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Tank WT & Volume Convertore

The document provides calculations for the thickness of a shell and dish for an air receiver with a design pressure of 9.35 kg/cm2. It lists material properties and design parameters used in the calculations. The minimum required thicknesses calculated for the shell and dish are 11.48 mm and 6.89 mm respectively. The provided nominal thicknesses are 6 mm for the shell and 8 mm for the dish.

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nilesh
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227 views11 pages

Tank WT & Volume Convertore

The document provides calculations for the thickness of a shell and dish for an air receiver with a design pressure of 9.35 kg/cm2. It lists material properties and design parameters used in the calculations. The minimum required thicknesses calculated for the shell and dish are 11.48 mm and 6.89 mm respectively. The provided nominal thicknesses are 6 mm for the shell and 8 mm for the dish.

Uploaded by

nilesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Note:

Input the value of ID, Thickness, SF in dark grey shell in mm

Blank Diameter of Dish of 2:1 in mm

ID Thickness SF OD KR
2700 10 50 2720 459

Blank Diameter of Dish of 10% & 100% in mm

ID Thickness SF OD KR
2700 10 50 2720 90
n dark grey shell in mm

of 2:1 in mm

CR Blank Dia
2430 3239

0% & 100% in mm

CR Blank Dia
900 3033
SHELL VOLUME
I.D. HEIGHT Volume (M3)
1200 1500 1.70
D'END VOLUME
I.D.
1200 0.45
Total Volume in M3. 2.14
2144.9
D'ENDS TYPE
I/D D'END Knuckle Radius Crown Radius
2700 270 2700
405 2160
459 2430
Note:
Input the value of ID, Thickness, SF in dark grey shell in mm

SHELL WEIGHT
O.D. I.D. HEIGHT
412.7 400 1000

DISHENDS WEIGHT
Blank Dia Thickness
1800 6
TOTAL WEIGHT

BASE RING WEIGHT


O.D. I.D. Thickness
1400 1000 16
TOTAL WEIGHT
PLATE WEIGHT

LENGTH WIDTH THICHNESS


6300 1800 6
6300 1800 6
6300 1800 6
6300
Allowable Stress
Mild Steel 1054 Kg/cm2
Cast Steel 1406 Kg/cm2
te:
s, SF in dark grey shell in mm

WEIGHT
DENSITY WEIGHT
7.8 63.20

S WEIGHT
DENSITY WEIGHT
7.86 239.89
HT 303.09

394.0

G WEIGHT
DENSITY WEIGHT
7.86 48.23
HT 351.3211467

DENSITY WEIGHT
7.86 0.5347944
7.86 0.5347944
7.86 0.5347944
0
30
16
16
42
42
42
42
42
412.7 42
12.7 12
6.35 0 skid

400 326 kg
575

575 1150
-824
CALCULATION FOR SA 516 GR. 70
Design Calculation as per ASME SEC. VIII DIV-1 ADDITION 2001

Design Data : Material Data:-


Design Pressure Kg/cm2 g 8.8 Allowable stress in Kg/CM^2 at -- Room temp.=
Operating Pressure Kg/cm2 8 at --Design temp.=
Design Temp. Deg C. 65 Material:-
Corrosion Allowance, mm C 3 --Shell = SA 516 GR. 70
Radiography ( for Shell, 10% spot) 10% --Dish = SA 516 GR. 70
Radiography ( for Dish) 100%
Joint Efficiency ( Shell) , E 0.85
Joint Efficiency ( Dish) , E 1

Calculation for Shell thickness:-

Shell inside Dia, mm Di 2700 Tc = P * Di/2


Allowable stress, Kg/cm S 2
1406 S*E- 0.6*P
Joint efficiency, E 1 Required minimum thickness
Corrosion allowance, mm C 3 =
Provided nom.thickness mm

Calculation for Dish Thickness:

Dish I/D , mm DI 2700 Factor M = 1/4 ( ( L / r)^0.5 +3 )


I/S Crown radius, mm Li 600
I/S Knuckle Radius, mm ri 60 Calculated min. thickness(in mm) :-
Allowable stress ,Kg/cm 2
S 1406
Joint efficiency, E 1 Tc = P * Li * M
Corr.Allowance, mm C 3 2SE - 0.2P
Factor M mm 1.54
Thinning Allowance mm Th 1 Required min.thickness

Provided nom.thickness mm
GR. 70

at -- Room temp.= 1406


at --Design temp.= 1406

P * Di/2 8.48

=Tc+C
= 11.48
kness mm 6

1.54 D'END TYPE


100% 2700 270 10%
90% 2430 459 17%
80% 2160 405 15%
2.89

ness =Tc+C+ Th
mm 6.89

kness mm 8
THICKNESS CALCULATION FOR AIR RECEIVER (10KL)
Design Calculation as per ASME SEC. VIII DIV-1 ADDITION 2001

Design Data : Material Data:-


Design Pressure Kg/cm2 g 9.35 Allowable stress in Kg/CM^2 at -- Room temp.=
Operating Pressure Kg/cm2 10 at --Design temp.=
Design Temp. Deg C. 65 Material:-
Corrosion Allowance, mm C 3 --Shell = IS 2062
Radiography ( for Shell, 10% spot) 10% --Dish = IS 2062
Radiography ( for Dish) 100%
Joint Efficiency ( Shell) , E 0.85
Joint Efficiency ( Dish) , E 1

Calculation for Shell thickness:-

Shell inside Dia, mm Di 2200 Tc = P * Di/2


Allowable stress, Kg/cm S 2
1167.1 S*E- 0.6*P
Joint efficiency, E 1 Required minimum thickness
Corrosion allowance, mm C 3 =
Provided nom.thickness mm

Calculation for Dish Thickness:

Dish I/D , mm DI 2200 Factor M = 1/4 ( ( L / r)^0.5 +3 )


I/S Crown radius, mm Li 1980
I/S Knuckle Radius, mm ri 374 Calculated min. thickness(in mm) :-
Allowable stress ,Kg/cm 2
S 1167.1
Joint efficiency, E 1 Tc = P * Li * M
Corr.Allowance, mm C 3 2SE - 0.2P
Factor M mm 1.33
Thinning Allowance mm Th 1 Required min.thickness

Provided nom.thickness mm
RECEIVER (10KL)

at -- Room temp.= 1167.1


at --Design temp.= 1167.1

P * Di/2 8.86

=Tc+C
= 11.86
kness mm 6

D'END TYPE
1.33 100% 2200 220 10%
90% 1980 374 17%
80% 1760 330 15%

10.52

ness =Tc+C+ Th
mm 14.52

kness mm 8

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