Dry195

HI-E DRY 195

Installation, Operation and Maintenance Instructions

– Read and Save These Instructions –

This manual is provided to acquaint you with

the dehumidifier so that installation, operation
and maintenance can proceed successfully.
Ultimate satisfaction depends on the quality
of installation and a thorough understanding
of this equipment. The dehumidifier is built
around tested engineering principles and has
passed a thorough inspection for quality of
workmanship and function.

HI-E Dry 195:

• Controlled by a dehumidistat with settings
from 20 to 80 percent relative humidity
and a positive “on” and “off” setting.
• Contains a blower switch that permits
continuous blower operation independent
of dehumidification.
• Portable and provided with four casters.
Water Removal Rates (Pints/Day)
• Contains an internal condensate pump
capable of lifting condensate 17 feet and 320 pints 90˚F, 90%
20 feet of condensate hose. 245 pints 80˚F, 80%
• Wiring is through a factory installed six 192 pints 80˚F, 60% (AHAM)
foot power cord; 115 volt with ground. 205 pints 70˚F, 80%
• Environmentally friendly R410A refrigerant. 150 pints 70˚F, 60%
162 pints 60˚F, 80%
91 pints 60˚F, 60%
81 pints 50˚F, 80%
40 pints 50˚F, 60%

4201 Lien Rd Phone 608-237-8400

Madison, WI 53704 Toll-Free 1-800-533-7533

quest www.QuestProtect.com [email protected]

TS- 622
Specifications subject to change without notice. 1
04/14
 HI-E DRY 195 Installation, Operation and Maintenance Instructions
Table of Contents
Safety Precautions ............................................................. 3
1. Specifications .................................................................... 4
2. Installation ........................................................................ 4
2.1 Location .................................................................... 4
2.1A In humid area, no ducting ................................. 5
2.1B In humid area, duct inlet and/or outlet .............. 5
2.1C In remote area, duct inlet & outlet ..................... 5
2.1D In remote area, duct outlet only ........................ 5
2.1E In remote area, duct inlet only ........................... 5
2.2 Electrical Requirements ............................................. 5
2.3 Condensate Removal ................................................ 6
2.4 Ducting .................................................................... 6
2.4A Optional Ducting ............................................ 6
2.4B Ducting for Dehumidification............................ 6
2.4C Ducting for Fresh Air ......................................... 6
2.5 Optional Remote Humidity Control ........................... 7
2.6 Hard Wiring The HI-E Dry 195 .................................. 7
3. Operation ........................................................................ 7
3.1 Humidity Control Adjustment .................................... 7
3.2 Fan Switch ................................................................ 7
3.3 Defrost Control Adjustment ....................................... 8
3.4 Low Pressure Control ................................................. 8
4. Maintenance .................................................................... 8
4.1 Air Filter ................................................................... 8
5. Service .............................................................................. 8
5.1 Warranty. ................................................................... 8
5.2 Technical description................................................. 8
5.3 Troubleshooting ......................................................... 9
5.4 Refrigerant Charging ................................................ 10
5.5 Blower Replacement .............................................. 11
5.6 Compressor/Capacitor Replacement ........................ 11
5.6A Checking Compressor Motor Circuits .............. 11
5.6B Replacing a Burned Out Compressor............... 12
5.6C Replacing a Compressor- ................................ 13
Non-Burn Out
5.7 Relay ....................................................................... 13
5.8 Humidity Control .................................................... 13
5.9 Defrost Thermostat & Timer ..................................... 13
5.10 Condensate Pump ................................................... 13
Serial No. __________________________
6. Wiring Schematic ............................................................ 14
7. Service Parts List .............................................................. 15 Purchase Date ______________________
8. Accessories ..................................................................... 16
Warranty ......................................................................... 17 Dealer’s Name ______________________

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Safety Precautions
Read the installation, operation and maintenance instructions carefully before installing and using this
unit. Proper adherence to these instructions is essential to obtain maximum benefit from your HI-E Dry 195
dehumidifier.

READ AND SAVE THESE INSTRUCTIONS

• It is designed to be installed INDOORS ONLY.

• If used near a pool or spa, be certain there is NO chance the unit
could roll into the water or be splashed and that it is plugged into
a GROUND FAULT INTERRUPTER.
• DO NOT use the HI-E Dry 195 as a bench or table.
• Avoid discharging the air directly at people, especially in pool
areas.

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1. Specifications
Part Number 4030060
Power 115 VAC 12 amps
Kilowatts 1.25 (80° 60%)
Blower 540 CFM
Capacity (24 hrs.) 192 pints (80°, 60%)
Temp. Range 33°F–110°F
Warranty 5 Year Limited

Dimensions
Unit Shipping
Width 36.6” 39.25”
Height 40” 48.75”
Depth 19” 30”
Weight 180 Lb 214 Lb

Minimum Performance at Set Conditions

Intake Air 70° 60% 80° 60%
Water removal/day 156 Lbs 200 Lbs
Pints/KWH 5.4 5.9

2 Installation
2.1 Location
The HI-E Dry 195 can be installed in a variety of locations to meet the owner’s needs as listed below. In all
cases keep the following cautions in mind:
• It is designed to be installed INDOORS ONLY.
• If used near a pool or spa, be certain there is NO chance the unit could roll into the water or be splashed
and that it is plugged into a GROUND FAULT INTERRUPTER.
• DO NOT use the HI-E Dry 19 as a bench or table.
• Avoid discharging the air directly at people, especially in pool areas.

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2.1A In Humid Area, No Ducting

The simplest installation is to place the HI-E Dry 195 in the humid area with no ducting. The air inlet on top
& outlet on the side must be at least 1’ from walls and other obstructions to air flow.

2.1B In Humid Area, Duct inlet and/or Outlet

If the humid area is very large or has high ceilings, dehumidification can be improved by adding an inlet
and/or outlet duct to circulate and destratify stagnant areas. For a large area, add inlet or outlet ducting to
create flow across the area’s greatest length.
For areas with ceilings higher than 12’, use an inlet duct to draw warm, moist air from near the ceiling. See
section 2.4 for attaching duct collars & ducting.

2.1C In Remote Area, Duct Inlet & Outlet

It is often desirable, especially in pool rooms and finished areas, to install the HI-E Dry 195 in an adjacent
equipment room or unfinished area. Air is transferred between the humid room and the unit via ducting.
The factory mounted humidity control on the HI-E Dry 195 cabinet may not sense the humidity in the humid
room accurately enough with this installation method. If so, an additional humidity control can be mounted
in the humid room and wired to the HI-E Dry 195. Local electrical codes must be followed when wiring the
control.

2.1D In Remote Area, Duct Outlet Only

A simpler remote installation method than the one above uses ducting only between the HI-E Dry 195
discharge and the humid room; the HI-E Dry 195 inlet draws air from the room in which it’s located. This
works well if there is an adequate air flow path between the two rooms; e.g., high door undercut, louvered
door or wall grill. This eliminates the need to remote mount the humidity control. There are several potential
disadvantages to using this method. First, humid air is drawn into the room where the HI-E Dry 195 is
located. Second, to accurately sense humidity, the blower in the HI-E Dry 195 may need to run continuously
to draw air from the humid room into the HI-E Dry 195 room. Third, a slight negative pressure is created
in the room with the HI-E Dry 195 which could back draft open combustion devices located there. If such
devices are present, call the factory for specific instructions before using this installation method or consider
the option below.

2.1E In Remote Area, Duct Inlet Only

When the HI-E Dry 195 is located in a room separate from the main area to be dehumidified, it may be
desirable to dehumidify and/or slightly pressurize that room. Pressurization assures that open combustion
devices do not back draft as would be the case if the room was sufficiently de-pressurized. This can be
accomplished by installing a duct from the humid room to the HI-E Dry 195 inlet and by allowing the HI-E
Dry 195 to discharge the dehumidified air into the room in which it’s located. An adequate air flow path
must exist between the two rooms for this method to work well. An additional humidity control may need to
be mounted in the humid area and wired to the HI-E Dry 195 to accurately maintain the desired humidity.
Local electrical codes must be followed when wiring the control.

2.2 Electrical Requirements

The HI-E Dry 195 plugs into a common grounded outlet on a 15 Amp circuit. It draws between 6 and 7
Amps under normal operating conditions. If used in a wet area (pool, spa room, or basement prone to
flooding), a ground fault interrupter protected circuit is required.
If an extension cord is required, it must have a minimum of 16 gauge conductors if less than 25 feet long and
14 gauge if greater than 25 feet.

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2.3 Condensate Removal

The HI-E Dry 195 is equipped with an internal condensate pump to remove the water that is condensed
during dehumidification. This allows the condensate to be pumped 20’ with the attached hose. If the
condensate must be pumped more than 20 feet above the unit, a second pump must be added to relay the
condensate. The condensate pump is mounted inside the HI-E Dry 195 as a permanent, integral part of the
unit. It includes a safety switch feature that prevents flooding by turning off the HI-E Dry 195 if the pump
fails.

2.4 Ducting
2.4A Optional Ducting
Two twelve-inch collars are available as a kit from the factory that will allow ducting to be attached to the
inlet and outlet of the HI-E Dry 195. Attach the inlet collar to the top of the unit by cutting the eight tabs
that support the 12” round opening in the top. The 12” collar with three tabs can be attached via the holes
provided in the front of the unit, and the other 12” collar can be affixed to the top opening.

2.4B Ducting for Dehumidification

Ducting the HI-E Dry 195 as mentioned in sections 2.1B-2.1E requires consideration of the following points:
Duct Sizing: For total duct lengths up to 25’, use a minimum 10” diameter round or equivalent rectangular.
For longer lengths, use a minimum 12” diameter or equivalent. Grills or diffusers on the duct ends must not
excessively restrict airflow.
Isolated Areas: Effective dehumidification may require that ducting be branched to isolated, stagnant areas.
Use 8” diameter branch ducting to each of two or three areas; use 6” to each of four or five areas; use 4” to
each of six or more areas.

2.4C Ducting for Fresh Air

Fresh air can be brought into the structure continuously by connecting a duct from outside to the HI-E Dry
195 inlet and by turning on the fan switch. Advantages of this form of ventilation include:
1. Outside air is filtered before entering the building.
2. Outside air will be dehumidified before entering if the HI-E Dry 195 is running.
3. Drawing air from outside and blowing inside aids in pressurizing the structure. This helps prevent
unfiltered and undehumidified air from entering elsewhere. It also reduces the potential for carcinogenic
radon gas to enter.
4. The need for an alternate ventilation device may be eliminated.
An insulated 4” diameter duct is generally sufficient to provide up to 70 CFM of outside air. A 6” duct with
an adjustable damper is recommended for higher flows. Large quantities of outside air will impact HI-E Dry
195 performance positively or negatively, depending upon the difference between inside and outside air
conditions. Consult the factory by calling 1-800-533-7533 for recommendations regarding the use of higher
flows with your specific application.
The outside air duct should be connected into the main inlet duct close to the unit. If no other inlet duct is
used, it may be necessary to obstruct the inlet of the HI-E Dry 195 to ensure adequate ventilation.

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2.5 Optional Remote Humidity Control

A 120Vac remote humidity control is available from the factory. This control
can be wired in parallel with the internal humidity control. Unplug the unit
and remove the cabinet front. Remove the four screws securing the control
box to the blower end of the HI-E Dry 195. Pull the control box away from
the blower end to allow access. Conduit can be connected to the knockout
in the blower end. Wire the two leads from the remote humidity control to
the two orange leads provided inside the control box.
Now you can control the HI-E Dry 195 with the internal or remote humidity
control. If you wish to use only the remote humidity control, turn the
internal humidity control counter-clockwise until it stops. This will turn the
internal humidity control off.

2.6 Hard Wiring the HI-E Dry 195

1. Remove the cabinet front to the left of the cord mount.

2. Cut the cord near the strain relief bushing and remove the cord and the
strain relief bushing.

3. Trim and strip the wire ends for wire nuts.

4. Use a 1/2” connector to attach the hard wiring to the HI-E Dry 195.
Use a minimum of #3-14 wire. Comply with all state and local code
requirements.

5. Use wire nuts to attach the appropriate wire leads. Figure 1: Hard Wiring the HI-E Dry 195

3. Operation
3.1 Humidity Control Adjustment
The dehumidifier will run continuously until the relative humidity (RH) is reduced to the humidity control
dial setting. Setting the humidity control to lower RH levels will NOT increase the unit’s dehumidification
rate, it will simply run longer to reduce the area’s RH to the setting. The HI-E Dry 195 100 unit (and
refrigerant based dehumidifiers in general) will reduce a warm space’s RH to a lower level than that of a cool
space. It is therefore pointless to set the humidity control to excessively low levels in cool rooms. Doing so
will result in long periods of ineffective dehumidifier run time.
A quality humidity meter is recommended to accurately monitor humidity levels. For a quote on a quality
humidity meter, call the factory.

3.2 Fan Switch

Turning the fan switch ON will cause the unit’s internal blower to run continuously, whether the unit is
dehumidifying or not. This function is desirable if the unit is used for air circulation or fresh air ventilation.

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3.3 Defrost Control Adjustment

When the HI-E Dry 195 is used in a cool area, frost will form on the cooling coil as it dehumidifies. When
enough frost forms, the defrost thermostat will initiate the timed defrost cycle. The cycle periodically turns
off the compressor while allowing the blower to run. The air that the blower draws through the cooling coil
melts the frost.
The defrost cycle is automatic and designed for optimum performance above 50°F.

3.4 Low Pressure Control

If the low side refrigerant pressure drops to 35 PSIG, the low pressure control opens and shuts off the
compressor and blower. It is an automatically reset control that will close when the pressure rises to 60
PSIG. Its primary function is to prevent damage to the compressor if a leak develops in the refrigeration
system. It may also open if the unit is A) used in a cool area (below 50°F) and the defrost timer is not
adjusted (see Sec. 3.3) or B) stored where it is below 40°F and then started. Under these conditions, the unit
will restart within several minutes. Until the unit warms up, it may cycle several times.

4.Maintenance
4.1 Air Filter
The HI-E Dry 195 is equipped with two 2” thick, MERV 8 pleated fabric air filters that must be checked
regularly. Operating the unit with dirty filters will reduce the dehumidifier’s capacity and efficiency and may
cause the compressor to cycle off and on unnecessarily on the defrost control.
The filter can generally be vacuumed clean several times before needing replacement. Replacement filters
can be ordered from the factory or purchased locally if available. DO NOT operate the unit without the filter
or with a less effective filter as the heat exchange coils inside the unit could become clogged and require
disassembly to clean.

5. Service
CAUTION: Servicing the HI-E Dry 195 with its high-pressure refrigerant system and high voltage circuitry
presents a health hazard which could result in death, serious bodily injury, and/or property damage. Only
qualified service people should service this unit.

5.1 Warranty
A warranty certificate has been enclosed with this unit. Read it before any repair is initiated. If a warranty
repair is required, call the factory first at 1-800-533-7533 for warranty claim authorization and technical
assistance.

5.2 Technical Description

Refer to Figure 3. The HI-E Dry 195 uses a refrigeration system similar to an air conditioner’s to remove heat
and moisture from incoming air, and add heat to the air that is discharged.

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Hot, high-pressure refrigerant gas is routed from the

compressor to the condenser coil. The refrigerant is cooled
and condensed by giving up its heat to the air that is
about to be discharged from the unit. The refrigerant liquid
then passes through two capillary tubes, which cause the
refrigerant pressure and temperature to drop. It next enters
the evaporator coil where it absorbs heat from the incoming
air and evaporates.
The evaporator operates in a flooded condition, which
means that it should always be full of liquid refrigerant
during normal operation. A flooded evaporator should
maintain constant pressure and temperature across the
entire coil, from inlet to outlet.
The mixture of gas and liquid refrigerant enter the
accumulator after leaving the evaporator coil. The
accumulator prevents any liquid refrigerant from reaching Figure 3: Refrigeration system of HI-E Dry 195
the compressor. The compressor evacuates the cool
refrigerant gas from the accumulator and compresses it to a
high pressure and temperature to repeat the process.

5.3 Troubleshooting
No dehumidification, neither blower nor compressor run with fan switch OFF.
1. Unit unplugged or no power to outlet.
2. Humidity control set too high or defective (Sec. 3.1 & 5.9)
3. Loose connection in internal wiring.
4. Open low pressure control (Sec. 3.4 & 5.7)
Some dehumidification, blower runs continuously but compressor only runs sporadically with fan switch
OFF.
1. Unit is in defrost cycle (Sec. 3.3 & 5.10).
2. Defrost thermostat defective or loose (Sec. 3.3 & 5.10).
3. Loose connection in compressor circuit (see Fig. 4).
4. Defective compressor overload (Sec. 5.6A).
5. Defective compressor (Sec. 5.6).
6. Defective relay (Sec. 5.8).
7. Defective defrost timer (Sec. 5.10).
No dehumidification. Blower runs but compressor does not with fan switch OFF.
1. Bad connection in compressor circuit (Fig. 4).
2. Defective compressor capacitor (Sec. 5.6A).
3. Defective compressor overload (Sec. 5.6A).
4. Defective compressor (Sec. 5.6).
5. Defective relay (Sec. 5.8).
6. Defective defrost timer (Sec. 5.10).

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7. Bad connection in pump circuit (Fig. 4).

8. Pump float switch or safety switch open (Sec. 5.11).
9. Pump motor defective (Sec. 5.11).

Blower does not run. Compressor runs briefly but cycles on & off.
1. Loose connection in blower circuit (Fig. 4).
2. Obstruction prevents impeller rotation.
3. Defective blower (Sec. 5.5).

Unit removes some water but not as much as expected.

1. Air temperature and/or humidity have dropped.
2. Humidity meter and/or thermometer used are out of calibration.
3. Unit has entered defrost cycle (Sec. 3.3 & 5.10).
4. Air filter dirty (Sec. 4.1).
5. Defective defrost thermostat (Sec. 5.10).
6. Low refrigerant charge (Sec. 5.4).
7. Air leak such as loose cover.
8. Defective compressor (Sec. 5.6).
9. Restrictive ducting (Sec. 2.4).

Pump does not pump water.

1. Hose kinked or plugged.
2. Pump check valve plugged (Sec. 5.11).
3. Bad connection in pump circuit (Fig. 4).
4. Hose disconnected internally.
Evaporator coil frosted continuously, low dehumidifying capacity.
1. Defrost thermostat loose or defective (Sec. 3.3 & 5.10).
2. Low refrigerant charge (Sec. 5.4).
3. Dirty air filters or airflow restricted. (Sec. 4.1).

5.4 Refrigerant Charging

If the refrigerant charge is lost due to service or a leak, a new charge must be accurately weighed in. If any of
the old charge is left in the system, it must be removed before weighing in the new charge. Refer to the unit
nameplate for the correct charge weight and refrigerant type. Add the refrigerant through the low side service
port (See Fig. 5).

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5.5 Blower Replacement

The centrifugal blower has a PSC motor and internal thermal overload protection. If defective, the complete
assembly must be replaced.
1. Unplug the power cord.
2. Remove the cabinet front (6 screws).
3. If an outlet duct is connected to the unit, remove it.
4. Disconnect the blower leads: white from the compressor run capacitor, and black connected to the fan
switch.
5. Remove the nuts & bolts holding the blower outlet flange to the cabinet end and remove the blower.
6. Reassembling with the new blower is the above procedure reversed.

5.6 Compressor/Capacitor Replacement

This compressor is equipped with a two terminal external overload, run capacitor, but no start capacitor or
relay (see Fig. 4).

CAUTION-ELECTRICAL SHOCK HAZARD: Electrical power must be present to perform some tests; these
tests should be performed by a qualified service person.

5.6A Checking Compressor Motor Circuits

Perform the following tests if the blower runs but the compressor does not with the humidity control ON.
1. Turn the humidity control OFF and unplug the unit, remove the cabinet front (6 screws).
2. Plug in the unit and turn the humidity control ON. Use a voltmeter to check for 110 to 120 volts between
(a) the relay terminal that the black wire from the compressor connects to and (b) the capacitor terminal
with the (2) white wires, (1) red wire & (1) brown wire connected. If voltage is present, go to step 3. If no
voltage, the low pressure control, the defrost thermostat, the relay or the condensate pump safety switch
are open or there is a loose connection in the compressor circuit. Test each component for continuity; see
the appropriate section if a defect is suspected
3. Turn the humidity control OFF and unplug the unit, then disconnect the red and yellow wires from
compressor terminals R & S. Using an ohmmeter check continuity between the points listed below.
4. Compressor terminals C and S: No continuity indicates an open start winding; the compressor must be
replaced.
5. Compressor terminals C and R: No continuity indicates an open run winding; the compressor must be
replaced.
6. Compressor terminal C and overload terminal 1: No continuity indicates a defective overload lead.
7. Overload terminals 1 and 3: If there is no continuity, the overload may be tripped; wait 10 minutes and
try again. If there is still no continuity, it is defective and must be replaced.
8. Compressor terminal C and compressor case: Continuity indicates a grounded motor; the compressor
must be replaced.
9. Disconnect the wires from the capacitor. Set the ohmmeter to the Rx1 scale; the capacitor is shorted and
must be replaced if continuity exists across its terminals. If there is no needle movement with the meter
set on the Rx100000 scale, the capacitor is open and must be replaced.

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10. Reconnect the wires to the compressor and capacitor; plug in and turn on the unit. If the compressor
fails to start, replace the run capacitor.
11. If the unit still does not start, adding a hard-start kit will provide greater starting torque. If this does not
work, the compressor has an internal mechanical defect and must be replaced.

5.6B Replacing a Burned Out Compressor

The refrigerant and oil mixture in a compressor is chemically very stable under normal operating conditions.
However, when an electrical short occurs in the compressor motor, the resulting high temperature arc causes
a portion of the refrigerant oil mixture to break down into carbonaceous sludge, a very corrosive acid, and
water. These contaminants must be carefully removed otherwise even small residues will attack replacement
compressor motors and cause failures.
The following procedure is effective only if the system is monitored after replacing the compressor to insure
that the clean up was complete.
1. This procedure assumes that the previously listed compressor motor circuit tests revealed a shorted or
open winding. If so, cautiously smell the refrigerant from the compressor service port for the acid odor of
a burn out.
WARNING: The gas could be toxic and highly acidic. If no acid odor is present, skip down to the
section on changing a non-burn out compressor.

2. Remove and properly dispose of the system charge. DO NOT vent the refrigerant or allow it to contact
your eyes or skin.
3. Remove the burned out compressor. Use rubber gloves if there is any possibility of coming in contact
with the oil or sludge.
4. To facilitate subsequent steps, determine the type of burn out that occurred. If the discharge line shows
no evidence of sludge and the suction line is also clean or perhaps has some light carbon deposits, the
burn out occurred while the compressor was not rotating. Contaminants are therefore largely confined to
the compressor housing. A single installation of liquid and suction line filter/driers will probably clean up
the system.
If sludge is evident in the discharge line, it will likely be found in the suction line; this indicates the
compressor burned out will running. Sludge and acid have been pumped throughout the system. Several
changes of the liquid and suction filter/driers will probably be necessary to cleanse the system.
5. Correct the system fault that caused the burn out. Consult the factory for advice.
6. Install the replacement compressor with a new capacitor and an oversized liquid line filter.
In a running burn out, install an oversized suction line filter/drier between the accumulator and
compressor. Thoroughly flush the accumulator with refrigerant to remove all trapped sludge and to
prevent the oil hole from becoming plugged. A standing burn out does not require a suction line filter/
drier.
7. Evacuate the system with a good vacuum pump and accurate vacuum gauge. Leave the pump on the
system for at least an hour.
8. Operate the system for a short period of time, monitoring the suction pressure to determine that the
suction filter is not becoming plugged. Replace the suction filter/drier if pressure drop occurs. If a severe
running burn out has occurred, several filter/driers may have to be replaced to remove all of the acid and
moisture.

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NOTE: NEVER use the compressor to evacuate the system or any part of it.

5.6C Replacing a Compressor- Non-Burn Out

Remove the refrigerant from the system. Replace the compressor and liquid line filter/drier. Charge the
system to 50 PSIG and check for leaks. Remove the charge and weigh in the refrigerant quantity listed on the
nameplate. Operate the system to verify performance.

5.7 Relay
The contacts of the single pole, single throw relay complete the power circuit to the compressor. The
contacts are closed when power is provided to the relay coil via the control circuit. The control circuit
includes the humidity control, low pressure control, defrost thermostat and timer.

5.8 Humidity Control

The humidity control is an adjustable switch that closes when the relative humidity of the air in which it is
located rises to the dial set point. It opens when the RH drops 4 to 6% below the set point.

5.9 Defrost Thermostat & Timer

The defrost thermostat is attached to the refrigerant suction tube between the accumulator and compressor.
If the low side refrigerant temperature drops due to excessive frost formation on the evaporator coil, the
thermostat opens. The compressor is then cycled off and on by the defrost timer. The blower will continue to
run, causing air to flow through the evaporator coil and melt the ice when the compressor is off. When the
air temperature and/or humidity increase, the evaporator temperature will rise and the thermostat will close
to end the defrost cycle.

5.10 Condensate Pump

Condensate is automatically pumped when the water level in the pump’s reservoir rises to close the float
switch.
If the pump is unable to empty its reservoir due to a pump failure or blocked condensate hose, a pump safety
float switch is triggered before the reservoir overflows. The switch turns off the compressor via its relay.
To replace the condensate pump:
1. Unplug the unit & remove the front cover.
2. Disconnect the 2 hoses from the pump.
3. Cut the pump lead wires near the old pump.
4. Remove the 2 nuts from the unit side that hold the pump to the side.
5. Attach the new pump with 2 nuts.
6. Connect the new pump wiring.
7. Connect the hoses to the new pump. Carefully route the hoses so they do not contact the copper
refrigerant lines or the compressor shell.

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6. Wiring Diagram
115VAC,
60HZ, 1PH PUMP FLOAT PUMP MOTOR
BLK WHT
SWITCH

GRN
FLOAT MOTOR TIMER MOTOR
SWITCH HUMIDISTAT
BLK BLK WHT

WHT RELAY COIL PUMP SAFETY

TIMER SWITCH SWITCH
C NO 0 1
SAFETY WHT PNK
SWITCH NC 3 5

DEFROST
VIO
CONDENSATE PUMP
TIMER CONTROL

HUMIDISTAT 1 2
BLK BRN 3 5
AUTO BLOWER MOTOR
ORG

ORG

SWITCH

WHT
MOTOR
ON
RED YEL
BLK

BLK
BLOWER RUN
SWITCH COMPRESSOR CAPACITOR
COMPRESSOR S
ORG RELAY CONTACTS OVERLOAD
DEFROST C
BLOWER
CONTROL
SWITCH 4 6

DKBLU AUTO BLK WHT R

VIO
ON BLOWER
MOTOR
RUN
RELAY CAPACITOR
COMPRESSOR
S YEL BRN PART NO. REV.
GRY 4 6 1 C
BLK Made in U.S.A.

R
RED
Therma-Stor LLC, Madison, WI
800-533-7533 or Local 608-222-5301
www.thermastor.com
4023609 C

Figure 4: Electrical Schematic of HI-E Dry 195

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 HI-E DRY 195 Installation, Operation and Maintenance Instructions

7. Service Parts: HI-E Dry 195 Dehumidifier

ITEM PART NO. QTY. DESCRIPTION
1 4021083 1 Blower with Capacitor
2 4033032-06 1 Capacitor, Run, 50MFD, 370v
3 4021589 2 Capillary Tubes
4 4023604 4 Caster, 2”, Plastic, Swivel
5 4028246 1 Coil, Condenser
6 4028245-02 1 Coil, Evaporator E-Coat
7 4030131 1 Compressor
4030121 1 Compressor Overload
8 4023649 1 Condensate Pump
9 4029508 1 Control, Low Pressure
10 4023495 1 Cord & Wire Harness
11 4025741 1 Defrost Thermostat
4021648 1 Defrost Thermostat Mounting Clip
12 4021823 1 Defrost Timer (4021823)
13 4023603 1 Duct Collar Kit, Optional
14 4021799 2 Filter, Air (2” X 16” X 16”), (Grainger P/N 6B958)
15 4025087 1 Filter/Drier
16 4017152 1 Hose, Drain, .38” x 20’ long
17 4021503 1 Hose, Drain Pan, .56” ID x 16” long (not shown)
18 4027172 1 Humidity Controller
4021495 1 Knob
19 4020175 Humidity Controller, Remote, Optional, (Honeywell H46C1000)
20 1096010 6 Machine Screw, Stainless Steel, ¼-20 X 1” (for Front Cover)
21 1970010 1 Relay, SPDT (Omron G7L-1A-TUB-CB-AC100/120)
22 4023549 6 Self-Retaining Nut, ¼-20
23 4020988 1 Service Valve Assembly w/ Core & Cap
24 4025560 1 Switch, SPDT, On-Off, for Fan
25 4021818 1 Accumulator
4023609 1 Wiring Diagram (not shown)

23 14

20
22 5
11 9
25 6

24
2

13
15 18

3 10
16

1
7 21 12 17 and 19 Not Shown

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 HI-E DRY 195 Installation, Operation and Maintenance Instructions

8. ACCESSORIES: HI-E Dry 195 Dehumidifier

PART NO. DESCRIPTION

4023684 Duct Collar Kit

4020175 Humidity Controller
4021799 Filter (2 Required)
4024750 12” x 25’ Flex Duct

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 HI-E Dry
DRY195
195 Installation, Operation
Installation, and
Operation Maintenance
and Instructions
Maintenance Instructions

HI-E Dry 195 Dehumidifier Limited Warranty

Warrantor:
Therma-Stor LLC
4201 Lien Rd
Madison, WI 53704
Telephone: 1-800-533-7533
Who Is Covered: This warranty extends only to the original end-user of the HI-E Dry 195 dehumidifier, and
may not be assigned or transferred.
Year One: Therma-Stor warrants that, for one (1) year the HI-E Dry 195 dehumidifier will operate free from
any defects in materials and workmanship, or Therma-Stor will, at its option, repair or replace the defective
part(s), free of any charge.
Year(s) Two Through Five: Therma-Stor further warrants that for a period of five (5) years, the condenser,
evaporator, and compressor of the HI-E Dry 195 dehumidifier will operate free of any defects in material or
workmanship, or Therma-Stor, at its option, will repair or replace the defective part(s), provided that all labor
and transportation charges for the part(s) shall be borne by the end-user.
End-User Responsibilities: Warranty service must be performed by a Servicer authorized by Therma-Stor.
If the end-user is unable to locate or obtain warranty service from an authorized Servicer, he should call
Therma-Stor at the above number and ask for the Therma-Stor Service Department, which will then arrange
for covered warranty service. Warranty service will be performed during normal working hours.
The end-user must present proof of purchase (lease) upon request, by use of the warranty card or other
reasonable and reliable means. The end-user is responsible for normal care. This warranty does not cover any
defect, malfunction, etc. resulting from misuse, abuse, lack of normal care, corrosion, freezing, tampering,
modification, unauthorized or improper repair or installation, accident, acts of nature or any other cause
beyond Therma-Stor’s reasonable control.
Limitation and Exclusions: If any HI-E Dry 195 Dehumidifier part is repaired or replaced, the new part shall
be warranted for only the remainder of the original warranty period applicable thereto (but all warranty
periods will be extended by the period of time, if any, that the HI-E Dry 195 Dehumidifier is out of service
while awaiting covered warranty service).
UPON THE EXPIRATION OF THE WRITTEN WARRANTY APPLICABLE TO THE HI-E Dry 195
DEHUMIDIFIER OR ANY PART THEREOF, ALL OTHER WARRANTIES IMPLIED BY LAW, INCLUDING
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL ALSO EXPIRE. ALL
WARRANTIES MADE BY THERMA-STOR ARE SET FORTH HEREIN, AND NO CLAIM MAY BE MADE
AGAINST THERMA-STOR BASED ON ANY ORAL WARRANTY. IN NO EVENT SHALL THERMA-STOR,
IN CONNECTION WITH THE SALE, INSTALLATION, USE, REPAIR OR REPLACEMENT OF ANY HI-E Dry
195 DEHUMIDIFIER OR PART THEREOF BE LIABLE UNDER ANY LEGAL THEORY FOR ANY SPECIAL,
INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION WATER DAMAGE (THE
END-USER SHOULD TAKE PRECAUTIONS AGAINST SAME), LOST PROFITS, DELAY, OR LOSS OF USE OR
DAMAGE TO ANY REAL OR PERSONAL PROPERTY.
Some states do not allow limitations on how long an implied warranty lasts, and some do not allow the
exclusion or limitation of incidental or consequential damages, so one or both of these limitation may not
apply to you.
Legal Rights: This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.

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