Water Hyacinth Ash As Additive On Cement Mortar (Accelerator or Retarder)
Water Hyacinth Ash As Additive On Cement Mortar (Accelerator or Retarder)
Water Hyacinth Ash As Additive On Cement Mortar (Accelerator or Retarder)
CHAPTER 1
INTRODUCTION
Retarders are additives designed for areas where early setting of concrete is not
preferable. Examples of this are high ambient temperatures, long travel times
between concrete plants and job site, large slow pours – to prevent formation of
cold joints and others. The chemical composition of retarders is formulated to
temporarily stop the action of hydration, delaying the setting time for concrete.
Setting time of concrete is the time at which cement paste loses its plasticity. On
the other hand, an accelerator is an admixture for the use in concrete, mortar,
rendering or screeds. The addition of an accelerator speeds the setting time and
thus cure time starts earlier. This allows concrete to be placed in winter with
reduced risk of frost damage.
That’s how the researchers came up with the idea of using water hyacinth as
additives, specifically as an accelerator or a retarder. This is to help people in need
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of extending or speeding up the setting time of concrete and at the same time, help
solve problems on water hyacinth in the community. This is done by converting
water hyacinth into ashes and apply it as additives on concrete.
This study could help reduce or eliminate the quantity of water hyacinth in
the Cotabato City specifically in the Rio Grande de Mindanao River. This study
also aims to help extend the time needed by truck mixers to deliver the concrete mix
to the site before the mix sets.
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Figure. 1.1
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Figure. 1.2
Water hyacinth – is an aquatic plant native to the Amazon basin, and is often
highly problematic invasive species outside its native range
Setting time of concrete – is defined as the specific time required for concrete or
mortar to change from liquid state to plastic state, and plastic state to solid state
Mortars – is a workable paste used to bind building blocks such as stones, bricks
and concrete masonry units together and fill and seal the irregular gaps between
them
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Cement – is a substance used for construction that sets, hardens and adheres to
other materials, binding them together.
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CHAPTER II
2.1.1 Definiton
2.1.2 Properties
In general, lignin, cellulose and hemi cellulose improves the binding and
cementing of the grains of cement compounds as observed in the scanning electron
micrograph of cement mortar cubes replaced with bio extract as shown in Fig. 10.
The filtrate of water extract of Water Hyacinth could contain dissolved small
fragments of lignocelluloses which could have partially dissolved in water could
multiply the binding effect of these compounds on cement.
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The second main component is the fatty acid groups. Presence of fatty acids
such as palmitic acid and linoleic acid could very well answer the reason for delayed
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setting time and increased compressive strength. The squeezed out extract from
Water Hyacinth which contains suspended insoluble molecules of fatty acids
hampers the rate of setting time by hampering the evaporation of water molecules
from the mixed paste. As the amount of percentage of bio admixture increased, the
setting time also increased as fatty acid content increases with increase in extract
volume.
Moreover, the fatty acid components improve the binding capacity among
the grains of cement owing to their complex fatty acid chain structure. It has been
reported by CCAA (2009) that admixtures consisting fatty acids, such as oleic acid;
stearic acid; salts of calcium oleate and esters, such as butyloleate, are typically
used to reduce the penetration of corrosive agents into concrete clinker and
moreover, as the palmitic acid and linoleic acid are insoluble in water, they could
not possibly penetrate into cubes thereby delaying the setting time and prevents the
penetration of other corrosive agents and hence the reduction in sorptivity has been
observed with increase in time.
order to plan the placing of concrete to prevent formation of cold joints which can
affect the performance of the structure. Mechanical properties (tensile strength and
shear strength) at a purposely made cold joint was evaluated by testing concrete
cubes cast in two layers with different time lags between placing of concrete in the
two layers. Point of change of each strength parameter with respect to time lag was
identified and corresponding time range was identified as the initial setting time
range. Standard penetration resistance test was also carried out and with the use of
penetration resistance vs. elapsed time graph, corresponding penetration resistance
value was also identified. Although this new method is effective to identify the
initial setting time of concrete, it is not possible to use as a field test since it a time
consuming and complicated test. Therefore, an attempt was made to introduce a
simple field test method. Ultrasonic pulse velocity is used to measure properties of
hardened concrete, because pulse velocity of a concrete sample depends on its
elastic modulus and density. Since properties of fresh concrete such as elastic
modulus changes with time, the ultrasound pulse velocity was used to monitor the
change of stiffness of fresh concrete with time. Based on the test results of the
experimental investigations, it was found that the more realistic initial setting time
of concrete is the onset time of the penetration resistance of mortar measured in the
standard penetration test. This was further verified by a simple qualitative field test
where the initial setting time is considered as the latest time that a vibrating poker
can be inserted into the concrete and removed without leaving a significant trace.
(American Society for Testing and Materials, Pennsylvania,1999)
2.2.1 Additives
2.2.1.1 Accelerators
Accelerators are one of the most popular kinds of chemical admixtures. Like
water reducers, retarders and plasticizers, when added to a concrete batch either
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immediately before or during mixing. To kick the set time of a batch of concrete
into high gear, hit the accelerator. Like water reducers, retarders and plasticizers,
accelerators are one of the most popular kinds of chemical admixtures, added to a
concrete batch either immediately before or during mixing. Accelerators make
concrete set faster, also known as increasing the rate of hydration. At the same time,
they promote strength development so it happens earlier in the set time of a slab. If
a contractor is using an accelerator, the odds are good that the weather is wintry.
Accelerators counteract the influence of cold weather, which slows down the curing
and setting process. But accelerators aren't just for cold weather. A contractor can
use one anytime a curing process needs a kick. The admixture may allow a concrete
worker to remove forms earlier, get onto a concrete surface earlier for finishing, and
sometimes even put loads on it earlier, such as when diverting foot traffic to do
patching. “Decorative guys will use accelerators in summer. It helps control the
process when stamping,” says Terry Collins, concrete construction engineer with
the Portland Cement Association. If an accelerator is added to concrete on one half
of a pour, a contractor can start stamping on that side, work his way to the other
side, and enjoy a relatively consistent level of workability throughout. Decorative
contractors have been using retarding admixtures for several years to achieve this
effect, says Gabriel Ojeda, president of concrete admixture manufacturer Fritz-Pak
Corp., and accelerators can pull off more or less the same trick. Because
accelerators cut set time, they can reduce labor costs, Ojeda says. They can also
hasten the time an indoor remodel job, such as a cast-in-place countertop, takes to
set, Ojeda says. “You don't want people to have to wait seven, 10, 15 days without
being able to use their kitchen,” he says. (John Strieder, Nov 9, 2005)
2.2.1.2 Retarders
Retarding admixtures have little or no effect other than to delay the setting
of the cement. They do not plasticise significantly and have no effect on the water
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2.3 Mortar
Mortar, in building, mixture of lime or cement with sand and water, used as
a bedding and adhesive between adjacent pieces of stone, brick, or other material in
masonry construction. Lime mortar, a common variety, consists usually of one
volume of well-slaked lime to three or four volumes of sand, thoroughly mixed with
sufficient water to make a uniform paste easily handled on a trowel. Lime mortar
hardens by absorption of carbon dioxide from the air. Once universally used, lime
mortar is now less important because it does not have the property of setting
underwater and because of its comparatively low strength. It has largely been
supplanted by cement mortar, commonly made of one volume of Portland cement
to two or three volumes of sand, usually with a quantity of lime paste added to give
a more workable mix. Cement mortar, besides having a high strength, generally
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equal to that of brick itself, has the very great advantage of setting or hardening
underwater. Other varieties include gauge mortar, for rapid setting, composed of
plaster of Paris used either pure or combined with lime or with lime and sand, and
grout, a thin liquid mixture of lime or cement, poured into masonry to fill up small
interstices. Primitive mortars took various forms: in early Egypt, Nile mud was used
as an adhesive; the Mesopotamians used bitumen (the slime mentioned in Genesis)
or sometimes a mixture of clay, water, and chopped straw, to cement together their
unbaked bricks; Greeks of the Mycenaean era probably employed a soft bituminous
clay. The advanced Greek buildings are notable for their construction without
mortar, the huge blocks of stone being consummately fitted with dry beds. The
Romans likewise used little mortar in cut stonework or vaulting but in later periods
bedded the rough stone of their mass masonry in strong cement mortar. In medieval
times and in all periods since, mortar of some sort has been almost universally used
in masonry construction. (The Columbia Encyclopedia, 6th ed.)
2.3.1 Aggregates
Natural gravel and sand are usually dug or dredged from a pit, river, lake,
or seabed. Crushed aggregate is produced by crushing quarry rock, boulders,
cobbles, or large-size gravel. Recycled concrete is a viable source of aggregate and
has been satisfactorily used in granular subbases, soil-cement, and in new concrete.
grading
durability
particle shape and surface texture
abrasion and skid resistance
unit weights and voids
absorption and surface moisture
2.3.2 Cement
Cement is a finely milled mineral powder, usually grey in colour. The most
important raw materials for the production of cement are limestone, clay, and marl.
Mixed with water, cement serves as an adhesive to bind sand, gravel, and hard rock
in concrete. Cement hardens both in the air and under water, and remains in its
hardened state once reached.
Cements are classified according to their early and final strength as well as
their composition. In addition to cements that consist of 100% clinker, there are so-
called composite cements, in which a portion of the clinker is replaced by
alternative raw materials, such as fly ash, ground slag, or limestone. As the
production of clinker is energy-intensive and releases large amounts of CO2, the
use of alternative raw materials can conserve natural resources and reduce
CO2 emissions.
The aggregate or main part of mortar is sand. The sand is dredged from pits
or river beds and a good sand should consist of particles ranging up to 5 mm in size.
In the ground, sand is usually found mixed with some clay earth which coats the
particles of sand. If sand mixed with clay is used for mortar, the clay tends to prevent
the cement or lime binding the sand particles together and in time the mortar
crumbles. It is therefore important that the sand be thoroughly washed so that there
is no more than 5% of clay in the sand delivered to the site.
Sand which is not washed and which contains a deal of clay in it feels soft
and smooth when held in the hand, hence the term soft sand. Sand which is clean
feels coarse in the hand, hence the term sharp. These are terms used by craftsmen.
When soft sand is used, the mortar is very smooth and plastic and it is much easier
to spread and to bed the bricks in than a mortar made of sharp or clean sand.
Naturally the bricklayer prefers to use a mortar made with soft or unwashed sand,
often called ‘builders’ sand’. A good washed sand for mortar should, if clenched in
the hand, leave no trace of yellow clay stains on the palm. (Civil Construction Tips,
January 10, 2011)
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CHAPTER III
3.2.1. Identification of the sources of materials and instruments to be used for the
experimentation
The water hyacinth will be gathered from the Rio Grande de Mindanao
River, Cotabato City (see Fig 3.1). The research instruments to be used as well as
the Testing Machine for the compressive strength of the cement mortar will be
coming from the Soil Laboratory of Notre Dame University.
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3.2.4. Making of mortar cement specimens with WHA additive of 0%, 5%, 10%,
and 15% of the total weight of mortar
b. Make a depression in the middle of the mixed pile and pour slowly
into half to three-quarters of the total quantity of water required.
3. Making of mortar cement specimens with WHA additive of 0%, 5%, 10%
and 15% of the total weight of the mortar
b. Fill the mold with the prepared mix in 3 approximately equal layer
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c. Tamp each layer with 25 strokes of the rounded end of the tamping
rod in a uniform manner over the cross section of the mold.
d. Remove the excess concrete and level the surface with a trowel
e. Raise the mold from the mix immediately and slowly in a vertical
direction
g. Fill the mold again with the prepared mix in 3 approximately equal
layer each tamped with 25 strokes. Remove excess mix on the mold
where:
PR = penetration resistance
t = elapsed time
where:
e.4. The procedures in 9.5.2 and 9.5.3 assume that the data
obey (Eq 1) or (Eq 2). Verify that the data obey one of these
relationships. If the correlation coefficient for the regression
analysis, after removal of outliers is less than 0.98, use the
procedure in e.1.
b. Place it inside the curing tank filled with water and wait until the
desired curing period is reached
b. Load to rupture
2. Penetration Needles
3. Loading Apparatus
4. Tamping Rod
5. Pipet
6. Thermometer
7. Curing Tank
In order to know how long this study will last, the researchers made a chart
that shows the activities that they may perform in each month as shown in Table
3.1.
Table 3.1 Gantt Chart
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3.6 Tasking
To achieve this study, the researchers need to perform some tasks. The tasks
and its duration were listed on table 3.3.