GF 9900 Manual
GF 9900 Manual
GF 9900 Manual
Quick Start
Compatibility Flow
515*/8510*, 525*, 2000,
Field Mount The 9900 is compatible with all GF Signet 2100, 2507, 2536*/8512*,
products listed in the column to the right. 2537, 2540*, 2551, 2552
pH/ORP
● pH and ORP electrodes require the 2724-2726 with 2750*/2751
Signet 2750/2751 DryLoc® Sensor 2734-2736 with 2750*/2751
Electronics (sold separately). 2756-WTx–2757-WTx with
● Conductivity/Resistivity or Salinity 3719 and 2750*/2751
• English 2764-2767 with 2750*/2751
measurement requires either the optional
• Deutsch 2774-2777 with 2750*/2751
Direct Conductivity/Resistivity Module
• Français (part number 3-9900.394) or the Signet Conductivity/Resistivity, Salinity
• Español 2850 Conductivity/Resistivity Sensor 2819-2823 with
• Italiano 2850 or Cond/Res Module
Electronics (sold separately). 2839-2842 with
• 中文 NOTE: If using the 2850, use the one- 2850 or Cond/Res Module
channel Digital (S3L) models. The two- Level, Temperature, Pressure
channel model 3-2850-63 may be used 2250*, 2350*, 2450*
with only one channel connected. Do Turbidity
not use with both channels connected. 4150 requires 8058
The 4 to 20 mA models 3-2850-52 and Dissolved Oxygen
3-2850-62 are incompatible with the 9900. 2610-41 direct to 9900
● Turbidity measurement using Signet 4150 2610-31 requires 8058
or Dissolved Oxygen measurement using * Can be run on Loop Power
Signet 2610-31 requires Signet 8058 i-Go (see NOTE on page 11)
Signal Converter (sold separately).
Warranty Information Table of Contents
Refer to your local Georg Fischer Sales office for the General Information .........................................................2
most current warranty statement. Dimensions ......................................................................3
Module Installation ...........................................................3
All warranty and non-warranty repairs being returned Plug-In Modules .........................................................4
must include a fully completed Service Form and Relay Module .............................................................4
goods must be returned to your local GF Sales office or Direct Conductivity/Resistivity Module .......................5
distributor. H COMM Module .......................................................5
Product returned without a Service Form may not be Batch Module .............................................................6
warranty replaced or repaired. 4 to 20 mA Output Module .........................................6
Installation ........................................................................7
Signet products with limited shelf-life (e.g. pH, ORP, Wiring ...............................................................................8
chlorine electrodes, calibration solutions; e.g. pH buffers, Signal Type: Frequency .............................................9
turbidity standards or other solutions) are warranted out Signal Type: Digital (S3L) ...........................................9
of box but not warranted against any damage, due to Signal Type: 4 to 20 mA ...........................................10
process or application failures (e.g. high temperature, Terminal Identification ..............................................10
chemical poisoning, dry-out) or mishandling (e.g. broken Sensor Wiring...........................................................11
glass, damaged membrane, freezing and/or extreme Power Wiring ............................................................17
temperatures). Relay and Open Collector Wiring ............................18
Relay Functions .............................................................19
Relay and Open Collector Outputs ................................19
Product Registration Operation .......................................................................23
Thank you for purchasing the Signet line of Georg Menu System .................................................................25
Fischer measurement products. System Setup Menu.................................................25
Common Menus.............................................................27
If you would like to register your product(s), you can now LOOP Menu .............................................................27
register online in one of the following ways: RELAY Menu............................................................28
• Visit our website www.gfsignet.com. OPTION Menu .........................................................30
Under Service and Support click Product Sensor-Specific Menus ..................................................31
Registration Form Flow ..........................................................................31
• If this is a pdf manual (digital copy), click here pH .............................................................................33
ORP..........................................................................35
Conductivity/Resistivity ............................................37
Safety Information Pressure ...................................................................39
Level/Volume............................................................40
● Follow instructions carefully to avoid personal injury. Temperature .............................................................42
● This unit is designed to be connected to equipment 4 to 20 mA ................................................................43
which can be hazardous to persons and property if Salinity ......................................................................45
used incorrectly. Dissolved Oxygen ....................................................47
● Read and understand all associated equipment Troubleshooting .............................................................49
manuals and safety warnings before using with this Appendix ........................................................................51
product. Averaging .................................................................51
● Remove power to unit before wiring connections. LOG Current Loop Output .......................................51
Custom Measurements............................................52
● Wiring connections to this product should only be Calibration Procedures - pH.....................................56
performed by qualified personnel. Calibration Procedure - ORP ...................................58
● Do not use unit if front panel is cracked or broken. Calibration Procedure - Conductivity/Resistivity ......60
Calibration Procedure - Flow ...................................61
Warning / Caution / Danger Calibration Error Messages .....................................62
Indicates a potential hazard. Failure to follow all warnings USP Limits................................................................63
may lead to equipment damage, injury, or death. H COMM Module Overview .....................................64
H COMM Module Installation ...................................65
Electrostatic Discharge (ESD) / Electrocution Danger
Alerts user to risk of potential damage to product by ESD,
H COMM Module Wiring ..........................................65
and/or risk of potential of injury or death via electrocution. H COMM Module Operation ....................................67
HART Commands ....................................................68
Personal Protective Equipment (PPE)
Unit Codes ...............................................................69
Always utilize the most appropriate PPE during installation
and service of Signet products. Specifications .................................................................70
Maintenance...................................................................71
NOTE / Technical Notes Ordering Information ......................................................72
Highlights additional information or detailed procedure.
2 9900 Transmitter
Dimensions Module Installation
Panel Mount 99.06 mm
3-9900-1P (3.90 in.) Base Unit H COMM
Module
er
DC Pow
ltage
Loop Vo
99.06 mm
(3.90 in.)
5A 30 VDC
5A VAC
Rating:
~
H COM
29.97 mm 4
3-9900.39 dule
(1.18 in.) Cond/Re
s Mo
CAUTION
Field Mount Exercise care when installing modules.
Do not bend connecting pins.
3-9900-1
44.45 mm
(1.75 in.)
107 mm To install modules:
(4.21 in.) Remove power from the 9900. Carefully align pins and
connectors (do not bend connecting pins) and push
module firmly into place, then attach with screw(s)
(except H COMM Module).
24.13 mm
(0.95 in.)
CAUTION
88.90 mm LOOP as well as DC power MUST be removed
(3.50 in.) BEFORE installing H COMM Module.
(3-8051-X shown)
NOTE: 3-8051-X Integral Mounting Kit sold separately. To remove modules:
Remove power from the 9900.
For Relay, Cond/Res, and 4 to 20 mA Output Modules,
unplug connectors, remove screw(s), and carefully pull
3-9900.396 Angle Adjustment Adapter Kit module straight out from the base unit. Do not bend the
connecting pins.
For H COMM Module, squeeze the tabs on the bottom
88.90 mm edge, grasp the module and pull straight out. Do not bend
(3.50 in.) the connecting pins.
25° 0.68 mm For Batch Module, remove the Relay module. Loosen
Ref. (0.27 in.) bottom screw of Batch module. Carefully grip and squeeze
the tabs at the top of the module to release. Pull module
away from the unit. Do not bend the connecting pins.
3.50
88.90 mm WARNING
(3.50 in.) Relays may be connected to external
high-voltage power sources or multiple power
sources creating an electrocution hazard.
9900 Transmitter 3
Plug-In Modules
Optional modules and accessories are available for the 9900:
a. Base Unit (required)
b. Slot for optional H COMM Module
wer
DC Po
9900 Generation b.
9900 Module
I II III IV CAUTION c.
Avoid Electrostatic d.
H COMM* X X X X
Discharge (ESD).
Relay X X X X ● Minimize handling of the plug-in modules to
Conductivity/ reduce the possibility of damage due to ESD.
X X X X ● Handle modules by the edges.
Resistivity
Never touch any exposed circuitry or contacts.
Batch X X X
● Wear an anti-static wristband or stand on an
4-20mA anti-static mat, or keep one hand touching a
X X properly grounded pipe or other piece of properly
Output*
grounded metal when handling modules.
*Able to run on Loop power
Relay Module
(Panel Mount installations only)
Mfr. Part No. Code Description wer
DC Po
3-9900.393 159 001 698 Relay Module - Two dry-contact relays ltage
Loop Vo
In addition to the standard programmable Open Collector output in the base unit, the
Panel Mount version of the 9900 has a slot for an optional Relay Module, which adds two
programmable dry-contact relays. The Open Collector output in the base unit uses the Relay
1 setting in the menus. If the optional Relay Module is installed, these are assigned to relays
2 and 3 in the menus.
Dry-contact relays are electromechanical switches with a moving contact armature.
5A 30 VDC
5A VAC
Rating:
250 V. Install RC Filter Kits, 3-8050.396, on relays used to switch motor or inductive loads.
~
● Two (2) SPDT dry-contact relay (DCR) inputs
● User programmable
● 250 V, 5 A maximum resistive loading (AC).
● Can switch line voltage (typically 120 to 240 VAC)
● Can switch DC voltage (< 30 VDC @ 5A)
● Larger voltage and current ratings than Open Collector outputs.
For wiring information, refer to the Relay and Open Collector Wiring section, page 18.
NOTE:
The Relay Module requires 10.8-35.2 VDC, 300 mA power connection to DC PWR Terminals.
The Relay Module cannot be used with loop power. CAUTION
● The two red Mechanical Relay Indicator LEDs on the front panel of the 9900 show the
status of relays 2 and 3. (Status of all relays and Open Collector is available at all times
DO NOT bundle
in a single screen in View mode.)
Relay Module wiring
● Hysteresis and time delay are adjustable for each relay. with other wiring.
Doing so may cause
injury and/or damage
CAUTION Switching active loads (usually inductive) can cause contact arcing sufficient
to 9900 Transmitter,
to damage the relays.
Relay Module, and
The RC Filter Kit or “snubber” (part number 3-8050.396) is available as an Batch Module.
accessory to reduce or eliminate these damaging effects. Recommended for
inductive loads greater than 50 VAC (remote relays, solenoids, pumps, etc.)
4 9900 Transmitter
Direct Conductivity/Resistivity Module
Mfr. Part No. Code Description
SHIELD (SILVER)
3-9900.394 159 001 699 Direct Conductivity/Resistivity Module
TEMP (WHT)
The Direct Conductivity/Resistivity (Cond/Res) Module interfaces Signet 2818-2823 and
2839-2842 Conductivity electrodes directly to the 9900. (Conductivity/Resistivity and Salinity
measurements may also be performed via the 2850 Sensor Electronics connected through
the 9900 Digital (S3L) input.)
● Provides filtering and conditioning.
● Sensor cable length can be extended to 30 m (100 ft).
● 2839 - 2842 sensors come with a cell constant certificate to improve the accuracy of
the sensor measurements (see page 38).
Signet Conductivity Module cannot operate when using loop power and requires an Red
external DC power supply to be used with the 9900 Transmitter (see Power Wiring, pg. 17). Black
White
Shield
wer
DC Po
Voltage
Loop
SHIELD
TEMP (WHT)
odule
H COMM Module
Mfr. Part No. Code Description
3-9900.395 159 001 697 H COMM Module
wer
DC Po
The H COMM Module enables communication between the 9900 and a HART®-enabled Volta
ge
Loop
device. The HART (Highway Addressable Remote Transducer) Protocol superimposes digital
signals on top of the 4 to 20 mA analog signal.
Refer to the 9900 H COMM Module Instruction Sheet 3-9900.094 for further details.
NOTE:
With H COMM Module installed, a minimum of 24 V is required for loop-powered systems.
.395
3-9900 odule
MM M
H CO
NOTE:
The black rubber jumper adjacent to the power terminal should only be removed when both
the H COMM Module is utilized and the required sensor cable length is over 304 m (1000 ft).
NOTE:
See Appendix for H COMM Module Overview, Installation, Wiring, Operation, The H COMM Module
HART Commands, and Unit Code information. (See page 64-69) can run on Loop Power.
HART® is a registered trademark of the HART Communication Foundation, Austin, Texas, USA.
Any use of the term HART hereafter in this document implies the registered trademark.
9900 Transmitter 5
Batch Module
Mfr. Part No. Code Description
3-9900.397 159 310 163 Batch Module
Convert a 9900-1P Transmitter (Generation II** or later) into a Batch Controller system by
utilizing a Batch Module (3-9900.397) and a Relay Module (3-9900.393).
Optional Module Wiring:
● Wire an external button or keypad (customer supplied) to stop, start or resume
a batch remotely.
● *Wire an external input that can inhibit a batch from starting.
Full 9900-1BC Batch Controller System manual available at www.gfsignet.com
3-9900.397
**NOTE:
Batch Module Start Verify 9900 Transmitter
generation in the
Stop OPTIONS Menu.
Start
Stop/Inhibit
Inhibit*
Resume
Resume
Common
Common
4 to 20 mA Output Module
Mfr. Part No. Code Description
3-9900.398-1 159 001 784 4 to 20 mA Output Module
The optional 4 to 20 mA Output Module adds an additional 4 to 20 mA loop output to a
Signet 9900 Transmitter (Panel or Field Mount). Requires the 9900 Generation III** or later.
Features:
● 4 to 20 mA Output Module can be powered using Loop Power or DC Power in the
9900 base unit.
● Independent settings for the loop currents of the Output Module and 9900 base unit
(Error, Loop Adjustments, etc.).
● The Primary or Secondary (if applicable) measurement of a compatible sensor can
be selected as the loop source.
● The same source (Primary or Secondary measurement) can be used for Loop 1 in
the 9900 base unit and Loop 2 in the Output Module.
NOTE:
The 4 to 20 mA Output,
PWR+ Red
+ Power Supply Direct Conductivity, and
PWR– Black
– 10.8 to 35.2 VDC Batch Modules share the
Loop+
same installation site on
Loop–
the 9900 base units.
Loop2+ PLC or Recorder Only one of these
Loop2– Blue modules can be used
+ Loop 1 Input
– 4 to 20 mA per 9900 Transmitter.
NOTE:
PLC or Recorder The Output Module can
Blue
+ Loop 2 Input run on Loop Power.
– 4 to 20 mA
6 9900 Transmitter
Installation
System Start-up: Step 1
Prepare the transmitter installation location. If the back of the transmitter is difficult to
access when installed, wire the removable terminal blocks first, then install it completely.
For future reference, for each installation, it is recommended to record the part number
and serial number of each of the components listed here:
Panel Cutout Panel Cutout
92 x 92 mm 92 x 92 mm
Batch Module 3-9900.397 S/N ___________________ (+ 0.8, - 0 mm) (+ 0.8, - 0 mm)
gasket on
front side
Do not mount in direct sunlight. of panel
panel
terminal
blocks
r
DC Powe
ge
Loop Volta
● Fine-tooth file
● ¼ DIN punch or jigsaw suitable for cutting panel opening to within 1 mm (0.04 in) tolerance.
● ¼ DIN punches are available and recommended for creating clean, precise openings
quickly and easily in most instrument panels. Quick-clip
● If a punch is not available, a jigsaw or other cutting tool can be used. mounting
An adhesive template is provided to help guide the cutting process. bracket
1. The panel mount transmitter is designed for installation using a ¼ DIN punch.
Recommended clearance on all sides between instruments is 25 mm (1 in).
2. Place gasket on instrument, and install in panel.
3. Slide mounting bracket over back of instrument until bracket snaps into latches on
sides of instrument.
To remove:
1. Secure instrument temporarily with tape from front or grip from rear of instrument. Field Mount with
DO NOT RELEASE. 3-8050 Universal Mount Kit
2. Press bracket clips outward and remove.
For Field Mount installations with a Cond/Res Module, the 3-9900.396 Angle Adjustment
Adapter is required along with a 3-8050 or 3-8052 adapter kit to allow for sufficient Field Mount with
clearance for the wiring. 3-8051 Integral Mount Kit
and Angle Adjustment Adapter
9900 Transmitter 7
Wiring
System Start-up: Step 2
Wire the transmitter for all connections with the power off. Keep any 4 to 20 mA and
relay-actuated output devices that are connected to it offline at this time.
Connect the sensors (page 11), power (page 17) and relay(s) (page 18).
Next step: Relay Functions (see page 19).
Wiring Tips:
● Do not route the sensor, DC power, or 4 to 20 mA cables in conduit containing Tools Required
AC power wiring. Electrical noise may interfere with sensor signal. ● Phillips screwdriver
● Routing the sensor cable in grounded metal conduit can help prevent electrical noise ● Flat-head screwdriver
and mechanical damage. ● Wire strippers
● Seal the cable entry points to prevent moisture damage.
● Only one wire should be inserted into a terminal.
● Splice double wires outside the terminal or use appropriate wire ferrule,
not to exceed 2 mm (0.08 in) diameter. For Field Mount
installations, refer to
the wiring diagram
inside the Field
All wiring connections to the 9900 are made via removable terminals.
Mount housing.
In general:
● The Power, Loop and Open Collector plugs and the Relay Module plug accept
12 to 28 AWG wire.
The S3L/Freq plug and the Cond/Res Module plug accept 16 to 28 AWG wire.
● Strip 7 mm (0.28 in.) of insulation from wire tips and tin bare ends to eliminate fraying.
● Insert wire tip or ferrule completely into the terminal and secure with the screw.
● Do not allow any AC leads that may be connected to the internal relays to come in
contact with low voltage wiring.
CAUTION:
Avoid Electrostatic Discharge (ESD)
● Minimize handling of plug-in modules to reduce the
possibility of damage due to ESD.
● Handle modules by the edges. Never touch any exposed
circuitry or contacts.
● Wear an anti-static wristband or stand on an anti-static mat,
or keep one hand touching a properly grounded pipe or other
properly grounded piece of metal when handling modules.
8 9900 Transmitter
Signal Type: Frequency
Signet flow sensors 515/8510, 525, 2000, 2100, 2507, 2536/8512 and 2540 provide a
Flow sensor Maximum
frequency output. (Flow sensors 2551 and 2552 can be configured with either Digital (S3L)
models with Cable Length
or Frequency outputs, see page 13.)
Frequency 60 m 305 m
The maximum allowable cable length for sensors with frequency output is dependent upon Output (200 ft) (1000 ft)
the output signal strength of the sensors themselves, and the degree to which the signals
are susceptible to EMI or "noise." This is largely a function of whether the sensors are 515/8510 X
self-powered (515/8510 and 525), or powered by an external source. 525 X
● The input terminals on the 9900 carry frequency data signals from the sensor. 2000 X
● Do not route sensor or output cables in conduit containing AC power wiring.
2100 X
Electrical noise may interfere with sensor signal.
● Routing cable in grounded metal conduit will help prevent electrical noise and 2507 X
mechanical damage. 2536/8512 X
● Seal cable entry points to prevent moisture damage.
2537 X
● Only one wire should be inserted into a terminal. Splice double wires outside the terminal.
● In case of noise interference, ground the sensor SHIELD wire to a local earth ground 2540 X
at a point near the sensor. 2551 X
● Consult the sensor manual for additional wiring information.
2552 X
9900 Transmitter 9
Signal Type: 4 to 20 mA
When connecting a non-Signet sensor to the 9900, the sensor’s 4 to 20 mA signal must be
converted to Digital (S3L). The 8058 i-Go Signal Converter accepts any 4 to 20 mA signal
and converts it into Digital (S3L).
1. Wire the 8058 between the 4 to 20 mA loop source and the 9900 Digital (S3L) input
terminals (see page 14).
2. In the 9900 INPUT TYPE menu (see System Setup Menu discussion, page 25),
specify 4 to 20 mA INPUT.
3. Set additional labels and abbreviations as described on pgs. 42-43.
AX
1
CM
2
35 VD
Loop1 +
3
Loop1 -
For the 8058-2,
Loop2+ 4
N/C
Re +G
Loop2 - 5
F
6
3 +
d
4-20 mA
Input
L Converter
2
3-8058.610D
8058 i-Go™
6 1
N/C
5
GND
d 4
iel
+5VDC
connect Channel 1
S3 L
+GF+
4-to-20 mA
Sh White
Lo
Signet 8058 i-Go™
op
9
PW 1
8
4-20mA to S
R
7
Output
Output
Lo
Input
S L
op
Black S3L
ONLY
PW 2
3
R
+GF+
Red Sign
S3
DA L
TA
et
ck 7
d 8
iel
9
Sh
8058-1 8058-2
Terminal Identification
The 9900 requires regulated 10.8 to 35.2 VDC (24 VDC nominal)
from an external power supply (not supplied).
Maximum current draw is:
200 mA = 9900 without Relay module
300 mA = 9900 with Relay module Power
7 8 9 10
10 9900 Transmitter
Sensor Wiring
er
DC Pow
oltage
Connect sensor wires here as
Loop V
shown in the following figures.
95
3-9900.3
Module
H COMM
Loop powered systems
cannot power both an
H COMM Module and
pH sensor.
If using both an H COMM
Module and pH sensor,
Connect power and open DC power is required.
collector wires here as
shown on pages 17 and 18.
9900 Transmitter 11
Sensor Wiring
NOTE: Loop Power cannot be used to power Signet models 2000, 2100, 2507, 2537,
2551 or 2552 Flow sensors.
Wiring for:
Technical Notes:
515/8510 525 2536/8512 2540
• See corresponding product
FLOW
Frequency manuals for maximum cable
length.
• Maintain cable shield through
SHLD
DATA
GND
cable splice.
V+
• Route sensor cable away
from AC power lines.
• 515/8510 and 525
installations, connect the
silver (shield) wire to earth
No connection
ground in case of EMI noise
2000 2100 2507 interference.
Black
Red
FLOW
Shield
Wiring for:
Technical Notes:
2537-5 • Wiring terminals on the 2537
are rated for 16 to 22 AWG
9900 S3L Inputs wires.
• The cable must be
SHLD
DATA
GND
V+
7 mm to 10 mm in diameter
(0.275 in. to 0.394 in.) to seal
properly in the liquid-tight
connector.
• The conduit ports have
-
½-inch NPT threads.
Blk Red Shld +
S1 S2
After routing the cables,
seal the port with a liquid-
Black tight conduit connector
(3-9000.392-1) or with
Red conduit.
White • The 2537 models can
connect to the 9900 via a
relay frequency signal or with
a Digital (S3L) output. Signet
recommends installing the
Digital (S3L) output model
(2537-5) because Digital
(S3L) is more accurate.
• See 2537 instruction manual
for additional installation
information.
12 9900 Transmitter
Sensor Wiring
Wiring for:
Frequency
SHLD
DATA
GND
V+
• When the blue jumper
3 illustrated here is placed over
both pins, the 2551-XX-11
(Blind Magmeter) outputs
2551-XX-11
an open collector frequency
Blind Magmeter
signal. When the jumper is
S3 L removed (or placed over
one pin for storage) the
Black 2551-XX-11 outputs a digital
4
Red (S3L) signal (recommended).
White 3
Shield
2552
SHLD
DATA
DATA
GND
GND
V+
Black Black
Brown Brown
White White
Blue Blue X No
connection
Shield Shield
9900 Transmitter 13
Sensor Wiring
Wiring for:
SHLD
DATA
GND
V+
up to 305 m (1000 ft) max.
• Maintain cable shield through
cable splice.
• Route sensor cable away
2551* 2750/2751 2850 from AC power lines.
• Connect the silver (shield)
wire to earth ground in case
Black
of EMI noise interference.
Red
White Technical Notes:
Shield • The 2850 has no SHIELD wire.
* 2551-XX-21, -41 • To work correctly with the
Display Magmeter 9900, the 2850 must be set
for the custom cell constant or
NOTE: The 2850 has no SHIELD wire. the actual probe cell constant
and the 9900 set for a 1.0 cell
constant.
Wiring for:
+GF+
Technical Notes:
4-to-20 mA
8058-1
4-20 mA to S3L Converter
Input
S3L
DATA
GND
V+
X
1
MA
2
DC
Loop1 +
3
35V
Loop1 -
Loop2+ 4
N/C
+G
Loop2 - 5
F+
6
4-20 mA
3
Input
L Converter
3-8058.610D
2
8058 i-Go™
1
N/C
6
5
GND
4
+5VDC
S3 L
8058-2
Loo
9
p1
3
PW
N/C
8
4-20mA to S
R
7
Output
Loo
S3 L
p2
PW
R
+GF+
S3
L
DA
Sig TA
ne
t 805
8
N/
C
7 8 9
7
8
9
8058-2 WHITE
close-up RED
BLACK
14 9900 Transmitter
Sensor Wiring
Wiring for:
9900 S3L Inputs
SHLD
DATA
GND
V+
2610-41
9900 Power Inputs
Technical Notes:
The wiring of the 3-2610-41
RED
PWR+ is non-standard:
BLACK
PWR– • RED is 12 to 24 VDC
V+ RED
LOOP+ • WHITE is Data
WHITE
24 VDC
LOOP– • BLACK is VDC Ground
Power Supply
7310-XXXX
RED • A jumper MUST be installed
V-
BLACK between PWR- and S3L GND.
SHIELD Blue
Green
No connection
Brown
3-2610-41
SHLD
PWR+
DATA
GND
Sensor can be connected
V+
PWR–
LOOP+ to the 9900 only via a
LOOP– 3-8058-1 or 3-8058-2 i-Go
Signal Converter.
V–
BLACK
• Program the 9900 for the
24 VDC BLACK
Power Supply 2610 DO sensor via the
+GF+
4 to 20 mA sensor settings
4-20 mA
SHIELD
V+
(no connection) on the 9900 (see page 44).
RED RED
4-20 mA input S3L Output WHITE • See the 2610 manual for
8058-1 SHIELD
more information.
DO Sensor BROWN
3-2610-31 GREEN
BLUE No connection
WHITE Technical Notes:
• The cable length from the
8058 to the 9900 must not
exceed 60 m (200 ft).
SHLD
DATA
GND
DO
Sensor 1 Power Supply power supply to 8058-2
3-2610-31 7310-XXXX
Loop 1 inputs ONLY as
9900 Power Inputs shown in the figure.
+
PWR+
RED
• See the 8058 manual for
more information.
BLACK
PWR–
WHITE
RED
BLACK
LOOP+
BROWN
LOOP–
+GF+ SIGNET
Loop1
Loop2
DATA
PWR
PWR
S3 L
7 8 9
3 2 1
6 5 4
N/C
9900 Transmitter 15
Sensor Wiring
9900
Wiring for: 4150 S3L Inputs
SHLD
DATA
GND
via 8058-1
V+
Q2
R2
+ D2
D1
+
Black
Red
White
Shield
R3
EMCF1 R4 Q1
Signet Turbidimeter
ENTER
R1
RLY2 RLY1
TB2
COM
Output
NO
NO
NC
NC
+ –
B
SHLD
A Refer to the latest revision of
4-20mA/
S3L Output
Signet 8058 i-Go™
4-20 mA to S3L Converter
L7
RS-485 L1 the Signet 4150 Turbidimeter
L2
4-20 mA input
ISL 1
+ +
L4
+GF+
Input
4-20 mA
Black
Technical Notes:
Shield • All of the electrical
Power Red connections to the
Connection instrument are made
through the terminal box.
The connections are labeled
via 8058-2 within the terminal box and
are self-descriptive.
Q2 Technical Notes: • A plug is inserted into the
R2
When using the 8058-2, connect the RS-485 cable bulkhead
+ D2
+ when shipped to ensure a
R3
D1
loop source to Channel 1 input ONLY.
EMCF1 R4 Q1
watertight seal. Remove
R1
and discard this plug when
RLY2 RLY1
cabling to this connection.
TB2
• The bulkhead will accept
TB1
cable diameters from
TB3
5.8 mm (0.23 in.) up to
+ 24 VDC ALARM2 ALARM1 + 10 mm (0.34 in.).
COM
COM
NO
NO
NC
+ SHLD –
B A
4-20mA/
+GF+ SIGNET
accept wires in the range of
RS-485 L1
L7
L2 3 2 1 14-28 AWG. All wires should
RED
L5
WHT
6 5 4 be stripped to a length of
TB4 ORG
L3
BRN
Loop1 6 mm (0.25 in.).
BLK GRN
L7
SHLD YEL
PWR
9900 • Ensure that the watertight
ISL 1 Loop2
S3L Inputs seal is maintained after the
+ +
L4
PWR
S3 L
GND
V+
DATA
16 9900 Transmitter
Power Wiring
CAUTION!
DO NOT connect your 9900 to AC power.
The 9900 MUST be powered by
10.8 to 35.2 VDC ONLY.
ProcessPro
(for reference only)
9900
Transmitter 9900
Terminals Terminals
Black Red
System Pwr Loop - 4 – Power
PWR + + Power Supply
Supply
System Pwr Loop + 3 + PWR – – 10.8 to 35.2 VDC
12 to 24 VDC Black
Red Loop +
AUX Power - 2 Loop –
AUX Power +
1
ProcessPro
(for reference only)
9900
9900
Transmitter Terminals
Terminals PLC or Recorder
Blue
+ Red
Loop Input
– PWR + + Power Supply
4 to 20 mA
System Pwr Loop - 4 PWR – – 10.8 to 35.2 VDC
Loop +
System Pwr Loop + 3 Loop –
Black Blue
AUX Power - 2 – Power PLC or Recorder
Red Supply
AUX Power + 1 + 12 to 24 VDC + Loop Input
– 4 to 20 mA
Black
AUX power required for all 8750-2 systems
Loop Powered
ProcessPro
9900
(for reference only)
9900
Transmitter Terminals
Terminals
+
Black Power PWR + Power Supply
System Pwr Loop - 4 + 10.8 to 35.2 VDC
Supply PWR – Red
–
System Pwr Loop + 3 – 12 to 24 VDC Loop +
Loop –
AUX Power - 2 Black
PLC or Recorder
AUX Power + 1 PLC or Recorder
–
Red Loop Input –
+ Loop Input
4 to 20 mA + 4 to 20 mA
NOTE: Loop Power
cannot be used to power
certain Signet sensors.
See table on page 11.
9900 Transmitter 17
Relay and Open Collector Wiring
Alarm
PWR +
PWR –
Loop + V+
Loop – Power
Supply
OC – OC+ Gnd
• The 9900 Open Collector (R1) output provides high-speed switching capability.
Signal frequencies can reach 400 pulses per minute.
• The 9900 Open Collector (R1) output connection is dependent upon the type of circuit being controlled by the output.
• Most indicating instruments or control system inputs require a signal voltage of 0 to 5 V (TTL or CMOS logic levels) or 0 to 24 V.
Therefore, the 9900 Open Collector output circuits must be equipped with a pull-up or pull-down resistor (not supplied), and a
quality regulated 5 to 24 V (depending on the application) power supply (not supplied) is recommended to function properly.
AC or DC
power
RELAY 3
AC or DC
power
Valve
NO = normally open (closes when energized) Flow
NC = normally closed (opens when energized)
18 9900 Transmitter
Relay Functions
1. Go to the Relay Menu (RELAY flashing on screen, press ENTER). Example: Set a relay R1 to turn
2. If prompted, select desired source. on at a low setpoint of 5.5 gpm
3. Press ▼ to relay MODE selection screen. with a time delay of 15 seconds
4. If necessary, press ► and then ▼ or ▲ to select R1 MODE LOW. and turn off at 8.0 gpm.
Press ENTER to confirm. Remember,
5. Press ▼ to R1 SET LOW. Press ► to enter GPM value of 5.5. SET LOW + hysteresis = OFF point:
6. Press ENTER to save. 5.5 + 2.5 = 8.0
7. Scroll ▼ to the R1 HYSTERESIS menu.
8. Press ► to edit.
9. Set the hysteresis for this relay. This affects the turn off only: 2.5 gpm.
10. Press ENTER.
11. Scroll down ▼ to the R1 ON DELAY menu.
12. Press ► to edit.
13. Set the turn-on delay in seconds for the relay: 15.0.
14. Press ENTER.
15. Exit to View Mode.
9900 Transmitter 19
Relay Outputs
The 9900 open collector and relays are selectable and Open Collector Output
configurable and can be used as switches that respond when ● Longer life than a mechanical relay
the process value moves above or below a user-defined ● No moving parts
setpoint or it can be used to generate a pulse at a rate ● Faster ON/OFF switching capabilities than mechanical relays
proportional to the process value. ● Can switch DC voltage only (< 30 VDC)
They can be used for Low Alarm, High Alarm or Proportional ● Not recommended for use with inductive loads.
Pulse triggering related to the process value. All relay
functions are set up in the RELAY menus.
Relay energized
Relay de-energized
Hysteresis
Low Setpoint
Time
Hysteresis
Time
In FLOW, Cycle High activates the relay each time the volume
Relay energized
reaches the SET VOLUME setpoint (see page 28).
Relay de-energized
CAUTION!
20 9900 Transmitter
Relay Outputs
Window In/Out: Process
Relay is on when the value is higher or lower than the high or
low setpoint. High Limit
Hysteresis
WINDow IN = relay on if measurement is inside the window Window
of two setpoints. Measurement inside the two setpoints is
Low Limit
abnormal condition. Hysteresis
WINDow OUT = relay on if measurement is outside the
window of two setpoints. Time
Window IN example
Relay energized
Relay de-energized
Process
High Limit
Hysteresis
Window
Low Limit
Time
:
in. ate
settings in the CAL menu and the sensor input. The maximum 100 puls
pulses
s/m ut R
100
pulse output from the relays is 300 pulses per minute. lse utp
Example usage would be to control solenoid-operated
Pu O
0 or
dosing pumps.
10 ct
Pulse rate
to lle
0 Co
In the example:
• The output will be 0 pulses/min. when value is less
than 5.
• The output will be 50 pulses/min. when value is 7.5.
• The output will be 100 pulses/min. when value is
greater than 10.
9900 Transmitter 21
Relay Outputs
always ON The relay period is the sum of the time a relay is ON and the
Relay Pulse Width
80%
time it is OFF.
60% Relay pulse width is the time the relay is ON.
40% The 9900 must be programmed with the relay period, and with
the low and high setpoints.
20% NOTE: The PWM mode is not used for Pressure applications.
0% Process value NOTE: Relay LEDs are not lit in PWM mode.
Relay is PWM
always OFF Minimum
Example:
• The pulse width will be 0% of the relay period
(relay always OFF) when the process value is
less than the minimum range.
• The pulse width will be 100% of the relay period
(relay always ON) when the process value is
greater than the maximum range.
• The pulse width will be 60% of the relay period when
the process value is at 60% of the span between the
minimum and maximum range.
• Volumetric Pulse
A pulse is generated each time a specified volume of fluid is
registered. For flow inputs only.
• Totalizer Volume
Relay activates and latches when a specified volume of fluid is
registered. For Flow inputs only.
Total Volume mode counts the TOTALIZER Units until the
setpoint volume is reached, then turns on the relay until the
resettable totalizer is reset.
If the Resettable Totalizer reading is greater than the setpoint,
the relay will be turned on immediately. The relay will be off
when the totalizer is reset to zero.
This mode is useful to trigger a reminder when a process is
due, as for a backwash cycle or filter change.
22 9900 Transmitter
Operation
Bar Graph
Units of Measure
(GPM, pH, sec, %, etc.)
Value
Label
Menu Indication
ENTER
All possible segments shown in this illustration. The instrument's software controls which segments are shown at
any particular time. Only the bar graph and GF logo are visible when the unit is turned off.
Warning LED will be lit when No Sensor or Wrong Sensor is detected in Digital (S3L) mode.
RIGHT key
Select item or character to edit
ENTER key
ENTER Access menus
Save changes
9900 Transmitter 23
Operation
Keypad Functions
3s The four buttons of the keypad are used to navigate display modes
according to the descriptions in this table. Notice that the function
ENTER of each button may change depending on the display mode.
Edit
ENTER
or
Saves Changes
+
+
2x Or Select another
Menu Item
Return to
View Mode
24 9900 Transmitter
Menu System
ENTER
NOTE:
The 9900 displays the BATCH instrument type
ONLY if the Batch Module is installed.
9900 Transmitter 25
Menu System
MENU Mode is entered by pressing and holding ENTER for three seconds.
In the selected menu, use the ▲ and ▼ keys to navigate through the menu.
Use the ▲, ▼ and ► keys to edit the selected item
(see Menu Navigation discussion, page 24).
To save the new selection, press the ENTER key. A message displaying “Saving…” will be
displayed for 3 seconds. After this message is displayed, the newly selected value will be
displayed, if applicable.
Password Overview
The password is often required to start editing. Once entered correctly, this password will In the MENU mode, if the
not be needed for subsequent edits. However, once the menu system is exited, wrong code or password is
the password will again be required when edit mode is re-entered. entered, an ERROR message
is displayed.
Your choice of password (STD or CODE) is selected in the Options Mode.
● STD
The standard (STD) password is ▲▲▲▼, pressed in sequence. This password is
designed to protect the 9900 from unintentional changes. It is best suited for systems
where a group of people need to be able to change settings.
● CODE
The CODE default setting is 0000, adjustable to any 4-digit numerical code up to
9999. Using a personal code provides the maximum degree of security.
This code can be modified in the Options mode. To change your CODE, go
to OPTIONS mode, enter
your desired code and press
ENTER. (The STD password
cannot be changed.)
26 9900 Transmitter
Common Menus
Common Menus
The menu system shares certain modes between sensor types.
The following describes the EDIT Mode menus found in common between most sensor types.
NOTE:
Menu and Mode displays shown are examples only.
Your displays may vary.
INPUT Menu
(ALL) Manually select Sensor Type (See page 25 for further instruction).
Allows user to reset 9900 Transmitter to Factory settings.
Note: User is strongly discouraged from changing the sensor type away from the correct sensor.
(ALL) Set value corresponding to desired 4 mA output. 5 digits max. Default = 0 (ORP = -999).
(ALL) Set desired LOOP output value when sensor error (e.g., bad sensor, broken wire) is detected.
Select (3.6 mA, 22 mA). Default = 22.
(ALL) Allows fine-tuning to compensate for errors in other equipment connected to the 9900.
Adjust the minimum and maximum current output. The display value represents the precise current output.
Adjustment limits: from 3.80 mA minimum to 5.00 mA maximum. Default = 4.00 mA.
(ALL) Allows fine-tuning to compensate for errors in other equipment connected to the 9900. Adjust
the minimum and maximum current output. The display value represents the precise current output.
Adjustment limits: from 19.00 mA minimum to 21.00 mA maximum. Default = 20 mA.
(ALL) Press ▲ or ▼ to manually order any output current value from 3.8 mA to 21.00 mA to test the
output of LOOP.
9900 Transmitter 27
Common Menus
RELAY Menu The following can individually be set for each relay (R1 = open collector, R2/R3 = Relay Module)
(pH, LEVEL/VOL, COND/RES, SALINITY and DO only.) Select source for each of R1, R2 and R3 outputs.
Choose pH/TEMP, LEVEL/VOLUME, COND/TEMP, SAL/TEMP, (DO)PPM/TEMP.
Defaults = pH, COND, LEVEL, SAL, PPM.
(ALL) Set Open Collector (R1) as Normally Open or Normally Closed. Default = OPEN.
(ALL) Select the desired mode of operation for the open-collector (R1) output (OFF, LOW, HIGH,
WINDow IN, WINDow OUT, CYC LOW (except FLOW), CYC HIGH, PROP PuLSe, VOL PuLSe, PWM,
TOTAL, USP, ERROR mode) (See chart on page 29). Default = OFF. Continue stepping through to
select R2 and R3 output modes. When MODE is set to ERROR, delays energizing relay until after
ON DELAY time expires if sensor problem is detected. See Cycle High/Low discussion on page 20.
(ALL) (Shown if LOW, HIGH, WIND IN/OUT, CYC LOW/HIGH or USP mode)
Hysteresis prevents the system from chattering around the set point.
Set amount (in units of measure from INPUT Mode) to add to SET LOW or SET HIGH values.
(ALL) (Shown if Low, High, WIND IN/OUT, CYC LOW/HIGH or Error mode)
Set seconds (up to 9999.9) to wait before activating relay.
NOTE: Defaults for most relay functions are dependent upon sensor type and are not listed here.
28 9900 Transmitter
Common Menus
RELAY Menu The following can individually be set for each relay (R1 = open collector, R2/R3 = Relay Module)
(FLOW only) (Shown only if VOL PULS mode) Set time value for one pulse width.
(FLOW only) (Shown only if TOTAL) Resettable value that, when exceeded, turns relay on.
Must reset Totalizer (in VIEW Mode) to clear relay. Set maximum value.
* In USP Relay Mode in Conductivity, Relay Source must be set to COND, TEMP COMP must be set to NONE
and Unit Of Measure must be set to μS.
9900 Transmitter 29
Common Menus
OPTION Menu
Adjust the LCD contrast for best viewing for your environment.
A setting of 1 is lowest contrast, 5 is highest. Default = 3.
(ALL) Set the decimal to the best resolution for your application.
The display will automatically scale up to this resolution.
Select -----., ----.-, ---.--, --.---, or -.---- (varies by parameter). Default = ----.-.
(FLOW only) Set the decimal to the best resolution for the Permanent Totalizer display.
The display will automatically scale up to this resolution. Select -----., ----.-, ---.-- or --.---.
Default = ----.-
(FLOW only) Locks the TOTALIZER output. Select OFF, ON (Does not affect Permanent Totalizer).
Default = OFF.
(ALL) Enter desired password code. 4-character entry not displayed, ---- displayed instead.
(Shown if type = CODE.)
Enables Remote Setup to configure the 9900 via a computer and the optional 0252 Configuration tool.
Press ► and select YES to enable. REMOTE SETUP flashes when mode is enabled.
NOTE: Communication with 0252 tool is automatic when 9900 is in FACTORY state (Enter flashing).
Refer to the 0252 Configuration Tool manual, 3-0252.090, included with your configuration tool.
30 9900 Transmitter
Sensor-Specific Menus
The following pages list the sensor-specific settings for each sensor type.
Flow
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays.
Displays remaining time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function.
The timer will reset to 0 if the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
YES prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select YES/NO.
Default = NO.
Set K-Factor (pulses per unit volume) from Flow Sensor manual.
Min: 0.0001, max 999999. Cannot be zero. Default = 60.0000.
Sets the volume of each count of the Totalizer as a multiple of the volume unit of the K-Factor.
Min: 0.0001, max 999999. Cannot be zero. Default = 1.0000.
9900 Transmitter 31
Flow
INPUT Menu
(Only shown if HART Module is installed. 9900 Gen IV, v.24-00 or later)
Select Permanent or Resettable Totalizer (as secondary value).
NOTE: Totalizer units are transmitted as unit code 240 via HART communication.
32 9900 Transmitter
pH pH
pH Setup Checklist
1. Make sure pH sensor type is selected
(see System Setup Menu, page 25).
2. Set the Temperature Units (°C or °F).
3. If LOOP is used, set the minimum and maximum 4 to 20 mA setpoints.
4. Perform calibration (EasyCal, Standard or Standard and Slope).
5. Set Last Cal Date and initials.
6. Select source for Open Collector and Relay output (pH or Temp).
7. If desired, set up relay functions for your own application.
Displays the millivolt input from the electrode. Use this display to determine the relative condition of your
electrode during periodic calibration. (7 pH buffer = 0 mV, ± 50 mV)
(2751 preamp only, 9900 Generation IV or greater) Displays last AUTOMATED or MANUAL GLASS
IMPEDANCE measurement.
Press ► to MANUALLY measure GLASS IMPEDANCE.
AUTOMATED GLASS IMPEDANCE update time is set under the pH INPUT menu (see next page).
NOTE: While AUTOMATED/MANUAL GLASS IMPEDANCE measurement is in progress, all outputs are
held and an "UPDATING" message will be displayed until the measurement is completed.
(2751 preamp with memory chip enabled sensors only, 9900 Generation IV or greater)
Press ► to access sensor data stored in sensor memory chip.
NOTE: Pressing ▲+▼, or changing to a sensor without a memory chip, while viewing SENSOR DATA,
will return the 9900 to the top VIEW mode display (current pH measurement).
(2751 preamp with memory chip enabled sensors only, 9900 Generation IV or greater)
Sub-menu of stored sensor data, accessed by pressing ► on the above SENSOR DATA menu.
SENSOR DATA includes:
Sensor Serial Number (S/n), Sensor Model Number (MOD), pH Slope, pH Offset, Temperature Offset,
Factory Reference Impedance, Total Usage Time (HRS), Minimum pH value measured (MIN PH),
Maximum pH value measured (MAX PH), Minimum Temperature value measured (MIN TEMP),
Maximum Temperature value measured (MAX TEMP).
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays.
Displays remaining time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function.
The timer will reset to 0 if the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
9900 Transmitter 33
pH
CAL Menu
Select AT SENSOR to perform calibration using the Signet 2750/2751 sensor electronics.
Select AT INSTRUMENT to perform calibration at the 9900 via EasyCal or manual calibration.
(See pH Calibration procedures in the Appendix.) Default = AT INSTRUMENT.
YES prevents relays from activating while making adjustments, and relays in PULSE mode will
suspend pulsing. 4 to 20 mA output is held until the user exits the CAL menu. Select YES/NO. Default = NO.
(CAL AT INSTRUMENT only) Applies a linear offset to the pH measurement. The ideal value is the average
pH of your application. (A sample of your application at process temperature is recommended) (See pH
Calibration procedures in the Appendix) Shows error message if offset too high.
(CAL AT INSTRUMENT only) Applies a slope to the pH measurement. The slope value and the standard
value must be at least 2 pH units apart. The ideal values are the minimum and maximum values of your
process. (See pH Calibration procedures in the Appendix.) Shows error message if slope is too low or high.
INPUT Menu
Select °F or °C.
Default = °C.
(2751 preamp only, 9900 Generation IV or greater) Set AUTOMATED GLASS IMPEDANCE update time
from 0 to 1440 minutes.
Setting update time to 0 turns off automatic glass impedance updates. Default = 60 minutes.
(2751 preamp with memory chip enabled sensors only, 9900 Generation IV or greater)
High Impedance Warning is activated when the AUTOMATED GLASS IMPEDANCE measurement is
greater than the Factory Glass Impedance by selected multiplier.
Select multiplier of 3, 4, 5, or OFF. Default = OFF.
NOTE: Factory Glass Impedance can be found under the VIEW mode by pressing ► on SENSOR DATA.
34 9900 Transmitter
ORP
(2751 preamp with memory chip enabled sensors only, 9900 Generation IV or greater)
Press ► to access sensor data stored on sensor memory chip.
NOTE: Pressing ▲+▼, or changing to a sensor without a memorychip, while viewing SENSOR DATA,
will return the 9900 to the top VIEW mode display (current ORP measurement).
(2751 preamp with memory chip enabled sensors only, 9900 Generation IV or greater)
Sub-menu of stored sensor data, accessed by pressing ► on the above SENSOR DATA menu.
SENSOR DATA includes: Sensor Serial Number (S/n), Sensor Model Number (MOD), ORP Slope,
ORP Offset, Total Usage Time (HRS), Minimum ORP value measured (MIN mV),
Maximum ORP value measured (MAX mV)
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays.
Displays remaining time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function.
The timer will reset to 0 if the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
9900 Transmitter 35
ORP
CAL Menu
Select AT SENSOR to perform calibration using the Signet 2750/2751 sensor electronics.
Select AT INSTRUMENT to perform calibration at the 9900 via EasyCal or manual calibration.
(See ORP Calibration procedures in the Appendix.). Default = AT INSTRUMENT.
YES prevents relays from activating while making adjustments, and relays in PULSE mode will
suspend pulsing. Output is held until the user exits the CAL menu. Select YES/NO.
Default = NO.
(CAL AT INSTRUMENT only) Applies a linear offset to the ORP measurement. For single point calibrations,
assign the average value of your process to ORP STANDARD. For two-point calibrations, assign the min or
max value of your process to ORP STANDARD. (See ORP Calibration procedures in the Appendix).
(CAL AT INSTRUMENT only) Applies a slope to the ORP measurement. The ORP SLOPE is used for two-point
calibration along with the ORP STANDARD. If you applied the min value of your process to the ORP STANDARD,
then apply the max value to the ORP SLOPE. Else, apply the min value to the ORP SLOPE. The slope value and
the standard value must be at least 30 mV apart. (See ORP Calibration procedures in the Appendix)
(CAL AT INSTRUMENT only) Resets calibration to factory settings. After pressing ►, select YES/NO.
INPUT Menu
Dampens display, output and relay response rates. Select Low, Med, High, OFF.
(See discussion in Appendix.) Default = OFF.
36 9900 Transmitter
Conductivity / Resistivity
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays.
Displays remaining time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function.
The timer will reset to 0 if the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
YES prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select YES/NO.
Default = NO.
Shows “TEMPERATURE” on bottom line; when user presses any button the live value is frozen and the
user edits that value. If bad cal, returns “ERR TOO LARGE TO CALIBRATE”.
9900 Transmitter 37
Conductivity / Resistivity
INPUT Menu
Enter cell constant of sensor. Select 20.0, 10.0, 1.0, 0.1, 0.01, or CUSTOM.
Default = 1.0 (See NOTE below)
Enter the precise cell constant from the certificate provided with your sensor, or from the information
label on the sensor. Shown if CELL CONSTANT = CUSTOM. (See NOTE below)
If the COND UNITS selection is PPM or PPB, set the ratio of Total Dissolved Solids to μS.
Default = 0.50
Factory-Set Span:
0.01 cell (2819, 2839) ......... 0 to 100 μS
0.10 cell (2820, 2840) ......... 0 to 1000 μS
1.0 cell (2821, 2841) ........... 0 to 10,000 μS
10.0 cell (2822, 2842) ......... 0 to 200,000 μS
20.0 cell (2823) ................... 0 to 400,000 μS
NOTE: If using a 2850 Conductivity/Resistivity Sensor Electronics in conjunction with your 9900, the 2850 must
be set for the custom cell constant or the actual probe cell constant and the 9900 set for a 1.0 cell constant.
38 9900 Transmitter
Pressure
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays. Displays remaining
time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function. The timer will reset to 0 if
the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
ON prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select OFF/ON.
Default = OFF.
INPUT Menu
9900 Transmitter 39
Level / Volume
Displays the Volume value on the bottom line of the screen when LVL is the MAIN MEAS selection in
INPUT menu.
Displays the Level value on the bottom line of the screen when VOL is the MAIN MEAS selection in
INPUT menu.
Displays the 4 to 20 mA LOOP output
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays. Displays remaining
time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function. The timer will reset to 0 if
the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
ON prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select OFF/ON.
Default = OFF.
Shows SET LEVEL on bottom line. When user presses any key, the live value is frozen and the user
edits that value. Returns either GOOD CAL or LEVEL OFFSET TOO LARGE.
40 9900 Transmitter
Level / Volume
INPUT Menu
If PERCENT LEVEL = ON, set the desired full scale (100%) value in units of measure.
Default = 10.00.
Select unit of measure for VOLUME display (GAL, LIT, Lb, KG, FT3,, in3, M3, cm3).
Default = GAL.
Select ON = Measurement will be displayed as a percentage of full scale. OFF = Measurement will be
displayed in unit of measure selected in previous setting.
Default = OFF.
If PERCENT VOLUME = ON, set the full scale value (100%) in units of measure.
Default = 100.00.
Enter the specific gravity of the fluid at normal operating temperature. This setting is required only if the
level measurement is made by a pressure sensor or if kg or lb volume units are selected.
Default = 1.0000 (water).
Enter the distance from sensor location to the Zero reference point in the vessel (see discussion in
Appendix). Displayed in units of measure chosen in LEVEL UNITS.
Default = 0.
If VERT CYLINDER or HORIZ CYLINDER is selected, enter the diameter of the cylinder. Displayed in
units of measure chosen in LEVEL UNITS.
Default = 2.0000
9900 Transmitter 41
Temperature
CAL Menu
ON prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select OFF/ON.
Default = OFF.
INPUT Menu
Select °C or °F.
Default = °C.
42 9900 Transmitter
4 to 20 mA
4 to 20 mA Setup Checklist
1. Make sure 4-20 mA INPUT sensor type is selected
(see System Setup Menu, page 25).
2. Set 4 mA value (refer to your 3rd-party sensor manual).
3. Set 20 mA value (refer to your 3rd-party sensor manual).
4. If LOOP is used, set the minimum and maximum 4 to 20 mA setpoints.
5. Set Last Cal Date and initials.
6. If desired, set up relay functions for your own application.
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays. Displays remaining
time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function. The timer will reset to 0 if
the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
ON prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select OFF/ON.
Default = OFF.
Resets Standard and Slope calibration to factory settings. After pressing ►, select YES/NO.
9900 Transmitter 43
4 to 20 mA
INPUT Menu
To program the 9900 for Dissolved Oxygen measurement using the 3-2610-31 sensor:
From the 4 to 20 mA View Mode display:
1. Press and hold the ENTER key for 2 seconds.
2. Press the ▼ key to select the INPUT menu.
3. The first item is NAME. Press the ► key to change the displayed name from “4-20 mA INPUT” to a more descriptive name
(e.g., DO) and press ENTER when done.
4. Press ▼ to select SENSOR UNIT menu item.
5. Press ► to change the label from UNIT to MG/L and press ENTER.
6. Press ▼ and ensure the 4 mA VALUE is set to 0.0000.
7. Press ▼ and change the 20 mA VALUE from 5.0000 to 20.000 and press ENTER.
8. Press both ▲ and ▼ simultaneously to return to the Menu.
9. Press ▼ to select the LOOP menu and press ENTER.
10. Set the 4 mA SETPOINT to your desired value. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when
done.
11. Press the ▼ key to select the 20 mA SETPOINT and set to your desired value. The 2610 is factory set for a 0 to 20 mg/L
output. Press ENTER when done.
12. Press both ▲ and ▼ simultaneously to return to the Menu.
13. Press ▼ twice to select the OPTION menu and press ENTER.
14. Press ▼ twice to select SET BAR MIN. Change this option if desired. The 2610 is factory set for a 0 to 20 mg/L output.
Press ENTER when done.
15. Press ▼ to select SET BAR MAX. Change this option if desired. The 2610 is factory set for a 0 to 20 mg/L output. Press
ENTER when done.
16. Press both ▲ and ▼ simultaneously to return to the Menu.
17. ENTER the other menus and set the unit as desired for your application.
18. Press both ▲ and ▼ simultaneously to return to the View Menu.
44 9900 Transmitter
Salinity
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays. Displays remaining
time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function. The timer will reset to 0 if
the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
YES prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select YES/NO.
Default = NO.
9900 Transmitter 45
Salinity
INPUT Menu
Enter the precise cell constant from the certificate provided with your sensor, or from the information
label on the sensor. Shown if CELL CONSTANT = CUSTOM.
Select °C or °F.
Default = °C.
For LINEAR temperature compensation, select a % per ºC slope. Maximum slope setting is 9.99 % per
ºC. (If Temperature Compensation setting is NONE, this item will not be displayed.)
46 9900 Transmitter
Dissolved Oxygen
Displays Cap Expiration Date MM-YYYY. If sensor cap is missing, - - - - - - - will be displayed.
Bottom line shows one of three states (OFF, ON, PLS) for each of the three relays. Displays remaining
time for CYC LOW or CYC HIGH mode. The relay(s) will remain ON while counting down.
NOTE: (Reset the Timer) In the RELAY menu, select TEST RELAY function. The timer will reset to 0 if
the condition no longer exists when the TEST is performed.
The timer will restart if the condition still exists.
CAL Menu
YES prevents relays from activating while making adjustments, and relays in PULSE mode will suspend
pulsing. Output is held until the user exits the CAL menu. Select YES/NO.
Default = NO.
Resets Dissolved Oxygen calibration to factory settings. After pressing ►, select YES/NO.
9900 Transmitter 47
Dissolved Oxygen
INPUT Menu
Manually set Salinity value to match application Salinity (0 - 42 PSU). Units in Practical Salinity Unit (PSU).
Fresh water = 0.00 PSU. Default = 0.00
mBAR
Manually set Barometric value to match application altitude above or below sea level (506.62 - 1114.7 mBAR).
1013.2
Default = 1013.2 (sea level)
BAROMETRIC
Select °C or °F.
Default = °C.
48 9900 Transmitter
Troubleshooting
Wrong Code Wrong password entered Enter correct password (see page 26)
K-Factor Out Of Range K-Factors cannot be set to 0 Enter K-Factor from 0.0001 to 99999
9900 operating on loop power Connect 9900 to 10.8 to 35.2 VDC power.
9900 operating on loop power Connect 9900 to 10.8 to 35.2 VDC power.
Relays 2 and 3 Relay Module installed incorrectly Remove and reseat relay module
inoperative
Use test relay to verify relay operation then
Wrong settings in RELAY menu
check relay settings.
Open Collector (R1) or Hysteresis value too large Change the hysteresis value
Relay (R2 or R3)
always on Defective Relay Module Replace Relay Module
(NOTE: Max pulse rate = 300; max pulse width = 100 mS.
9900 Transmitter 49
Troubleshooting
No Sensor
• Check wiring
(Flow, Cond/Res, Press, Level, 9900 cannot "talk" to sensor
Temp, 4-20 mA, • Install or replace sensor
Sal, Batch, DO)
Check Preamp 9900 cannot "talk" to the preamp Check wiring or replace preamp
Warning LED lit Look for error message Correct error condition
Replace Cap Dissolved Oxygen sensor cap has expired. Install new Dissolved Oxygen sensor cap
Check Cal Slope and/or Offset are out of range Set pH Slope or Standard (pg. 34 & 57)
(possibly due to memory failure in sensor or
(2751 pH/ORP only) preamp) Set ORP Slope or Standard (pg. 36 & 59)
50 9900 Transmitter
Appendix
Averaging
NO AVERAGING, NO SENSITIVITY
With SENSITIVITY set to a large value and AVERAGING set
to OFF (0 seconds), the 9900 responds immediately to every
shift in the process. The dashed red line represents the actual
output of the sensor in varying conditions.
AVERAGING ONLY
With SENSITIVITY still set to a large value and AVERAGING
set to MED or HIGH the rate is stabilized, but a sharp change
in rate is not represented for 8 to 32 seconds or longer.
AVERAGING AND SENSITIVITY
With SENSITIVITY at 50 and AVERAGING set to MED or
HIGH, the rate is stabilized, while a sudden shift in flow rate 0s 5s 10 s 15 s 20 s 25 s 30 s 35 s
exceeding 50 units of measure will be displayed immediately.
NOTE: The SENSITIVITY function applies only to FLOW.
The SENSITIVITY function has no effect if the AVERAGING Averaging is different depending on the measurement type.
function is set to OFF. Averaging will not function if the Seconds to 99.5% of Final Value for Low, Med, and High are:
Sensitivity is set to 0 (Zero).
Sensor Type Low Medium High
Flow 10 40 120
Important
pH 2 4 12
With Averaging set to Off the Sensitivity function is
disabled. With Sensitivity set to 0 (zero) the Averaging ORP 2 4 12
function is disabled. Cond/Res 4 6 12
To set the unit to Averaging with no Sensitivity set
Pressure 4 10 30
Sensitivity to a large value, 99999.
Level/Volume 4 10 30
Temperature 3 10 30
4 to 20 mA 4 10 30
Salinity 4 6 12
In Conductivity/Resistivity, the logarithmic (LOG) mode can be used when a very large measurement range is required,
yet high resolution is needed at the low end (e.g. in a clean-in-place application where a high-resolution conductivity
reading is needed at the low end, while a very high conductivity reading is needed when a cleaning cycle is in progress).
Only two parameters need to be set up, the starting or base conductivity value (4 mA SETPNT) and the ending or
maximum conductivity value (20 mA SETPNT). The 4 mA setpoint may be larger than the 20 mA point (reverse span).
Conductivity = 10n
(Log10 20 mA setpnt – Log10 4 mA setpnt)
n = (mA input – 4.0) × + Log10 4 mA setpnt
16 mA
If only fixed thresholds are of required, they can be calculated in mA. Then the mA value can be checked directly.
Inside the 9900 the following equation is used:
16
mA = (Log10 Conductivity – Log10 4 mA setpnt) × +4
(Log10 20 mA setpnt – Log10 4 mA setpnt)
NOTE:
If ADJUST 4 mA or ADJUST 20 mA is used, the mA value can be affected. To prevent any problems the adjust function
should only be used to get exactly 4.0 and 20.0 at the PLC. The 9900 is accurate and the adjust functions are only needed
to compensate for an offset due to noise or a not-so-accurate PLC input card.
The error value of either 3.6 mA or 22 mA should be tested first before applying the conductivity equation.
9900 Transmitter 51
Custom Measurements
O(ffset) > 0
Z(ero) SLoc • Enter a negative value in the Calibrate menu
O(ffset) < 0
SLoc if the sensor is located below Z.
Z(ero)
• Enter 0 in the Calibrate menu if the sensor is
located at Z.
Level (L):
The distance from Z to surface of fluid
(displayed as “Level” by 9900).
52 9900 Transmitter
Custom Measurements
9900 Transmitter 53
Custom Measurements
In the LEVEL/VOLUME INPUT menu (see page 41), if SHAPE is set to HORIZ CYLINDER, RECTANGLE or CUSTOM,
the tank shape can be defined with the following screens:
If Horiz Cylinder or Rectangle shape is selected, enter the length of the vessel in
LEVEL UNITS. 0.0000 to 99999.
If Rectangle shape is selected, enter the width of the vessel in LEVEL UNITS.
0.0000 to 99999.
If Custom shape is selected, enter the number of measurement points to be used to define
the vessel shape (see Level and Volume Calculation in Custom Shaped Vessels discussion).
Minimum 3 points, maximum 10 points. A larger number of points improves accuracy.
Select (AUTO, MAN). Manual allows you to edit both the Level and the corresponding
Volume for your custom tank. Automatic allows you to edit the Volume measurement
(while displaying an automatically calculated Level value). See example below.
Enter the Level (if MAN measurement is selected) at each custom point in your vessel.
If AUTO is selected, indication will read actual tank level in LEVEL UNITS at that point
in your tank.
Set the Volume (if manual measurement is selected) at each custom point in your vessel.
Where (X) is number of custom points
Where (X) is number of custom points
For example, in a 25-gallon conical tank set for three custom points:
1. Pour 10 gallons of fluid into the conical tank. POINT 1 LEVEL will indicate actual tank level.
2. In POINT 1 VOL, enter 10.
3. Pour another 10 gallons into the tank. POINT 2 LEVEL will indicate actual tank level.
4. In POINT 2 VOL, enter 10.
5. Pour the final 5 gallons into the tank. POINT 3 LEVEL will indicate actual tank level.
6. In POINT 3 VOL, enter 5.
54 9900 Transmitter
Custom Measurements
Mass Conversion
m = D × SG × V
m (kg) = 1000 × SG × V
Volume Calculations
Vertical cylinder:
V = π × r2 × h
r where r = radius of cylinder
h = height of fluid
A h Rectangular vessel:
V=w×l×h
where w = width
l = length
h = height
Horizontal cylinder:
V=A×L
where A = area of segment
L = length of vessel
⎡⎛ ⎛ r −h⎞ ⎞ 2 ⎤
A = ⎢⎜⎜ ⎜ r 2 × cos −1 × ⎟ − (r − h )⎟⎟ × 2rh − h ⎥
⎣⎝ ⎝ r ⎠ ⎠ ⎦
Length
where r = radius of vessel
h = height of segment
9900 Transmitter 55
Calibration Procedures - pH
EasyCal Procedure - pH
EasyCal is the fastest and simplest periodic calibration method.
Requires prepared 4, 7 or 10 pH buffers (any two).
Theoretical mV values
to accept second
pH @ 25 °C mV
Place electrode tip in
30s ENTER
buffer calibration 2 ................... +296
second pH buffer. Allow for stabilization 3 ................... +237
30 seconds
4 ................... +177
2
5 ....................+118
6 ..................... +59
7 ....................... +0
To exit menus and return to + 8 ......................–59
9,(:SUHVVŸDQGź Display returns to VIEW
buttons at the same time. Mode in 10 minutes 9 ....................–118
10 ..................–177
11 ..................–237
12 ..................–296
NOTE: The solutions can be used for calibrating more than one sensor;
however, the solution must remain free of debris and must not be diluted by
rinse water from previous calibrations.
56 9900 Transmitter
Calibration Procedures - pH
Quick Manual
Calibration Procedures:
ENTER
to accept
1-Point Calibration:
30s ENTER
1. Set solution standard.
Allow for stabilization
30 seconds to 2-Point Calibration
several minutes
to accept (recommended):
Place electrode tip in
pH buffer. 1. Set solution standard.
2. Set solution slope.
to accept ENTER
30s ENTER
+
Display returns to
VIEW Mode
9900 Transmitter 57
Calibration Procedures - ORP
1. Go to CAL menu.
To Calibrate: Response: To Accept:
2. Press ▼ twice to display
EASY CAL setting.
3. Press ► to begin
one-point EasyCal.
4. Place sensor in solution:
ENTER to accept
• 87 mV
30s (7 pH + quinhydrone)
Place electrode tip in
saturated pH 7.0 buffer. Allow for stabilization • 264 mV
pH 7.0 = 87 mV 30 seconds (4 pH + quinhydrone)
• 476mV
1 (Light's Solution)
5. Press ENTER.
+ 6. After 30 seconds,
To exit menus and return to
9,(:SUHVVŸDQGź
Display returns to VIEW 9900 will recognize
buttons at the same time. Mode in 10 minutes current buffer ±80 mV.
7. Press ENTER to accept
mV value.
NOTE: ORP solutions made with quinhydrone are very unstable and
may not read properly once exposed to air for a prolonged time.
These solutions must be disposed of within an hour.
The solution can be used for calibrating more than one sensor.
However, the solution must remain free of debris and must not be
diluted by rinse water from previous calibrations.
58 9900 Transmitter
Calibration Procedures - ORP
to accept ENTER
30s ENTER
+
Display returns to
VIEW Mode
NOTE: ORP solutions made with quinhydrone are very unstable and
may not read properly once exposed to air for a prolonged time.
These solutions must be disposed of within an hour.
The solution can be used for calibrating more than one sensor.
However, the solution must remain free of debris and must not be
diluted by rinse water from previous calibrations.
Acceptable ranges for the readings are ± 80 mV (i.e., 87 ± 80 mV).
9900 Transmitter 59
Calibration Procedures - Conductivity / Resistivity
NOTE: Ensure that the buffer solution is within ± 5 °C of 25 °C. Available buffer values are:
● 10
1. Reset the sensor to factory calibration (refer to sensor manual for procedure). ● 100
2. On the 9900, select AUTO CAL from the CAL menu. Press ►. ● 146.93
3. Place the electrode/sensor assembly into the conductivity test solution appropriate ● 200
to your operating range. Shake the electrode to dislodge any air bubbles visible on ● 500
the surface of the electrode. ● 1000
4. Allow at least 2 minutes for the electrode response to stabilize. ● 1408.8
5. When the display stabilizes, press ENTER. ● 5000
6. If calibration is successful, 9900 will display "SAVING". If error is too large, ● 10,000
"OUT OF RANGE USE MANUAL CALIBRATION" will display. ● 12856
● 50,000
Calibration is complete. Return the system to service. ● 100,000
(all values in μS)
NOTE: The first step (Reset) is recommended each time an electrode is replaced,
but is NOT necessary upon initial installation or periodic calibration.
1. Reset the sensor to factory calibration (refer to sensor manual for procedure).
2. On the 9900, select MANUAL CAL from the CAL menu. Press ►.
3. Place the electrode/sensor assembly into the conductivity test solution appropriate
to your operating range. Shake the electrode to dislodge any air bubbles visible on
the surface of the electrode.
4. Allow at least 2 minutes for the electrode response to stabilize.
5. When the display stabilizes, enter the value of the buffer solution using the ▼, ▲
and ► buttons.
6. Press ENTER.
7. 9900 will display "SAVING". If error is too large, "ERR TOO LARGE TO
CALIBRATE" will display.
60 9900 Transmitter
Calibration Procedures - Flow
Select VOLUME CALIBRATION if the flow rate can be determined by filling a vessel
of known volume. The 9900 will count the number of pulses generated as the known
volume of fluid passes through the sensor, and then use the information to calculate
a new K-Factor.
9900 Transmitter 61
Calibration Error Messages
62 9900 Transmitter
USP Limits
USP (United States Pharmacopoeia) has defined a set of conductivity values (limits)
to be used for pharmaceutical water. The standard requires that conductivity
measurement without temperature compensation be used for these applications. Temperature USP limit
Range (ºC) (μS)
The limits vary according to the temperature of the sample. The 9900 has the USP
limits stored in memory. It will automatically determine the proper USP limit based 0 to < 5 0.6
on the measured temperature. 5 to < 10 0.8
10 to < 15 0.9
Using the USP function
15 to < 20 1.0
USP setpoints are defined as a percentage below the USP limit, so a USP alarm
is always a HIGH alarm. The 9900 can be set to warn you if the conductivity 20 to < 25 1.1
approaches within a set percentage of the USP limit. 25 to < 30 1.3
30 to < 35 1.4
The following settings and conditions are required for a USP relay function: 35 to < 40 1.5
40 to < 45 1.7
1. In the RELAY menu:
45 to < 50 1.8
• RELAY MODE must be set to USP.
50 to < 55 1.9
2. In the INPUT menu: 55 to < 60 2.1
• COND UNITS must be set to μS. 60 to < 65 2.2
• TEMP COMP must be set to None. 65 to < 70 2.4
70 to < 75 2.5
Example:
75 to < 80 2.7
• The water temperature is 19 ºC, so the USP limit is 1.0 μS.
80 to < 85 2.7
• The USP PERCNT is set to 40%. 85 to < 90 2.7
• The relay will be activated when the conductivity value reaches 40% below the 90 to < 95 2.7
1.0 USP limit, or 0.6 μS. 95 to < 100 2.9
• If the water temperature drifts to more than 20 ºC, the 9900 will automatically 100 to < 105 3.1
adjust the USP limit to 1.1. The relay will now be activated when the
conductivity value reaches 40% below 1.1 μS (0.66 μS).
9900 Transmitter 63
H COMM Module Overview
Communication occurs between two HART-enabled devices, in this application a Signet 9900 Transmitter and a PLC
or handheld device, using standard wiring and termination practices. The HART Protocol communicates at 1200 bits
per second without interfering with the 4 to 20 mA signal and allows the PLC or handheld device to communicate two or
more updates per second to and from the 9900.
The HART protocol operates according to the master-slave method. Any communication activity is initiated by the
master, usually a programmable logic controller (PLC) or a data acquisition system. HART accepts two masters:
the primary master - usually the control system (PLC) - and the secondary master - a PC laptop or handheld
terminal used in the field.
HART field devices - the slaves - never send without being requested to do so. They respond only when they
have received a command message from the master. Once a transaction (i.e., a data exchange between the
control station and the field device) is complete, the master will pause for a fixed time period before sending
another command, allowing the other master to break in. The two masters observe a fixed time frame when
taking turns communicating with the slave devices.
As deployed in the 9900 application, HART allows remote verifying, testing, adjusting and monitoring of primary
and secondary device variables. Features available in the 9900 Transmitter with H COMM Module installed:
• Adjust 4 mA: Allows fine-tuning to compensate for errors in other equipment connected to the 9900.
Adjust the minimum and maximum current output.
• Adjust 20 mA: Allows fine-tuning to compensate for errors in other equipment connected to the 9900.
Adjust the minimum and maximum current output.
• Supports Multi-Drop Mode: Allows up to four 9900 Transmitters be installed in Multidrop mode.
• Supports all Universal HART Protocol Revision 7.2 commands
• Supports many Common Practice Commands
• Makes Primary and Secondary values available at PLC. Secondary values are sensor-dependent and
are available with Flow, pH, Conductivity, Resistivity, Salinity and Level sensors.
HART® is a registered trademark of the HART Communication Foundation, Austin, Texas, USA.
Any use of the term HART hereafter in this document implies the registered trademark.
64 9900 Transmitter
H COMM Module Installation
If the 9900 Base Unit will be mounted in a panel, plug-in modules ower
DC P
may be installed either before or after the base unit is mounted.
ge
If the 9900 Base Unit will be mounted using the accessory wall Loop
Volta
NOTE: The black rubber jumper adjacent to the power terminal should only be removed when both
the H COMM Module is utilized and the required sensor cable length is over 304 m (1000 ft).
9900 Device
Connections
(Typical installation)
Hand-held device
(Secondary HART Master)
Loop +
Red + Power
Loop – Supply
Black 250
–
Load Resistor
Hand-held device
(HART Master)
9900 Transmitter 65
H COMM Module Wiring
NOTE: On pages 64-69, the term “9900 Transmitter” or “Transmitter” will assume the H COMM Module is installed
unless otherwise noted.
Multi-Drop Mode
Up to four 9900 Transmitters can be connected in Multi-Drop mode using the H COMM Module.
To ensure proper operation in Multi-Drop mode, configure each 9900 Transmitter with its own poll address using a
configuration tool (laptop or hand-held device).
After configuring the 9900 Transmitter for multi-drop function, reset the Transmitter (remove power for five seconds
then apply power) before use.
Red
Device 2 Black
Red
Loop +
Loop –
Black
Hand-held device
(Secondary HART Master)
Device 3
Red
Loop +
Loop –
Black
Device 4
Red
Loop +
Loop –
Black
66 9900 Transmitter
H COMM Module Operation
Loop Powered systems require a minimum of 24 VDC. If connecting with DC, nominal 12 VDC is acceptable.
(See Power Wiring, pg. 17)
• In LVL/VOL mode, the primary variable will always represent Level, the secondary variable will always
represent Volume.
• In pH, Conductivity, Resistivity and Salinity systems the secondary variable represents Temperature.
• In Flow, the secondary variable represents the Totalizer. Select Permanent or Resettable Totalizer in the
Input menu (pg. 32).
The Loop Current HART commands allow a Master HART device to update a loop current value in the 9900
Transmitter and to perform a two-point calibration (zero and span) of the loop current.
1. Use Command 40 (Enter/Exit Fixed Current Mode) to update the 4.00 mA current.
2. Using the measured value of your reference instrument (either a digital multimeter or the HART Master device),
set the zero trim using Command 45 (Trim Loop Current Zero). The transmitter will then trim its calibration and
return the loop current value in the response message. The response value may differ slightly from the value
sent by the Master due to rounding.
3. Use Command 40 (Enter/Exit Fixed Current Mode) to update the 20.00 mA current.
4. Using the measured value of your reference instrument (either a digital multimeter or the HART master device),
set the span trim using Command 46 (Trim Loop Current Gain). The transmitter will then trim its calibration and
return the loop current value in the response message. The response value may differ slightly from the value
sent by the Master due to rounding.
5. Repeat steps 1 through 4 as needed to gain the accuracy desired. Once the loop current is calibrated to your
satisfaction, return the device to normal operation by issuing Command 40 (Enter/Exit Fixed Current Mode)
with a value of 0.0. This will take the 9900 out of fixed current mode.
Note: With the H COMM Module installed, the following functions are not accessible via the 9900 keypad:
• Trim Loop Current
• Test Loop Current
These functions are only accessible via the HART interface.
HART devices can be used to change the units of measure in a 9900 Transmitter. After an update, you must
cycle power to the 9900 Transmitter (remove power for 5 seconds, then restore power). In a flow system,
the units update automatically and it is not necessary to cycle power to the 9900 Transmitter.
9900 Transmitter 67
Hart Commands
Universal Commands
All HART Rev. 7.2 Universal Commands are supported:
68 9900 Transmitter
Hart Commands
Unit Codes
The H COMM module uses standard HART Foundation Protocol 7.2 unit codes. The unit code allows the
HART Master to interpret and display the units of measure (e.g., GPM, PPB, °F, etc.) with two exceptions.
The following Unit Codes will not be interpreted by the HART Master:
Code Measurement Unit
240 Cubic Centimeters A HART Master will display these unit codes instead
244 Parts per Thousand
of the units of measure that the code represents.
9900 Transmitter 69
Specifications
General Performance Specifications
Input channels ............One System Accuracy
Enclosure and Display ● Primarily dependent upon the sensor.
Case Material .............PBT System Response
Window .......................Shatter-resistant glass ● Primarily dependent upon the sensor. Controller adds
Keypad .......................4 buttons, injection-molded a maximum of 150 ms processing delay to the sensor
silicone rubber seal electronics.
Display ........................Backlit, 7- and 14-segment ● Minimum update period is 100 ms
Indicators ....................“Dial-type” digital bar graph ● System response is tempered by the display rate,
Update rate ................. 1 s output averaging and sensitivity feature.
LCD Contrast .............. 5 settings
Enclosure
Size .....................¼ DIN Electrical Requirements
Color ....................Black (Panel Mount), Power to Sensors
Yellow and black (Integral Mount) Voltage............................... +4.9 to 5.5 VDC @ 25 °C, regulated
Mounting Current............................... 1.5 mA max in loop power mode;
Panel ...................¼ DIN, ribbed on four sides for panel 20 mA max when using DC power
mounting clip inside panel, silicon Short Circuit .......................Protected
gasket included Isolation ............................. Low voltage (< 48 V AC/DC)
Field.....................Mounts to standard Signet field to loop with DC power connected
mount junction boxes. Optional angle No isolation when using loop power only
adjustment adapter is available
Wall ...................... Large enclosure (sold as an accessory)
that encases the panel mount transmitter Input Power Requirements
Terminal Blocks DC (preferred) ................... 24 VDC; input range:
Pluggable screw type: use minimum 105 °C rated wire 10.8 to 35.2 VDC regulated
Torque ratings 9900 w/o Relay Module ......200 mA *
Cond/Res, Open Collector, 9900 w/ Relay Module........300 mA *
Power/Loop..........0.33 Nm (3.0 lb-in.) *The current draw of the other modules and the sensors are minimal
Freq/S3L ...............0.24 Nm (2.2 lb-in.) Loop................................... 10.8 to 35.2 VDC
Relay....................0.49 Nm (4.4 lb-in.) 4 to 20 mA (30 mA max.)
Connector wire gauge: Overvoltage protection ....... 48 Volt Transient Protection
Power, Loop .........12 to 28 AWG Device (for DC ONLY)
Open Collector .....12 to 28 AWG Current limiting for circuit protection
Freq/S3L ...............16 to 28 AWG Reverse-Voltage protection
Module connector wire gauge:
Relay....................12 to 28 AWG
Cond/Res .............16 to 28 AWG
Batch....................up to 14 AWG Loop Characteristics
4-20 mA Output....up to 14 AWG DC Powered System (preferred)
Max. loop impedance:
@ 12 V loop power ........ 250 Ω max.
Environmental Requirements @ 18 V loop power ........ 500 Ω max.
Ambient operating temperature: @ 24 V loop power ........ 750 Ω max.
Backlit LCD .............-10 °C to 70 °C (14 °F to 158 °F) Loop Powered System
Storage Temp .........-15 °C to 70 °C (5 °F to 158 °F) Max. loop impedance:
Relative Humidity........0 to 100% condensing for Field and @ 12 V loop power .......... 50 Ω max.
Panel Mount (front only); @ 18 V loop power ........ 325 Ω max.
0 to 95% non-condensing for Panel @ 24 V loop power ........ 600 Ω max.
Mount back side
Maximum Altitude .......4,000 m (13,123 ft); use only
DC power supply to maintain Standards and Approvals
UL safety standard up to this altitude ● CE, UL, CUL, WEEE
Enclosure Rating ..........Designed to meet NEMA 4X/IP65 ● RoHS Compliant
(front face only on panel mount; ● Lloyd's Register
field mount is 100% NEMA 4X/IP65) ● Manufactured under ISO 9001 for Quality,
Installation Category Cat II ISO 14001 for Environmental Management and
Pollution Degree 2 OHSAS 18001 for Occupational Health and Safety.
China RoHS (Go to gfsignet.com for details)
Shipping Weights Declaration of Conformity according to FCC Part 15
Base Unit ....................0.63 kg (1.38 lb) This device complies with Part 15 of the FCC rules.
H COMM Module ........0.16 kg (0.35 lb) Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
Conductivity Module ...0.16 kg (0.35 lb) (2) This device must accept any interference received,
Relay Module..............0.19 kg (0.41 lb) including interference that may cause undesired operation.
Batch Module..............0.16 kg (0.35 lb)
Output Module ............0.16 kg (0.35 lb)
70 9900 Transmitter
Specifications
Relay Specifications Display Ranges:
Hysteresis ............................. Adjustable (absolute in pH ...............................-1.00 to 15.00 pH
Engineering Units) pH Temp..................-39.99 °C to 149.99 °C
Latch ..................................... Reset in test screen only (-40 °F to 302 °F)
On Delay............................... 9999.9 seconds (max) ORP ............................-1999 to +1999 mV
Cycle Delay .......................... 99999 seconds (max) Flow Rate ...................-9999 to 99999 units per second,
Test Mode ............................. Set On or Off minute, hour or day
Maximum Pulse Rate ........... 300 pulses/minute Totalizer...................0.00 to 99999999 units
Proportional Pulse ................ 400 pulses/minute Conductivity ................0.0000 to 99999 μS, mS, PPM and
Volumetric Pulse Width......... 0.1 to 3200 s PPB (TDS), kΩ, MΩ
PWM period .......................... 0.1 to 320 s Cond. Temp.............-99 °C to 350 °C (-146 °F to 662 °F)
Open Collector Temperature ...............-99 °C to 350 °C (-146 °F to 662 °F)
Type ...................................... NPN Pressure .....................-40 to 1000 psi
Max. Voltage Rating ............. 30 VDC Level ...........................-9999 to 99999 m, cm, ft, in, %
Max. Current Rating ............. 50 mA Volume ......................... 0 to 99999 cm3, m3, in3, ft3, gal, L, lb, kg, %
Dry-Contact Relays Salinity ........................0 to 99.97 PPT
Type ...................................... SPDT Dissolved O2 ...............0 to 20 mg/L, 0 to 200%
Form ..................................... C
Max. Voltage Rating ............. 30 VDC or 250 VAC
Max. Current Rating ............. 5 A resistive Output Specifications
Current Loop Out ........ANSI-ISA 50.00.01 Class H
Span ...........................3.8 to 21 mA
Input Types Zero ............................4.0 mA factory set; user programmable
● Digital (S3L) or AC frequency from 3.8 to 4.2 mA
● 4 to 20 mA input via the 8058 Full Scale ....................20.00 mA factory set; user
● Open collector programmable from 19.0 to 21.0 mA
● pH/ORP input via the Digital (S3L) output from the Accuracy .....................± 32 μA max. error @ 25 °C
2750/2751 pH/ORP Sensor Electronics @ 24 VDC
● Raw Conductivity/Resistivity input directly from Signet Resolution...................6 μA or better
Conductivity/Resistivity electrodes via Direct Conductivity/ Temp. Drift ..................± 1 μA per °C
Resistivity Module or via the Digital (S3L) output from the Pwr Sply Rejection .....± 1 μA per V
2850 Conductivity/Resistivity Sensor Electronics Isolation ......................Low voltage (< 48 VAC/DC)
Voltage........................10.8 to 35.2 VDC
Sensor Types:
Max. Impedance: ........250 Ω @ 12 VDC
Flow, pH/ORP, Conductivity/Resistivity, Salinity, Pressure, 500 Ω @ 18 VDC
Temperature, Level/Volume, Dissolved Oxygen, Other (4-20 mA) 750 Ω @ 24 VDC
Update Rate ...............100 mS nominal
Actual update rate determined by sensor type
Input Specifications
Digital (S3L)...................... Serial ASCII, TTL level, 9600 bps Short circuit and reverse polarity protected
Frequency Type Sensors: Adjustable span, reversible
Sensitivity ................... (for coil type sensors): Error Condition ...........Selectable error condition 3.6 or 22 mA.
80 mV @ 5 Hz, gradually increasing Test Mode ...................Increment to desired current
with frequency to 2.5 V (range 3.8 to 21.00 mA)
Freq. Range ............... (for square wave type sensors): Open Collector Output ..1
0.5 Hz to 1500 Hz @ TTL level Analog Outputs ...........1 passive
input or open collector
Accuracy .................... ± 0.5% of reading max error @ 25 °C
Range ........................ 0.5 to 1500 Hz
Resolution .................. 1 μs
Repeatability .............. ± 0.2% of reading
Power Supply
Rejection .................... No Effect ± 1 μA per volt
Short Circuit ............... Protected
Reverse Polarity......... Protected (no isolation when using
loop power only) Maintenance
Update Rate .................... (1/frequency) + 150 ms
9900 Transmitter 71
Ordering Information
Optional Modules
3-9900.393 159 001 698 Relay Module - 2 DCR (Dry Contact Relays)
3-9900.394 159 001 699 Direct Conductivity/Resistivity Module
3-9900.395 159 001 697 H COMM Module
3-9900.397 159 310 163 Batch Module
3-9900.398-1 159 001 784 4 to 20 mA Output Module
Accessories
3-9900.090-CD 159 900 094 9900 Transmitter product manual CD
6682-0204 159 001 709 Conductivity Module Plug, 4 Pos, Right Angle
6682-1102 159 001 710 Open Collector Plug, 2 Pos, Right Angle
6682-1103 159 001 711 Relay Module Plug, 3 Pos, Right Angle
6682-1104 159 001 712 Power/Loop Plug, 4 Pos, Right Angle
6682-3104 159 001 713 Freq/S3L Plug, 4 Pos, Right Angle
6682-3004 159 001 725 Freq/S3L Plug, In-Line
7310-1024 159 873 004 24 VDC Power Supply, 10 W, 0.42 A
7310-2024 159 873 005 24 VDC Power Supply, 24 W, 1.0 A
7310-4024 159 873 006 24 VDC Power Supply, 40 W, 1.7 A
7310-6024 159 873 007 24 VDC Power Supply, 60 W, 2.5 A
7310-7024 159 873 008 24 VDC Power Supply, 96 W, 4.0 A
3-0252 159 001 808 0252 Configuration Tool
3-8050 159 000 184 Universal Mount Kit
3-8050.396 159 000 617 RC Filter Kit (for relay use), 2 per kit
3-8051 159 000 187 Flow Sensor Integral Mounting Kit, NPT, Valox
3-8051-1 159 001 755 Flow Sensor Integral Mounting Kit, NPT, PP
3-8051-2 159 001 756 Flow Sensor Integral Mounting Kit, NPT, PVDF
3-8052 159 000 188 ¾ in. Integral Mount Kit
3-8058-1 159 000 966 i-Go Signal Converter, wire-mount
3-8058-2 159 000 967 i-Go Signal Converter, DIN rail mount
3-9900.390 159 001 714 Standard Connector Kit, Right Angle, (Included with 9900 Transmitter)
3-9900.391 159 001 715 Connector Kit, In-Line, 9900 Transmitter
3-9900.392 159 001 700 Wall Mount Accessory for 9900
3-9000.392-1 159 000 839 Liquid Tight Connector Kit, NPT (1 pc.)
3-9900.396 159 001 701 Angle Adjustment Adapter Kit (for Field Mounting)
Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • or call (in the U.S.): (800) 854-4090
For the most up-to-date information, please refer to our website at www.gfsignet.com