Process Control Chart Chart No'

Part Number Grip length Characteristic Sampling Frequency Specification

1 Every 50 Parts PROCESS 0.2853 / 0.2848" Measure Thread Instructions for SPC data collection
Roll Ø

0.2862 Sample date to be entered into Date

1 box
0.2861
0.2860 Sample time to be entered into Time
2 box
0.2859
0.2858 1 off samples to be taken 50 parts
during Heading operation (stoppages
0.2857 3 & resetting to be noted on average X
chart)
0.2856
0.2855
The set of 5 samples to be measured
0.2854 for Grind thread roll dia, & results to
be recorded
0.2853 USLx Sample 1 into box X1
Sample 2 into box X2
0.2852
Average X

Sample 3 into box X3

4 Sample 4 into box X4
0.2851
NOM Sample 5 into box X5
0.2850
0.2849
0.2848 LSLx

0.2847 The results are to be added together

(X1+X2+X3+X4+X5) & entered into
0.2846 5 Sum of X box

SPC SAMPLE INSTRUCTIONS

0.2845
0.2844 The smallest Xresult is to be taken
from the largest Xresult (Xmax -
0.2843 6 Xmin) and result to be added to R
box
0.2842

0.2841
Number in Xavg box to be plotted on
0.2840 Avarage X chart
7 Number in R box to be plotted on AR
Range chart

0.0008
If point plotted on Average X chart
0.0007 falls outside Dotted specification lines,
Setter to reset machine to bring next
0.0006 plot into control (inside GREEN
control lines) & all components
0.0005 headed between last "within
Range R

0.0004 8 specification" plot and "out of

specification" plot to be 100%
0.0003 inspected

0.0002
0.0001

0.0000
If point plotted on Average X chart
falls outside GREEN control lines
Grinder to be reset to bring next plot
Date into control (inside GREEN control
9 lines)
Time

Sample set No' 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

X1 Average X Chart

CONTROL LIMITS
X2

X3 UCL = Avg(Xavg) + (0.58 * Ravg)

X4 LCL = Avg(Xavg) - (0.58 * Ravg)
X5 Range R Chart
Sum of X UCL = 2.11 * Ravg
X avg
R
Setters STAMP or NOTE: GREEN CONTROL LIMITS ARE
Machine Minders CALCULATED USING 30 "DURING
initials
GRINDING PLOTS

Control Card
No'

382637527.xls