Embraco Catalogue

COMPRESSORS
HANDBOOK
GENERAL INDEX
This handbook on hermetic compressors is designed for those working in the refrigeration field,
whom already know the basic techniques of domestic and commercial refrigeration, and air con-
ditioning. It is intended to be a guide in the selection of Embraco Europe compressors and their
correct application.
GENERAL INDEX
1 TECHNICAL DOCUMENTS 11
1.1 GENERAL CATALOG 11
1.2 GENERAL GUIDE OF COMPRESSORS 11
1.3 TECHNICAL BULLETIN 11
1.4 ELECTRICAL COMPONENT CATALOG 12
1.5 COMPRESSOR HANDBOOK 12
1.6 ELECTRONIC CATALOG 12
2 GENERAL INFORMATION 13
2.1 COMPRESSOR RANGES 13

Table 1 Compressor Series - Application - Refrigerants .................................................................................13
2.2 APPLICATIONS 13
Table 2 Applications ...............................................................................................................................................13
2.3 STARTING TORQUE CLASSIFICATION 14

Table 3 Electrical motor starting torque classification ....................................................................................14
2.4 ELECTRIC MOTOR TYPES 14

Table 4 Electrical motor types ..............................................................................................................................14
2.5 VOLTAGES & FREQUENCIES 15

Table 5 Voltages & Frequencies ..........................................................................................................................15
2.6 COMPRESSOR ELECTRICAL COMPONENTS 16

Table 6 Electrical components..............................................................................................................................16
2.7 COMPRESSOR COOLING TYPES 16

Table 7 Cooling Types............................................................................................................................................16
2.8 COMPRESSOR NAMEPLATES - IDENTIFICATION DATA 17

Figure 1 Metallic Nameplates (used up to 2001) ...............................................................................................17
Figure 2 Adhesive Nameplates ..............................................................................................................................17
Figure 3 Series NB/NE - Adhesive Nameplates (used up to 2003) .................................................................18
Figure 4 Series BP - Adhesive Nameplates (used up to 2004) .........................................................................18
Figure 5 Series EM - Adhesive Nameplates ........................................................................................................18
Doc. Code Emission Revision Date Page

MP01EH 2000-04 07 20-02 1 - 98
COMPRESSORS
HANDBOOK
GENERAL INDEX
Figure 6a Compressor Model Identification Code .............................................................................................. 19

Figure 6b Series EM - Compressor Model Identification Code ........................................................................ 20
Figure 7 Compressor Bill of Materials Code ..................................................................................................... 21
Figure 8 Manufacturing Date Code ..................................................................................................................... 21
2.9 WIRING DIAGRAMS 22

Table 8 Wiring Diagram ....................................................................................................................................... 23
2.9.1 Compressor Wiring Diagram - EM Series - RSIR ............................................................................ 24
Figure 9 RSIR Version terminal board with PTC starting device .................................................................. 24
2.9.2 Compressor Wiring Diagram BP-NB Series – RSIR-RSCR .......................................................... 24
Figure 10 RSIR and RSCR Standard Version ....................................................................................................... 24
2.9.3 Compressor Wiring Diagram BP-T-NB-NE Series (electrical components without
terminal board) – RSIR-CSIR .............................................................................................................. 25
Figure 11 RSIR and CSIR standard version ......................................................................................................... 25
2.9.4 Compressor Wiring Diagram T Series (electrical component with
Figure 12 RSIR - CSIR terminal board version ................................................................................................... 25
2.9.5 Compressor Wiring Diagram NB-NE Series (electrical component with
Figure 13 RSIR and CSIR terminal board version .............................................................................................. 26
2.9.6 Compressor Wiring Diagram NB Series (electrical component with
terminal board) – RSIR-RSCR ............................................................................................................. 26
Figure 14 RSIR and RSCR terminal board version with PTC starting device ............................................... 26
2.9.7 Compressor Wiring Diagram T-J Series – PSC-CSR ...................................................................... 27
Figure 15 PSC and CSR Versions .......................................................................................................................... 27
2.9.8 Compressor Wiring Diagram NE-T-J Series – CSR BOX .............................................................. 27
Figure 16 CSR BOX with internal or external overload protector ................................................................... 27
2.9.9 Compressor Wiring Diagram T-J Series – CSIR .............................................................................. 28
Figure 17 Standard CSIR (with the relay T.I. 3CR or G.E. 3ARR2) ................................................................ 28
2.9.10 Compressor Wiring Diagram T-J Series – CSIR BOX .................................................................... 28
Figure 18 CSIR BOX (with relay T.I. 3CR or G.E. 3ARR2) .............................................................................. 28
2.9.11 Compressor Wiring Diagram J Series – CSIR BOX ........................................................................ 29
Figure 19 CSIR BOX (with relay G.E. 3ARR3 or AMF RVA) ........................................................................... 29
2.9.12 THREE PHASE ...................................................................................................................................... 29
Figure 20 Three Phase ............................................................................................................................................. 29
3 COMPRESSOR SUPPLY CONDITIONS 30
3.1 ELECTRICAL INSULATION 30
3.2 “IP” DEGREE OF PROTECTION 30

Table 9 IP Degree .................................................................................................................................................. 30
3.3 THE COMPRESSOR SHELL HYDROSTATIC STRENGTH 30
3.4 DEHYDRATION 31
Table 10 Maximum level of residual humidity .................................................................................................... 31
3.5 PAINTING 31

MP01EH 2000-04 07 20-02 2 - 98
COMPRESSORS
HANDBOOK
GENERAL INDEX
3.6 COMPRESSOR PRESSURISATION 31
3.7 OIL CHARGE 31

Table 11 Lubricant oils used in the compressors ................................................................................................32
3.8 MINIMUM QUANTITY OF LUBRICANT 32

Table 12 Minimum quantity of oil ..........................................................................................................................32
3.9 SPECIAL VERSIONS 33

Table 13 Special Version Examples .......................................................................................................................33
4 COMPRESSOR PACKAGING 34
4.1 MULTIPLE CARTON DISPOSABLE PACKAGE 34

Characteristics of carton multiple packages .......................................................................................34
Table 14
Figure 21 One Box + Shipping Skid .......................................................................................................................34
Figure 22 Two Boxes + Shipping Skid ...................................................................................................................34
4.1.1 Compressor Identification Marks .........................................................................................................35
Figure 23 Package Label ..........................................................................................................................................35
4.2 RETURNABLE WOOD PACKAGE 36

Characteristics of returnable multiple wood packages .....................................................................36
Table 15
Figure 25 “EM” (120 compressors) ........................................................................................................................36
Figure 26 “EM” (100 compressors) ........................................................................................................................37
Figure 27 “NB” (80 compressors) ..........................................................................................................................37
4.2.1 Compressor identification marks ..........................................................................................................37
4.3 PACKAGE FOR ELECTRICAL COMPONENTS AND ACCESSORIES 38

Figure 28 Components packing label .....................................................................................................................38
4.4 SINGLE PACKAGE 39

Figure 29 Single Compressor Package ..................................................................................................................39
5 HANDLING, TRANSPORTING AND STORING

COMPRESSORS 40
5.1 HANDLING 40
5.2 TRANSPORTING 40
5.2.1 Shipment by container ............................................................................................................................40
Table 16 Load Characteristics for 20' container .................................................................................................41
5.2.2 Shipments by truck ..................................................................................................................................41
Table 17 Characteristics of load by truck .............................................................................................................41
5.3 ACCEPTABLE COMPRESSOR POSITIONS DURING TRANSPORTATION 42

Table 18 Acceptable compressor position during transportation .....................................................................42
5.4 STORAGE 43
Table 19 Maximum height for multiple throwaway carton packages ..............................................................43
Table 20 Maximum height for multiple returnable packages ............................................................................44

MP01EH 2000-04 07 20-02 3 - 98
COMPRESSORS
HANDBOOK
GENERAL INDEX
INFORMATION ABOUT CORRECT COMPRESSOR

INSTALLATION 45
&2035(66256(/(&7,21 45
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5HIULJHUDWLRQFDSDFLW\ ............................................................................................................................ 45
5HIULJHUDQWW\SH....................................................................................................................................... 45
$PELHQWWHPSHUDWXUH.............................................................................................................................. 45
2SHUDWLQJ9ROWDJHVDQG)UHTXHQFLHV ................................................................................................... 46
(OHFWULFPRWRUVWDUWLQJWRUTXH ............................................................................................................... 46
&RPSUHVVRUFRROLQJW\SH ....................................................................................................................... 46
1RLVHOHYHO ............................................................................................................................................... 46
0D[LPXPFXUUHQWLQSXW ......................................................................................................................... 46
&2035(6625813$&.,1* 46
35(3$5$7,212)5()5,*(5$7,1*6<67(0&20321(176 47
5()5,*(5$1786(*8,'( 48
*XLGHIRUWKHXVHRI5D ................................................................................................................... 49
Table 21 R134a Physical Characteristics ............................................................................................................ 49
Table 22 R134a Ecological Characteristics ........................................................................................................ 49
*XLGHIRUWKHXVHRI5D ................................................................................................................... 52
Table 23 R600a Physical characteristics ............................................................................................................. 52
Table 24 R 600a Ecological Characteristics ....................................................................................................... 52
*XLGHIRUWKHXVHRI5$ .................................................................................................................. 54
Table 25 R 404A Physical Characteristics .......................................................................................................... 54
Table 26 R 404A Ecological Characteristics....................................................................................................... 54
*XLGHIRUWKHXVHRI5& .................................................................................................................. 57
Table 27 R 407C Physical Characteristics .......................................................................................................... 57
Table 28 R 407C Ecological Characteristics ...................................................................................................... 57
*XLGHIRUWKHXVHRI5 ..................................................................................................................... 60
Table 29 R290 Physical Characteristics .............................................................................................................. 60
Table 30 R290 Ecological Characteristics .......................................................................................................... 60
),/7(5'5<(5 62
Table 31 Suggested Filter Dryer............................................................................................................................ 62
Table 32 Inconvenient caused by moisture in the system .................................................................................. 62
&$3,//$5<78%(6 63
Table 33 Choice of Capillary ................................................................................................................................. 63
$33/,&$7,212)58%%(5*5200(76 70
Figure 30 Rubber Grommets Assembling Process .............................................................................................. 70
Table 34 Rubber Grommets .................................................................................................................................... 71
Figure 31 Rubber Grommets ................................................................................................................................... 71
:(/',1*2)&211(&7,2178%(6 73
527$/2&.9$/9(6 73

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COMPRESSORS
HANDBOOK
GENERAL INDEX
Suggested tightening torques ..................................................................................................................74

Table 35
Figure 32 Rotalock Valve .........................................................................................................................................74
Figure 33 Valve Position ..........................................................................................................................................75
&2035(6625&22/,1* 75
Table 36 Fan Coolers Characteristics...................................................................................................................75
9$&88023(5$7,216 76
5()5,*(5$17&+$5*( 76
Table 37 Maximum Refrigerant Charge................................................................................................................76
5()5,*(5$17/($.6&21752/ 77
(/(&75,&6833/< 77
RUNNING DATA AND COMPRESSOR CHECKING

PROCEDURES 78
&2035(66255811,1*/,0,76 78
0D[LPXPWHPSHUDWXUHRIHOHFWULFPRWRUVWDWRUZLQGLQJV ................................................................78
'LVFKDUJHJDVPD[LPXPWHPSHUDWXUH ..................................................................................................79
'LVFKDUJHJDVPD[LPXPSUHVVXUHV ......................................................................................................79
Table 38 Discharge gas maximum pressures .......................................................................................................79
6XFWLRQJDVRYHUKHDWLQJ..........................................................................................................................79
&RPSUHVVRURSHUDWLQJILHOGV ..................................................................................................................80
6WDUWFRQGLWLRQV ........................................................................................................................................82
Table 39 Pressure limit value..................................................................................................................................82
2LOFRROHUWHPSHUDWXUHV ..........................................................................................................................82
5XQQLQJWLPH ............................................................................................................................................83
&\FOLQJ ......................................................................................................................................................83
&2035(6625&21752/352&('85(6 83
7528%/(6+227,1*$1'6(59,&(&+$57 83
Table 40 Troubleshooting and service chart ........................................................................................................84
(/(&75,&&,5&8,76&21752/ 87
6WDQGDUGYHUVLRQ56,556&5(06HULHVZLWK37&VWDUWLQJGHYLFH ...........................................87
6WDQGDUGYHUVLRQ56,556&5%36HULHVZLWK37&VWDUWLQJGHYLFH ............................................88
6WDQGDUGYHUVLRQ56,51%1(76HULHVZLWKHOHFWURPDJQHWLFFXUUHQWUHOD\ ..........................88
6WDQGDUGYHUVLRQ&6,51%1(76HULHVZLWKHOHFWURPDJQHWLFFXUUHQWUHOD\ ..........................89
7HUPLQDOERDUGYHUVLRQ56,51%1(76HULHVZLWKHOHFWURPDJQHWLFFXUUHQWUHOD\ ..............90
7HUPLQDOERDUGYHUVLRQ&6,51%1(76HULHVZLWKHOHFWURPDJQHWLFFXUUHQWUHOD\ ..............90
7HUPLQDOERDUGYHUVLRQ56,5DQG56&51%6HULHVZLWK37&VWDUWLQJGHYLFH ...........................91
6WDQGDUGYHUVLRQ36&1(7-6HULHV ..............................................................................................92
6WDQGDUGYHUVLRQV&65&65%2;1(7-6HULHVZLWKSRWHQWLDOFXUUHQWUHOD\ ....................92
6WDQGDUGYHUVLRQV&6,5DQG&6,5%2;7DQG-6HULHVZLWKFXUUHQWHOHFWURPDJQHWLFUHOD\ ....93
6WDQGDUGYHUVLRQ&6,5-6HULHVZLWKFXUUHQWHOHFWURPDJQHWLFUHOD\ ..............................................94
7KUHH3KDVH9HUVLRQ- ............................................................................................................................94

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COMPRESSORS
HANDBOOK
GENERAL INDEX
&21752/352&('85(6 95
&RQWURORIHOHFWULFPRWRUVWDWRUZLQGLQJV ........................................................................................... 95
&RQWURORIVWDWRUZLQGLQJVRKPLFUHVLVWDQFH ...................................................................................... 95
&RQWURORIVWDUWDQGUXQFDSDFLWRUV....................................................................................................... 95
HOW TO RETURN SUPPLIED PRODUCTS

TO EMBRACO EUROPE 96
&21',7,216 96
7(676217+(&86720(5$33/,&$7,216 97

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COMPRESSORS
HANDBOOK
INDEX OF FIGURES
Figure 1 Metallic Nameplates (used up to 2001) 17
Figure 2 Adhesive Nameplates 17
Figure 3 Series NB/NE - Adhesive Nameplates (used up to 2003) 18
Figure 4 Series BP - Adhesive Nameplates (used up to 2004) 18
Figure 5 Series EM - Adhesive Nameplates 18
Figure 6a Compressor Model Identification Code 19
Figure 6b Series EM - Comp ressor Model Identi fica tio n C ode 20
Figure 7 Compressor Bill of Materials Code 21
Figure 8 Manufacturing Date Code 21
Figure 9 RSIR Version terminal board with PTC starting device 24
Figure 10 RSIR and RSCR Standard Version 24
Figure 11 RSIR and CSIR standard version 25
Figure 12 RSIR - CSIR terminal board version 25
Figure 13 RSIR and CSIR terminal board version 26
Figure 14 RS IR and RSCR termin al bo ard versio n with PTC st artin g device 26
Figure 15 PS C and CSR Versi ons 27
Figure 16 CSR BOX with internal or external overload protector 27
Figure 17 Standard CSIR (with the relay T.I. 3CR or G.E. 3ARR2) 28
Figure 18 CSIR BOX (with relay T.I. 3CR or G.E. 3ARR2) 28
Figure 19 CSIR BOX (with relay G.E. 3ARR3 or AMF RVA) 29
Figure 20 Three Phase 29
Figure 21 Carton Package Unit 34
Figure 22 Wood Package Unit 34
Figure 23 Package Label 35
Figure 25 “EM” (120 compressors) 36
Figure 26 “EM” (100 compressors) 37
Figure 27 “NB” (80 compressors) 37
Figure 28 Components packing label 38

MP01E+ 2000-04 0 20-02 7- 98
COMPRESSORS
HANDBOOK
Figure 29 Single Compressor Package 39
Figure 30 Rubber Grommets Assembling Process 70
Figure 31 Rubber Grommets 71
Figure 32 Rotalock Valve 74
Figure 33 Valve Position 75

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COMPRESSORS
HANDBOOK
INDEX OF TABLES
Table 1 Compressor Series - Application - Refrigerants 13
Table 2 Applications 13
Table 3 Electrical motor starting torque classification 14
Table 4 Electrical motor types 14
Table 5 Voltages & Frequencies 15
Table 6 Electrical components 16
Table 7 Cooling Types 16
Table 8 Wiring Diagram 23
Table 9 IP Degree 30
Table 10 Maximum level of residual humidity 31
Table 11 Lubricant oils used in the compressors 32
Table 12 Minimum quantity of oil 32
Table 13 Special Version Examples 33
Table 14 Characteristics of carton multiple packages 34
Table 15 Characteristics of returnable multiple wood packages 36
Table 16 Load Characteristics for 20' container 41
Table 17 Characteristics of load by truck 41
Table 18 Acceptable compressor position during transportation 42
Table 19 Maximum height for multiple throwaway carton packages 43
Table 20 Maximum height for multiple returnable packages 44
Table 21 R134a Physical Characteristics 49
Table 22 R134a Ecological Characteristics 49
Table 23 R600a Physical characteristics 52
Table 24 R 600a Ecological Characteristics 52
Table 25 R 404A Physical Characteristics 54
Table 26 R 404A Ecological Characteristics 54
Table 27 R 407C Physical Characteristics 57
Table 28 R 407C Ecological Characteristics 57
Table 29 R290 Physical Characteristics 60

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COMPRESSORS
HANDBOOK
Table 30 R290 Ecological Characteristics 60
Table 31 Suggested Filter Dryer 62
Table 32 Inconvenient caused by moisture in the system 62
Table 33 Choice of Capillary 63
Table 34 Rubber Grommets 71
Table 35 Suggested tightening torques 74
Table 36 Fan Coolers Characteristics 75
Table 37 Maximum Refrigerant Charge 76
Table 38 Discharge gas maximum pressures 79
Table 39 Pressure limit value 82
Table 40 Troubleshooting and service chart 84

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COMPRESSORS
HANDBOOK
Chapter
TECHNICAL DOCUMENTS
1 TECHNICAL DOCUMENTS
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1.1 GENERAL CATALOG

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1.2 GENERAL GUIDE OF COMPRESSORS

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1.3 TECHNICAL BULLETIN

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COMPRESSORS
HANDBOOK
Chapter
TECHNICAL DOCUMENTS
Wiring diagrams
Graphs of “Mass Flow”, “Current Input”, “Watt Input”, “Refrigeration Capacity”, as a func-
tion of the evaporating temperature (within the characteristic field) at two or more condens-
ing temperatures.
1.4 ELECTRICAL COMPONENT CATALOG

This catalog allows the identification of the electrical components to be supplied with the Com-
pressor Model and its Bill of Lading.
The information contained in the catalog is:
Reference of Compressor Model & Bill of Lading.
Compressor electrical data (Voltage & frequency, motor type, nominal Watt, nominal FLA,
LRA, and resistance of the electrical motor).
Starting relay & O/L protector characteristics and code numbers used by Aspera and suppli-
ers.
Run & start capacitors (if applicable) characteristics and Aspera code number.
“Terminal board assembly” or “Electrical box” Aspera code number.
The use of electrical components different that those approved by Embraco can cause
abnormal working and even severe damage to compressor.
1.5 COMPRESSOR HANDBOOK

The Handbook includes useful information about compressors and their components and ad-
dresses the correct application of the compressors with various refrigerants.
1.6 ELECTRONIC CATALOG

The Electronic Catalog is available on our web site “www.embraco.com”.

MP01E+ 2000-04 0 20-02 12 - 98
COMPRESSORS
HANDBOOK
Chapter
GENERAL INFORMATION
2 GENERAL INFORMATION
2.1 COMPRESSOR RANGES

Table 1 indicates the refrigerant types used in the compressors available on catalog for each se-
ries and according to the different applications.
Table 1 Compressor Series - Application - Refrigerants

APPLICATION
SERIES
LBP MBP HBP AC
EM R134a - R600a - R404A - R290 R404A - R290 R134a - R600a –
–
R134a - R600a - R404A -
NB R404A - R507 R22 - R134a –
R507
R22 - R134a - R404A - R507 - R404A - R507 R22 - R134a -
NE R22 - R407C
R290 R290 R600a
R22 - R134a - R404A - R507 - R404A - R507 R22 - R134a -
T - NT R22 - R407C
R290 R290
NJ R22 - R134a - R404A - R507 R404A - R507 R22 - R134a R22 - R407C
The available models in the different applications, the thermodynamic and electrical performanc-
es, the external dimensions and the approved electrical components, are listed in the General Cat-
alog, Technical Bulletin, Electrical Components Catalog and Electronic Catalog, which
complement this Handbook.
2.2 APPLICATIONS
Table 2 Applications
TYPE DESCRIPTION
(Low Back Pressure)
Models at low evaporating temperatures, suitable for applications with working
LBP
evaporating temperatures lower than -20 °C; for instance refrigerators, freezers,
frozen food cabinets, frozen food display cases, display windows, etc.
(Medium Back Pressure)
Models for medium evaporating temperatures, suitable for applications with work-
MBP
ing evaporating temperatures higher than -20 °C; such as fresh food cabinets, drink
coolers, ice makers etc.
(High Back Pressure)
Models at high evaporating temperatures, suitable for applications with working
HBP
evaporating temperatures higher than -15 °C; such as fresh food cabinets, drink
coolers, ice makers, dehumidifiers etc.
(Air Conditioning)
Models for air conditioning with R22, suitable for applications with positive work-
AC
ing evaporating temperatures, such as air conditioners, heat pumps and dehumidifi-
ers.

MP01E+ 2000-04 0 20-02 13 - 98
COMPRESSORS
HANDBOOK
Chapter
GENERAL INFORMATION
2.3 STARTING TORQUE CLASSIFICATION

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FRPSUHVVRUVSURGXFHGE\(PEUDFR(XURSH
Table 3 Electrical motor starting torque classification

TYPE DESCRIPTION
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2.4 ELECTRIC MOTOR TYPES

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Table 4 Electrical motor types

TYPE DESCRIPTION
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ZLWKDSUHVVXUHHTXDOL]HU

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COMPRESSORS
HANDBOOK
Chapter
GENERAL INFORMATION
TYPE DESCRIPTION
Capacitive Start & Run
CSR version with capacitive run and start windings. Same as PSC motor but with a
CSR start capacitor in series with the start winding. A potential starting relay, calibrated
for each motor, disconnects the start capacitor at the end of the start. The motor is
characterized by a high starting torque (HST) and high efficiency.
Three phase
3Ø
Three-phase windings with star connections.
2.5 VOLTAGES & FREQUENCIES

Table 5 are indicates the various rated voltages and frequencies with the corresponding operating
ranges and minimum starting voltages of the compressors.
PLEASE NOTE: Not all voltages and frequencies are available on all compressors. For the availability
of different voltages and frequencies for each model and refrigerant type consult the Aspera Compressor
Catalog. For the different versions availability, please check with the Embraco Europe Sales & Marketing
Department.
Table 5 Voltages & Frequencies

ASPERA RATED VOLTAGE & FREQUENCY(1) VOLTAGE WORKING RANGE MINUMUM START
CODE VOLTAGE
@ 50 HZ @ 60 HZ @ 50 HZ @ 60 HZ
A 220-240 V 50 Hz 1~ 198 V ÷ 254 V 187 V
B 200-230 V 50 Hz 1~ / (208-230 V 60 Hz 1~) 180 V ÷ 244 V 187 V ÷ 244 V 170 V 177 V
C 220 V 50 Hz 1~ 200 V ÷ 242 V 187 V
D 208-230 V 60 Hz 1~ / (200 V 50 Hz 1~) 180 V ÷ 220 V 187 V ÷ 244 V 170 V 177 V
G 115 V 60 Hz 1~ / (100 V 50 Hz 1~) 90 V ÷ 110 V 103 V ÷ 127 V 85 V 98 V
J 230 V 60 Hz 1~ / (200 V 50 Hz 1~) 180 V ÷ 220 V 207 V ÷ 253 V 170 V 195 V
K 200-220 V 50 Hz 1~ / (230 V 60 Hz 1~) 180 V ÷ 234 V 207 V ÷ 253 V 170 V 195 V
M 380-420 V 50 Hz 3~ / (440-480 V 60 Hz 3~) 332 V ÷ 445 V 396 V ÷ 509 V 323 V 374 V
N 200-240 V 50 Hz 1~ / (230 V 60 Hz 1~) 180 V ÷ 254 V 207 V ÷ 253 V 170 V 195 V
P 380 V 60 Hz 3~ 342 V ÷ 418 V 323 V
Q 100 V 50/60 Hz 1~ 90 V ÷ 110 V 90 V ÷ 110 V 85 V 85 V
R 200 V 50/60 Hz 3~ 180 V ÷ 220 V 180 V ÷ 220 V 17 0 V 17 0 V
T 220-230 V 50 Hz 1~ 198 V ÷ 244 V 187 V
U 220 V 60 Hz 1~ 200 V ÷ 242 V 187 V
V 230 V 50 Hz 1~ 207 V ÷ 253 V 195 V
W 220 V 50/60 Hz ~ 200 V ÷ 242 V 200 V ÷ 242 V 187 V 187 V
(1) Voltage/Frequency range indicated in brackets may not be included in Agency Approvals.

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GENERAL INFORMATION
2.6 COMPRESSOR ELECTRICAL COMPONENTS

The intended electrical components for each type of electric motor are indicated in Table 6 and
are usually supplied as compressor equipment.
Only under some circumstances agreed on with the customer, can the electrical components be
excluded from the compressor equipment.
Table 6 Electrical components

STARTING DEVICE CAPACITORS
MOTOR OVERLOAD
CURRENT VOLTAGE
TYPE PROTECTOR PTC START RUN
RELAYS RELAYS
(1) (1)
RSIR YES YES YES
CSIR YES YES YES
RSCR YES YES YES
PSC YES YES
CSR YES YES YES YES
3Ø YES
(1) For some RSIR models in the NB series, a PTC starting device can be used as an alternative to the current relay.
For the RSIR compressors in the BP and EM series, the PTC starting device is standard. Only some specific HBP models in the BP
series can use a current relay.
2.7 COMPRESSOR COOLING TYPES

Table 7 lists the various cooling types intended for each compressor model, as indicated in the
Compressor Catalog and Technical Bulletin.
For information on the proper installation and cooling of the compressor, consult section
6.10 - COMPRESSOR COOLING.
Table 7 Cooling Types

TYPE DESCRIPTION
Static cooling: the compressor does not require forced cooling, but it must be
S
installed so that the ambient air can adequately cool to avoid overheating.
Fan cooling: the compressor requires forced cooling through the use of a fan, sized
F
as indicated in section 6.10 “Compressor Cooling”.
With oil cooler: coil positioned in the lower internal part of the housing, immersed
OC in the lubrication oil, where the gas coming from the first part of the heat
exchanger circuit circulates.

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GENERAL INFORMATION
2.8 COMPRESSOR NAMEPLATES - IDENTIFICATION DATA
Legend 1 Identification data in the nameplates:

1 &RPSUHVVRU0RGHOVHH)LJXUHD 8 5HIULJHUDQW
2 %LOORI0DWHULDOVVHH)LJXUH 9 $JHQF\$SSURYDOV
3 6XSSO\9ROWDJH 10 &RQWURO'LJLWV
4 &XUUHQW&RQVXPSWLRQZKHQDSSOLFDEOH 11 /XEULFDQW7\SHDQG4XDQWLW\
5 /RFNHG5RWRU&XUUHQWZKHQDSSOLFDEOH 12 0DQXIDFWXULQJ'DWHGP\RU'DWH&RGH
6 6HULDO1XPEHU 13 0DQXIDFWXULQJ&RXQWU\,WDO\6ORYDNLD
7 0DQXIDFWXULQJ'DWD&RGHVHH)LJXUH
Figure 1 Metallic Nameplates (used up to 2001)

aT001
1 2
MADE IN 13 3 4
THERMALLY
3 5
PROTECTED
6 7 3 8 9
Figure 2 Adhesive Nameplates

aT003
THERMALLY PROTECTED
9 5 3
8 3
R 134a
13 NO START WITHOUT STARTING DEVICE
2 12 6

03(+
COMPRESSORS
HANDBOOK
Chapter
GENERAL INFORMATION
Figure 3 Series NB/NE - Adhesive Nameplates (used up to 2003)

Suction arrow on right side aT005
SUCTION
MADE IN ITALY
THERMALLY PROTECTED 1
3
4 5 2
2123 10 11
R 134a
9
Figure 4 Series BP - Adhesive Nameplates (used up to 2004)

aT009
MADE IN ITALY
1
THERMALLY 2
PROTECTED
3
SUC 4 5
TION
2120 10 11
6 8
Figure 5 Series EM - Adhesive Nameplates

aT019
13 1
THERMALLY PROTECTTED
9 4 5 3
11 IPH
SUCTION NO START WITHOUT STARTING DEVICE
8
2 12 6

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GENERAL INFORMATION
Figure 6a Compressor Model Identification Code

aCC001e
NE K 2 134 GK
REFRIGERANT TYPE CODE

COMPRESSOR SERIES AND POSSIBLE DESIGN ALTERNATIVES
EM-NB-NE-T-NT-NJ A-B-C-D R12 single phase
E-F-G R22 single phase
ENERGY EFFICIENCY LEVEL K-J-L R502 single phase
M First Generation M-N R12 three phase
K Second Generation P R22 three phase
T Third Generation R Gas recycling
U Fourth Generation S-T R502 three phase
Y Fifth Generation U R290 single phase
V R290/R600a single phase
APPLICATION CODE Y R600a single phase
1. LBP - LST Z - ZH - H R134a single phase
2. LBP - HST ZX R134a three phase
3. LBP - LST - Oil Cooler GE - GF - GG R407C single phase
4. LBP - HST - Oil Cooler GJ - GK R404A single phase
5. HBP - LST or MBP - LST GS R404A three phase
6. HBP - HST or MBP - HST GP R407C three phase
7. AC
9. MBP/HBP - HST
REFRIGERATION CAPACITY
The first digit indicates the number
of zeros to be added to the 2
following digits to get the rated
capacity at 50 Hz. (In the indicated
example the capacity is 58 Kcal/h).

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GENERAL INFORMATION
Figure 6b Series EM - Compressor Model Identification Code

aCC002e
EM S 36 H L P
SERIES ELECTRICAL COMPONENTS

EM R Relay
P PTC + Optional Run Capacitor
EFFICIENCY LEVEL C PTC + Mandatory Run Capacitor
S Standard X Relay + Mandatory Start
T First Generation Capacitor
U Second Generation
Y Third Generation APPLICATION
Z Fourth Generation L LBP
X Fifth Generation H HBP
2C Sixth Generation
REFRIGERANT
COOLING CAPACITY Blank R 12
Rated cooling capacity divided by H R 134a
10 expresse in Btu/h (subcooled
liquid conditions) and referred to C R 600a
the frequency listed on the
compressor nameplate. U R 290

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GENERAL INFORMATION
Figure 7 Compressor Bill of Materials Code

aCC003e
COMPLETE BOM CODE

(Listed on shipping documents and invoices)
BOM CODE ON NAMEPLATE
294B A5081AN
TYPE, SERIES, CLASS CODES
MODEL CODE
VOLTAGE & FREQUENCY SUPPLY CODE (see Table 5)
EXTERNAL VERSION CODE
ELECTRICAL COMPONENTS CODE
ACCESSORIES CODE
PACKING CODE
Figure 8 Manufacturing Date Code

aCC004e
AB
MONTH YEAR
FROM SEPTEMBER TO AUGUST OF FOLLOWING YEAR
A= SEPTEMBER G= MARCH B= 1990 / 91 P= 2002 / 2003

B= OCTOBER H= APRIL C= 1991 / 92 R= 2003 / 2004
C= NOVEMBER J = MAY D= 1992 / 93 S = 2004 / 2005
D= DECEMBER K= JUNE E= 1993 / 94 T= 2005 / 2006
E= JANUARY L= JULY F= 1994 / 95 U= 2006 / 2007
F= FEBRUARY M= AUGUST G= 1995 / 96 V= 2007 / 2008
H= 1996 / 97 W= 2008 / 2009
J = 1997 / 98 X= 2009 / 2010
K= 1998 / 99 Y= 2010 / 2011
L= 1999 / 2000 Z= 2011 / 2012
M= 2000 / 2001 A= 2012 / 2013
N= 2001 / 2002

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GENERAL INFORMATION
2.9 WIRING DIAGRAMS

The following pages represent the electrical connections wiring diagrams for all the configura-
tions supplied with the compressors. On the wiring diagram, outlined with bold lines are the con-
nections already existing on the electrical components (as supplied to the customer). Dotted lines
represent the main connections which must be made by the customer. These include the thermo-
stat, the supply line and the fan motor, if applicable.
The connection screws on overload protectors, relays, terminal boxes and ground plates, are sup-
plied with a clamping torque of (0.1 ÷ 0.3 Nm) (1 ÷ 3 kgcm). For the final tightening during the
wiring done by the customer, we suggest to apply a torque of 0.8 ÷ 1.4 Nm (8 ÷ 14 kgcm) to the
screws. The final clamping torque of electrical connections screw terminals should conform to
the IEC 685-2-2 standard.
Legend 2 Wiring Diagram
Overload Protector
Integrated PTC Device
Overload Protector
S R S R
Current Start Relay with Capacitor
1 Current Start Relay 1 2
Connections
3 4 5 5 2
2 1
3CR Current Start Relay 4 4 1
3ARR3 Start Relay
S R
PTC Start Device
Run Capacitor
Run Capacitor
(mandatory - not supplied)
Optional Run Capacitor Start Capacitor
M Fan
Lamp Pushbutton
C C
S R
3-Phase Motor Single Phase Motor
S R
Low-High Pressure Switch t$ Thermostat
Earth Connection
3-Phase Supply Pilot Circuit 24 or 220 V
Single Phase Supply
C Common C' Common (Internal Overload Protector)
R Run S Start
L N 1
Terminal Block
Wh White Cable Br Brown Cable
Bl Blue Cable Bk Black Cable
YG Yellow-Green Cable Re Red Cable
Connections to be made by the
Connections supplied
Customer (not supplied)

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GENERAL INFORMATION
Table 8 Wiring Diagram

The represented electrical wiring diagrams are listed on the following table:
MOTOR
SERIES ELECTRICAL COMPONENTS EXECUTION FIG.
TYPE
RSIR Faston terminal board (PTC starting device and overload protec-
EM 9
tor)
RSIR Standard (integrated PTC starting device and overload protector)
NB RSCR Standard (integrated PTC starting device, overload protector and 10
run capacitor)
RSIR Standard (current relay and overload protector)
T CSIR Standard (current relay and overload protector and start capaci- 11
tor)
RSIR Cord anchorage (current relay and overload protector)
NB-NE CSIR Cord anchorage (current relay and overload protector and start 11
capacitor)
RSIR Terminal board (current relay and overload protector)
T CSIR Terminal board (current relay and overload protector and start 12
capacitor)
RSIR Terminal board (current relay and overload protector)
NB-NE17CSIR Terminal board (current relay and overload protector and start 13
capacitor)
RSIR Ptc Terminal board (PTC and overload protector)
NB 14
RSCR Ptc Terminal board (PTC, overload protector and run capacitor)
PSC Standard (external overload protector and run capacitor)
T-NJ17 CSR Standard (3ARR3/RVA relay, external overload protector, run/ 15
start capacitor)
CSR Box Box (3ARR3/RVA relay, internal overload protector, run/start
capacitor)
T-NJ17 16
CSR Box Box (3ARR3/RVA relay, external overload protector, run/start
capacitor)
CSIR Standard (3CR/3ARR2 current relay, overload protector and start
capacitor)
T-NJ 17
CSIR Standard (3CR/3ARR2 current relay, overload protector and start
capacitor)
CSIR Box Box (3CR/3ARR2 current relay, overload protector and start
capacitor)
T-NJ17 18
CSIR Box Box (3CR/3ARR2 current relay, overload protector and start
capacitor)
CSIR Box Box (3ARR3/RVA relay, external relay and start relay) 19
NJ
3 PHASE Standard (internal overload protector) 20

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GENERAL INFORMATION
2.9.1 Compressor Wiring Diagram - EM Series - RSIR

The electrical connections on the terminal board can be made with 4.76mm (3/16") male quick-
connect terminations and with M 3.5 x 6 screws that are on three terminals L1-N-ground. Con-
nection for the compressor ground is with a 4.76 mm quick-connect termination.
Figure 9 RSIR Version terminal board with PTC starting device

RSIR aSE010
1 2
C
N
S R
3 2 1 L1
t
L2
2.9.2 Compressor Wiring Diagram NB Series – RSIR-RSCR

Standard version allows electrical connection with 4.76mm (3/16") male quick-connect termina-
tions to the overload protector, PTC and grounding terminal; with M 3.5 screws on the terminal
for the starting device and for the compressor ground.
Figure 10 RSIR and RSCR Standard Version

RSIR aSE020
t 1
3
2
L N
C
S R
2
RSCR (mandatory run capacitor) aSE030 RSCR (optional run capacitor) aSE040
t 1
3
2 t 1
3
2
L N L N
C C
S R S R
2 2

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GENERAL INFORMATION
2.9.3 Compressor Wiring Diagram T-NB-NE-NT Series (electrical components without

terminal board) – RSIR-CSIR
The basic version allows electrical connection with 4mm eyelets to the overload protector, start
relay and compressor ground.
Figure 11 RSIR and CSIR standard version

RSIR aSE050 CSIR aSE060
1 2
C
1 2
C 3
3
M
M S R
S R
1 2
1
2.9.4 Compressor Wiring Diagram T Series (electrical component with terminal board) –
RSIR-CSIR
Allows electrical connection on the terminal board available in two versions:
1. Terminal board with screw connections and a 4mm eyelet ground connection.
2. 4.76mm (3/16") male quick-connect terminations and M 3.5 screws for each terminal, 4mm
eyelet for ground.
Figure 12 RSIR - CSIR terminal board version

1 2 1 2
C C
3 3
1
1
S R M S R M
N
N
1 1 2
t t
L
L

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GENERAL INFORMATION
2.9.5 Compressor Wiring Diagram NB-NE-NT Series (electrical component with termi-
nal board) – RSIR-CSIR
Allows for electrical connections on the terminal board with 4.76mm (3/16") or 6.35mm (1/4")
quick-connect terminations and M 3.5 screws for terminal L - N - ground.
Figure 13 RSIR and CSIR terminal board version

1 2 1 2
C C
3 3
L
L
S R S R
N
N
1 1 2
t t
1
1
2.9.6 Compressor Wiring Diagram NB Series (electrical component with terminal board)
– RSIR-RSCR
Allows electrical connections to the terminal board with 4.76mm (3/16) quick-connect termina-
tions and M3.5 screws for terminals L-N-ground.
Figure 14 RSIR and RSCR terminal board version with PTC starting device
RSIR PTC aSE200 RSCR PTC aSE201
1 2 1 2
C C
3 3
L
S R S R
3 2 1 3 2 1
N
t t
1

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GENERAL INFORMATION
2.9.7 Compressor Wiring Diagram T-NT-NJ Series – PSC-CSR

Electrical connection can be made with 6.35mm (1/4") male quick-connect terminations to the
hermetic terminal and capacitors. For the screws to the relay, overload protector and ground use
4mm eyelets.
Figure 15 PSC and CSR Versions

PSC aSE120 CSR aSE130
1 2
1 2 C'
C C 5 2
3
3
S R 4 4 1
M S R
M
2.9.8 Compressor Wiring Diagram NE-T-NT-NJ Series – CSR BOX

Electrical connections can be made with 4mm eyelet terminals for the screws on the start relay
and on the ground screw of the box and the compressor.
Figure 16 CSR BOX with internal or external overload protector

CSR BOX aSE140
1 2 C'
BK
WH C 5 2
3 RD
S R 4 4 1
GNYE
M

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GENERAL INFORMATION
2.9.9 Compressor Wiring Diagram T-NT-NJ Series – CSIR

Electrical connections can be made with 6.35mm (1/4") male quick-connect terminations to the
relay, start capacitor and hermetic terminals 4mm eyelet connections for the protector and
ground.
Figure 17 Standard CSIR (with the relay T.I. 3CR or G.E. 3ARR2)
CSIR aSE150
1 2 Bk
1 M 2
C
3
S L
S R
2.9.10 Compressor Wiring Diagram T-NT-NJ Series – CSIR BOX

relay, start capacitor and hermetic terminals 4mm eyelet connections for the protector and
ground.
Figure 18 CSIR BOX (with relay T.I. 3CR or G.E. 3ARR2)

CSIR BOX aSE160
BK 1 GNYE
2 BK
1 M 2
C
3
S L
WH S RD R

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GENERAL INFORMATION
2.9.11 Compressor Wiring Diagram NJ Series – CSIR BOX

Electrical connections can be made with 4mm eyelet terminals for the screws on the start relay
and on the ground screw of the box and the compressor.
Figure 19 CSIR BOX (with relay G.E. 3ARR3 or AMF RVA)

CSIR BOX aSE170
WH 1 2 C'
BK
C 5 2
3 RD
S R 4 4 1
GNYE
2.9.12 THREE PHASE

hermetic terminal and 4mm eyelet for ground connection.
Figure 20 Three Phase

aSE180
S R
M

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Chapter
COMPRESSOR SUPPLY CONDITIONS
3 COMPRESSOR SUPPLY CONDITIONS
3.1 ELECTRICAL INSULATION

All compressors are tested with high voltage to verify the electrical insulation to ground, the di-
electric strength, and in accordance with the acceptable limits of the most severe requirements
from the following standards:
CENELEC HD 277.S1 + HD 251.S3
IEC 335-2-34 + 335-1
VDE 0700 Teil 1 + Teil 34
BS 3456 - Par.3 - Sect.3-18
EN 60335-2-34 - EN 60335-1
UL 984
3.2 “IP” DEGREE OF PROTECTION

The degree of protection of the electrical components supplied with the compressor are listed in
Table 9 in accordance with the following standards:
IEC 529
EN 60529
Table 9 IP Degree
NE (AC) – T (AC)
SERIES T NB – NE – NT – EM
NT (AC) – NJ
“IP” DEGREE IP 31 IP 32 IP 33
3.3 THE COMPRESSOR SHELL HYDROSTATIC STRENGTH

The compressor shell resists pressures above those prescribed in the following standards:
IEC 335-2-34
EN 60335-2-34
UL 984

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Chapter
3.4 DEHYDRATION
Table 10 Maximum level of residual humidity

SERIES RESIDUAL MOISTURE MAXIMUM AMOUNT
EM - NB - NE 60 mg H2O
T - NT 80 mg H2O
NJ 90 mg H2O
3.5 PAINTING
Black water based paint resists corrosion for 240 hours (test in humid atmosphere - ambient 43
°C and relative humidity 100% - according to standard ASTM D 2247).
The compressors are supplied with the tube ends and the electrical connections on the unpainted
hermetic terminal.
3.6 COMPRESSOR PRESSURISATION

The compressor is pressurized to a pressure of about 0.2 bar with dry air (dew point lower than
-40 °C); the tubes are sealed with rubber plugs to maintain this pressure.
The compressors for use with hydrocarbons are supplied without pressurization.
3.7 OIL CHARGE

Table 11 shows the lubricant charged in the various series of compressors. The quantity is indi-
cated in the General Catalog and Technical Bulletin. Only in an exceptional case, in accordance
with the Sales Department, can the compressors be shipped without oil.
In the interest of warranty, occasionally additives or substitution of the lubricant, can be made
by the customer under the approval of Embraco Europe.
A colored “O” stamped on the compressor cover indicates the presence and type of oil (for color
and oil type see Table 11).
The maximum humidity content in the oil is 40 ppm.

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!"#$%&''"%(')$$*+(!",-./.",'
Table 11 !"#$%&'()*+%,-*"-./*%(*)0.*&+12$.--+$-
SERIES Brand Type Viscosity STAMP(1)
%77(89:;<= H(I M/21<5*(N J8K18>/2F/2/ VWA*(N U83/
%77(4!(89:;<= JD183>/*OP*)& !12/;48 VWA*)& Y.16/

%D0E@A(%E?E4A(
%E?G!A(%7F?(H7I %0K4;46/*MS*&&TU "58L58/<6/; VWA*&& X/885C
%D0E@(,6/ %0K4;46/*MS*$#T "58L58/<6/; VWA*$# Violet

9LROHW
%D0E@A(%E?E4A( %0K4;46/*MS*&&T "58L58/<6/; VWA*&&

(3)
%7F?(&#/
%>??@(,6# JD14*OPJ*$R%" !12/;48 VWA*$R "12K
%>??@(,6/A(,6)A(,6+ JD14*OPJ*Q%" !12/;48 VWA*Q M/?
%>??@(&#/A(&#)A( !19;584> J8K18>/2F/2/ VWA*R H)I

&#+A(&#BA(&#C
(1) Color of the “O” stamped on compressor cover
(2) Except EMT and NBT
(3) On EM compressors no stamp, but oil type is printed in clear onto cover
(4) Except R22 AC models
012 #.,.#)#(3)4,/./+("5(*)6%.!4,/
-./*0121030*405326*57*518*12*6./*950:;/<<5;*6.46*=34;426//<*6./*95;;/96*83>;1946152*1<*12?1946/?
12*-4>8/ $&@
Table 12 3%(%1"1*4"'()%)5*+6*+%,
SERIES &# ,6 ,& /(J(,/ ,K
OIL cm3 min. $)# $R# &## )## R##
A18*B3426161/<*>/85C*6./*0121030*:;/<9;1>/?*8/D/8*C188*256*4885C*6./*518*:30:*65*:;10/*42?*C188
943</*C/4;E*8/4?12=*65*6./*/D/26348*</1F3;/*57*6./*0/9.421948*:4;6<G

!"#$%+ &###'#( # &#'#& )&*' +,
COMPRESSORS
HANDBOOK
Chapter
3.9 SPECIAL VERSIONS

All special version compressors that are indicated in the catalog or that are a customer's special
request, may not be available; Table 16 shows all special versions intended for each compressor
series. For the availability of the versions in the table or the feasibility of others not mentioned,
please contact the Embraco Europe Sales Department.
Table 13 Special Version Examples

SERIES DESCRIPTION
EM Compressors with a clip on the cover for the mounting of a condensate pan.
Compressors with Universal base plate (4 holes with a diameter of 19.05mm
NB – NE
with dimensions of 101.6 x 165 mm) and internal standard tube ID.
Compressors without suction tubes but with a fixture for rotalock valve (not sup-
NJ
plied).
Compressors without suction tubes but with a fixture for rotalock valve supplied
NJ
with associated parts (unassembled).
All Series Compressors without grommets and sleeves.

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COMPRESSOR PACKAGING
4 COMPRESSOR PACKAGING
4.1 MULTIPLE CARTON AND WOOD DISPOSABLE PACKAGE

This type of package consists of cartons containing one or more levels of compressors in the
quantities indicated in Table 14, secured with straps on wooden pallet skids with dimensions of
830 mm x 1130 mm and a variable height according to the compressor model. For overseas ship-
ments or in the case of difficult transport, plywood protection is available for the standard pack-
aging with the sides and cover secured with straps.
Table 14 Characteristics of carton multiple packages
SERIES PACKAGE UNITPACKAGE UNIT Fig.

EM 80, 100, 120 Figure 22
NB – NE 40, 80 Figure 22
NB – NE electricals assembled 37, 74 Figure 22
T 40, 60 Figure 22
T electricals assembled 30 Figure 22
NT 36 Figure 22
NT electricals assembled 24 Figure 21
NJ 36 Figure 21
Figure 21 Carton Package Unit

aIMA01
Figure 22 Wood Package Unit

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Chapter
4.1.1 Compressor Identification Marks

Tags are applied on two sides of each package and report the following data:
Figure 23 Package Label
1 2
3 4 5
6
7
1. Compressor Bill of Material

2. Compressor Bill of Material (Type 39 bar code)
3. Compressor Model
4. Voltage & Frequency
5. Refrigerant
6. Package Quantity
7. Package Serial Number (Type 128 bar code)
8. Package Serial Number

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4.2 RETURNABLE WOOD PACKAGE

This type of package consists of a shipping skid of 790 mm x 1200 mm on which are positioned
the elements composing the packaging of various compressor layers, as listed below, secured
with straps to the shipping skid (see figures 25-26-27).
Legend 4
SHIPPING
A on which the base is positioned.
SKID
B BASE on which the first layer of compressors is positioned.
SEPARATOR are positioned between layers, in quantities according to the compres-
C
SKID sor series, as indicated in Table 15.
D TOP SKID upper element closing of the package.
This type of package, created to comply to recycling regulations, requires returning to Aspera of
all components for their reuse.
Furthermore they should arrive arranged in reverse sequence (top skid, separator skid, base, ship-
ping skid) or in separated groups (all shipping skids, all bases, all separator skids and all top
skids).
Table 15 Characteristics of returnable multiple wood packages

SERIES PACKAGING TYPE
120 compressors per package (6 layers of 20 compressors) Figure 25
EM
100 compressors per package (5 layers of 20 compressors) Figure 26
NB 80 compressors per package (4 layers of 20 compressors) Figure 27
Figure 25 “EM” (120 compressors)

aIM120
B
A

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Figure 26 “EM” (100 compressors)

aIM100
B
A
Figure 27 “(0NB” (80 compressors)

aIM080
B
A
4.2.1 Compressor identification marks

Two tags placed on the outer side of the package indicate the data of the contents (see 4.1.1).

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4.3 PACKAGE FOR ELECTRICAL COMPONENTS AND ACCESSORIES

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Legend 5 Components packing label

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Figure 28 Components packing label

AIM008
DOCUMENTO
BUONO DI PRELIEVO NUMERO DATA
EUROPE S.r.l. COMPONENTI ELETTRICI E ACCESSORI
STABILIMENTO
COD. DISTINTA BASE DESCRIZIONE MODELLO Q.T¸ RICH. CLIENTE CAUSALE DESTINAZIONE
1 2 3 4
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ENTE EMITTENTE FIRMA RESPONSAB. DATA EMISSIONE ENTE RICEVENTE FIRMA RESPONSAB. VISTO

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Chapter
4.4 SINGLE PACKAGE

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Figure 29 Single Compressor Package

aIM007

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Chapter
HANDLING, TRANSPORTING AND STORING COMPRESSORS
5 HANDLING, TRANSPORTING AND

STORING COMPRESSORS
5.1 HANDLING
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ATTENTION: The multiple packages must not be handled with cranes by means of cables and hooks.
Embraco Europe will not be responsible for damages to the product resulting from the use of improper han-
dling.
5.2 TRANSPORTING
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5.2.1 Shipment by container

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Table 16 Load Characteristics for 20' container

FIRST LAYER SECOND LAYER THIRD LAYER TOTAL Nº OF
SERIES
PACK Nº - Nº COMP. PACK Nº - Nº COMP. PACK Nº - Nº COMP. COMPRESSORS
(4)
EM 14 - 120 14 - 60 2.520
(4)
NB 14 - 72 14 - 72 2.016
NE(1) 14 - 72 11 - 72(2) (4)
1.800
14 - 72 13 - 72(3) (4)
1.944
T(1) 14 - 36 14 - 36 7 - 36(4) 1.260
(4)
14 - 72 14 - 36 1.512
NJ 14 - 36 11 - 36(2) (4)
900
(1) The different load structure (1.800 or 1.944 NE series compressors - 1.260 or 1.512 T compressors) is determined by the ratio
between the maximum container weight and the compressor weight.
(2) No. 3 package filler is added (containing all the equipped components).
(3) A package as filler packaging, containing part of the equipped components is added.
(4) Type of load which is rarely used. To be avoided due to an incomplete 3rd layer.
Packages are added containing the equipped components.
5.2.2 Shipments by truck

The transportation of compressors by truck is the most common system for highway or short dis-
tances where the stresses on the product are reduced. This type of transportation, if made without
the necessary precautions on load steadiness and travel on uneven roads can cause stresses to
compressors with possible damages to the suspension springs and to the internal discharge muf-
flers. For an Embraco 24,000 kgs (11,000 lb) truck, the load composition is as follows in
Table 17:
Table 17 Characteristics of load by truck

PACKAGE UNIT TYPE & TOTAL Nº OF
SERIES PACKAGE Nº
COMPRESSOR QUANTITY COMPRESSORS
EM Throwaway carton of 120 compressors 28 ÷ 32 3.000 ÷ 3.240
EM Recycling wooden of 120 compressors 28 ÷ 32 3.000 ÷ 3.120
NB-NE Throwaway carton of 72 compressors 28 ÷ 32 2.016 ÷ 2.304
NB Recycling wooden of 80 compressors 28 ÷ 32 2.016 ÷ 2.304
T Throwaway carton of 72 compressors 28 ÷ 32 1.512 ÷ 1.728
NJ Throwaway carton of 36 compressors 28 ÷ 32 972 ÷ 1.080

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5.3 ACCEPTABLE COMPRESSOR POSITIONS DURING

TRANSPORTATION
For the finished product (compressor assembled in the application), certain transportation con-
ditions do not require that the compressor is positioned upright. Table 18 represents the various
acceptable transportation positions. Any position not listed below is prohibited.
Table 18 Acceptable compressor position during transportation

POSITION
Normal Terminal board Terminal board
Upside-down
SERIES (upright) Label up up Label down down
EM
NT
NB
NE
NJ
For the solution of potential positioning problems during assembling and transport, please con-
sult the Technical Assistance - Sales Department.
MAXIMUM ALLOWABLE RATE OF DECELERATION DURING THE TRANSPORT: 1g
We advise against the transport by rail, even if correctly performed, because during the shunting,
stress to the compressors from decelerations can cause stator shifts, or deformation or breaking
of brackets and internal discharge tubes.

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5.4 STORAGE
The storage of “multiple packages” can be done by placing one package upon another according
to the limits indicated in Table 19 and 20. The maximum allowable height is illustrated on the
two sides of the cartons making up the package unit.
Table 19 Maximum height for multiple throwaway carton packages

Throwaway packaging: 1 box + shipping skid Throwaway packaging: 2 boxes + shipping skid
aIMA015 aIMA023
MAX. 5 UNITS MAX. 3 UNITS

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Table 20 Maximum height for multiple returnable packages

returnable packages returnable packages returnable packages
(0NB1( Series 80 compr EM Series - 120 compressors EM Series -100 compressors
aIM0804 aIM1203 aIM1004
MAX. 4 UNITS MAX. 3 UNITS MAX. 4 UNITS
All packages must be stored in places protected from humidity and bad weather, as illustrated
(open umbrella) on the external sides of the cartons.
Embraco Europe Srl does not take any responsibility for occasional damages to the pack-
age and to the finished product resulting from not observing these instructions.

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INFORMATION ABOUT CORRECT COMPRESSOR INSTALLATION
6 INFORMATION ABOUT CORRECT

COMPRESSOR INSTALLATION
6.1 COMPRESSOR SELECTION

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Note For the operational limits of the compressor consult section 7.1.
6.1.1 Minimum evaporating temperature

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6.1.3 Refrigerant type

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6.1.4 Ambient temperature

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Chapter
6.1.5 Operating Voltages and Frequencies

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6.1.6 Electric motor starting torque

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6.1.7 Compressor cooling type

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6.1.9 Maximum current input

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6.2 COMPRESSOR UNPACKING

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Chapter
6.3 PREPARATION OF REFRIGERATING SYSTEM COMPONENTS

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We suggest that the components remain sealed as long as possible before their assembly,
performing the welding no later than 15 minutes from assembling the components.
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Embraco Europe Srl is not responsible for any damage to the compressor caused by the use
of inappropriate components and production processes and products not compatible with
the new refrigerants and lubrication oils.
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LQJLQWKHUXQQLQJV\VWHPPD\QRWEHDEVRUEHGE\WKHPROHFXODUVLHYHRIWKHILOWHU

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HANDBOOK
Chapter
6.4 REFRIGERANT USE GUIDE

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Because of the vast differences between systems and different working fields typical of each
application, the reliability of the equipment should be defined by appropriate life and field
tests.
All operations related to the use of refrigerants should be performed in accordance with
local laws and rules related to this subject.

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Chapter
6.4.1 Guide for the use of R134a

6.4.1.1 General information
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Table 21 R134a Physical Characteristics

Molecular Weight 5HI5
Critical Temperature & 5HI5 &
Critical Pressure EDU 5HI5 EDU
Boiling Point & 5HI5 &
Table 22 R134a Ecological Characteristics

ODP (Ozone Depletion Potential) 5HI5
GWP (Global Warming Potential) \HDUV 5HI5
6.4.1.2 System components compatibility

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6.4.1.3 Expansion device

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It is not recommended to use a capillary tube with an internal diameter less than 0.6 mm.
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6.4.1.4 Evaporator and condenser

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(1) The soluble residual contents and solid residues must be less than 100mg /m2 of system internal surface area. Of this,
a maximum of 40 mg/m2 can be soluble and the maximum of 60mg /m2 can be insoluble (for the definitions of solid/
soluble and additional details refer to the norm mentioned above).

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6.4.1.5 Filter dryer

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6.4.1.6 Evacuation and charging equipment

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6.4.1.7 Refrigerant charge

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6.4.1.9 Leak control

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6.4.1.10 Equalization time for suction and discharge pressures

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6.4.1.11 High pressure limit control

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6.4.2 Guide for the use of R600a

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Table 23 R600a Physical characteristics

Recommended Purity
3URSDQHPD[LPXP$LUSSPD[:DWHU
Maximum Allowable Impurities SSPPD[6LOLFRQ2LOSSPPD[6XOSKXUDQGFRP
SRXQGVSSPPD[1EXWDQHPD[
Molecular Weight 5HI5
Critical Temperature & 5HI5 &
Critical Pressure EDU 5HI5 EDU
Boiling Point & 5HI5 &
0LQLPXPOLPLW/(/ LQYRO
Flammability in Air
0D[LPXPOLPLW8(/ LQYRO
Table 24 R 600a Ecological Characteristics

PLEASE NOTE: R600a is flammable and should then be handled by qualified personnel in accordance
with the rules and regulations now established for safe use.
6.4.2.2 System component compatibility

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6.4.3 Guide for the use of R404A

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Table 25 R 404A Physical Characteristics

Near-azeotropic Mixture - Three HFC components
R 125SHQWDIOXRUHWKDQH R 143aWULIOXRUHWKDQH R 134aWHWUDIOXRUHWKDQH
44% 52% 4%
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Glide∆HYDSRUDWLRQWHPSHUDWXUHIRUWKHWKUHHFRPSRQHQWV < &
Table 26 R 404A Ecological Characteristics

5HI5
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QRUPDIN8964
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Note: Do not make a mixture of R404A and air to control leaks in the system.

7RSURWHFWWKHV\VWHPLWPD\ EHQHFHVVDU\WRLQVWDOODKLJKSUHVVXUHOLPLWVZLWFK WRFRQWUROWKH
(1) The soluble residual contents and solid residues must be less than 100mg/m2 of system internal surface area. Of this,

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6.4.4 Guide for the use of R407C

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Table 27 R 407C Physical Characteristics

Zeotropic Mixture - Three HFC components
R 134aWHWUDIOXRUHWKDQH R 125SHQWDIOXRUHWKDQH R 32GLIOXRURPHWKDQH
52% 25% 23%
Boiling Point Temperature ± & 5HI5 ± &
Glide∆HYDSRUDWLRQWHPSHUDWXUHIRUWKHWKUHHFRPSRQHQWV 7.1 &
Table 28 R 407C Ecological Characteristics


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(1) The soluble residual contents and solid residues must be less than 100mg/m2 of system internal surface area. Of this

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IRUXVHZLWK+HOLXP
Note: Do not use a mixture of R407C and air to control leaks in the system.

7RSURWHFWWKHV\VWHPLWPD\ EHQHFHVVDU\WRLQVWDOOD KLJKSUHVVXUHOLPLWVZLWFKWRFRQWURO WKH

03(+
COMPRESSORS
HANDBOOK
Chapter
6.4.5 Guide for the use of R290

The refrigerant R290 (propane) is used to substitute R22, as well as R404A, for low and medium
back pressure applications, and air conditioning.
Before supplying compressors for use with R290, it is first necessary to perform an evaluation
of the risks involved with the use of this refrigerant. The customer should perform a risk assess-
ment to ensure proper knowledge about the handling and use of the R290 in the refrigerant sys-
tem (for further information please contact the Technical Assistant Department at Embraco
Europe).
Refrigerant R290 can normally be used in the same compressor designed for use with R22, but
with a different (hermetic type) thermal overload protector.
Tabella 29 R290 Physical Characteristics

Molecular Weight 44.1 kg / kmole (Ref.: R 22 = 86.5)
Critical Temperature 96.8 °C (Ref.: R 22 = 96.1 °C)
Critical Pressure 42.5 bar (Ref.: R 22 = 49.8 bar)
Boiling Point -42.1 °C (Ref.: R 22 = -40.8 °C)
Minimum limit. LEL = 2.1% in vol.;
Flammability in Air
Maximum limit UEL = 9.5% in vol.
Table 30 R290 Ecological Characteristics

ODP (Ozone Depletion Potential) 0 (Ref.: R 22 = 0.05)
GWP (Global Warming Potential) 3 (100 years) (Ref.: R 22 = 1700)
PLEASE NOTE: R290 is flammable and should then be handled by qualified personnel in accordance
with the rules and regulations now established for safe use.
6.4.5.2 System component compatibility

All of the components in the refrigeration system that may contain contaminants should conform
to the requirements outlined in norm DIN 8964(1).
The presence of the contaminants paraffin and silicon is not permitted.

For a new application the first component to be dimensioned should be the capillary tube. To pre-
pare the prototype, use chapter 6.6 - CAPILLARY TUBES as a reference.
Generally, when changing a system from R22 to R290, the same capillary tube can be used al-
though the length should be decreased by approximately 5%.
It is not recommended to use a capillary tube with an internal diameter less than 0.6 mm.
For each system the optimal dimensioning of the capillary tube should be performed in an appro-
priate test laboratory, in order to obtain the best working conditions.

Generally to convert a system from R22 to R290, the same evaporator and condenser may be used.
(1) The soluble residual contents and solid residues must be less than 100mg /m2 of system internal surface area. Of this, a
maximum of 40 mg/m2 can be soluble and the maximum of 60mg /m2 can be insoluble (for the definitions of solid/soluble
and additional details refer to the norm mentioned above).

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Chapter

Refrigerant R290 requires the use of a normal filter drier type XH-9 (See Chapter 6.5 - Filter
Dryer)
Always consult the manufacturer for the proper selection of the filter drier.

Generally the vacuum level for an R290 system is the same used for a system with R22.
Good refrigeration practice suggests system evacuation from both low side and high side, achiev-
ing a minimum level of 0.14 mbar (100 µHg) with a non-condensable value of less than 0.3% by
volume.
Use charging equipment suitable for use of the refrigerant R290, and if possible, dedicate this
equipment for use only with this refrigerant.

Generally the quantity of the refrigerant R600a introduced into the system can be reduced from
50% ÷ 60% compared to the required charge of R22.
This characteristic greatly reduces the legal risk of flammability of the refrigerant in case of a
system leak.
For each system the optimal refrigerant charge should be determined in an appropriate test lab-
oratory in order to obtain the best working conditions.
6.4.5.8 Moisture
In order to avoid problems that can shorten life of the refrigeration system, use components that
are supplied internally dried and properly sealed to prevent the entrance of moisture. These com-
ponents should remain sealed until they are used.
The moisture content in a system should conform to norm DIN 8964(1).
The level of moisture present in the refrigeration circuit should be below 40ppm and after the
system has been operating, the filter dryer should remove moisture from the system from a level
below 20ppm.

It is recommended that special attention be given to the correct welding, or other forms of union
of the system components, to avoid the possibility of leaks.
To guarantee the maximum efficiency in controlling leaks, it is recommended to use a leak de-
tector designed for use with refrigerant R290, or as an alternative, a detector designed for use
with Helium.

To protect the system, it may be necessary to install a high pressure limit switch to control the
maximum discharge pressure. The settings on this limit switch should be in accordance with the
limits established in Chapter 7.1.3 - Discharge gas maximum pressures.
(1) The soluble residual contents and solid residues must be less than 100mg/m2 of system internal surface area. Of this

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Chapter
6.5 FILTER DRYER

The filter drier must be chosen with the molecular sieve suitable to the refrigerant type used in
the system as indicated in the Table 31.
Table 31 Suggested Filter Dryer

REFRIGERANT MOLECULAR SIEVE
R 12 - R 600a 4A-XH-5 (8 = 12)
R 22 - R 502 (R 12 - R 600a) 4A-XH-6 (8 = 12)
R 134a (R 12 - R 600a - R 407C) XH-7 (8 x 12)
R 404A - R 402A- R 402B - R 401A - R 401B -
R 507 - R 290 XH-9 (8 = 12)
(R 12 - R 600a - R 134a - R 22 - R 502 - R 407C)
For the applications with R134a - R404A, we suggest to increase the weight of the molecular
sieve by 10% ÷ 15% compared to the corresponding applications with R12 - R502. The filter dri-
er must be properly protected from absorption of ambient humidity during assembly of the sys-
tem according to the following practices:
Remove the protection caps from the filter shortly before welding.
The filters supplied without protection caps, in “blister” or in “hermetic boxes” must be duly
protected to avoid moisture absorption before welding.
A reduced absorption capacity can cause an incomplete water absorption by the molecular
sieve, therefore, the moisture could circulate freely in the system with the following effects
indicated in Table 32.
Table 32 Inconvenient caused by moisture in the system

Reduces the cross-sectional area of the capillary tube, or expansion
1 Ice build-up:
valve, up to their complete obstruction.
Causes serious problems in the compressor and to the molecular sieve of
the filter. Typical marks and consequences are:
Copper plating of valve plate, valve reeds, crankshaft bearings, etc.
Etching of electric motor insulation by acids, with burning of motor
2 Acid build-up:
windings.
Destruction of the filter with disintegration of molecular sieve and
build-up of “dusts”.
Wears and blocks alternative and rotating mechanical parts.
Causes acidification and reduction of its lubricating power, with change
3 Oil
of oil color (brown). It can cause build-up of sludge, with subsequent
contamination:
poor lubrication of compressor.

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Chapter
6.6 CAPILLARY TUBES

During the initial steps of the design of a new cabinet Table 33 can provide a helpful guidance
for selecting the most appropriate capillary tube dimensions to start with. The exact size of the
capillary must however be found according to the results of the laboratory tests performed on the
prototype cabinets.
The values, indicated on Table 33, have been determined according to the following considera-
tions:
LBP-MBP-HBP Applications: with heat exchanger of minimum length 0.9 m and with 0
°C sub-cooling.
Air Conditioning Applications: with condensing temperature of 54 °C, sub-cooling of 8 °C,
return gas temperature 18 °C.
Table 33 Choice of Capillary

R 600a - LBP Applications
DIMENSION
COMPRESSOR FREQUENCY (from –30°C to –15°C (from –15°C to –5°C
evap. temp.) evap. temp.)
EMU26CLC 50 Hz 0.66 mm I.D. = 4.00 m 0.66 mm I.D. = 3.45 m
EMT26CLP 50 Hz 0.66 mm I.D. = 3.80 m 0.66 mm I.D. = 3.30 m
EMU32CLC 50 Hz 0.66 mm I.D. = 3.60 m 0.78 mm I.D. = 3.60 m
EMT32CLP 50 Hz 0.78 mm I.D. = 3.60 m 0.91 mm I.D. = 3.60 m
EMT40CLP-EMU40CLC 50 Hz 0.78 mm I.D. = 3.50 m 0.91 mm I.D. = 3.50 m
NBM1112Y - NBT1112Y
NBU1112Y 50 Hz 0.78 mm I.D. = 3.40 m 0.91 mm I.D. = 3.40 m
EMT45CLP - EMU46CLC
NBM1114Y – NBU1114Y
50 Hz 0.78 mm I.D. = 3.20m 0.91 mm I.D. = 3.20 m
NBT1114Y – EMT56CLP
NBK1116Y – NBU1116Y
50 Hz 0.78 mm I.D. = 3.00 m 0.91 mm I.D. = 3.00 m
NBT1116Y
NBK1118Y – NBU1118Y
50 Hz 0.91 mm I.D. = 3.60 m 1.06 mm I.D. = 3.60 m
NBT1118Y

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Chapter
R22 - LBP Applications

DIMENSION
COMPRESSOR FREQUENCY (from –30°C to –5°C
–
evap. temp.)
50 Hz 0.91 mm I.D. = 3.2 m –
NE2125E
60 Hz 0.91 mm I.D. = 2.85 m –
50 Hz 0.91 mm I.D. = 2.8 m –
NE2134E
60 Hz 0.91 mm I.D. = 2.5 m –
50 Hz 0.91 mm I.D. = 2.6 m –
T2140E
60 Hz 0.91 mm I.D. = 2.3 m –
50 Hz 1.20 mm I.D. = 3.9 m –
T2155E
60 Hz 1.20 mm I.D. = 3.5 m –
50 Hz 1.20 mm I.D. = 3.3 m –
T2168E
60 Hz 1.20 mm I.D. = 2.8 m –
NJ2178E 50 Hz 1.20 mm I.D. = 3.0 m –
NJ2190E 50 Hz 1.20 mm I.D. = 2.5 m –
R22 - MBP/HBP Applications
DIMENSION
COMPRESSOR FREQUENCY (from –20°C to –5°C (from –5°C to +10°C
50 Hz 1.06 mm I.D. = 3.5 m 1.06 mm I.D. = 3.0 m
NB6144E
60 Hz 1.06 mm I.D. = 3.0 m 1.06 mm I.D. = 2.6 m
50 Hz 1.06 mm I.D. = 3.3 m 1.06 mm I.D. = 2.7 m
NB6152E
60 Hz 1.06 mm I.D. = 2.8 m 1.06 mm I.D. = 2.3 m
50 Hz 1.06 mm I.D. = 3.0 m 1.20 mm I.D. = 3.5 m
NB5165E - NB6152E
60 Hz 1.06 mm I.D. = 2.6 m 1.20 mm I.D. = 3.0 m
50 Hz 1.20 mm I.D. = 3.2 m 1.20 mm I.D. = 2.5 m
NE5181E - NE6181E
60 Hz 1.20 mm I.D. = 2.75 m 1.20 mm I.D. = 2.2 m
NE5195E - NE6195E 60 Hz 1.20 mm I.D. = 3.0 m 1.27 mm I.D. = 2.8 m
50 Hz 1.20 mm I.D. = 2.9 m 1.27 mm I.D. = 2.6 m
NE5195E - NE6210E
60 Hz 1.20 mm I.D. = 2.5 m 1.27 mm I.D. = 2.3 m
50 Hz 1.27 mm I.D. = 2.7 m 1.27 mm I.D. = 1.9 m
NE9213E - NE7213F
60 Hz 1.27 mm I.D. = 2.35 m 1.27 mm I.D. = 1.65 m
T6217E 50 Hz 1.27 mm I.D. = 2.3 m 1.27 mm I.D. = 1.6 m
T6220E 50 Hz 1.37 mm I.D. = 2.0 m 1.37 mm I.D. = 1.6 m
50 Hz 1.63 mm I.D. = 2.9 m 1.63 mm I.D. = 1.7 m
NJ9226E - NJ9226P - NJ7225F
60 Hz 1.63 mm I.D. = 2.5 m 1.90 mm I.D. = 1.9 m
50 Hz 1.63 mm I.D. = 2.4 m 1.90 mm I.D. = 1.9 m
NJ7228F - NJ7228P - NJ7228E
60 Hz 1.90 mm I.D. = 2.5 m 2.16 mm I.D. = 2.0 m
NJ9232E - NJ9232P - NJ7231F 50 Hz 1.90 mm I.D. = 2.8 m 2.16 mm I.D. = 2.2 m
NJ7231P 60 Hz 1.90 mm I.D. = 2.15 m 2.16 mm I.D. = 1.7 m
NJ9238E - NJ9238P 50 Hz 2.16 mm I.D. = 2.6 m 2 = 1.63 mm I.D. = 1.8 m
NJ7238E - NJ7238P 60 Hz 2.16 mm I.D. = 2.0 m 2 = 2.16 mm I.D. = 2.5 m
50 Hz 2.16 mm I.D. = 2.3 m 2 = 2.16 mm I.D. = 2.8 m
NJ7240F - NJ7240P
60 Hz 2 = 1.63 mm I.D. = 2.0 m 2 = 2.16 mm I.D. = 2.3 m

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Chapter
R 22 - Air Conditioning Applications

COMPRESSOR FREQUENCY DIMENSION
50 Hz 1.24 mm I.D. = 1.05 m –
NE7213E
60 Hz 1.24 mm I.D. = 1.0 m –
50 Hz 1.24 mm I.D. = 1.0 m –
NE7215E
60 Hz 1.24 mm I.D. = 0.95 m –
50 Hz 1.37 mm I.D. = 1.0 m –
T7220E - T7220F
60 Hz 1.37 mm I.D. = 0.95 m –
50 Hz 1.5 mm I.D. = 1.05 m –
T7223E - T7223F
60 Hz 1.5 mm I.D. = 1.0 m –
50 Hz 2.16 mm I.D. = 2.0 m –
NJ7225E - NJ7225F
60 Hz 2.16 mm I.D. = 1.8 m –
50 Hz 2.16 mm I.D. = 1.9 m –
NJ7228E - NJ7228F
60 Hz 2.16 mm I.D. = 1.7 m –
50 Hz 2.16 mm I.D. = 1.6 m –
NJ7231E - NJ7231F -NJ7231P
60 Hz 2.16 mm I.D. = 1.4 m –
50 Hz 2 = 2.16 mm I.D. = 2.5 m –
NJ7238E - NJ7238P
60 Hz 2 = 2.16 mm I.D. = 2.3 m –
50 Hz 2 = 2.16 mm =I.D. = 2.3 m –
NJ7240E - NJ7240F - NJ7240P
60 Hz 2 = 2.16 mm I.D. = 2.1 m –

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Chapter
R134a - LBP Applications

DIMENSION
COMPRESSOR FREQUENCY (from –30°C to –15°C (from –15°C to –5°C
EMT22H 50 Hz 0.61 mm I.D. = 4.0 m 0.61 mm I.D. = 3.5 m
NB2116Z - 50 Hz 0.78 mm I.D. = 3.3 m 0.91 mm I.D. = 3.3 m
NB1116Z - EMT60H 60 Hz 0.78 mm I.D. = 2.75 m 0.91 mm I.D. = 2.75 m
NB 1118Z - 50 Hz 0.91 mm I.D. = 4.0 m 1.06 mm I.D. = 4.0 m
NB2118Z 60 Hz 0.91 mm I.D. = 3.3 m 1.06 mm I.D. = 3.3 m

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Chapter
R134a - HBP Applications

DIMENSION
50 Hz 0.78 mm I.D. = 2.5 m 0.91 mm I.D. = 2.4 m
NB5125Z
60 Hz 0.78 mm I.D. = 2.1 m 0.91 mm I.D. = 2.0 m
50 Hz 0.78 mm I.D. = 2.4 m 0.91 mm I.D. = 2.3 m
NB5128Z
60 Hz 0.78 mm I.D. = 2.0 m 0.91 mm I.D. = 1.9 m
50 Hz 0.78 mm I.D. = 2.3 m 0.91 mm I.D. = 2.2 m
NB5132Z - NB6132Z 60 Hz 0.78 mm I.D. = 1.9 m 0.91 mm I.D. = 1.8 m
NB5144Z - NB6144Z 50 Hz 0.91 mm I.D. = 2.9 m 1.06 mm I.D. = 2.7 m
NEK5144Z - EMT6144Z 60 Hz 0.91 mm I.D. = 2.4 m 1.06 mm I.D. = 2.3 m
NE5160Z - NE6160Z 50 Hz 0.91 mm I.D. = 2.4 m 1.06 mm I.D. = 2.5 m
NEK6160Z - EMT6160Z 60 Hz 0.91 mm I.D. = 2.1 m 1.06 mm I.D. = 2.2 m
NEK5170Z - NEK6170Z
EMT6170Z 60 Hz 1.06 mm I.D. = 2.65 m 1.27 mm I.D. = 2.75 m
NEK6187Z 60 Hz 1.24 mm I.D. = 3.4 m 1.37 mm I.D. = 2.9 m
NE6210Z - NEK6210Z 60 Hz 1.37 mm I.D. = 3.5 m 1.50 mm I.D. = 3.3 m
NEK6212Z 60 Hz 1.37 mm I.D. = 3.3 m 1.50 mm I.D. = 3.1 m
50 Hz 1.37 mm I.D. = 3.5 m 1.50 mm I.D. = 3.3 m
T6213Z
60 Hz 1.37 mm I.D. = 3.1 m 1.50 mm I.D. = 2.9 m
50 Hz 1.37 mm I.D. = 3.1 m 1.50 mm I.D. = 2.9 m
T6215Z - T6217Z
60 Hz 1.37 mm I.D. = 2.7 m 1.50 mm I.D. = 2.5 m
50 Hz 1.63 mm I.D. = 3.6 m 1.78 mm I.D. = 3.3 m
NJ6220Z - NJ6220ZX
60 Hz 1.63 mm I.D. = 3.0 m 1.78 mm I.D. = 2.75 m
50 Hz 2 = 1.50 mm I.D. = 4.0 m 2 = 1.63 mm I.D. = 3.0 m
NJ6226Z - NJ6226ZX
60 Hz 2 = 1.50 mm I.D. = 3.4 m 2 = 1.63 mm I.D. = 2.5 m

MP01E+ 2000-04 0 20-02 67 - 98
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Chapter
!"#$%&'(!$" ')$*(+,$%%-,(+,$&.%-//$%+!"/('00'(!$"
R 290 - R 404A - R 507 - LBP Applications

DIMENSION
COMPRESSOR FREQUENCY (from –40°C to –10°C
–
evap. temp.)
-%.&$&$/+'+-%.&$&0/
-%&$&02.+'+-%.&$&02. 0# 34 #5,$+66+7585+=+(5# +6 9
%!1&$&$/+'+%!1&$&0/
)# 34 #5,$+66+7585+=+:50 +6 9
%!1&$&02.+'+%!1&$&02.
-%.&$:#2.+'+-%.&$:(2. 0# 34 #5,$+66+7585+=+:5# +6 9
-%&$:(2.+'+-%.&$:(/ )# 34 #5,$+66+7585+=+&5)0+6 9
0# 34 #5,$+66+7585+=+&5; +6 9
1&$(#2.+'+-%.&$0#/
)# 34 #5,$+66+7585+=+&5( +6 9
0# 34 $5&#+66+7585+=+(5$ +6 9
1&$002.
)# 34 $5&#+66+7585+=+:5) +6 9
0# 34 $5&#+66+7585+=+:5( +6 9
1&$)*2.+'+-1&$)*2.
)# 34 $5&#+66+7585+=+:5# +6 9
1&$;*2. 0# 34 $5&#+66+7585+=+:5$ +6 9
-1&$;*2.+'+-1&$)#/ )# 34 $5&#+66+7585+=+&5;0+6 9
1&$*#2. 0# 34 $5&#+66+7585+=+&5, +6 9
-1&$*#2.+'+-1&$;#/ )# 34 $5&#+66+7585+=+&500+6 9
-<&$,&2.+'+-<&$,&2= 0# 34 $5(#+66+7585+=+:50 +6 9
-1&$,&2.+'+-&$*#/ )# 34 $5(#+66+7585+=+:5$ +6 9
NJ2212GK - NJ2212GS 0# 34 $5)#+66+7585+=+:50 +6 9
-<&&$&2.+'+-<&&$&2=
NT2212GK )# 34 $5)#+66+7585+=+:5$ +6 9

!"#$%+ &###'#( # &#'#& )*+' ,*
COMPRESSORS
HANDBOOK
Chapter
R 290 - R 404A - R 507 - MBP Applications

DIMENSION
NB6144GK - NEK6144GK 50 Hz 1.06 mm I.D. = 3.30 m 1.06 mm I.D. = 2.80 m
EMT6144U - EMT6144GK 60 Hz 1.06 mm I.D. = 2.80 m 1.06 mm I.D. = 2.45 m
NB6152GK - NEK6152U 50 Hz 1.06 mm I.D. = 3.10 m 1.06 mm I.D. = 2.55 m
NB5165GK 50 Hz 1.06 mm I.D. = 2.80 m 1.20 mm I.D. = 3.30 m
NB6165GK - NEK6165GK
NE5181GK - NEK6181U 50 Hz 1.20 mm I.D. = 3.00 m 1.20 mm I.D. = 2.35 m
NE6181GK - NEK 6181GK 60 Hz 1.20 mm I.D. = 2.60 m 1.20 mm I.D. = 2.05 m
NE5195GK
60 Hz 1.20 mm I.D. = 2.80 m 1.27 mm I.D. = 2.65 m
NE6195GK
NEK 6210U 50 Hz 1.20 mm I.D. = 2.75 m 1.27 mm I.D. = 2.45 m
NE6210GK - NEK6210GK 60 Hz 1.20 mm I.D. = 2.35 m 1.27 mm I.D. = 2.15 m
NEK6213U - NEK6213GK 50 Hz 1.27 mm I.D. = 2.55 m 1.27 mm I.D. = 1.80 m
NE9213GK 60 Hz 1.27 mm I.D. = 2.20 m 1.27 mm I.D. = 1.55 m
T6217GK 50 Hz 1.27 mm I.D. = 2.15 m 1.27 mm I.D. = 1.50 m
NT6217U - NT6217GK 60 Hz 1.27 mm I.D. = 1.85 m 1.37 mm I.D. = 1.60 m
NJ9226GK 50 Hz 1.63 mm I.D. = 2.75 m 1.63 mm I.D. = 1.60 m
50 Hz 1.90 mm I.D. = 2.65 m 2.16 mm I.D. = 2.05 m
NJ9232GK 60 Hz 1.90 mm I.D. = 2.00 m 2.16 mm I.D. = 1.60 m
50 Hz 2.16 mm I.D. = 2.45 m 2=1.63 mm I.D. = 1.70 m
NJ9238GK 60 Hz 2.16 mm I.D. = 1.90 m 2=2.16 mm I.D. = 2.35 m

MP01E+ 2000-04 0 20-02 69 - 98
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Chapter
6.7 APPLICATION OF RUBBER GROMMETS

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PLEASE NOTE: The use of grommets and sleeves different from the ones designated may decrease
the absorption of vibration resulting in a subsequent noise increase.
Legend 6 Rubber Grommets Assembling Process

A :DVKHU F 0RXQWLQJ%DVH
B *DS G &OLS
C 6OHHYH H 6FUHZ00
D *URPPHWV I 3LQ
E %DVHSODWH
Figure 30 Rubber Grommets Assembling Process

Correct Mounting of Rubber Grommets
by means of Nut and Bolt by means of Stud and Clamp
A
G
B
A
E
E
C
D D
F
F
H I
Incorrect Mounting of Rubber Grommets
E
C
D
F
H

03(+
COMPRESSORS
HANDBOOK
Chapter
Table 34 Rubber Grommets

COD. A B C D E F G H L M N P Q R S T
AM01 17.2 9 6.6 16.7 5 3 10.5 3 20.8 16 10.5 8.5 19 25
AM02 16.6 11.1 8.7 16.7 10.5 3 23.8 17.5 11.1 28.6
AM03 18.3 11.1 8.7 17.5 4.7 9.5 4 23.8 19 11.1 17.5 31.8
AM04 17.2 9 6.6 16.7 11 3 10.5 3 23.8 16 11 8.5 22 28.6
AM05 23 11.1 8.7 23 9.4 3.2 3.2 15 4 23.8 19 14.3 11.1 19 25.3 31.7
Figure 31 Rubber Grommets

SERIES GROMMETS AND SLEEVES
AM01 2.221.011 2.222.018
øM
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EM
L
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D
A
F
version AM04)
H
E
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MP01E+ 2000-04 0 20-02 71 - 98
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HANDBOOK
Chapter
SERIES GROMMETS AND SLEEVES

AM03 2.221.003 2.222.015
øM
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NB
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Only for models
A
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with Universal
H
baseplate
G
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NB
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All models
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with European
H
E
baseplate
G
(will be øQ øB
substituted by øR
version AM01)
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AM05 2.221.004 2.222.016
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L
T - NT
A
NJ
F
D
H
E
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øR
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MP01E+ 2000-04 0 20-02 72 - 98
COMPRESSORS
HANDBOOK
Chapter
6.8 WELDING OF CONNECTION TUBES

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03(+
COMPRESSORS
HANDBOOK
Chapter
,QWKHIROORZLQJWDEOHLQGLFDWHGDUHWKHVXJJHVWHGWLJKWHQLQJWRUTXHV
Table 35 Suggested tightening torques

TIGHTENING TORQUE
ELEMENT DIMENSION
Nm Kgm
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(1) The opening and closing of the valve stem can be effected with electric or pneumatic drivers having a speed lower than 360 rpm.
Higher speed damages the stem and valve body tightness seats.
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It is a good rule to try to keep the welding time to a minimum in order to not overheat the stem tight-
ness, even if produced with material resistant to high temperatures.
Legend 7 RotalockValve
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Figure 32 Rotalock Valve

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03(+
COMPRESSORS
HANDBOOK
Chapter
Figure 33 Valve Position

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6.10 COMPRESSOR COOLING

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Table 36 Fan Coolers Characteristics

COMPRESSOR SERIES NB %- NE-T-.4 .J
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03(+
COMPRESSORS
HANDBOOK
Chapter
6.11 VACUUM OPERATIONS

It is fundamental to perform a proper evacuation of the refrigeration system to ensure proper run-
ning of the refrigerating machine, and to preserve the life of the compressor. A proper evacua-
tion process assures that the air and moisture contents are below the allowed limits.
The introduction of new refrigerants require the use of new polyester oils with characteristics of
high hygroscopicity which require the greatest care in system evacuation. There are various
methods to evacuate a refrigeration system: one-side (low pressure side), two-side (low and high
pressure sides), at different times, with phases of refrigerant pre-charge, etc. We must aim to
reach a vacuum value (measured at its stabilization on both the low and high pressure sides), bet-
ter than 0.14 mbar (100 µHg), and the maximum level of non-condensable must not exceed
0.3%.
PLEASE NOTE: To avoid irreparable damages to the compressor, never start it under vacuum (without
refrigerant charge).
6.12 REFRIGERANT CHARGE

After the vacuum operation, the system must be charged with the refrigerant type indicated on
the compressor nameplate or one of the alternate allowed types, in the pre-determined quantity.
For a correct charge we suggest, after carrying out the vacuum, to pump part of the refrigerant
into the compressor to “break” the vacuum; then start the compressor to draw the remaining part
of the charge.
In the small refrigerating systems utilizing few grams of charge, the refrigerant is usually
pumped into the compressor through the service tube. In this case you must wait 5 to 10 minutes
(time depending on the refrigerant quantity and on the ambient temperature), before starting the
compressor. This to allow partial refrigerant evaporation and to avoid the suction of liquid refrig-
erant into the compressor cylinder.
PLEASE NOTE: The refrigerant mixtures must be charged in the system exclusively at liquid state.
Table 37 Maximum Refrigerant Charge

SERIES EM - NE T NJ - NT
REFRGERANT
350 500 800
CHARGE (g)
In case the refrigerant charge should exceed the max values allowed for the compressor, take care
that the circuit is equipped with liquid receiver, and, for larger systems, an oil heater in the com-
pressor housing to avoid mixing of refrigerant in the oil, foaming with subsequent liquid suction
and pumping. If it becomes necessary for a technician to recharge the system in the field, he
should first remove all of the remaining original charge, and then recharge the system in accord-
ance with the refrigerant quantity indicated on the data plate.
PLEASE NOTE: The use of the compressor outside the intended working range cannot make use of the
warranty.

MP01E+ 2000-04 0 20-02 76 - 98
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HANDBOOK
Chapter
6.13 REFRIGERANT LEAKS CONTROL

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For the leak test of R134a, use equipment designed exclusively for that refrigerant.
PLEASE NOTE: R404A-R402A-R402B refrigerants must not be mixed to the air during leak detection,
neither be used nor let in presence of high air concentrations above atmospheric pressure at high tempera-
tures.
6.14 ELECTRIC SUPPLY

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PLEASE NOTE: The electrical wiring must be performed according to the laws and regulations in the
country in which the refrigeration system will operate.

03(+
COMPRESSORS
HANDBOOK
Chapter
RUNNING DATA AND COMPRESSOR CHECKING PROCEDURES
7 RUNNING DATA AND COMPRESSOR

CHECKING PROCEDURES
7.1 COMPRESSOR RUNNING LIMITS

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7.1.1 Maximum temperature of electric motor stator windings

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03(+
COMPRESSORS
HANDBOOK
Chapter
7.1.2 Discharge gas maximum temperature

Maximum temperature indicated in Table 38, measured on discharge tube at a distance of
50mm from compressor housing, under continuous running conditions.
7.1.3 Discharge gas maximum pressures

Pressure max peak, under “Pull-down”, as indicated in Table 38.
Maximum pressures, under continuous running, as indicated in Table 38.
Table 38 Discharge gas maximum pressures

MAX. TEMP.
PULL–DOWN MAXIMUM VALUE
DISCHARGE
Refrigerant MAXIMUM PEAK CONDITION
GAS
kg/cm2 (rel.) bar (rel.) kg/cm2 (rel.) bar (rel.) °C
R22 23.2 22.8 20.7 20.3 125
R290 (Propane) 21.1 19.8 18.1 17.7 110
R134a 15.8 15.5 13.9 13.6 140
R600a (Isobutane) 7.7 7.5 6.7 6.6 110
R407C 24.2 23.8 21.4 21.0 140
R404A 27.7 27.2 24.7 24.2 140
R507 28.5 27.9 25.4 24.9 140
Make sure that at the maximum ambient temperature anticipated the compressor operates
within the operating field indicated in the following section.
7.1.4 Suction gas overheating

Maintain the suction gas temperature overheating as low as possible (min 5 °C), taking care
that there is no return of liquid.
Length of heat exchanger from 0.9 m to 1.3 m.

MP01E+ 2000-04 0 20-02 79 - 98
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Chapter
7.1.5 Compressor operating fields

Within the minimum and maximum values typical for each model.
In the diagrams represented on the following pages, indicated are the limits of evaporating, con-
densing, ambient and return gas temperatures.
The compressor can operate within the limits of evaporating and condensing temperatures de-
fined by the outlined area bordered by a continuous line, at the indicated conditions of ambient
and return gas temperature.
Outside these operating fields, the system operates at high pressures and high temperatures, and
cause early defects in the compressor.
The compressor defects caused by applications operating outside the prescribed fields will not
be considered under warranty.
7.1.5.1 R22 Compressors operating field

The production of R22 compressors was required for the replacement of R12 - R502 refrigerants
and the choice has been obliged by the non availability at that moment of other suitable alterna-
tive gases.
For low and medium temperature R22 cabinets, compressors must be selected according to the
limits associated with this type of gas, that was developed for high evaporating temperatures,
thus characterized by restrictive limits.
7.1.5.2 R404A - R507 - R600a - R134a - R22 – R290 compressors operating field
The working fields represented in this section are related to all model and series of compressors
that take the indicated refrigerant.
1 – LBP: R134a – R600a
2 – LBP: R404A – R507 – R290
3 – MBP: R404A – R507 – R290
4 – HBP: R134a – R600a – R 22
5 – LBP: R 22
6 – AC

MP01E+ 2000-04 0 20-02 80 - 98
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HANDBOOK
Chapter
Legend 9
Tc Condensing Temperature k Ambient 32 °C and return gas 20 °C

Te Evaporating Temperature m Ambient 32 °C and return gas 20 °C
(for a transitory period)
1 - REFRIGERANT R134a - R600a - APPLICATION LBP 2 - REFRIGERANT R404A - R507 - R290 - APPLICATION LBP
$C $C
60 60
m m
55 55
50 50
Tc
Tc
45
k 45 k
40 40
35 35
-35 -30 -25 -20 -15 -10 -5 $C -45 -40 -35 -30 -25 -20 -15 -10 $C
Te Te
3 - REFRIGERANT R404A - R507 - R290 - APPLICATION MBP 4 - REFRIGERANT R134a - R600a - R22 - APPLICATION HBP
$C $C
60 60
m m
55 55
50 50
Tc
Tc
45 k m 45 k
40 40
35 35
-25 -20 -15 -10 -5 0 5 10 $C -20 -15 -10 -5 0 5 10 15 $C

Te Te
3 - REFRIGERANT R22 - APPLICATION LBP 4 - APPLICATION AC
$C $C
60 60
m
55 55
m
50 50
Tc
Tc
45 45 k
k
40 40
35 35
-40 -35 -30 -25 -20 -15 -10 -5 $C -10 -5 0 5 10 15 20 25 $C

Te Te

MP01E+ 2000-04 0 20-02 81 - 98
COMPRESSORS
HANDBOOK
Chapter
7.1.6 Start conditions

On Table 39, indicated are the pressure limits to start the compressor at nominal or higher
voltage than 90% of rated values. (Equal or higher than 85% of rated value for AC models).
For applications where the pressure and voltage are outside the indicated limits, compressor
start is not guaranteed.
Table 39 Pressure limit value

GAUGE PRESSURE
APPLICATION STARTING REFRIGERANT
SUCTION DISCHARGE
TYPE TORQUE TYPE TYPE
Kg/cm2 bar Kg/cm2 bar
R134a 5.1 5.0 5.1 5.0
R 600a 2.2 2.1 2.2 2.1
R 22 8.6 8.4 8.6 8.4
LST
R404A 10.5 10.3 10.5 10.3
R507 10.9 10.7 10.9 10.7
R290 7.8 7.4 7.8 7.4
LBP
R134a 1.0 1.0 12.2 11.9
R600a 0.1 0.1 5.8 5.7
R22 2.5 2.5 18.4 18.1
HST
R404A 3.3 3.3 22.0 21.5
R507 3.5 3.4 22.6 22.2
R290 2.4 2.4 16.1 15.8
R134a 12.5 12.3 12.5 12.3
R600a 2.7 2.6 2.7 2.6
R 22 10.0 9.8 10.0 9.8
LST
R404A 12.1 11.9 12.1 11.9
R507 12.5 12.3 12.5 12.3
MBP R290 9.0 8.8 9.0 8.8
HBP R134a 2.9 2.8 13.9 13.6
R600a 1.0 1.0 6.7 6.6
R22 5.4 5.3 20.7 20.3
HST
R404A 6.7 6.6 24.7 24.3
R507 7.0 6.9 25.4 24.9
R290 5.0 4.9 18.1 17.7
R 22 10.9 10.7 10.9 10.7
AC HST/LST
R407C 10.7 10.5 10.7 10.5
PLEASE NOTE: In order to avoid irreparable damages to the compressor, never apply voltage when
the system is under vacuum.
7.1.7 Oil cooler temperatures

Equal inlet and outlet gas temperatures or with a maximum difference of 3 °C.
We suggest to connect the condenser to the oil cooler at 1/3 of its total length (the final 2/3
of condenser after oil cooler).

MP01E+ 2000-04 0 20-02 82 - 98
COMPRESSORS
HANDBOOK
Chapter
7.1.8 Running time

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Table 40 Troubleshooting and service chart

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Chapter
7.4 ELECTRIC CIRCUITS CONTROL

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PLEASE NOTE: Wiring carried out differently from the ones indicated on the Compressor Handbook
may require a different check procedure and measurement from the one indicated.
7.4.1 Standard version RSIR - RSCR EM Series with PTC starting device
(Refer to the RSIR and RSCR electric diagrams represented in Figure 9, page 24)
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Chapter
7.4.2 Standard version RSIR - RSCR EM Series with PTC starting device
(Refer to the RSIR e RSCR electric diagrams represented on Figure 10, page 24)
Verify with a voltmeter the presence of the correct voltage on the “L” and “N” terminals of the
PTC starting device. If there is insufficient voltage, the thermostat is defective due to open con-
tacts, connections, or an interruption in the cables.
Disconnect the other electrical components if present (motor fan, gear motor, etc.), disconnect
the voltage to the circuit at the supply line, and carry out the following operations and checks:
1. Check the continuity on the terminals L3 of PTC starting device. If continuity lack,s the ther-
mostat must be replaced due to open contacts.
2. Take off the PTC starting device from the hermetic terminal.
3. If there is a run capacitor (RSCR version) disconnect it.
4. Take off the protector from the PTC starting device and check between points 1 and 3. If there
is no continuity, be sure that the protector has no open contacts due to its trip. In this case,
repeat the check after about 10 minutes. Otherwise, the protector is defective due to open con-
tacts.
5. Check the electric motor according to the procedure described in par.7.5.1.
6. Check the ohmic resistance of the stator run and start windings according to the procedure
described in par.7.5.2.
7. On the PTC starting device check between the two fastons N and 2, the ohmic resistance of
the PTC pill which must be 8÷16 for the 230V model and 2÷4 for the 115V model, at
the ambient temperature of 25 °C. (CAUTION: the ohmic resistance values measured with a
normal tester can be out of the indicated by as much as 25% ÷ 30%).
8. If there is a run capacitor (RSCR version), check it according to the procedure described in
section 7.5.3.
If from all the above checks no problem was found, there is no capillary clogging and the system
does not yet run correctly, replace the compressor.
7.4.3 Standard version RSIR NB - NE - NT - T Series with electromagnetic

current relay
(Refer to the RSIR electric diagram represented in Figure 11, page 25)
PLEASE NOTE: The contacts of the starting relay are normally open.
Verify with a voltmeter the presence of the correct voltage on terminals “1” of relay and “3” of
protector. If there is insufficient voltage, the thermostat is defective due to open contacts, con-
nections, or there is an interruption in the cables.
Disconnect the other electric components if present (motor fan, gear motor, etc.), disconnect the
voltage to the circuit at the supply line, and carry out the following operations and checks:
1. Check the continuity between the points “1” - “3” of protector: If there is no continuity, be
sure that the protector has no open contacts due to its trip. In this case, repeat the check after
about 10 minutes.
2. Take off the start relay from the hermetic terminal and keeping it in the same vertical posi-
tion, (do not incline or overturn) carry out the following continuity checks.
3. Between the terminals “1” and “S” on the relay: If there no continuity the relay is faulty due
to closed contacts.

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4. Between the terminals “1” and “R” of relay: If there is no continuity the relay has an open
coil.
5. Check the electric motor according to the procedure described in par. 7.5.1.
described in par. 7.5.2.
If from all above checks, no problem was found, there is no capillary clogging, and the system
does not yet run correctly, replace the starting relay, excluding possible faults of contacts open-
ing and closing (pick-up and drop-out current) that can not to be determined with above checks.
If the compressor does not yet run correctly, it must be replaced due to internal defects.
7.4.4 Standard version CSIR NB - NE - NT Series with electromagnetic current

relay
(Refer to the electric diagram CSIR represented in Figure 11, page 25)
PLEASE NOTE: The contacts of starting relay are normally open.
Verify with a voltmeter the presence of the correct voltage on the terminals 2 of relay and 3 of
protector. If there is insufficient voltage, the thermostat is defective due to open contacts, con-
nections, or there is an interruption in the cables. Disconnect the other electric components if
present (motor fan, gear motor, etc.), disconnect the voltage to the circuit at the supply line and
carry out the following operations and checks:
1. Check the continuity between the points 1 and 3 of the protector. If continuity lacks, be sure
that the protector has no open contacts due to its trip. In this case repeat the check after about
10 minutes.
2. Take off the start relay from the hermetic terminal and keep it in the same vertical position
(do not incline or overturn). Carry out the following continuity checks:
3. Between the terminals 1 and S on the relay: if there is continuity the relay is faulty due to
closed contacts.
4. Between the terminals 2 and R of relay: if there is no continuity the relay coil is open.
5. Check the electric motor according to the procedure described in section 7.5.1.
described on section 7.5.2.
7. Check the start capacitor according to the procedure indicated on section 7.5.3.
If from all the above checks, a problem was not found, there is no clogging in the expansion de-
vice and the system does not yet run correctly, replace the starting relay, excluding possible faults
of the contacts opening and closing (pick-up and drop-out currents) that can not be determined
with above checks.

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7.4.5 Terminal board version RSIR NB - NE - T Series with electromagnetic

current relay
(For T Series, refer to the RSIR electric diagram represented in Figure 12, page 25)
(For NB-NE Series, refer to the RSIR electric diagram represented in Figure 13, page 26)
Verify with a voltmeter the presence of the correct voltage on the terminals “1” and “N” of the
terminal board. If there is insufficient voltage, the thermostat is defective due to open contacts,
connections, or there is an interruption in the cables.
Disconnect the other electric components if present (motor fan, gear motor, etc.), disconnect the
voltage to the circuit at the supply line and carry out the following operations and checks:
1. Remove the terminal board, take off the starting relay and disconnect the protector cable from
the hermetic terminal.
2. Protector: Check the continuity between the points “1” of protector, and “1” of terminal
board. If there is no continuity, the protector can be:
faulty due to open contacts
tripped; then repeat the check after about 10 minutes
not connected to the terminal board.
3. Keep the start relay in the same vertical position as assembled on the hermetic terminal (do
not incline or overturn), and carry out the following continuity checks:
4. Between the terminals “N” on the terminal board and “S” on the relay: if there is continuity
the relay is defective due to closed contacts.
5. Between the terminals “N” on the terminal board and “R” of relay: if there is no continuity,
the defect can be due to:
relay with open coil
relay not connected to the terminal board.
6. Check the electric motor according to the procedure described on section 7.5.1.
described in section 7.5.2.
If from all above checks, a problem was not found, there is no capillary clogging, and the system
does not yet run correctly, replace the starting relay, excluding possible faults of contacts open-
ing and closing (pick-up and drop-out currents) that can not be determined with above checks.
7.4.6 Terminal board version CSIR NB - NE - NT - T Series with electro-

magnetic current relay
(For T Series, refer to the electric diagram CSIR represented on Figure 12, page 25)
(For NB-NE Series, refer to the electric diagram CSIR represented on Figure 13, page 26)
PLEASE NOTE: The contacts of starting relay are normally open.
Disconnect the other electric components if present (motor fan, gear motor, etc.), disconnect

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7.4.7 Terminal board version RSIR and RSCR NB Series with PTC starting
device
(Refer to the electric diagrams RSIR and RSCR PTC represented on Figure 14, page 26)
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GHVFULEHGLQVHFWLRQ

03(+
COMPRESSORS
HANDBOOK
Chapter
7. On PTC starting device check, between the two faston terminals 1 and 3 the ohmic resistance
of the PTC pill which must be 8÷16 for the model at 230V and 2÷4 for the model at
115V, at the ambient temperature of 25 °C.
8. If there is the run capacitor (RSCR version), check it according to the procedure described in
par. 7.5.3.
If from all the above checks, no problem was found, there is no capillary clogging and the system
does not yet run correctly, replace the compressor.
7.4.8 Standard version PSC NE - NT - NJ Series

(Refer to the electric diagrams PSC represented on Figure 15, page 27)
Verify with a voltmeter the presence of the correct voltage between the terminals R and C of the
hermetic terminal (version with internal protector), or between R on hermetic terminal, and 1 on
external overload protector. If there is insufficient voltage, the thermostat is faulty due to open
contacts or there is an interruption on the cables or on the connections.
Disconnect the other electric components if present (motor fan, gear motor, etc.), interrupt volt-
age to the circuit atom the supply line, and carry out the following operations and checks:
1. If there is an external overload protector, check the continuity between points 1 and 3. If there
is no continuity, the protector can be faulty, or there could have been a trip, so repeat the
check after about 10 minutes.
4. Check the run capacitor according to the procedure indicated in section 7.5.3.
If from all above checks, no problem was found, there are no clogging in the expansion device,
and the system does not yet run correctly, replace the compressor.
7.4.9 Standard versions CSR - CSR BOX NE - NT - NJ Series with potential

current relay
(Refer to the electric diagrams CSR represented in Figure 15, page 27)
(Refer to the electric diagrams CSR BOX represented in Figure 16, page 27)
Verify with a voltmeter the presence of the correct voltage on the terminals 4 and 5 of the starting
relay. If there is insufficient voltage, the thermostat is faulty due to open contacts, connections,
or there is an interruption in the cables.
Disconnect the other electric components if present (motor fan, gear motor, etc.), interrupt the
voltage to the circuit disconnecting it from the supply line and carry out the following operations
and checks:
1. Disconnect all the connections on terminals 2 and 5 of the starting relay.
2. Check the continuity between terminals 2 and 5 of the starting relay. If there is no continuity,
there is a broken coil and the relay must be replaced.
3. Check the continuity between the terminals 1 and 2 of the starting relay. If there is no conti-
nuity, the contact is open and the relay must be replaced.
4. If there is an external overload protector, check, according to the type, the continuity between
the terminals 1 and 3 or 1 and 2. If there is no continuity, the protector can be faulty or there
could have been a trip, so repeat the check after about 10 minutes.

MP01E+ 2000-04 0 20-02 92 - 98
COMPRESSORS
HANDBOOK
Chapter
7. Disconnect one of the two cables of the starting capacitor.
8. Check the start and run capacitors according to the procedure described in section 7.5.3.
9. Check the continuity of the cables disconnected from the 2 and 5 terminals of the starting re-
lay.
If from all above checks, no problem was found, there is no clogging in the expansion device,
and the system does not yet run correctly, replace the starting relay, excluding possible mistakes
of opening and closing of the contacts (pick-up and drop-out currents) that can not be found with
above checks.
7.4.10 Standard versions CSIR and CSIR BOX NT and NJ Series with current
electromagnetic relay
(Refer to electric diagrams CSIR represented on Figure 17, page 28)
(Refer to electric diagrams CSIR BOX represented on Figure 18, page 28)
Verify with a voltmeter the presence of the correct net voltage on the terminals 3 and 5 of the
starting relay. If there is insufficient voltage, the thermostat is defective due to open contacts,
connections, or there is a break in the cables.
Disconnect the other electric components, if present (motor fan, gear-motor, etc.), interrupt the
1. Disconnect all connections on terminal 3 of the starting relay.
2. Keeping the start relay in the same vertical position as assembled on the hermetic terminal
(do not incline or overturn), carry out the following continuity checks:
3. Check the continuity between the terminals 3 and 4 of the starting relay. If there is no conti-
nuity, the coil is interrupted and the relay must be replaced.
4. Check the continuity between the terminals 1 and 2 of the starting relay. If there is continuity,
the contact is closed and the relay must be replaced.
5. Check the protector continuity between points 1 and 3. If there is no continuity, the protector
can be:
defective
tripped; then repeat the check after about 10 minutes.
6. Check the electric motor according to the procedure described in section. 7.5.1.
7. Check the ohmic resistance of the stator start and run windings according to the procedure
8. Check the start capacitor according to the procedure indicated in section 7.5.3.
9. Check the continuity of the cables disconnected from terminal 3 of the start relay.
If from all above checks, no problem was found, there is no clogging in the expansion device,
and the system does not yet run correctly, replace the starting relay, excluding possible mistakes
of opening and closing of the contacts (pick-up and drop-out currents) that can not be found with

MP01E+ 2000-04 0 20-02 93 - 98
COMPRESSORS
HANDBOOK
Chapter
above checks.
If the compressor does not yet run correctly it must be replaced due to an internal defects.
7.4.11 Standard version CSIR NJ Series with current electromagnetic relay

(Refer to the electric wiring CSIR BOX represented in Figure 19, page 29)
Verify with a voltmeter the correct voltage on the terminals 4 and 5 of the starting relay. If there
is insufficient voltage, the thermostat is defective due to open contacts, connections, or there is
an interruption in the cables.
Disconnect the other electric components if present (motor fan, motor-gear, etc.), interrupt the
1. Disconnect all the connections on terminals 2 and 5 of the starting relay.
2. Check the continuity between terminals 2 and 5 of the starting relay. If there is no continuity,
there is an interruption on the coil and the relay must be replaced.
3. Check the continuity between the terminals 1 and 2 of the starting relay. If there is continuity,
the contact is open and the relay must be replaced.
4. Check the protector the continuity between the points 1 and 3. If there is no continuity, the
protector can be defective or tripped, then repeat the check after about 10 minutes.
7. Check the start capacitor according to the procedure described in section 7.5.3.
8. Check the continuity of the cables disconnected from the terminals 2 and 5 of the start relay.
If from all above checks, no problem was found, there is no clogging in the expansion device and
the system does not yet run correctly, replace the starting relay, excluding possible mistakes of
opening and closing of the contacts (pick-up and drop-out currents) that cannot be determined
with above checks.
If the compressor does not yet run correctly it must be replaced due to an internal defects.
7.4.12 Three-Phase Version NJ

(Refer to the electric wiring THREE-PHASE represented in Figure 20, page 29)
Verify with a voltmeter the presence of the correct voltage of the three phases, on the three pins
of the hermetic terminal. If there is insufficient voltage, check the presence of a break on the con-
tacts of relay, cables and connections.
Disconnect the other electric components if present (motor fan, motor-gear, etc.), interrupt the
voltage to the circuit at the supply line, and carry out the following checks:
1. Check the continuity of the windings of the three phase electric motor, among the pins of the
hermetic terminal (3 measures carried out between 2 pins at a time). The lack of continuity
indicates an interruption in the electric motor winding.
2. Check the continuity among the three pins of the hermetic terminal and the ground plate on
the compressor. If there is continuity, the electric motor has the windings shorted.
3. Check with a suitable instrument the ohmic resistance of the three phases of the stator wind-
ings, through the three pins of the hermetic terminal on the compressor.

MP01E+ 2000-04 0 20-02 94 - 98
COMPRESSORS
HANDBOOK
Chapter
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DQFHRIDWWKHDPELHQWWHPSHUDWXUHRI&
PLEASE NOTE: Each of the three phases can have different ohmic resistance values.
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7.5 CONTROL PROCEDURES
7.5.1 Control of electric motor stator windings

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QXLW\WKHUHLVDQLQWHUUXSWLRQLQWKHHOHFWULFPRWRUVWDUWZLQGLQJ
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7.5.2 Control of stator windings ohmic resistance

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7.5.3 Control of start and run capacitors

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VHWDVLQWKHIROORZLQJ
With ohmmeter scale R x 10:LIWKHSRLQWHUPRYHVUDSLGO\IURPLQILQLW\SRVLWLRQWR]HUR
UHWXUQLQJWRWKHLQILQLW\SRVLWLRQWKHFDSDFLWRULVJRRG
With ohmmeter scale R x 10:PHDVXULQJFRQWLQXLW\UHVLVWDQFHQHDUWR]HURWKHFDSDFLWRU
LVVKRUWFLUFXLWHGDQGPXVWEHUHSODFHG
With ohmmeter scale R x 100000:LIQRLQGLFDWLRQLVJLYHQE\WKHLQVWUXPHQWWKHFDSDFLWRU
LVLQWHUQDOO\LQWHUUXSWHGDQGLWPXVWEHUHSODFHG

03(+
COMPRESSORS
HANDBOOK
Chapter
HOW TO RETURN SUPPLIED PRODUCTS TO EMBRACO EUROPE
8 HOW TO RETURN SUPPLIED PRODUCTS

TO EMBRACO EUROPE
8.1 CONDITIONS
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VDOHVFRQGLWLRQV
7KHYDOLGLW\RIWKHZDUUDQW\LVVXEMHFWWRWKHIROORZLQJFRQGLWLRQVDQGWRWKHUHVXOWVRIWKH7HFK
QLFDO5HSRUWVHQWWRWKH&XVWRPHUE\WKH6DOHVDQG0DUNHWLQJ'HSDUWPHQW7KH&XVWRPHUPXVW
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XVHIXOGDWDIRUDSUHOLPLQDU\DQDO\VLV,IQHFHVVDU\LWFDQEHDJUHHGXSRQZLWKWKH&XVWRPHUWKDW
WKHUHWXUQRIGHIHFWLYHPDWHULDOFDQEHVHQWWR(PEUDFR(XURSH3URGXFW4XDOLW\$VVXUDQFH/DE
RUDWRU\ZLWKGHWDLOHGLQIRUPDWLRQRQWKHGHIHFWZKLFKLVQHFHVVDU\IRUDUDSLGDQGDFFXUDWHDQDO
\VLV7KH%LOORI/DGLQJDFFRPSDQ\LQJWKHPDWHULDOVKRXOGUHSRUWWKHIROORZLQJGHVFULSWLRQ
“Return of rejected product”:GHIHFWLYHPDWHULDOWREHUHWXUQHGIRUDQDO\VLV,QWKLVFDVH
GHSHQGLQJXSRQWKHZDUUDQW\FRQGLWLRQVDQGWKHDQDO\VLVUHVXOWVWKHPDWHULDOFDQEHUHSODFHG
ZLWKQHZFRPSRQHQWV
“Sending for destructive tests”:IRUPDWHULDOWREHVXE PLWWHGWR GHVWUXFWLYHWHVWVZLWKRXW
ZDUUDQW\FRQGLWLRQV,QWKLVFDVHDOORUVRPHRIWKHGHIHFWLYHPDWHULDOFDQEHUHWXUQHGWRWKH
FXVWRPHULIUHTXLUHG
PLEASE NOTE: Due to administrative reasons, never indicate on the delivery note “in vision account”
or ”in pending account”.
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LQJPXVWLQIRUPWKH6DOHV'HSDUWPHQWZKRZLOOVHHWRFRUUHFWWKHHUURU
7KH%LOORI/DGLQJDFFRPSDQ\LQJWKHPDWHULDOVKRXOGUHSRUWWKHIROORZLQJGHVFWLSWLRQ
“Returned material not corresponding to the order”, IRUWKHPDWHULDOVKLSSHGQRWLQDF
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• The compressors must:
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XUHKRZLWKDSSHQHGDQGDOOXVHIXOGDWDIRUDFRUUHFWGLDJQRVLVRIWKHGHIHFW

03(+
COMPRESSORS
HANDBOOK
Chapter
• Do not return defective compressors as a consequence of mishandling.

Do not return open compressors or tampered components.7RDYRLGHUURQHRXVGLDJQR
VLVWKHFRPSUHVVRUVPXVWEHRSHQHGZLWKVXLWDEOHWRROVDYDLODEOHRQO\DW(PEUDFR(XURSH
7KHPDWHULDOWKDWGRHVQRWFRUUHVSRQGWRWKHDERYHUHTXLUHPHQWVPD\EHFRQVLGHUHGQRWYDOLGIRU
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8.2 TESTS ON THE CUSTOMER APPLICATIONS

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GLIIHUHQWO\
PLEASE NOTE: THE TRANSPORT EXPENSES ARE CHARGED TO THE CUSTOMER
7KHWHVWUHVXOWVZLOOEHJLYHQWRWKHFXVWRPHUZKRFDQXVHWKHPDVLQIRUPDWLRQRUWRGHILQHRU
PRGLI\KLVDSSOLFDWLRQ
PLEASE NOTE: THE TEST RESULTS CANNOT BE USED IN CASE OF CONTROVERSY AND ACTIONS
BROUGHT AGAINST A THIRD PARTY, UNLESS THERE IS A WRITTEN AUTHORIZATION FROM EMBRACO
EUROPE Srl.

03(+
COMPRESSORS
HANDBOOK
Chapter

03(+
Rui Barbosa, 1020 - P.O. BOX 91
89219-901 - Joinville - SC - Brazil
Phone: +55 47 3441-2121
Fax: +55 47 3441-2780
Code MP01EH - Date February 2010 - Version 07 - Subject to alteration without previous notice
^

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COMPRESSORS

1.1 GENERAL CATALOG 11

1.2 GENERAL GUIDE OF COMPRESSORS 11

1.3 TECHNICAL BULLETIN 11

1.4 ELECTRICAL COMPONENT CATALOG 12

1.5 COMPRESSOR HANDBOOK 12

1.6 ELECTRONIC CATALOG 12

2.1 COMPRESSOR RANGES 13

2.3 STARTING TORQUE CLASSIFICATION 14

2.4 ELECTRIC MOTOR TYPES 14

2.5 VOLTAGES & FREQUENCIES 15

2.6 COMPRESSOR ELECTRICAL COMPONENTS 16

2.7 COMPRESSOR COOLING TYPES 16

2.8 COMPRESSOR NAMEPLATES - IDENTIFICATION DATA 17

Doc. Code Emission Revision Date Page

Figure 6a Compressor Model Identification Code .............................................................................................. 19

2.9 WIRING DIAGRAMS 22

3 COMPRESSOR SUPPLY CONDITIONS 30

3.1 ELECTRICAL INSULATION 30

3.2 “IP” DEGREE OF PROTECTION 30

3.3 THE COMPRESSOR SHELL HYDROSTATIC STRENGTH 30

Doc. Code Emission Revision Date Page

3.6 COMPRESSOR PRESSURISATION 31

3.7 OIL CHARGE 31

3.8 MINIMUM QUANTITY OF LUBRICANT 32

3.9 SPECIAL VERSIONS 33

4.1 MULTIPLE CARTON DISPOSABLE PACKAGE 34

4.2 RETURNABLE WOOD PACKAGE 36

4.3 PACKAGE FOR ELECTRICAL COMPONENTS AND ACCESSORIES 38

4.4 SINGLE PACKAGE 39

5 HANDLING, TRANSPORTING AND STORING

5.3 ACCEPTABLE COMPRESSOR POSITIONS DURING TRANSPORTATION 42

Doc. Code Emission Revision Date Page

 INFORMATION ABOUT CORRECT COMPRESSOR

Doc. Code Emission Revision Date Page

Suggested tightening torques ..................................................................................................................74

 RUNNING DATA AND COMPRESSOR CHECKING

Doc. Code Emission Revision Date Page

 HOW TO RETURN SUPPLIED PRODUCTS

Doc. Code Emission Revision Date Page

Figure 2 Adhesive Nameplates 17

Figure 3 Series NB/NE - Adhesive Nameplates (used up to 2003) 18

Figure 4 Series BP - Adhesive Nameplates (used up to 2004) 18

Figure 5 Series EM - Adhesive Nameplates 18

Figure 6a Compressor Model Identification Code 19

Figure 6b Series EM - Comp ressor Model Identi fica tio n C ode 20

Figure 7 Compressor Bill of Materials Code 21

Figure 8 Manufacturing Date Code 21

Figure 9 RSIR Version terminal board with PTC starting device 24

Figure 10 RSIR and RSCR Standard Version 24

Figure 11 RSIR and CSIR standard version 25

Figure 12 RSIR - CSIR terminal board version 25

Figure 13 RSIR and CSIR terminal board version 26

Figure 15 PS C and CSR Versi ons 27

Figure 16 CSR BOX with internal or external overload protector 27

Figure 18 CSIR BOX (with relay T.I. 3CR or G.E. 3ARR2) 28

Figure 19 CSIR BOX (with relay G.E. 3ARR3 or AMF RVA) 29

Figure 20 Three Phase 29

INFORMATION ABOUT CORRECT COMPRESSOR

RUNNING DATA AND COMPRESSOR CHECKING

HOW TO RETURN SUPPLIED PRODUCTS