V2500-A5 / Airbus A319, A320, A321

Under Cowl Guide

V2500-A5 / Airbus A319, A320, A321
Under Cowl Guide
 Contents International
Aero Engines
1. V2500-A5 Powerplant 3 15. Common Nozzle Assembly 31
2. Intake 5 16. Right Side Engine Core 33
3. Left Fancase 7 17. Active Clearance Control Valve 35
4. Fuel / Oil Heat Exchanger (FCOC) 9 18. Active Clearance Control Actuator 37
5. Lower Left Fancase 11 19. Handling Bleed Valves 39
6. Oil Tank 13 20. Right Inner C-Duct 41
7. Fuel Pump & Fuel Metering Unit 15 21. Right Front C-Duct – Right Thrust Reverser 43
8. Fuel Flow Transmitter 17 22. Right Fancase 45
9. Fancase Underside 19 23. Air / Oil Heat Exchanger & Air Modulating Valve 47
10. Left Front C-Duct – Left Thrust Reverser 21 24. Solenoid Valves 49
11. Left Inner C-Duct 23 25. Electronic Engine Control – EEC 51
12. Low Pressure Compressor Bleed Master / 26. Pneumatic Starter 53
Slave Actuator 25
27. Pylon Disconnect 55
13. Variable Stator Vane (VSV) Actuator 27
28. Airbus AMM Task References 56
14. Left Side Engine Core 29

1
 2 4
1
3

8
6

9 7

2
1. V2500-A5 Powerplant International
Aero Engines

Item Description

1 Right Hand Fan Cowl Door

2 Right Hand Thrust Reverser C-Duct

3 Front and Rear Engine Mounts

4 Common Nozzle Assembly

5 Exhaust Plug

6 Left Hand Thrust Reverser C-Duct

7 Left Hand Fan Cowl Door

8 Dressed Engine

9 Intake Cowl

3
 6
7

1
2

8
5
4

4
2. Intake ATA 71-11 International
Aero Engines

Area, Visual Inspection: Item Description

Check the LP Compressor (Fan) blades and the 1 P2/T2 Probe

Inlet Guide Vanes (IGV) aerofoils for damage. 2 LP Blade Attrition Liner
3 Inlet Cone
Check the LP Compressor for freedom of rotation in 4 TAI Outlet Grille
the anti clockwise direction as viewed from the front 5 Intake Cowl
of the engine. 6 P2/T2 Probe Access Panel
7 Zone 1 Ventilation Intake
Check the LP Compressor blade attrition liner for 8 Hoist Access Points
heavy wear.

Check the annulus fillers for damage.

Check the P2/T2 probe for blockage, damage and

security.

Check the intake cowl for damage.

Check the inlet cone / fairing for damage and

security of the rubber tip.
5
 5

1
6

11

10
8

3 9
4

6
 15

1 14
13
12
2

11

10

9
3

7
4

5 6

8
 1

4
8

2 6 7
3

10
5. Lower Left Fancase ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Hydraulic Tubes

2 Case Drain Hydraulic Filter
Check the security of all pipe connections. 3 Oil Pressure Pump
4 Fuel Diverter and Return Valve
Check the pipes and harness clamps for chafing and 5 Fuel Cooled Oil Cooler
general conditions. 6 Oil Tank
7 Oil Scavenge Filter
Check the harnesses for chafing, cuts, abrasion and 8 Fuel Cooled IDG Oil Cooler
security of connectors. 9 Master Chip Detector

Examine the external gearbox lower housing for

fretting or damage.

11
 1

6 8

5 9

12
 7

5
1

3
4
2

14
7. Fuel Pump & Fuel Metering Unit International
ATA 73-12-41 / 73-22-52 Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Fuel Metering Unit

2 MCD
Check the security of all pipe connections. 3 Fuel Pump
4 Fuel Flow Transmitter
Check the pipes and harness clamps for chafing and 5 Electrical Connector EEC Channel B
general conditions. FIN 4000KC-C
6 Electrical Connector EEC Channel A
Check the harnesses for chafing, cuts, abrasion and FIN 4000KC-B
security of connectors. 7 Electrical Connector PRSOV
FIN 4000KC-A

15
 1

4 6

7
3 3

16
8. Fuel Flow Transmitter ATA 73-31-17 International
Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Fuel Inlet Line

2 Electrical Connector
Check the security of all pipe connections. 3 Fuel Outlet Line
4 Bonding Lead
Check the pipes and harness clamps for chafing and 5 EEC Fan Harness - FIN 4010KSA
general conditions. 6 Fuel Pump
7 Fuel Flow Transmitter
Check the harnesses for chafing, cuts, abrasion and
security of connectors.

17
 1 6

2
5
5
3 8
4

18
9. Fancase Underside ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check the harnesses for chafing, cuts, abrasion and 1 Gearbox Breather Outlet
security of connectors. 2 No.4 Bearing Scavenge Tube
3 No.4 Bearing Scavenge Valve
Check the pipes and harness clamps for chafing and 4 Pneumatic Starter
general conditions. 5 Air Starter Duct
6 Flexible Hydraulic Tubes
Check the security of all pipe connections. 7 Oil Pressure Pump and Filter
8 High Speed External Gearbox
Check the area for oil leaks.

19
 1

3
7
2 9
13
11 8
4
10
5

12 7

20
10. Left Front C-Duct – Left Thrust Reverser ATA 78-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check harnesses for chafing, cuts and security of 1 Translating Sleeves

connectors. 2 Cascades
3 Non-Locking Actuator
Check the area for fuel/hydraulic oil leaks. 4 Left C-Duct
5 Inner Barrel
Check pipes and harnesses for chafing and 6 Locking Actuator
damage. 7 Blocker Doors
8 Pin Stowage Bracket Assembly
Check the general area for damage, corrosion, 9 Lockout Assembly
seal condition and cracks. 10 Actuator Access Panels
11 Seal
Check the C-Duct V-Blade for damage. 12 7C Bleed Valve Orifice
13 V-Blade
Check all the Thrust Reverser installations are
attached securely.

Check the Blocker doors for damage.

21
 7

1 6

4
3

22
11. Left Inner C-Duct ATA 78-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check the fire seals for damage and security of 1 Thermal Blanket
attachment. 2 ACAC Inlet Duct
3 Latch Hook
Check the Thermal Blanket for damage and security 4 ACAC Inlet
of attachment. 5 7C Bleed Valve Orifice
6 Pre Cooler Duct
Inspect the Thermal Blanket for evidence of contact 7 Torque Ring
with the core.

Check the condition of the Pre-Cooler Duct interface

seal and mounting links.

Check the C-Duct latches for security.

23
 6 7

8
2

3
5

9
4

24
12. Low Pressure Compressor Bleed Master / Slave International
Actuator ATA 75-31-42 / 75-31-43 Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Pressure Regulating Valve (PRV)
2 VSV Actuation System
Check the security of all pipe connections. 3 LPC Bleed Master Actuator
4 VSV Actuator
Check the pipes and harness clamps for chafing and 5 Ignition Exciter Box B
general conditions. 6 Ignition Exciter Box A
7 Ignition Exciter Box Air Cooling
Check the harnesses for chafing, cuts, abrasion and Hoses
security of connectors. 8 LPC Bleed Slave Actuator
9 Active Clearance Control Actuator
Check the mechanical components of the Low
Pressure Compressor Bleed system for tightness,
security and damage.

25
 9

3
7

5
6

26
13. Variable Stator Vane (VSV) Actuator ATA 75-32-41 International
Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Variable Stator Vane Actuator
2 LP Return Tube
Check the security of all pipe connections. 3 Fuel Drain Tube
4 Torque Motor Harness Connector
Check the pipes and harness clamps for chafing and FIN 4022KS-C
general conditions. 5 Torque Motor Harness Connector
FIN 4022KS-B
Check the harnesses for chafing, cuts, abrasion and 6 Crank Assembly
security of connectors. 7 Actuator Rod
8 LVDT Harness Connector
Examine the mechanical components of the VSV FIN 4022KS-D
system for tightness and security. 9 LVDT Harness Connector
FIN 4022KS-A
Check the VSV actuating mechanism for
loose/missing bushes and pin hole wear.

27
 1

8
2

7
9

10

3 4

28
14. Left Side Engine Core ATA 72-40 to 72-56 International
Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Pre Cooler Duct - Engine Side
2 HPC Stage 7 Air Offtake
Check the security of all pipe connections. 3 Stage 7 C Bleed Valve
4 Air Cooled Air Cooler
Check the pipes and harness clamps for chafing and 5 Active Clearance Control Manifold
general conditions. 6 HPC Stage 10 Air Offtake
7 TCA Supply Tube
Check the harnesses for chafing, cuts, abrasion and 8 Pre Cooler Duct – Nacelle Side
security of connectors. 9 PS3 Cooling Air Tube
10 TCA Supply Tube
Check the Bleed Valve ducts for cracks, and seals for
conditions and security.

Examine the Turbine Case Cooling Manifold/Duct for

cracks.

29
 7

6
1

10

9
5

4 8
3

30
15. Common Nozzle Assembly (CNA) ATA 78-11 International
Aero Engines

Area, Visual Inspection: Item Description

Check the LP Turbine Blades for damage. 1 Pen Nib Fairing

2 Mount Flange
Check the area for evidence of oil leakage. 3 Radial Strut
4 Inner Duct
Check the seals and joints for security of attachment, 5 Lifting Points
wear and/or damage. 6 Exit Nozzle
7 Outer Duct
Check the struts for security of attachment. 8 Exhaust Cone
9 Turbine Exhaust Case Strut
Check shims and spacers. 10 LP Turbine Blades

31
 5

6
2

3
7
8 9

32
16. Right Side Engine Core ATA 72-40 to 72-58 International
Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 Bleed Valve Stage 7A

2 Bleed Valve Stage 10
Check the security of all pipe connections. 3 Bleed Valve Stage 7B
4 Active Clearance Control Valve
Check the pipes and harness clamps for chafing and 5 TCA Supply Tube
general conditions. 6 ACC Manifold (LPT)
7 LPT Case Cooling Air Tubes
Check the harnesses for chafing, cuts, abrasion and 8 TCA Supply Tube
security of connectors. 9 Intermediate Case

Check the Bleed Valve ducts for cracks, and seals for
conditions and security.

Examine the Active Clearance Control Cooling

Manifold/Duct for cracks.

Inspect the Active Clearance Control Valve and check

for freedom of movement.
33
 3
2

6
5

34
17. Active Clearance Control Valve ATA 75-24-51 International
Aero Engines

Area, Visual Inspection: Item Description

Check the security of all pipe connections. 1 LP Turbine ACC Manifold

2 ACC Rear Duct
Check the pipes and harness clamps for chafing and 3 HPT Case Cooling Air Tubes
general conditions. 4 ACC Valve Actuation Rod
5 ACC Valve
Examine the Active Clearance Control Cooling 6 HP Turbine ACC Manifold
Manifold/Duct for cracks.

Inspect the Active Clearance Control Valve and check

for cracks and freedom of movement.

Check the mechanical components of the Active

Clearance Control system for tightness, security and
damage.

35
 4

6 5
1 7

36
18. Active Clearance Control Actuator ATA 75-24-52 International
Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/oil leaks. 1 ACC Valve Actuation Rod
2 EEC Core Harness - FIN 4027KSA
Check the security of all pipe connections. 3 Active Clearance Control Actuator
4 Electrohydraulic Servo Valve
Check the pipes and harness clamps for chafing and (Torque Motor)
general conditions. 5 Servo Return Fuel Line
6 Servo Supply Fuel Line
Check the harnesses for chafing, cuts, abrasion and 7 Fuel Drain Line
security of connectors.

Check the mechanical components of the Active

Clearance Control system for tightness, security and
damage.

37
 1
8

2 7

5
9

4
3

38
19. Handling Bleed Valves ATA 75-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check the security of all pipe connections. 1 Stage 7A Bleed Valve

2 Stage 10 Bleed Valve
Check the pipe clamps for chafing and general 3 Stage 7B Bleed Valve
conditions. 4 Ignition Exciter Box B
5 Ignition Exciter Box A
Check the mechanical components of the Bleed 6 Ignition Leads
Valves for tightness, security and damage. 7 Silencer
8 HPC Stage 7 Air Offtake
Check the Bleed Valve ducts for cracks, and seals for 9 Stage 7C Bleed Valve
conditions and security.

39
 1
8

1 2

3
6

40
20. Right Inner C-Duct ATA 78-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check the fire seals for damage and security of 1 Pre Cooler Duct
attachment. 2 Stage 7A Bleed Valve Orifice
3 Stage 10 Bleed Valve Orifice
Check the Thermal Blanket for damage and security 4 Stage 7B Bleed Valve Orifice
of attachment. 5 ACC Inlet Duct
6 ACC Inlet
Inspect the Thermal Blanket for evidence of contact 7 Thermal Blanket
with the core. 8 Torque Ring

Check the condition of the Pre-Cooler Duct interface

seal and mounting links.

Check the C-Duct latches for security.

Check shims and spacers.

41
 1

2
9 7

11
10 8 4

5
12

7
6
13

42
21. Right Front C-Duct – Right Thrust Reverser International
ATA 78-32 Aero Engines

Area, Visual Inspection: Item Description

Check the area for fuel/hydraulic oil leaks. 1 Translating Sleeves

2 Cascades
Check the harnesses for chafing, cuts and security of 3 Non-Locking Actuator
connectors. 4 Right C-Duct
5 Inner Barrel
Check the pipes and harness clamps for chafing and 6 Locking Actuator
general conditions. 7 Blocker Doors
8 Pin Stowage Bracket Assembly
Check the general area for damage, corrosion, 9 Lockout Assembly
seal condition and cracks. 10 Actuator Access Panel
11 Seal
Check the C-Duct V-Blade for damage. 12 7B Bleed Valve Orifice
13 V-Blade
Check all the Thrust Reverser installations are
attached securely.

Check the Blocker doors for damage.

43
 2 3

6
15 5

14
13
12 11 10
7

9 8

44
22. Right Fancase ATA 72-32 International
Aero Engines

Area, Visual Inspection: Item Description

Check the harnesses for chafing, cuts, abrasion and 1 Data Entry Plug
security of connectors. 2 Electronic Engine Control (EEC)
3 Starter Duct
Check the pipes and harness clamps for chafing and 4 Anti Ice Duct
general conditions. 5 EEC Fan Harness - FIN 4100KS-A
6 Relay Box
Check the security of all pipe connections. 7 Engine-Air Intake Anti Ice Valve
8 Starter Air Valve
Check the ACOC housing for oil leaks. 9 Solenoid Valves (Post SB75-0081)
10 Air Modulating Valve
11 EEC Fan Harness - FIN 4100KS-B
12 EEC Fan Harness - FIN 4100KS-C
13 EEC Fan Harness - FIN 4100KS-D
14 EEC Fan Harness - FIN 4100KS-E
15 EEC & Ignition Supply Harness
FIN 4003VC-A

45
 7

9
1

2 6
10

5
3

46
 1 2 3 4

9
8 6
7

10 12
13
11

14

15

48
 1

4 5 6

7 8 9
50
1
2

8 5

6
7

52
LH

1 2 3 4 5
6

RH

7 8 9 10 11

54
57
58
V2500-A5 / Airbus A319, A320, A321
Under Cowl Guide
 IAE International Aero Engines AG, 400 Main Street, M.S. 121-10, East Hartford, CT 06108 USA
Phone: 1 860 565 5515 Fax: 1 860 557 4759 Web: http://www.i-a-e.com E-mail: [email protected]