IQ Sensor Net

CONTINUOUS PROCESS MONITORING & CONTROL

Innovative Solutions for Challenging Problems
WTW, a Xylem brand, is committed to providing our customers
with solutions to their most challenging problems through the use
of our expertise and innovative technology.

As part of that commitment, WTW continues to develop and launch

new innovative product lines, building upon our proven sensor and
analytics technology. We take pride in improving and setting new
standards in the markets that we serve.

If you want to know more about Xylem, please visit www.xyleminc.com.

Table of Contents
1 Online Instrumentation
2–3 IQ Sensor Net 2020 XT
4–5 IQ Sensor Net 182
6 IQ Sensor Net Modules
7–13 IQ Sensor Net Sensors
14 –15 IQ Sensor Net Illustration

16 IQ Sensor Net Benefits

17 IQ Sensor Net Order Guide
 Online Instrumentation
The IQ Sensor Net has for many years set the standard for
online measuring technology. It is suitable for conventional
instrumentation with analog outputs as well as for field bus
instrumentation.

The innovative digital sensors in this system represent the state

of the art in process measuring. A new controller family MIQ/MC2
with integrated USB and LAN interfaces opens the IQ Sensor Net
system to the future-proof world of internet communication via
TCP/IP technology. The new spectral UV-VIS sensors CarboVis®,
NitraVis®, and NiCaVis® allow for chemical-free measurements
of COD, TOC, BOD, SAC, NO3, and TS directly in the wastewater
process.

Their new optical design, integrated ultrasonic cleaning

system and high-tech materials Titanium and PEEK assure high
measurement reliability, simple handling, and extreme
durability. The new interface level sensor IFL 700 IQ is ideal
for sludge management at wastewater treatment plants: based
upon the ultrasonic measuring principle, it detects sludge-water
interface levels via runtime of ultrasound signal echoes.

The IQ Sensor Net system is therefore the most flexible,

digitally based system that provides from 1 to 20 measuring
points. For the measuring and control of wastewater, WTW offers
the world’s most complete line of pH/ORP, D.O., Conductivity,
Nitrogen, Carbon, Phosphate, and unique self-cleaning Turbidity
instrumentation, as well as comprehensive accessories.

The dependability, reliability, and versatility of WTW field-proven

Ammonia, Phosphate, Nitrite, and Nitrate analyzers, probes;
and pH, ORP, D.O., and Conductivity systems and meters have
established WTW products as industry standards world-wide.
WTW has built a solid reputation in its more than 60-year history
by providing “best in class” products with unparalleled customer
and technical support.

WTW strives to deliver solutions to our customers’ measuring

problems. Our Customer Care Centers are dedicated to
ensuring each customer’s individual success. WTW’s extensive
applications library, coupled with knowledgeable applications
specialists, provide for rapid resolutions to technical challenges.
With support facilities around the globe, the WTW manufacturing
center, located just south of Munich, Germany, delivers quality
technical instrumentation with continuous support. We are
proud to present our product offering to you and look forward
to serving your needs. “Made in Germany.”

1
IQ Sensor Net 2020 XT
Improve operational efficiency with continuous data.
With an easily scalable solution, the 2020 XT allows
for the connection of up to 20 sensors. Add sensors
at any time and at any location or change them out
with ease. This completely modular plug-and-play
system allows you to monitor and control the water
quality in your wastewater facility continuously
and accurately.

Only WTW can offer:

• 3-year warranty
• Ultrasonic cleaning on some sensors
• System-wide lightning protection
• Modular expansion from 1 to 20 sensors
• Easily stack modules without extra wiring
• One cable for power and communications
• Factory-calibrated optical DO cap with a
2-year warranty
• USB interface (can be used for security)
• System redundancy for backup control

The System 2020 XT

• Up to 20 digital sensors, any combination
• Easy, intuitive system expansion
• Centralized power supply along
entire network
• Numerous relays and outputs may
be selected
• Communications via modem,
Bluetooth, radio transmission,
PROFIBUS, MODBUS, RS-232
• LED status update
• Integrates into existing systems
• Change or move parameters at any time
with ease

2
 Parameters
Temperature
Dissolved oxygen
(optical or electrochemical)
pH
ORP
Conductivity/
Specific conductance
Salinity
Turbidity
TSS
Ammonium
Nitrate
Potassium
COD, TOC, DOC,
SAC, BOD

An example of a 2020 XT system using

7 sensors to monitor and control
throughout a facility.

2020 XT Terminal
Certifications ETL, cETL (conforms with relevant UL and Canadian
standards), CE
Integrated Lightning EN 61326 enhanced over voltage protection
Protection for entire system
Electrical Directly via IQ SensorNet when coupled
to an MIQ module
Datalogging 525,600 data sets
Display Graphic; 320 x 240 pixels; backlit
Warranty 3 years
Operating Temperature -4 to 131º F (-20 to 55ºC)

3
IQ Sensor Net 182
The WTW IQ Sensor Net 182, 182 XT, or 182 XT-4
is a modular system for a complete sensor network
ideal for various installation needs. The modular
system can accept additional sensors easily at any
time. This is a powerful system to continuously
measure water quality parameters anywhere in
a facility for process control.

System 182
• Connect 1-4 digital sensors for a variety
of parameters
• 2-wire cable provides power and
communications
• Ultrasonic cleaning on some sensors
• System-wide lightning protection
• Analog or digital outputs; relays
• 3-year warranty

Model 182 Model 182 XT Model 182 XT-4

1-2 sensors 1-2 sensors 1-4 sensors
2 mA outputs 4 mA outputs 5 mA outputs
Model 182 XT-4
shown stacked on two 3 relays 5 relays 6 relays
IQ Sensor Net Modules.

4
 Parameters
Temperature
Dissolved oxygen
(optical or electrochemical)
pH
ORP
Conductivity/
Specific conductance
Salinity
Turbidity
TSS
Ammonium
Nitrate
Potassium
COD, TOC, DOC,
SAC, BOD

An example of the 182 XT-4 using

4 sensors to monitor and control
throughout a facility.

182 Terminal
Certifications ETL, cETL (conforms with relevant UL and Canadian
standards), CE
Integrated Lightning EN 61326 enhanced over voltage protection
Protection for entire system
Display Graphic; 128 x 64 pixels; backlit
Warranty 3 years
Operating Temperature -4 to 131º F (-20 to 55ºC)

5
IQ Sensor Net Modules
IQ Sensor Net modules provide a variety of functions
from power, to communications, to outputs in order
to improve your system’s efficiency. All modules
can be installed anywhere in the system, either
individually or in stacks.

Up to three modules can be mechanically connected

to form a stack. Simultaneous mechanical and electri-
cal connections are instantaneous once stacked.

Module Options
182 XT-4 (up to 4 sensors)
182 XT (up to 2 sensors)
2020 XT (up to 20 sensors) 182 (up to 2 sensors)
Part Numbers Part Numbers

Power Supply Modules MIQ/PS, MIQ/24V DIQ/S 182/24V, DIQ/S 182 XT/24V, DIQ/S 182 XT-4/24V

Analog Output Modules MIQ/CR3, MIQ/C6, MIQ/R6 MIQ/CR3, MIQ/C6, MIQ/R6

Interface Modules MIQ/IF232, MIQ/2-MOD, MIQ/2-PR DIQ/S 182 XT-4 PR, DIQ/S 182 XT-4 MOD, DIQ/S 182 XT-4 PR/24V,
DIQ/S 182 PR, DIQ/S 182 MOD, DIQ/S 182 PR/24V, DIQ/S 182
MOD/24V, DIQ/S 182 XT-4 MOD/24V

Magnetic Valve Modules MIQ/CHV Plus DIQ/CHV, MIQ/CHV Plus

Bluetooth Communication MIQ/BluePS MIQ/BluePS

Modules

Analog Input Modules MIQ/IC2 MIQ/IC2

Extension Modules MIQ/JB, MIQ/JBR, DIQ/JB, MIQ/JB

Compensation Modules MIQ/MC2, MIQ/2-PR, MIQ/2-MOD

Controller Modules MIQ/MC2, MIQ/MC2-PR,

MIQ/MC2-MOD

6
IQ Sensor Net Sensors
All IQ Sensor Net sensors are rugged, reliable digital
sensors designed specifically for wastewater applications.
Once a sensor is fixed at a location, it can easily be moved
by the user. Sensors can also be switched out with different
sensor parameters without rewiring or running conduit.
Simply unscrew one and put the new one in place.

TetraCon®
conductivity/salinity/TDS
• 4-electrode design
• robust and durable in the field
• wide measurement range
• fouling resistant
• 2-year warranty

TetraCon® Sensor
Operating Temperature 32 to 140ºF (0 to 60ºC)
Conductivity Range:
0.00 to 20.00 µS/cm
0.0 to 200.0 µS/cm
0.000 to 2.000 mS/cm
0.00 to 20.00 mS/cm
0.0 to 200.0 mS/cm
0 to 500 mS/cm

Accuracy:
± 1.5% of reading without calibration
± 0.7% of reading with calibration
Salinity Range:
0 to 70 ppt
TDS Range:
0 to 2000 mg/L
Cell Constant K = 0.917 cm (in free solution)
K = 0.933 (with flow thru adapter)

7
IQ Sensor Net Sensors

SensoLyt®
pH/ORP
• SensCheck function monitors sensors
• electrodes are protected
• easily replace electrodes without tools as needed
• pre-amplified sensors
• digital sensors store calibration
• 2-year warranty (6-months electrodes)

SensoLyt® Sensor
Operating Temperature 32 to 140ºF (0 to 60ºC)
Electrode Type SEA and SEA-HP DWA ECA PtA
pH (gel-polymer solid elec- pH (modified gel pH (gel electrolyte mV (gel-polymer solid
trolyte with double pinhole electrolyte with single with single pinhole electrolyte with double
diaphragm; pinhole diaphragm) diaphragm) pinhole diaphragm
AgCI free and resistant
to sulfides)

Range 2 to 12 pH units and 0 to 14 pH units 2 to 12 pH units ± 2000 mV
4 to 12 pH units (depends on terminal)

8
 TriOxmatic®
DO electrochemical
• SensReg function monitors electrolytic solution
• SensLeak function monitors for membrane leakage
• fouling resistant
• no break-in period or long-term drift
• digital sensors store calibrations
• 2-year warranty

TriOxmatic FDO®
DO optical
• no electrolyte, calibration, interferences, or warm-up period
• zero oxygen consumption technology eliminates the need for stirring
• resistant to bubbles bursting on the sensor with 45 degree angle
• extremely long sensor cap life; factory calibrated
FDO
• 2-year warranty

TriOxmatic® Sensor
Operating Temperature 32 to 140ºF (0 to 60ºC)
Electrode Type Electrochemical DO with reference electrode
Range 700 IQ (700 IQ SW) 701 IQ 702 IQ
0.0 to 60.0 mg/L 0.00 to 20.00 mg/L 0 to 2000 µg/L
0 to 600% 0.0 to 60.0 mg/L 0.00 to 10.00 mg/L
0.0 to 200.0% 0 to 110%
0 to 600%
Resolution 0.1 mg/L 0.01 mg/L 0.001 mg/L
1% 0.1 mg/L 0.01 mg/L
0.1% 0.1%
1%
Response Time at 25ºC T90 = 180 seconds T90 = 30 seconds T90 = 30 seconds
T99 = 90 seconds T99 = 110 seconds
Minimum Flow Rate 0.05 m/s (1.9 in/sec) 0.23 m/s (9 in/sec) 0.3 m/s (11.8 in/sec)

FDO® Sensor
Interferences None
Calibration Factory calibrated
Operating Temperature 23 to 122ºF (-5 to 50ºC)
Electrode Type Optical DO
Range 0 to 20.00 mg/L
0 to 200.0%
Resolution 0.01 mg/L
0.1%
Response Time at 25ºC FDO 700 IQ FDO 701 IQ
T90 = <150 seconds T90 = <80 seconds
T99 = <200 seconds
Minimum Flow Rate 0 – none required

9
IQ Sensor Net Sensors

VisoTurb® ViSolid®
turbidity TSS
• multi-point factory calibration; no need to • multi-point factory calibration; no need to
recalibrate; matrix adjustment is possible recalibrate; matrix adjustment is possible
• ultrasonic cleaning with UltraClean • ultrasonic cleaning with UltraClean
technology; prevents initial biofouling technology; prevents initial biofouling
from taking place from taking place
• nephelometric measurement technology • uses two measurement methods
• sample discoloration does not affect depending on concentrations – either
measurements scattered light or backscatter

• 2-year warranty • 2-year warranty

VisoTurb® and ViSolid® Sensors

SensCheck Continually monitors sensor functionality
Range VisoTurb FNU, NTU, TEF: mg/L SiO2; ppm SiO2: g/L TSS:
0.05 to 4000 FNU 0.1 to 4000 mg/L SiO2 0.0001 to 400 g/L TSS
Range ViSolid g/L SiO2, % SiO2: g/L TSS, % TSS:
0.01 to 300 g/L SiO2 0.003 to 1000 g/L TSS
0.001 to 30% SiO2 0.0003 to 100% TSS

UltraClean technology
keeps sensor clean even
after a 30-day deployment.

10
 VARiON®
ammonium/nitrate/potassium
• single- or dual-measurement of ammonium
and nitrate; compensation for potassium
• factory calibrated
• reference electrode; prevents interferences
• matrix adjustment is possible
• 2-year warranty

AmmoLyt® NitraLyt®
ammonium/potassium nitrate
• ammonium or nitrate measurement with
continuous compensation
• factory calibrated
• reference electrode prevents interferences
(potassium for AmmoLyt® and chloride for NitraLyt®)
• matrix adjustment is possible
• 2-year warranty

VARiON®, AmmoLyt® and NitraLyt® Sensors

Operating Temperature 32 to 140ºF (0 to 40ºC)
Electrode Type ISE Ammonium ISE Nitrate
(VARiON® or AmmoLyt®) (VARiON® or NitraLyt®)
Range/Resolution NH4-N: NO3-N:
VARiON® 1 to 1000 mg/L / 1 mg/L 1 to 1000 mg/L / 1 mg/L
0.1 to 100 mg/L / 0.1mg/L 0.1 to 100 mg/L / 0.1 mg/L
NH4: NO3:
1 to 1290 mg/L / 1mg/L 5 to 4500 mg/L / 1 mg/L
0.1 to 129.0 mg/L / 0.1 mg/L 0.5 to 450.0 mg/L / 0.1 mg/L

K+ (compensation): CL- (compensation):

1 to 1000 mg/L / 1 mg/L 1 to 1000 mg/L / 1 mg/L
pH Range 4 to 8.5 pH units 4 to 11 pH units

11
IQ Sensor Net Sensors
NitraVis®
nitrate/TSS
• optical spectral measurement
• factory calibrated
• ultrasonic cleaning with UltraClean
technology; prevents initial biofouling
from taking place
• 2-year warranty

CarboVis®
COD/TOC/DOC/BOD/SAC/TSS
• optical spectral measurement
• ultrasonic cleaning with UltraClean
technology; prevents initial biofouling
from taking place
• continuous real-time values; no sample
transport or sample preparation needed
• compensates for interferences and turbidity
NitraVIS® Sensor
• compressed air cleaning available
Operating Temperature 32 to 113ºF (0 to 45ºC)
• 2-year warranty
Electrode Type Spectral measurement in the UV/VIS range
(200 to 720 nm)
NitraVis® 701 NitraVis® 705 NiCaVis®
(influent/aeration) (effluent)
nitrate/COD/TOC/DOC/BOD/SAC/TSS
Range NO3-N: NO3-N:
0.1 to 100.0 mg/L 0.01 to 25.0 mg/L • optical spectral measurement
TSS: TSS: • continuous real-time values; no sample
0 to 10.00 g/L 0 to 900.0 mg/L transport or sample preparation needed
Accuracy ± 3% of measured value
± 0.5 mg/L • compensates for interferences and turbidity

pH Range 4 to 9 pH units • compressed air cleaning available

• 2-year warranty

CarboVis® and NiCaVis® Sensors

Operating Temperature 32 to 113ºF (0 to 45ºC)
Electrode Type Spectral measurement in the UV/VIS range (200 to 720 nm)
CarboVis® 701 CarboVis® 705 NiCaVis® 705
(influent/effluent) (influent/effluent) (effluent)
Range COD: COD: COD:
0.5 to 800.0 mg/L 0.1 to 4000.0 mg/L 0.1 to 800.0 mg/L
TOC: TOC: TOC:
1 to 500.0 mg/L 1 to 500.0 mg/L 1 to 500.0 mg/L

SAC: SAC: SAC:

0.5 to 3000.0 1/m 0.1 to 600.0 1/m 0.1 to 600.0 1/m
TSS: TSS: NO3-N:
0 to 15 g/L 0 to 3000 mg/L 0.01 to 25.00 mg/L
(influent) (influent)
0 to 4.5 g/L 0.0 to 900.0 mg/L
(effluent) (effluent)
pH Range 4 to 12 pH units

12
 2 5
13
1

4 6 7 8 9 10 11 12

Sensors

11 AmmoLyt®
1 TriOxmatic®

10 VARiON®
8 CarboVis®

12 NitraLyt®
4 TetraCon®
3 SensoLyt®

5 VisoTurb®

9 NiCaVis®
7 NitraVis®
6 ViSolid®
2 FDO®

13 IFL
Parameters
Temperature
DO (electrochemical)
DO (optical)
pH
ORP
Conductivity
Salinity
Turbidity
TSS
Ammonium
Nitrate
Potassium
Chloride*
COD (chemical oxygen demand)
TOC (total organic carbon)
BOD (biochemical oxygen demand)
DOC (dissolved organic carbon share of TOC)
SAC (spectral absorption coefficient)
Interface (Sludge) Level Measurement**

* Chloride is used as compensation only and is not a visible parameter on the IQSN system.
Please contact us for more information.
** For use with the 2020 XT and MC2 modules.

13
System-wide Process
Monitoring & Control

Aeration:
D.O., Ammonium,
Nitrate, TSS, pH

IQ Sensor Net 2020 XT

Influent:
pH, Conductivity, Ammonium,
COD, TOC, DOC, BOD, SAC

14
 Effluent:
Ammonium, Nitrate, pH,
Conductivity, D.O., Turbidity,
COD, TOC, DOC, BOD, SAC

Back-up Terminal
Final Settling:
Nitrogen, Turbidity, TSS,
pH, Sludge Blanket Level

15
Only WTW
The modular WTW IQ Sensor Net water quality
control system (2020 XT, 182, 182 XT, 182 XT-4)
is a complete sensor network for a variety of
installation needs. This powerful system lets you
easily add more modules or sensors at any time
while continuously measuring water quality
anywhere in your facility for the ultimate process
control. In addition, you receive the exclusive
benefits below, as provided only by WTW.
Sheer genius.

One cable for power

and communication

Terminal connects
to any module on
network

2-year lightning-
strike warranty

3-year warranty,
terminals and displays

2-year warranty,
sensors
Terminals, modules,
and sensors can be
placed anywhere in No calibration
the network required on most
sensors; automatic
Connect up to 20 drift compensation
sensors
Measures DO,
Network scales conductivity,
easily without new temperature, pH,
hardware or ORP (Redox), Optical DO sensor is
engineering nitrate, ammonium, immune to bubbles
potassium, turbidity, in the medium with
Smart technology TSS, COD, BOD, SAC, unique design
recognizes and DOC, TOC
displays sensors Ultrasonic cleaning
integrated into
Network outputs turbidity, TSS
analog and digital and UV sensors
signals

16
Order Guide
Building a system is easy. Just choose an IQ
Sensor Net terminal, select which modules you’ll
need, determine your distances for cabling, and
select your parameters. And don’t forget your
accessories. Let’s get started.

Step 1 (terminal) – the first step is to decide which terminal/

controller will be required. Always consider future needs and
possible system expansion.
Model 182 (terminal only) – maximum 2 sensors with 2 analog
(0/4-20 mA) outputs and 3 relays
Model 182 XT (terminal only) – maximum 2 sensors with 4
analog (0/4-20 mA) outputs and 5 relays
Model 182 XT-4 (terminal only) – maximum 4 sensors with 5
analog (0/4-20 mA) outputs and 6 relays capable of digital output
Model 2020 XT (terminal only) – maximum of 20 sensors with
multiple analog outputs and relays available; most powerful
configurable system
There are also several kits including terminals and modules together.

Step 2 (modules) – the next step is dependent on the unique

application. The modules fall into 9 general categories. Power
Supply, Analog Output, Interface, Magnetic Valve, Radio/Bluetooth,
Analog Input, Extension, and Controller modules. Some modules
are combined functionality modules.

Step 3 (cables) – cable decisions are relatively simple.

The application should be understood enough to know distances
within the IQ Sensor Net system.
SACIQ – sensor adapter cable; connects to each sensor - specific
or special order lengths (in meters) available along with seawater
option for highly corrosive applications
SNCIQ – sensor network cable; connects modules to other
modules and terminals in the network - specific or special order
lengths (in meters) available

Step 4 (sensors) – it is necessary to know what parameters are

required. It may only be a couple parameters at multiple locations
or multiple parameters at a couple locations – either way, your
requirements will determine which sensors are needed.

Step 5 (accessories) – mounting panels, cleaning brushes,

calibrations standards and more.

17
What can Xylem do for you?
We’re 12,500 people unified in a common purpose: creating innovative
solutions to meet our world’s water needs. Developing new technologies
that will improve the way water is used, conserved, and re-used in the
future is central to our work. We move, treat, analyze, and return water
to the environment, and we help people use water efficiently, in their
homes, buildings, factories and farms. In more than 150 countries, we
have strong, long-standing relationships with customers who know us for
our powerful combination of leading product brands and applications
expertise, backed by a legacy of innovation.

For more information on how Xylem can help you,

go to www.xyleminc.com

Wissenschaftlich-Technische
Werkstätten GmbH
Dr.-Karl-Slevogt-Strasse 1
D-82362 Weilheim
Germany
Phone: +49 881 183-0
Fax: +49 881 183-420
E-Mail: [email protected]
Internet: www.WTW.com

TriOxmatic, FDO, SensoLyt, TetraCon, VisoTurb, ViSolid,

NitraVis, CarboVis, NiCaVis, VARiON, ­AmmoLyt, NitraLyt
and “Your Brains. Our IQ.” are registered trademarks of
Xylem Inc. or one if its subsidiaries.
©2012 WTW 999 107  US September 2012