radio.
F. Electronic Control
The recloser shall be controlled using the following control (choose one):
• SEL-351 R
• SEL-651 R
• SEL-351 S package including painted steel enclosure, relay, connectorized control cable
and 24V control power supply
• GE URC
• None (ordered separately)
2.3 DESIGN RATINGS
A. Reclosers
The recloser shall be rated (choose appropriate column):
SELECTION OF RATINGS IEEE/IEC
Maximum Design Voltage, kV 15.5 27 38
Impulse Level (BIL) Voltage, kV 110 125 150
Continuous and Load Break Current, Amperes 800/1000* 800/1000* 800
8-hour Overload, Amperes 960 960 960
60 Hz Withstand, kV rms: One minute (dry) 50 60 70
60 Hz Withstand, kV rms: 10 seconds (wet) 45 50 60
Interrupting Current, kA rms sym. 12.5 12.5 12.5
Making Current: RMS, asym, kA 20 20 20
Making Current: Peak, asym, kA 32 32 32
Short Circuit Current, kA sym. , 3 seconds 12.5 12.5 12.5
Mechanical Endurance, Operations 10k 10k 10k
*1000A continuous current available with the following conditions: L-shaped module configuration, NEMA-4 hole or clamp
style lugs, and operating temperature range of -60°C through +40°C
B. IEEE C37.60 Fault Interrupting Duty
Percent of Maximum: Approx. Interrupting: No. of Fault:

Interrupting Rating Current Amps Interruptions
15-20% 2000 44
45-55% 6000 56
90-100% 12000 16
Total Number of Fault Interruptions: 116
2.4 CABLE BUSHINGS
Cable bushings shall be (choose one):

• Air insulated, removable silicone insulators over an IEEE 386 apparatus bushing
interface
For Padmount design:

• 600 amp Apparatus bushing
• 200 amp Deepwell bushing
2.5 FACTORY PRODUCTION TESTS
Each individual recloser shall undergo a mechanical operation check verifying contact trip/close velocity,
travel profile, timing and phase synchronicity. The recloser shall be AC hi-pot tested one minute phase-
to-phase and across the open contacts. Circuit resistance shall be checked on all phases. Timing tests
shall be conducted to verify TCC performance.
2.6 STANDARD COMPONENTS
The following shall be included as standard:

• Galvanized steel polemount center bracket
 Stainless steel mechanism enclosure painted light gray using a corrosion-resistant epoxy
paint with ultra-violet protection
• Stainless steel and brass fasteners
• Lifting provisions
• Operations counter
• Grounding provisions
• Corrosion-resistant three line diagram and nameplate(s)
• Manual open and lockout handle with mechanical block
• Dead Tank solid dielectric epoxy modules with up to six internal voltage sensors
and three dual ratio CT’s
 AC input cable
• Control cable
• Field Changeable silicon insulators
• Provision for lightning arresters (overhead applications only)
2.7 OPTIONS
The following options shall be supplied: (check as appropriate):

• NEMA 2-hole aerial lug
• NEMA 4-hole aerial lug
• Clamp style aerial lug (#2 – 500 kcmil)
• Clamp style aerial lug (250 – 750 kcmil)
• 4/0 brass eyebolt style ground lug
• Dead-line operation permitting using the batteries located in the control for operation of
the recloser if AC input power is lost. A remote status signal reports the operational
status of the interrupter power supply permitting remote indication of the control's
capability to open or close the recloser.
• Internal voltage sensing permitting voltage reading for network reconfiguration
applications. Provides a secondary analog 120VAC output accepted by most relays.
• External 1.0 KVA oil potential transformer for 120 VAC supply power with hardware to
mount on standard aluminum frame
• External 0.75 KVA solid dielectric transformer for 120 VAC supply power with
hardware to mount on standard aluminum frame
• Polemount site-ready assembly
• Stainless steel polemount center bracket
• Stainless steel polemount horizontal side bracket
• Stainless steel polemount vertical side bracket
• Stainless steel adjustable substation frame
• Stainless steel padmount enclosure
• 48 VDC power supply
• 125 VDC power supply
• Cold temperature operation to -60°C.
• External CTs for current monitoring supplied individually
• External CTs mounted on a single fixture with flexible conduit
• High impact, UV stable wildlife protectors for source and load insulators
• External Voltage Sensors
• Six (6) integral voltage sensors
• Dual ratio 400/200:1 current transformer
• 42 pin cable with cable disconnect alarm
• 19 pin control cable
2.8 LABELING
A. Hazard Alerting Signs

Appropriate hazard signs shall be applied to each unit, frame or enclosure (if applicable). A
Danger sign shall warn of hazardous voltage and the need for qualified operating personnel.
Warning signs shall warn against product misapplication in excess of fault ratings and the
hazards when accessing moving components inside the mechanism housing. Caution
signs shall warn of harmful X-ray potential.
B. Nameplates, Ratings Labels, and Connection Diagrams

Each recloser shall be provided with a nameplate label indicating the manufacturer’s name,
catalog number, date of manufacture, serial number, and ratings. Ratings listed on nameplate
shall indicate the following: voltage rating, BIL, continuous current, and interrupting current.

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Typical Specifications

1.2 QUALITY ASSURANCE

1.3 DELIVERY, STORAGE, AND HANDLING

2.1 RECLOSER CONFIGURATION

Recloser configuration shall be (choose one):

D. Solid Dielectric Modules

E. Smart Grid / Lazer Automation

SELECTION OF RATINGS IEEE/IEC

Maximum Design Voltage, kV 15.5 27 38

Impulse Level (BIL) Voltage, kV 110 125 150

Continuous and Load Break Current, Amperes 800/1000* 800/1000* 800

8-hour Overload, Amperes 960 960 960

60 Hz Withstand, kV rms: One minute (dry) 50 60 70

60 Hz Withstand, kV rms: 10 seconds (wet) 45 50 60

Interrupting Current, kA rms sym. 12.5 12.5 12.5

Making Current: RMS, asym, kA 20 20 20

Making Current: Peak, asym, kA 32 32 32

Short Circuit Current, kA sym. , 3 seconds 12.5 12.5 12.5

Mechanical Endurance, Operations 10k 10k 10k

B. IEEE C37.60 Fault Interrupting Duty

Percent of Maximum: Approx. Interrupting: No. of Fault:

Total Number of Fault Interruptions: 116

2.4 CABLE BUSHINGS

Cable bushings shall be (choose one):

For Padmount design:

2.6 STANDARD COMPONENTS

The following shall be included as standard:

The following options shall be supplied: (check as appropriate):

A. Hazard Alerting Signs

B. Nameplates, Ratings Labels, and Connection Diagrams

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