Stud Welding

COMPANY PROFILE
Since incorporation in 1982, Stud Welding Associates has grown to become

one of the leading manufacturers and distributors of stud welding products in
the world. Our commitment to quality products supplied at competitive prices
backed by the best possible service is the cornerstone of our philosophy.
Products manufactured by Stud Welding Associates comply with all required

industry standards such as American Welding Society ANSI / AWS D1.1
Welding Code, British Standards 5950 and 5400, and Canadian Welding
Bureau CSA W59 to name just a few. Standard stud products manufactured
by Stud Welding Associates are manufactured from ASTM A 108 or ASTMA-
496 mild steel or 18/8 stainless steel grades. Other material grades are
available upon request.
Strict adherence to our quality control procedures registered to ISO 9001-

2000 standards insures our customers receive quality products. Furthermore,
Stud Welding Associates has complete traceability to mill material test reports
and provides its customers with certification of each heat number purchased.
We maintain a full range of weld studs, stud welding systems, accessories,

and rental equipment in stock at our Elyria manufacturing facility as well as
company warehouses across the United States. To provide the best technical
support, through our direct sales force and distributor customers, Stud Welding
Associates has brought together a resource group of over 40 professionals
representing over 600 years of experience in the stud welding industry.
Our entire team looks forward to the opportunity to serve you!
STUD WELDING ASSOCIATES, INC.

Quality Policy
Stud Welding Associates Inc. is committed to manufacturing
and delivering products and services of the highest possible
quality, on time, guaranteed to meet or exceed our customers’
expectations at the most economical level, and to provide
continuous improvement.
41515 Schaden Road • Elyria, Ohio 44035

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
2002/275
6-2003 SWA-1
Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
ARC STUDS - GENERAL INFORMATION
Basic engineering specifications of the studs listed in this publication are listed below.
STUD DIMENSIONS
The length dimension (L) carried throughout these specifications is the overall length of the stud Before
Weld (BW)
(BW). The “after weld” length will be shorter depending upon the size of the stud as shown in the
following table:
STUD APPROXIMATE
APPROXIMATE
DIAMETER REDUCTION
3/16" thru 1/2" 1/8"

5/8" Thru 7/8" 3/16"
1" and over 1/4"
1/8" wide rectangulars 1/8"
MATERIALS
All studs shown in this catalog are available in mild or stainless steel. Mild steels conform to the following
maximum chemical analysis:
Carbon 0.23% Maximum Phosphorous 0.040% Maximum

Manganese 0.090% Maximum Sulphur 0.050% Maximum
STAINLESS STEELS: Stainless steels most commonly used are grade 18/8.
ALUMINUM: In stud welding, aluminum alloy 5356 is most commonly used.
SIZES: Sizes not specified may be made to order upon request.
THREADS
Threaded arc studs are rolled to UNC-2A standard. Other thread types are available upon request.
FLUX
All studs 1/4" diameter and above are solid fluxed. Non-fluxed studs or fluxed studs with diameters below 1/4"
are available upon request. See also “Capacitor Discharge Studs”.
Note: rectangular shaped studs shown in this catalog are not fluxed.
ANNEALING
Low carbon steel studs may be annealed to a Rockwell B maximum of 75 and Rockwell B maximum of 85 for
stainless steel studs. Annealing is available as an option.
MECHANICAL PROPERTIES (as cold drawn)

STUD TYPE MATERIAL TENSILE (ULTIMATE) REDUCTION IN AREA
PD, FT, FB, RB C-1010/C-1020 61,000 psi Min 50% Min.
TP, CL, SH, NT ASTM-A108
R6, R7, R2 18-8 Stainless 70,000 psi Min.
HA, SC C-1010/C-1020 65,000 psi Min. 50% Min.

18-8 Stainless 70,000 psi Min.
AWSD1.1 & ASTM-A108
DA Low Carbon/ASTM-A496 80,000 psi Min.
CD C-1010/C01020 50,000 psi Min.

ASTM-A108
18-8 Stainless 70,000 psi Min.

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6-2003 SWA-2
SPECIFICATIONS
FOR CONSTRUCTION STUDS
SHEAR CONNECTOR
SHEAR CONNECTOR STUDS are designed to Mechanical Property Requirements
tie concrete to the steel beams and to resist shear Type B 2
loadings between the concrete slab and steel beam Tensile 65,000 psi min
in composite construction. All orders for studs strength
include required ferrules.
Yield strength 51,000 psi min
(0.2% offset) (350 MPa)
LENGTH: Length is before weld. weld Studs when Elongation
welded to base metal will be approximately 3/16" (% in 2 in.) 20% min
shorter after weld and when welded thru-deck 3/8" (% in 5x dia.) 15% min
shorter after weld. Lengths for shear connector
studs are generally set by governing specifications. Reduction of area 50% min
Consult your SWA representative for other lengths MATERIAL
MATERIAL
TERIAL: Low carbon steel ASTM A108
available for specific applications. stainless steel (except Type 303)
HEADED ANCHOR
HEADED ANCHOR STUDS are used in all types Mechanical Property Requirements
of concrete connections. They can be welded on a Type A1 Type B2
flat surface or in the fillet, or on the heel of an angle. Tensile 61,000 psi min 65,000 psi min
When ordering, specify if studs are to be strength (420 MPa) (450 MPa)
welded to flat surfaces or in fillet or to heel
of angle
angle. All orders for studs include required Yield strength 49,000 psi min 51,000 psi min
ferrules. (0.2% offset) (340 MPa) (350 MPa)
Elongation
LENGTH: Length is before weld. Stud diameters (% in 2 in.) 17% min 20% min
(D) 1/2" and below will be approximately 1/8" shorter (% in 5x dia.) 14% min 15% min
after welding. 5/8" will be approximately 3/16" shorter
after welding. Maximum length available for cold Reduction of area 50% min 50% min
headed product is 103/16". Prices on hot formed studs MATERIAL
MATERIAL
TERIAL: Low carbon steel ASTM A108
over 103/16" available upon request. stainless steel (except Type 303)
DEFORMED ANCHOR
Mechanical Property Requirements for
LENGTH: Length is before weld. Stud diameters Type C3
(D) 1/2" and below will be approximately 1/8" shorter
Tensile 80,000 psi min
after welding. 5/8" and 3/4" will be approximately 3/16"
strength (552 MPa)
shorter after welding.
Yield strength 70,000 psi min
MATERIAL: Low carbon steel ASTM: A-496
MATERIAL: (0.2% offset) (485 MPa)
(0.5% offset)
1 Type A studs shall be general purpose of any type and size used for purposes other than shear transfer 3 Type C studs are cold-worked deformed steel bars manufactured in accordance with specification
in composite beam design and construction. ASTM A496 having a nominal diameter equivalent to the diameter of a plain wire having the same
2 Type B studs shall be studs that are headed, bent, or of other configuration in 1/2 in. (12 mm), 5/8 weight per foot as the deformed wire. ASTM A496 specifies a maximum diameter of 0.628 in.
in. (16mm), 3/4 in. (20 mm), 7/8 in. (22 mm) and 1 in. (25 mm) diameter that are used as an (16 mm) maximum. Any bar supplied above that diameter must have the same physical
essential component in composite beam design and construction. characteristics regarding deformations as required by ASTM A496.

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SWA-3 6-2003
STUD TENSILE-TORQUE STRENGTHS
The information shown here provides a simple manufacturer, recommendations of several nut and
method for obtaining wrench torque and tensile bolt manufacturers and generally accepted formulas.
strength data for various thread pitch and weld bases.
From this information you are able to find the yield However, because of the variables affecting the
strength of common weld base diameters, the yield torque-tension relation, steel strength, thread finish,
strength of the various threaded sections, and the lubrication, washer type, hardness and many other
torque-tension relation at loads varying from minimum factors can cause variations.
to maximum. This information was obtained from test
results conducted by a leading torque wrench
Standard Arc Welding Studs – Tensile/Torque Strengths
Low-Carbon Steel – 61,000 psi Min. Tensile, 49,000 psi Min. Yield
Stud Thread META Yield Load (lb) Ultimate Tensile Yield Torque* Ultimate Torque*
Diameter sq. in. @ 50 000 psi Load (lb) @ 55 000psi @ 50 000 psi @ 55 000 psi
10-24 UNC .017 870 957 33 in. lb 36 in. lb

10-32 UNF .020 1,000 1,105 37 in. lb 41 in. lb
1/4-20 UNC .032 1,590 1,743 6 ft lb 7 ft lb

1/4-28 UNF .036 1,810 1,990 7 ft lb 8 ft lb
5/16-18 UNC .052 2,620 2,871 13 ft lb 15 ft lb

5/16-24 UNF .058 2,895 3,184 15 ft lb 17 ft lb
3/8-16 UNC .078 3,875 4,250 24 ft lb 27 ft lb

3/8-24 UNF .088 4,380 4,818 27 ft lb 30 ft lb
7/16-14 UNC .106 5,315 5,830 38 ft lb 42 ft lb

7/16-20 UNF .118 5,900 6,490 43 ft lb 47 ft lb
1/2-13 UNC .142 7,095 7,810 59 ft lb 65 ft lb

1/2-20 UNF .160 8,000 8,800 66 ft lb 73 ft lb
5/8-11 UNC .226 11,300 12,430 118 ft lb 130 ft lb

5/8-18 UNF .255 12,750 14,025 133 ft lb 146 ft lb
3/4-10 UNC .334 16,700 18,370 209 ft lb 230 ft lb

3/4-16 UNF .372 18,600 20,460 232 ft lb 256 ft lb
7/8-9 UNC .462 23,100 25,355 337 ft lb 370 ft lb

7/8-14 UNF .509 23,450 27,995 371 ft lb 408 ft lb
1-8 UNC .606 30,300 33,275 505 ft lb 555 ft lb

1-14 UNF .678 33,900 37,290 565 ft lb 621 ft lb
* Torque figures based on assumption that excessive deformation of thread has not taken relationship In actual practice a stud should not be used at its yield load. A factor of safety must be applied. It is
between torque/tension out of its proportional range. generally recommended that studs be used at no more than 60% of yield. However, factor of safety
may vary up or down, depending on the particular application. The user will make this determination.

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6-2003 SWA-4
THE PROCESS
THE ARC STUD WELDING PROCESS
1. STUD AND CERAMIC FERRULE 2. STUD LIFTS AND ARC

AGAINST THE WORK PLATE. IS DRAWN.
3. CONTROL TIMES OUT AND STUD 4. METAL SOLIDIFIES AND WELD IS

PLUNGES INTO MOLTEN STEEL. COMPLETED IN MILLISECONDS.
ARC stud welding involves the same basic ARC stud welding is generally used to weld
principles and metallurgical aspects as any larger diameter studs to thick base metals. ARC
other arc welding procedure. The weld gun lifts studs may be almost any shape, however, they
the stud a short distance from the base metal must have one end of the stud designed for
and initiates a controlled electric arc from the ARC welding and must be made of weldable
power source which melts the end of the stud materials. Mild steel, stainless steel, and
and a portion of the base metal. The ceramic aluminum are applicable materials for ARC stud
ferrule contains the molten metal into which the welding.
stud is thrust automatically and a high quality
fusion weld is accomplished.

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SWA-5 6-2003
ACCOMODATING THE FILLET
When a stud is end-welded, a fillet forms around bore and counter sink methods are commonly
its base with the dimensions being closely used. Dimensions will vary with studs and ferrules.
controlled by the design of the ferrule. Since the Additional methods of accommodating the fillet
diameter of the fillet is generally larger than the include oversized clearance holes, use of a gasket
diameter of the stud, some consideration is material around the fillet or use of a dog-type
required in the design of mating parts. Counter construction.
FILLET CLEARANCE FOR ELECTRIC-ARC WELDED FULL BASE STUDS
STUD SIZE COUNTERBORE 90° COUNTERSINK

(in.) (in.) (in.)
A B C
1/ 4 0.437 0.125 0.125
5/16 0.500 0.125 0.125
3/ 8 0.593 0.125 0.125
7/16 0.656 0.187 0.125
1/ 2 0.750 0.187 0.187
5/ 8 0.875 0.218 0.187
3/ 4 1.125 0.312 0.187
Reduced base studs are designed so that the weld fillet

does not exceed the maximum diameter of the fastener.
This design is not recommended if full thread diameter fastener strength is required.

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TEMPLATE DESIGN FOR
STUD LOCATING
This method of templating is recommended for use with tube type set-up can be used. The recommended hole sizes
all ferrules. The template is usually a steel plate 3/32" to on the template to locate the ferrules should equal the
3/16" thick. Spacers are required to allow the gases to maximum outside diameter of the ferrule plus 1/32". Holes
escape during the welding cycle. The ferrule can be held may be drilled or bored at required locations. See stud
by a standard ferrule grip or where clearance is prohibitive, a specification sheets for ferrule detail.
STUD
SIZE D L
1/2" and 1.250 2.000
under
5/8"
and 1.562 2.500
under
7/8"and 2.125 2.500

larger
This method of templating is recommended for use Standard copper ferrule grips are used with the tube
with all stud styles. The design makes it possible to adapter. This permits standardization of templates
accurately hold angular alignment of the studs as well since it is only necessary to change the copper ferrule
as stud location. The template should be made of grip to weld studs of different diameters. The hole
ebonite or masonite of a thickness sufficient to afford diameter of the bushing or template should be
good alignment. Bushings may be used to insure approximately .010 larger than the maximum outside
greater accuracy and extend the life of the template. diameter of the template tub adapter.
RECOMMENDED MINIMUM PLATE THICKNESS OF STEEL

AND ALUMINUM FOR ELECTRIC-ARC STUD WELDING
Base Dia. of STEEL ALUMINUM

Stud (in) WITHOUT BACKUP WITHOUT BACKUP WITH BACKUP
(in.) (gage) (in.) (in.)
0.187 0.0359 20 0.125 0.125
0.250 0.0478 18 0.125 0.125
0.312 0.0598 16 0.187 0.125
0.375 0.0747 14 0.187 0.187
0.437 0.0897 13 0.250 0.187
0.500 0.1196 11 0.250 0.250
0.625 0.148 9 0.250
0.750 0.187
0.875 0.250
1.000 0.375

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WEIGHT CHART
ESTIMATED WEIGHTS OF THREADED STUDS IN POUNDS PER 1000 PIECES
LENGTH” 1/4 dia. 5/16 dia. 3/8 dia. 7/16 dia. 1/2 dia. 5/8 dia. 3/4 dia. 7/8 dia.
3/4 8.3 12.8 18.8 25.5 34.5
1 11.0 17.0 25.0 34.0 46.0 70.0
11/4 13.8 21.3 31.3 42.5 57.5 87.5 133.8
11/2 16.5 25.5 37.5 51.0 69.0 105.0 160.5 243.8
1 3/ 4 19.3 29.8 43.8 59.5 80.5 122.5 187.3 284.4
2 22.0 34.0 50.0 68.0 92.0 140.0 214.0 325.0
2 1/ 4 24.8 38.3 56.3 76.5 103.5 157.5 240.8 365.6
2 1/ 2 27.5 42.5 62.5 85.0 115.0 175.0 267.5 406.3
2 3/ 4 30.3 46.8 68.8 93.5 126.5 192.5 294.3 446.9
3 33.0 51.0 75.0 102.0 138.0 210.0 321.0 487.5
3 1/ 4 35.8 55.3 81.3 110.5 149.5 227.5 347.8 528.1
3 1/ 2 38.5 59.5 87.5 119.0 161.0 245.0 374.5 568.8
3 3/ 4 41.3 63.8 93.8 127.5 172.5 262.5 401.3 609.4
4 44.0 68.0 100.0 136.0 184.0 280.0 428.0 650.0
4 1/ 4 46.8 72.3 106.3 144.5 195.5 297.5 454.8 690.6
4 1/ 2 49.5 76.5 112.5 153.0 207.0 315.0 481.5 731.3
4 3/ 4 52.3 80.8 118.8 161.5 218.5 332.5 508.3 771.9
5 55.0 85.0 125.0 170.0 230.0 350.0 535.0 812.5
Each Add’l 11.0 17.0 25.0 34.0 46.0 70.0 107.0 162.5
Inch
Ferrule 2.0 2.5 3.0 3.5 4.0 5.0 10.0 12.0
ESTIMATED WEIGHTS OF NO-THREAD STUDS IN POUNDS PER 1000 PIECES

LENGTH” 3/16 dia. 1/4 dia. 5/16 dia. 3/8 dia. 7/16 dia. 1/2 dia. 5/8 dia. 3/4 dia. 7/8 dia.
3/4 6.0 10.5 16.4 23.5 31.9 41.7
1 8.0 14.0 21.8 31.3 42.5 55.6 86.6
11/4 10.0 17.5 27.3 39.1 53.1 69.5 108.3 156.0
11/2 12.0 21.0 32.7 47.0 63.8 83.4 129.9 187.2 254.0
13/4 14.0 24.5 38.2 54.8 74.4 97.3 151.6 218.4 297.5
2 16.0 28.0 43.6 62.6 85.0 111.2 173.2 249.6 340.0
21/4 18.0 31.5 49.1 70.4 95.6 125.1 194.9 280.8 382.5
21/2 20.0 35.0 54.5 78.3 106.3 139.0 216.5 312.0 425.0
23/4 22.0 38.5 60.0 86.1 116.9 152.9 238.2 343.2 467.5
3 24.0 42.0 65.4 93.9 127.5 166.8 259.8 374.4 510.0
31/4 26.0 45.5 70.9 101.7 138.1 180.7 281.5 405.6 552.5
31/2 28.0 49.0 76.3 117.4 148.8 194.6 303.1 436.8 595.0
33/4 30.0 52.5 81.8 125.2 159.4 208.5 324.8 468.0 637.5
4 32.0 56.0 87.2 128.6 170.0 222.4 346.4 499.2 680.0
41/4 34.0 59.5 92.7 133.0 180.6 236.3 368.1 530.4 722.5
41/2 36.0 63.0 98.1 140.9 191.3 250.2 389.7 561.6 765.0
43/4 38.0 66.5 103.6 148.7 201.9 264.1 411.4 592.8 807.5
5 40.0 70.0 109.0 156.5 212.5 278.0 433.0 624.0 850.0
Each Add’l 8.0 14.0 21.8 31.3 42.5 55.6 86.6 124.8 170.0
Inch
Ferrule 3.0 3.5 4.0 5.0 6.0 7.5 9.0 27.0 37.0

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6-2003 SWA-8
ESTABLISHING SWA ARC STUD
PART NUMBERS
1 . The letters which precede the numerical sequence refer to the type of stud
and/or material grade. If a material designation is not included, the material is
assumed to be mild steel.
2 . The numerical sequence identifies the diameter and length of the stud and any
other pertinent dimensions.
Example: 1/2” x 4-1/8” headed anchor
HA (type of stud)
0500 (diameter of stud)
412 (length of stud)
HA0500412 = 1/2” x 4-1/8” headed anchor
Example: 3/8” collar stud with a 1" standoff and a 3/8-16 x 3/4”
extension in stainless steel
CK (type of stud, COLLAR

COLLAR)
S (material, ST AINLESS
STAINLESS
AINLESS)
330 (base diameter of stud)
100 (length of standoff)
037 (diameter of extension)
075 (length of extension)
CKS330100037075 = 3/8" x 1" stainless steel collar stud

with a 3/8-16 x 3/4" extension

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SWA-9 6-2003
PROCEDURES FOR STUD WELDING
SHEAR CONNECTORS, HEADED ANCHORS
AND DEFORMED BAR ANCHORS
In order to achieve optimum results in any shear connector or headed
anchor weld, it is imperative that the following procedures be followed:
1. Top Flange of Beam

The top flange of all beams or plates to be welded should be free of paint,
excessive rust or mill scale, dirt, moisture and all other foreign materials. These
materials are contaminants to any welding process, but especially stud welding
due to the short duration of the weld cycle.
2. Structural Ground
It is always recommended that the welding ground be attached to a spot on a
beam that has been ground clean. Poor or inadequate ground connections can
result in a loss of weld current and, therefore, affect weld quality.
3. Power Requirement for Operating Power Source

Consult the power source manual or manufacturer for the recommended
incoming power requirements prior to energizing the power source. This
includes proper fuse selection, and primary cable size and length for the power
source being used. Inadequate incoming primary power or incorrect conductor
size or length can contribute to a reduction in the required weld current.
4. Welding Current
It is essential to have the correct weld current for each application. The normal
ranges are listed below. When excessive cable lengths are used, the result will
be a reduction in weld current. This can contribute to weld inconsistency or even
weld failure. Always use 4/0 cables in the welding circuit, when excessive length
is required. The amount of cable totally depends upon the power source being
used. It may be necessary in some cases to parallel cable when long runs are
necessary.
1/4" = 350 to 450 amps 5/8" = 1100

1100 to 1400 amp s
amps
3/8" = 525 to 700 amps 3/4" = 1450 to 1750 amps
1/2" = 750 to 925 amps 7/8" = 1700 to 1950 amps
1” = 2000 to 2200 amps
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6-2003 SWA-10
5 . Weld Setting
Exact weld settings cannot be given because no two jobs are the same. Actual
settings will depend upon jobs site conditions. Listed below are approximate
settings.
Welding Downhand Welding Overhead Welding to a Vertical Surface

Stud Base
Diameter Welding Weld Welding Weld Welding Weld
Area, Current Time, Lift, Plunge, Current Time, Lift, Plunge, Current Time, Lift, Plunge,
in. mm in.a A Seconds in. in. A Seconds in. in. A Seconds in. in.
1/4 6.4 0.0491 450 .17 0.062 0.125 450 .17 0.062 0.125 450 .17 0.062 0.125
5/16 7.9 0.0767 500 .25 0.062 0.125 500 .25 0.062 0.125 500 .25 0.062 0.125
3/8 9.5 0.1105 550 .33 0.062 0.125 550 .33 0.062 0.125 600 .33 0.062 0.125
7/16 11.1 0.1503 675 .42 0.062 0.125 675 .42 0.062 0.125 750 .33 0.062 0.125
1/2 12.7 0.1964 800 .55 0.062 0.125 800 .55 0.062 0.125 875 .46 0.062 0.125
5/8 15.9 0.3068 1200 .67 0.093 0.187 1200 .67 0.062 0.187 1275 .60 0.062 0.187
3/4 19.1 0.4418 1500 .84 0.093 0.187 1500 .84 0.062 0.187 Consult SWA technical support
7/8 22.2 0.6013 1700 1.00 0.125 0.250 1700 1.00 0.062 0.250 Consult SWA technical support
1 25.4 0.7854 1900 1.40 0.125 0.250 2050 1.20 0.062 0.250 Consult SWA technical support
Gun lift should be measured with a stud and ferrule in place and the gun compressed
as if to weld, using an insulated piece of material, such as a piece of wood.
Weld current should also be checked by using an amp meter and should be
checked periodically due to cable heating which can cause a reduction in weld
current.
NOTE: For 3/4" weld thru deck application settings, consult your local Stud
Welding Associates representative.
6. Testing of W elded S
Welded tuds
Studs
At least two studs should be bent in any direction to a 30 degree angle from weld
position striking with a hammer or bending with a pipe. For deformed bar anchors,
bend around a pin the diameter that is equal to twice the diameter of the
specimen. If a failure occurs, re-adjust settings and repeat test. Once the set-
up has been approved, production may be started. It is a good idea to test two
or three studs every half hour to assure that the set-up has not changed. This
can be accomplished by bending several studs to a 15 degree angle from
weld position. If a failure does not occur, the welds should be considered good.
It is not necessary to straighten a stud that is bent. Testing should be carried
out at the beginning of each day, after any change in operator, or if the set-up is
changed in any way.
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SWA-11 6-2003
7 . Visual Inspection
Visual inspection should show a full 360 degree weld fillet, although not
necessarily the same fillet height around the circumference of the stud. An
under cut at the weld interface will be cause for rejection. If the fillet is something
less than 360 degrees complete the fillet by hand welding. The studs should
then be tested by bending 15 degrees from their original axis either by striking
with a hammer or placing a pipe over the stud and manually or mechanically
bending the stud. If a failure does not occur, the weld should be considered
good. If the weld fails, the studs should be replaced. (See AWS D1.1, Section
7.8.1)
8 . General Information
A) Keep ferrules dry; wet ferrules cannot be used.
B) Keep studs dry; rusty studs cause welding problems and

premature chuck failure
C) Do not weld when the temperature of the base material is below 0

degrees F per AWS D1.1, Section 7.5.4.
D) Do not attempt to weld through more than 2 thicknesses of galvanized

decking.
E) Do not weld where water is present on the weld surface.
F) Do not weld through dirt, sand or other foreign material.
G) Beam flanges should be free of paint, rust and any other foreign material.
H) If welding thru deck, deck must be tight against beam flange.
I) Weld studs in the center of beam flange whenever possible to

eliminate arc blow.
J) Hold gun perpendicular to base material.
K) Test weld set-up at the start of each day and every half hour.
9. Certification
Certification of personnel for stud welding applications is available from
SWA personnel upon request.
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FAX (440) 324-3301
HA HEADED ANCHOR
H
A D
L M
G
D
For welding to fillet or heel of angle consult a S tud

Stud
W elding Associates represent ative for ferrule p
representative art number
part number..
STUD SPECIFICATIONS
SPECIFICATIONS FERRULE SPECIFICATIONS
SPECIFICATIONS
D H A No. D B G M
1/ 4 .500 .187 FF-025 .454 .380 .234 .390
3/ 8 .750 .281 FF-037 .640 .505 .234 .390
1/ 2 1.000 .281 FF-050 .795 .650 .250 .438
5/ 8 1.250 .312 FF-062 1.030 .785 .328 .516
Description Part Weight (lbs.) Pieces Per Description Weight (lbs.) Part Pieces Per
D” L” Number Per 1000 St andard Box D” L” Per 1000 Number St andard Box
1/4 x 1 1/8 HA0250112 24 2000 1/2 x 1 1/8 114 HA0500112 500
1/4 x 2 11/16 HA0250268 43 1000 1/2 x 1 5/8 130 HA0500162 500
1/4 x 4 1/8 HA0250412 65 1000 1/2 x 2 1/8 170 HA0500212 250
3/8 x 1 3/8 HA0370137 69 1000 1/2 x 2 5/8 197 HA0500262 250
3/8 x 1 5/8 HA0370162 75 500 1/2 x 3 1/8 226 HA0500312 250
3/8 x 2 1/8 HA0370212 93 500 1/2 x 3 5/8 259 HA0500362 250
3/8 x 2 5/8 HA0370262 108 500 1/2 x 4 1/8 292 HA0500412 250
3/8 x 3 1/8 HA0370312 126 500 1/2 x 5 5/16 341 HA0500531 200
3/8 x 4 1/8 HA0370412 155 250 1/2 x 6 1/8 393 HA0500612 150
3/8 x 6 1/8 HA0370612 218 250 1/2 x 8 1/8 504 HA0500812 100
1/2 x 10 1/8 680 HA05001012 75
5/8 x 1 7/16 208 HA0620143 250
5/8 x 2 11/16 315 HA0620268 200
All Stud Welding Associates Headed Anchor Studs meet AWS specifications
D1.1. International specifications BS5950, BS5400, DIN/ISO also available.
5/8 x 3 3/16 360 HA0620318 200
Test reports available on request. 5/8 x 4 3/16 450 HA0620418 100
HEADED ANCHOR STUDS are used in all types of concrete 5/8 x 5 3/16 560 HA0620518 100
connections. They can be welded to a flat surface, or in the fillet, or on the
heel of an angle. 5/8 x 6 9/16 652 HA0620656 100
FERRULES: All orders for studs include required ferrules.
5/8 x 8 3/16 793 HA0620818 75
LENGTH: Length is before weld. Stud diameters (D) 1/2" and below will be
approximately 1/8" shorter after welding. 5/8 x 10 3/16 1036 HA06201018 75
5/8" will be approximately 3/16" shorter after welding.
Made to order lengths available upon request.
Mechanical Property Requirements
MATERIAL: Low carbon steel. ASTM A108, 1010-1020
MATERIAL:
Type A 1 Type B 2
HA studs are also available in stainless steel.
Tensile 61,000 psi min 65,000 psi min
1 Type A studs shall be general purpose of any type and size used for purposes other than shear transfer
in composite beam design and construction.
strength (420 MPa) (450 MPa)
2 Type B studs shall be studs that are headed, bent, or of other configuration in 1/2 in. (12.7 mm),
Yield strength 49,000 psi min 51,000 psi min
3/4 in. (19 mm), 7/8 in. (22.2 mm) and 1 in. (25.4 mm) diameter that are used as an essential component (0.2% offset) (340 MPa) (350 MPa)
in composite beam design and construction.
Elongation (% in 2 in.) 17% min 20% min
(% in 5x dia.) 14% min 15% min
Reduction of area 50% min 50% min

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-13
SC SHEAR CONNECTOR
H
D
A
L M
G
D
For welding to fillet or heel of angle consult a

Stud W elding Associates represent
Welding ative for ferrule p
representative art number
part number..
3/4" DIAMETER SHEAR CONNECTORS 7/8" DIAMETER SHEAR CONNECTORS

Stud Ferrule Stud Ferrule
Specifications Specifications Specifications Specifications
D H A Type No. D B G M D H A Type No. D B G M
Flat Flat
3/ 4 11/4 3/ 8 Surface FF-075 1.215 1.030 .469 .656 7/ 8 1 3/ 8 3 /8 Surface FF-087 1.408 1.210 .545 .732
Weld
Through
Deck FW-075 1.325 1.210 .406 .600
St andard Part Weight (lbs.) Pieces Per St andard Part Weight (lbs.) Pieces Per
Length” Number Per 1000 St andard Box Length Number Per 1000 St andard Box
2.20 SC0750220 356 250
3 3/ 16 SC0750318 486 125 3 3/ 16 SC0870318 640 100
3 3/ 8 SC0750337 509 125 3 11 / 1 6 SC0870368 726 100
3 7/ 8 SC0750387 572 100 4 3/ 16 SC0870418 811 75
4 3/ 16 SC0750418 611 100 5 3/ 16 SC0870518 981 60
4 3/ 8 SC0750437 640 100 6 3/ 16 SC0870618 1153 60
4 7/ 8 SC0750487 707 75 7 3/ 16 SC0870718 1322 50
5 3/ 16 SC0750518 736 60 8 3/ 16 SC0870818 1473 45
5 3/ 8 SC0750537 759 60 9 3/ 16 SC0870918 1642 40
5 7/ 8 SC0750587 832 60 1 0 3/ 16 SC0871018 1800 40
6 3/ 16 SC0750618 861 60
7 3/ 16 SC0750718 987 50
Type A 1 Type B 2
8 3/ 16 SC0750818 1112 60 Tensile 61,000 psi min 65,000 psi min
9 3/ 16 SC0750918 1240 50 strength (420 MPa) (450 MPa)
1 0 3/ 16 SC0751018 1373 50 Yield strength 49,000 psi min 51,000 psi min
(0.2% offset) (340 MPa) (350 MPa)
All Stud Welding Associates Shear Connector Studs meet AWS specifications Elongation (% in 2 in.) 17% min 20% min
D1.1. International specifications BS5950, BS5400, DIN/ISO also available. Test (% in 5x dia.) 14% min 15% min
reports available on request.
SHEAR CONNECTOR STUDS are designed to tie the concrete to the steel
beams and to resist shear loadings between the concrete slab and steel beam in
composite construction. MATERIAL: Low carbon steel. ASTM A108, 1010-1020.
MATERIAL:
FERRULES: All orders for studs include required ferrules. Specify thru deck or
flat ferrules. SC studs are also available in stainless steel.
LENGTH: Length is before weld. Stud when welded to base metal will be 1 Type A studs shall be general purpose of any type and size used for purposes other than shear
approximately 3/16" shorter after weld and when welded thru-deck 3/8" shorter after transfer in composite beam design and construction.
weld. Lengths for shear connector studs are generally set by governing 2 Type B studs shall be studs that are headed, bent, or of other configuration in 1/2 in. (12.7 mm),
3/4 in. (19 mm), 7/8 in. (22.2 mm) and 1 in. (25.4 mm) diameter that are used as an essential
specifications. Consult your SWA representative for other lengths available for component in composite beam design and construction.
specific applications. Made to order lengths available upon request.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-14 6-2003
SC SHEAR CONNECTOR
H
A
D
M
D G
For welding to fillet or heel of angle consult a S tud

Stud
W elding Associates represent ative for ferrule
representative
p art number
number..
1" DIAMETER SHEAR CONNECTORS
St u d Ferrule Mechanical Property Requirements
Specifications Specifications Type A 1 Type B 2
D H A Type No. D B G M Tensile 61,000 psi min 65,000 psi min
Flat strength (420 MPa) (450 MPa)
1 15/8 1/2 Surface FF-100 1.625 1.416 .633 .835 Yield strength 49,000 psi min 51,000 psi min
(0.2% offset) (340 MPa) (350 MPa)
St a n d a r d Part Weight (lbs.) Pieces Per Elongation (% in 2 in.) 17% min 20% min
Length” Number Per 1000 S t andard Box (% in 5x dia.) 14% min 15% min
4 1/ 4 SC1000425 1133 75
5 1/ 4 SC1000525 1383 60 1 Type A studs shall be general purpose of any type and size used for purposes other than
shear transfer in composite beam design and construction.
6 1/ 4 SC1000625 1600 60 2 Type B studs shall be studs that are headed, bent, or of other configuration in 1/2 in. (12.7 mm),
5/8 in. (15.9mm), 3/4 in. (19 mm), 7/8 in. (22.2 mm) and 1 in. (25.4 mm) diameter that are used
as an essential component in composite beam design and construction.
8 1/ 4 SC1000825 2050 40
9 1/ 4 SC1000925 2225 40
1 0 1/ 4 SC1001025 2475 35
All Stud Welding Associates Shear Connector Studs meet AWS specifications
D1.1. International specifications BS5950, BS5400, DIN/ISO also available.
Test reports available on request.
SHEAR CONNECT
CONNECTOR OR STUDS are designed to effectively tie the concrete to
the steel beams and to resist shear loadings between the concrete slab and
steel beam in composite construction.
FERRULES: All orders for studs include required ferrules.
LENGTH: Length is before weld. Stud will be approximately 1/4" shorter after
welding. Lengths for shear connector studs are generally set by governing
specifications. Consult your SWA representative for other lengths available for
specific applications. Made to order lengths available upon request.
MATERIAL: Low carbon steel ASTM 108, 1010-1020.

MATERIAL:
STAINLESS STEELS: SC studs are also available in stainless steel.

STAINLESS

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-15
DA DEFORMED BAR ANCHOR
D
D
L
M
G
STUD SPECIFICATIONS
SPECIFICATIONS
Description Parts Weight (lbs.) Pieces Per
D” L” Number Per 1000 St andard Box D No. B D G M
3 /8 x 10 1 /8 DA0371012 288 1000
3 /8 x 12 1 /8 DA0371212 344 1000
3 /8 x 18 1 /8 DA0371812 515 700 .
3 /8 x 24 1 /8 DA0372412 685 700 3/8 FF-037 .505 .640 .234 .390
3 /8 x 30 1 /8 DA0373012 897 700
3 /8 x 36 1 /8 DA0373612 1029 700
3 /8 x 48 1 /8 DA0374812 1394 700
1 /2 x 8 1 /8 DA0500812 451 100
1 /2 x 10 1 /8 DA0501012 529 700
1 /2 x 12 1 /8 DA0501212 680 700
1 /2 x 18 1 /8 DA0501812 972 350 1/2 FF-050 .650 .795 .250 .438
1 /2 x 24 1 /8 DA0502412 1292 350
1 /2 x 30 1 /8 DA0503012 1560 350
1 /2 x 36 1 /8 DA0503612 1879 350
1 /2 x 42 1 /8 DA0504212 2174 350
1 /2 x 48 1 /8 DA0504812 2502 350
5 /8 x 12 3 /16 DA0621218 997 500
5 /8 x 18 3 /16 DA0621818 1633 250
5 /8 x 24 3 /16 DA0622418 2136 250
5 /8 x 30 3 /16 DA0623018 2666 250 5/8 FF-062 .785 1.030 .328 .516
5 /8 x 36 3 /16 DA0623618 3196 250
5 /8 x 42 3 /16 DA0624218 3482 250
5 /8 x 48 3 /16 DA0624818 3962 250
3 /4 x 12 3 /16 DA0751218 1525 250
3 /4 x 18 3 /16 DA0751818 2276 125
3 /4 x 24 3 /16 DA0752418 3027 125 3/4 FF-075 1.215 1.030 .469 .656
3 /4 x 30 3 /16 DA0753018 3778 125
3 /4 x 36 3 /16 DA0753618 4529 125
All Stud Welding Associates Deformed Bar Anchor Studs meet AWS
specifications D1.1. Test reports available on request. Type C 3
DEFORMED BAR ANCHORS are designed for weld and bearing Tensile 80,000 psi min
plates in concrete connections. strength (552 MPa)
FERRULES: All orders for studs include required ferrules. Yield strength (0.2% offset) _
LENGTH: Length is before weld. Stud diameters (D) 1/2" and smaller will (0.5% offset) 70,000 psi min
be approximately 1/8" shorter after welding. 5/8" and larger will be (485MPa)
approximately 3/16" shorter after welding. Made to order lengths Elongation (% in 2 in.) _
available upon request. _
Reduction of area
MATERIAL: Low carbon steel ASTM: A-496
MATERIAL:
3 Type C studs are cold-worked deformed steel bars manufactured in accordance with specification
ASTM A496 having a nominal diameter equivalent to the diameter of a plain wire having the same
weight per foot as the deformed wire. ASTM A496 specifies a maximum diameter of 0.628 in. (16 mm)
maximum. Any bar supplied above that diameter must have the same physical characteristics regarding
deformations as required by ASTM A496

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-16 6-2003
PT PARTIAL THREAD STUD
D
D
B
L
F
M
C A
G
STUD SPECIFICATIONS
SPECIFICATIONS
FILLET DIMENSIONS
D Min. L. C A E F No. D B G M
1/4 - 20 5/8 .215 3/8 5/16 3/32 FP-025 .455 .385 .125 .250
5/16 - 18 43/64 .275 3/8 13/32 7/64 FP-031 .535 .445 .125 .250
3/8 - 16 27/32 .330 3/8 15/32 7/64 FP-037 .590 .505 .139 .264
7/16 - 14 15/16 .387 7/16 17/32 1/8 FP-043 .675 .585 .173 .329
1/2 - 13 11/32 .448 1/2 19/32 5/32 FP-050 .740 .650 .206 .362
5/8 - 11 113/64 .562 5/8 3/4 3/16 FP-062 .910 .785 .277 .433
3/4 - 10 17/16 .680 51/64 59/64 1/4 FP-075 1.150 1.030 .339 .526
7/8 - 9 139/64 .798 55/64 13/64 5/16 FP-087 1.330 1.210 .406 .593
1-8 151/64 .915 59/64 13/16 11/32 FP-100 1.526 1.406 .474 .661
PAR TIAL THREAD STUDS are designed for a wide variety of applications
ARTIAL
where maximum strength and economy are required.
HOW TO DETERMINE
MATERIAL: Low carbon steel ASTM A 108 1010-1020. Stainless steel 18-8
MATERIAL: BEFORE WELD (BW) LENGTH
First establish the standing length of the stud

ter weld (A
after
af W).
(AW).
HOW TO ORDER
Based on the diameter of the stud include the
Specify diameter, thread size, before weld (BW) following additional length before weld (BW).
length, type of material.
Diameters up through 9/16" add 1/8"
EXAMPLE
Diameters from 5/8" through 7/8" add 3/16"
1/2-13 x 1-1/8" (BW) Partial Thread (PT), mild steel
Diameters 1" through 1-1/4" add 1/4"

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-17
FT FULL THREAD STUD
B
D
L F
M
G
E
STUD SPECIFICATIONS
SPECIFICATIONS
FILLET DIMENSIONS
D Min. L. C E F No. D B G M
10 - 24 25/32 .187 9/32 3/32 FF-019 .390 .305 .234 .390

1/4 - 20 25/32 .187 23/64 7/64 FF-025 .454 .380 .234 .390
5/16 - 18 25/32 .187 7/16 7/64 FF-031 .578 .445 .234 .390
3/8 - 16 25/32 .187 1/2 1/8 FF-037 .640 .505 .234 .390
7/16 - 14 25/32 .187 37/64 9/64 FF-043 .703 .585 .234 .422
1/2 - 13 13/16 .187 11/16 5/32 FF-050 .795 .650 .250 .438
5/8 - 11 31/32 .187 51/64 3/16 FF-062 1.030 .785 .328 .516
3/4 - 10 115/64 .187 15/16 1/4 FF-075 1.215 1.030 .469 .656
7/8 - 9 11/2 .375 13/32 5/16 FF-087 1.408 1.210 .545 .732
1-8 117/32 .375 115/64 3/8 FF-100 1.615 1.406 .633 .820
FULL THREAD STUDS are designed for where close run-down

of the nut is required.
HOW TO DETERMINE
MATERIAL:
BEFORE WELD (BW) LENGTH

ter weld (A
after
af W).
(AW).
HOW TO ORDER
EXAMPLE
1/2-13 x 1-1/8" (BW) Full Thread (FT), mild steel.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-18 6-2003
FB FULL BASE THREADED STUD
D
D
L
B
F
M
C A G
E
STUD SPECIFICATIONS
SPECIFICATIONS
FILLET DIMENSIONS
D Min. L. C A E F No. D B G M
1/4 - 20 25/32 1/4 .187 23/64 7/64 FF-025 .455 .380 .234 .390
5/16 - 18 25/32 5/16 .250 7/16 7/64 FF-031 .578 .445 .234 .390
3/8 - 16 25/32 3/8 .265 1/2 1/8 FF-037 .640 .505 .234 .390
7/16 - 14 25/32 7/16 .281 19/32 9/64 FF-043 .703 .585 .234 .422
1/2 - 13 13/16 1/2 .296 11/16 5/32 FF-050 .795 .650 .250 .438
5/8 - 11 31/32 5/8 .359 7/8 3/16 FF-062 1.030 .785 .328 .516
3/4 - 10 115/64 3/4 .500 11/16 1/4 FF-075 1.215 1.030 .469 656
7/8 - 9 11/2 7/8 .625 11/8 5/16 FF-087 1.408 1.210 .545 .732
1-8 141/64 1 .750 13/8 3/8 FF-100 1.610 1.406 .633 .820
FULL BASE STUDS are used where additional shear strength is required at
the weld.
HOW TO DETERMINE
MATERIAL:

after weld (A
after W).
(AW).
HOW TO ORDER
EXAMPLE
1/2-13 x 1-1/8" (BW) Full Base (FB), mild steel.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-19
RB REDUCED BASE STUD
D
B
L
F
A M
G
C
E
STUD SPECIFICATIONS
SPECIFICATIONS
FILLET DIMENSIONS
D Min. L. C A E F No. D B G M A
1/4 - 20 3/4 .187 .187 17/64 1/8 FB-025 .455 .380 .240 .380 .260
5/16 - 18 3/4 .272 .187 5/16 1/8 FB-031 .578 .445 .315 .455 .322
3/8 - 16 3/4 .312 .375 27/64 1/8 FM-037 .590 .505 .125 .250 .420
1/2 - 13 1 .437 .437 9/16 5/32 FM-050 .740 .650 .125 .281 .555
5/8 - 11 11/4 .500 .547 39/64 11/64 FM-062 .875 .785 .174 .300 .620
3/4 - 10 11/2 .620 .797 49/64 9/32 FM-075 1.030 .945 .235 405 .765
7/8 - 9 11/2 .745 .922 15/16 21/64 FF-075 1.235 1.030 .469 .656 .935
1-8 13/4 .875 1.078 11/16 11/32 FF-087 1.430 1.210 .520 .715 1.060
REDUCED BASE STUDS are designed for small clearance holes and where
close run-down of nuts are essential.
MATERIAL:
* Specified reduced base dimensions are industry standards.

HOW TO DETERMINE
Alternate reduced base dimensions can be manufactured to
specifications. BEFORE WELD (BW) LENGTH

ter weld (A
after
af W).
(AW).
HOW TO ORDER
EXAMPLE
3/8-16 x 1" (BW) Reduce Base (RB), mild steel.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-20 6-2003
CK COLLAR STUDS
COLLAR STUDS are used to provide a spacer between the
parent metal and the part secured on threaded extension.
D
B
D HOW TO ORDER
E B Specify base diameter, before weld (BW)
length to the top of the collar, thread size
and length, type of material.
L M
H G
EXAMPLE
C
.330 x 1-1/2" (BW) with a 3/8 -16 x 3/4" thread
extension, collar stud (CK), mild steel.
STUD SPECIFICATIONS
SPECIFICATIONS
D Std. B Min. L. C E H No. D B G M
1/4 - 20 5/8 3/8 .214 1/2 3/32 FK-025 .875 .785 .145 .255
5/16 - 18 5/8 3/8 .273 5/8 3/32 FK-031 .875 .785 .145 .255
3/8 - 16 5/8 3/8 .331 5/8 3/32 FK-037 .875 .785 .145 .255
1/2 - 13 3/4 1/2 .446 3/4 3/32 FK-050 1.200 1.040 .135 .290
MATERIAL:
SB SHOULDER STUDS
SHOULDER STUDS are used to provide a spacer between
the parent material and the finished part.
COLLAR STUDS are designed to provide a spacer between
D the parent metal and the part secured on threaded extension.
D HOW TO ORDER
A
Specify base diameter, before weld (BW)
B
length of the base, thread size and length,
F
type of material.
L
M
G EXAMPLE
1/2" base diameter, 1-1/8" before weld (BW)
C E length, with a 3/8-16" x 3/4" thread extension

(SB), stainless steel.
STUD SPECIFICATIONS
SPECIFICATIONS
D C Min. L. E F No. D B G M
1/4 - 20 3/8 3/8 1/2 1/8 FF-037 .640 .505 .234 .390
5/16 - 18 7/16 3/8 19/32 9/64 FF-043 .703 .585 .234 .422
3/8 - 16 1/2 3/8 11/16 5/32 FF-050 .795 .650 .250 .438
1/2 - 13 5/8 1/2 7/8 3/16 FF-062 1.030 .785 .328 .516
MATERIAL:

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-21
NT NO THREAD STUDS
D
M
G
STUD SPECIFICATIONS
SPECIFICATIONS
FILLET DIMENSIONS
D Min. L. E F No. D B G M
3/16 25/32 9/32 3/32 FF-019 .390 .305 .234 .390

1/4 25/32 23/64 7/64 FF-025 .455 .385 .234 .390
5/16 25/32 7/16 7/64 FF-031 .578 .445 .234 .390
3/8 25/32 1/2 1/8 FF-037 .640 .505 .234 .390
7/16 25/32 19/32 9/64 FF-043 .703 .585 .234 .422
1/2 13/16 11/16 5/32 FF-050 .795 .650 .250 .438
5/8 31/32 7/8 3/16 FF-062 1.030 .785 .328 .516
3/4 115/64 11/64 1/4 FF-075 1.215 1.030 .469 .656
7/8 11/2 11/8 5/16 FF-087 1.408 1.210 .545 .732
1 141/64 13/8 3/8 FF-100 1.610 1.406 .633 .820
MATERIAL:
HOW TO DETERMINE

ter weld (A
after
af W).
(AW).
HOW TO ORDER
Specify base diameter, before weld (BW) length, tap following additional length before weld (BW).
size and depth, type of material.
EXAMPLE
3/8 x 1-1/2" (BW) No Thread (NT), stainless steel.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-22 6-2003
BT BOILER TUBE PINS
CONCAVE
CONCAVE CONVEX FERRULE BOILER TUBE
(relining) (new lining/relining) FERRULE
D D
D
D
B
B
L
L
M G
M
G
Radius Radius
STUD SPECIFICATIONS
SPECIFICATIONS
DIMENSION LENGTH NO. B D G M
3/8” Specify, before weld FF037 .505 .640 .240 .390
1/2” Specify, before weld FF050 .650 .795 .265 .445
*FR037 .505 .640 .240 .390
**FR050 .650 .795 .366 .563

BOILER TUBE HEA HEAT T TRANSFER PINS are designed for power, or
waste boiler/incinerator lining and re-lining.
* 3/8” Radius (.750)
Specify if auto feed quality is required.
** 1/2” Radius (.812)
MATERIAL: Low carbon steel ASTM A 108. Stainless steel 430, 302, 304
MATERIAL:
Pipe diameter equals radius x 2.
HOW TO ORDER
Specify base diameter, before weld (BW) length, type
of material.
EXAMPLE
3/8” x 3/4" (BW) Boiler Tube (BT), stainless steel 430.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-23
TS TAPPED STUD
C
D
B
B
L
D
M
F
G
STUD SPECIFICATIONS
SPECIFICATIONS
Tap Minimum Length
C B D=1/2 D= D=7/8 Fillet Dimension Stud Dia.

Max. 5/8 to 3/4 Over E F D No. D B G M
8-32 1/4 9/16 5/8 11/16 23/64 7/64 1/4 FF-025 .455 .380 .234 .390
10-24 9/32 21/32 22/32 25/32 7/16 7/64 5/16 FF-031 .578 .445 .234 .390
1/4-20 3/8 13/16 7/8 15/16 1/2 1/8 3/8 FF-037 .640 .505 .234 .390
5/16-18 15/32 29/32 31/32 11/32 19/32 9/64 7/16 FF-043 .703 .585 .234 .422
3/8-16 9/16 11/32 17/64 15/32 11/16 5/32 1/2 FF-050 .795 .650 .250 .438
7/16-14 21/32 19/32 111/32 7/8 3/16 5/8 FF-062 1.030 .785 .328 .516
1/2-13 3/4 13/8 17/16 11/16 1/4 3/4 FF-075 1.215 1.030 .469 .656
5/8-11 15/16 15/8 111/16 11/8 5/16 7/8 FF-087 1.408 1.210 .545 .732
3/4-10 1.125 2 13/8 3/8 1 FF-100 1.610 1.406 .633 .820
MATERIAL:
HOW TO DETERMINE

HOW TO ORDER ter weld (A
after
af W).
(AW).
Specify base diameter, finished length before weld Based on the diameter of the stud include the
(BW) length, tap size, tap depth and type of material. following additional length before weld (BW).
EXAMPLE Diameters up through 9/16" add 1/8"
5/8 x 1-1/4" (BW) Tapped Stud (TS) with a 3/8-16 x Diameters from 5/8" through 7/8" add 3/16"
7/16 tap, mild steel.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-24 6-2003
GENERAL INFORMATION
CAPACITOR DISCHARGE ARC
MATERIAL:
MATERIAL: Low carbon steel, 18-8 stainless, and Low carbon steel and 18-8 stainless.
6061, and 5000 series aluminum. Aluminum, monel, inconel, and other
Brass and other grades of stainless grades of stainless steel are available.
steel are also available.
PLATING:
PLATING: Copper plating is standard. Nickel, Zinc to ASTM-B 633 (formerly A 164)
zinc, and other platings are available. and other platings are available. Non-
weldable plating is removed from the
weld end to avoid contamination of the
weld.
ANNEALING: All low carbon steel and stainless steel Low carbon steel can be annealed to a
studs are annealed where required. maximum of 75 Rockwell B and a
stainless steel to a maximum of 90
Rockwell B.
THREADS: UNC-2A is standard for external threads prior to plating and UNC-2B for internal
threads. Metric and other thread sizes are available.
WELD BASE: Flanged, mini-flanged, and non- 1/4" diameter and over have solid flux.
flanges are available. Diameters under 1/4" are standard
pointed, and flux is optional.
STUD LENGTH: CD studs have no appreciable length Arc Stud length reduction varies with
reduction after welding. stud diameter. Consult chart below.
FERRULES: Does not apply to CD. All orders include ferrules when they
are required.
Sizes not specified can

be made to order on
request. ARC STUD LENGTH REDUCTION
AFTER WELD
STUD APPROXIMATE
APPROXIMATE
DIAMETER REDUCTION
3/16" thru 1/2" 1/8"
5/8" Thru 7/8" 3/16"
1" and over 1/4"
1/8" wide rectangulars 1/8"

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-25/CD-1
THE PROCESS
THE CAPACITOR DISCHARGE (CD) STUD WELDING PROCESS
1. STUD AGAINST WORK. 2. STORED ENERGY DISCHARGED

THROUGH SPECIAL WELD ‘TIMING’
TIP AND STUD STARTS DOWNWARD.
3. STUD FORCED INTO MOLTEN 2. METAL SOLIDIFIES AND WELD IS

METAL. COMPLETED IN MILLISECONDS.
Capacitor Discharge (CD) stud welding involves CD stud welding is generally used to weld
the same basic principles and metallurgical smaller diameter studs to thin base metals,
aspects as any other arc welding procedure. especially where reverse side marking is not
permissible. Since the entire weld cycle is
When the weld gun is activated, a special completed in milliseconds, welds can be made
precision weld tip initiates a controlled electric to thin material without pronounced distortion,
arc from the welder capacitor bank which melts burn-through or reverse side discolortation. As
the end of the stud and a portion of the base long as one end of the stud is designed for CD
metal. welding, CD studs can be manufactured in
almost any shape.
The stud is held in place as the molten metal
solidifies instantly accomplishing a high quality CD stud welding is compatible with just about
fusion weld. any weldable material, and permits the welding
of dissimilar metals.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-26/CD-2 6-2003
CD STUD/BASE METAL COMBINATION
WELDING CAPABILITIES
STUD MATERIAL
MATERIAL
BASE WELD MILD STEEL STAINLESS

STAINLESS ALUMINUM BRASS
SURFACE MA
SURFACE TERIAL
MATERIAL 1008, 1010 304, 305 5356, 6061 70-30, 65-35
MILD STEEL Excellent Excellent _ Excellent

1006 through 1030
MEDIUM CARBON STEEL Good* Good* _ Good*

1030 through 1050
GALVANIZED SHEET DUCT

GALV Excellent Excellent _ _
OR DECKING
STRUCTURAL STEEL Excellent Excellent _ Excellent
STAINLESS STEEL
STAINLESS Excellent Excellent _ Excellent
405, 410, 430, and 330 Series,
except 303
LEAD FREE BRASS, Excellent Excellent _ Excellent

ELECTROLYTIC COPPER,
ELECTROLYTIC
LEAD-FREE ROLLED COPPER
MOST ALUMINUM ALLOYS OF _ _ Excellent _

THE 1100, 3000, 5000, and 6000
series**
DIE-CAST ZINC ALLOYS Good* Good* Excellent Good*
*Good: Generally full strength results, depending upon the

combination of stud size and base metal.
** Other Materials, such as 7000 Series aluminum, titanium

alloys, Inconel, etc., can be welded under specified conditions.
CD STUD REVERSE-SIDE MARKING

LIMITATIONS
The charts on the following page will be of help in It should be noted that these charts are based on
determining the best combination of stud weld base optimum conditions. Even under optimum conditions,
size and base metal thickness. The terms on the chart it is difficult to determine the precise point at which
are defined as follows: reverse-side marking will appear. Therefore, these
charts should be used only as a guide.
EXCELLENT No marking, excellent weld
ACCEPTABLE
ACCEPTABLE Visible markings, excellent weld
UNACCEPTABLE Unacceptable marking, base
UNACCEPTABLE
metal failure

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-27/CD-3
HOW TO FIND THE OPTIMUM COMBINATION OF STUD
SIZE AND BASE METAL THICKNESS IN ORDER TO
PREVENT REVERSE-SIDE MARKING
Unacceptable
.010" .020" .030" .040" .050" .060" .070" .080" .090"
Acceptable
1/4-20 10 GA. TO 22 GA.
Excellent
10-24 19 TO 25
MILD STEEL
8-32 20 TO 25
Base Metal: Mild Steel
6-32 22-28 Stud: Mild Steel,
Flanged or Small
4-40 22-28 Flanged
1/4-20 14 GA. TO 25 GA.
STAINLESS STEEL
STAINLESS
10-24 16 TO 25 GA.
Base Metal: Stainless
8-32 17 GA. TO 28 GA. Steel
Stud: Stainless Steel,

6-32 19 GA. TO 28 GA. Flanged or Small
Flanged
4-40 22-28
1/4-20 15 GA. TO 22 GA.
10-24 16 GA. TO 24 GA. ALUMINUM
Base Metal: Aluminum

8-32 19 GA. TO 24 GA.
Stud: Aluminum,
Flanged or Small
6-32 19 GA. TO 26 GA. Flanged
4-40 21-26
.010" .020" .030" .040" .050" .060" .070" .080" .090"
NOTE: Stud tip size can influence

the degree of reverse-side marking

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-28/CD-4 6-2003
CD STUD LOAD STRENGTHS
MAXIMUM ULTIMA
ULTIMATE
TIMATE MAXIMUM
FASTENING TENSILE SHEAR
STUD STUD TORQUE LOAD LOAD
MATERIAL
MATERIAL SIZE (INCH LBS.)* (LBS.) (LBS.)
Low-Carbon, 6-32 6 500 375

Copper-Flashed 8-32 12 765 575
Steel 10-24 14 960 720
1/4-20 43 1750 1300
5/16-18 72 2900 2200
3/8-16 106 4300 3250
Stainless 6-32 10 790 590

Steel 8-32 20 1260 940
10-24 23 1530 1150
1/4-20 75 2880 2160
5/16-18 126 3750 5350
3/8-16 186 4850 7150
Aluminum 6-32 6.5 350 160

Alloy 8-32 13 560 229
6061 10-24 19 670 310
1/4-20 40 1240 679
5/16-18 70.5 2025 1210
3/8-16 100 2985 1750
Brass 6-32 8 600 390

70-30 (260) 8-32 16 860 560
65-35 (268) 10-24 18.5 1040 680
1/4-20 61 1950 1275
5/16-18 102 3280 2140
3/8-16 150 4800 3160
* These values should develop fastener tension

to slightly less than yield point.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-29/CD-5
CD STUDS WEIGHT CHARTS (FLANGED-STEEL)
ESTIMATED WEIGHTS OF THREADED STUDS IN POUNDS PER 1000 PIECES
ESTIMATED
LENGTH 4-40 6-32 8-32 10-24 1/4-20 5/16-18
1/4 .69 1.00 1.39 1.79 3.08 4.90

3/8 .94 1.38 1.93 2.50 4.37 6.98
1/2 1.18 1.76 2.49 3.21 5.66 9.06
5/8 1.43 2.13 3.04 3.93 6.95 11.13
3/4 1.67 2.51 3.60 4.64 8.24 13.21
7/8 1.92 2.89 4.15 5.35 9.52 15.29
1 2.16 3.26 4.71 6.07 10.81 17.36
1-1/4 2.65 4.02 5.82 7.50 13.39 21.52
1-1/2 3.15 4.77 6.93 8.92 15.96 25.67
1-3/4 3.64 5.52 8.04 10.35 18.54 29.83
2 4.13 6.27 9.15 11.78 21.12 33.98
2-1/4 4.62 7.03 10.26 13.21 23.69 38.14
2-1/2 5.11 7.78 11.37 14.63 26.27 42.29
EACH 1.96 3.01 4.44 5.71 10.31 16.62

ADD’L INCH
ESTIMATED WEIGHTS OF NON-THREADED STUDS IN POUNDS PER 1000 PIECES

ESTIMATED
LENGTH 3/32 1/8 5-32 3/16 1/4 5/16
1/4 .68 1.06 1.59 2.24 3.87 5.97

3/8 .92 1.50 2.27 3.21 5.61 8.68
1/2 1.16 1.93 2.94 4.19 7.35 11.39
5/8 1.40 2.37 3.62 5.16 9.09 14.11
3/4 1.64 2.80 4.30 6.14 10.84 16.82
7/8 1.88 3.24 4.98 7.12 12.56 19.53
1 2.12 3.67 5.65 8.09 14.32 22.25
1-1/4 2.60 4.54 7.01 10.04 17.81 27.67
1-1/2 3.08 5.41 8.36 11.99 21.69 33.10
1-3/4 3.56 6.28 9.72 13.95 24.78 38.52
2 4.04 7.15 11.07 15.90 28.25 43.95
2-1/4 4.52 8.02 12.43 17.85 31.75 49.37
2-1/2 5.00 8.89 13.78 19.80 35.23 54.80
EACH 1.96 3.48 5.42 7.81 13.94 21.70

ADD’L INCH

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-30/CD-6 6-2003
ESTABLISHING SWA
CD STUD PART NUMBERS
1 . The letters which precede the numerical sequence refer to the type of stud
and/or material grade. If a material letter is not included the material is assumed
to be mild steel.
2 . The numerical sequence identifies the diameter and length of the stud and any
other pertinent dimensions.
Example: 1/4-20 x 1-1/4” capacitor discharge (CD)
CD (type of stud)
125 (length of stud)
CD0250125 = 1/4-20 x 1-1/4” CD
Example: 1/4-20 x 1-1/4” Stainless Steel, Non-Flanged CD
CD (type of stud, collar)

S (material, Stainless)
NF (flanged type)
125 (length)
CDSNF0250125 = 1/4-20 x 1-1/4” CD Stainless Steel

Non-Flanged Stud.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-31/CD-7
Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
FLANGED CAPACITOR DISCHARGE
WELD STUD
"D" "L"
"H"
Material: Mild steel, stainless steel, aluminum, brass. STUD

Plating: All mild steel studs are copper plated. *MIN
D H L
Annealing: Available on request.
2-56 .125 .250
* Minimum length of stud with relationship to diameter. 4-40 .175 .250

6-32 .200 .250
8-32 .220 .250
10-32 .250 .250
10-24 .250 .250
1/4-20 .312 .375
5/16-18 .375 .500
3/8-16 .490 .750

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-32/CD-8
MINI- FLANGED CAPACITOR DISCHARGE
WELD STUD
"D" "L"
"H"

D H L
Nickel plating available.
Annealing: Available on request. 4-40 .142 .250
6-32 .168 .250
10-32 .220 .250
10-24 .220 .250
1/4-20 .280 .375
5/16-18 .342 .500
3/8-16 .437 .750

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-33/CD-9 6-2003
NON-FLANGED CAPACITOR DISCHARGE
WELD STUD
"D" "L"
"H"

D H L
4-40 .115 .250

8-32 .167 .250
10-32 .190 .250
10-24 .190 .250
1/4-20 .250 .375
5/16-18 .312 .500
3/8-16 .375 .750

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-34/CD-10
NON-FLANGED NO THREAD
STUD
*MIN
D L
3/32 .250 "D"
.115 .250
1/8 .250
.141 .250
5/32 .250
.161 .250 "L"
3/16 .250
.217 .250
1/4 .375
.273 .375
5/16 .500
3/8 .500
Material: Mild steel, stainless steel, aluminum, brass.
Plating: All mild steel studs are copper plated.
* Minimum length of stud in relationship to diameter.
FLANGED NO THREAD
STUD
*MIN
D H L
3/32 .174 .250 "D"
.115 .203 .250
1/8 .250 .250
.141 .218 .250
5/32 .250 .250 "L"
.161 .250 .250
3/16 .281 .250
.217 .312 .250
1/4 .350 .375
"H"
.273 .375 .375
5/16 .365 .500
3/8 .445 .500
Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-35/CD-11 6-2003
CD COLLAR STUDS
STUD
"D" "B"
D B H C
3/8-16 .625 3/32 .330
"H"
"L" L
St andard Sizes
1/2”
5/8”
"C" 3/4”
1”
Material: Mild steel, stainless steel. 1 1/8”
Plating: All mild steel studs are copper plated.
CABLE TIE BASE

Nylon W ire Tie
Wire
Mechanical Dimensions
Inch mm
BEFORE WELD Heigth 0.390 9.90
Length 0.875 22.22
Width 0.625 15.87
Slot Heigth 0.090 2.29
Slot Width 0.325 8.26
AFTER WELD
AND EXTENSION Nylon 6/6 Temperature Index
REMOV AL
REMOVAL
Temperature Index
Minimum Electrical Mechanical Hot Wire
The Wire Tie Down Stud was designed specifically for quick Thickness (ºC) Impact (ºC) Ignition (sec)
w/o
and rugged wire management. Because this stud is welded
in place, there are no holes to drill and no screws to loosen.
With weld times in the millisecond range, these wire ties 0.028 125 65 11.8
install in a snap. Pull off exceeds the capability of a typical
3/16” nylon tie strap. 0.058 125 85 15.0
Material: Stainless steel, aluminum

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-36/CD-12
FLANGED ANNULAR RING
(NAVY)
RD
STUD
NOM MIN
D L RD RL RL
1/8” 3/4” .122 .312
3/16” 3/4” .175 .312 L
D
MATERIAL
MATERIAL LOW CARBON STEEL ST AINLESS STEEL
STAINLESS
Conforms to MIL-S-24149 Conforms to MIL-S-24149
MECHANICAL Tensile Yield Tensile Yield
PROPERTIES 60,000 psi (min.) 50,000 psi (min.) 85,000 psi (min.) 40,000 psi (min.)
PLATING
PLATING Copper plating is standard Does not apply to Stainless
WNC AR CAP
‘MUSHROOM CAP’
(ALUMINUM)
STUD CAP
SIZE PAR
ARTT NO.
15/16
1/8 009 506
3/16 009 507
1/2 5/8
TO ORDER OR SPECIFY GIVE:
9/32 1. Product Code ....... CD F-AR
2. Diameter ........................... D
3. Length ................................ L
4. Material ................................
NOTE: AR CAP is sold seperately.

Not a component part of stud.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-37/CD-13 6-2003
MISCELLANEOUS CAPACITOR DISCHARGE
WELD STUD
OVAL HEAD PIN

OVAL NOTCHED INSULATION PIN
INSULATION NON-FLANGED PIN PIERCED PIN
KEYHOLE F ASTENER
FASTENER NAME-PLATE PIN
NAME-PLATE TAPPED P AD
PAD SHOULDER PIN
FULL BASE
FLANGED PIN TAPPED P AD

PAD ACER STUD
SPACER
SP BREAK-OFF PIN
REDUCED BASE

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-38/CD-14
Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
WELD PINS - GENERAL INFORMATION
SW
SWA A Weld Pins simplify the permanent attachment of SW
SWA A Weld Pins are used in conjuction with Stud
insulation to just about any kind of construction metal Welding Associates Self-Locking Washers to complete
surface. They can be applied quickly and easily using the insulation fastening operation.
standard CD or ARC stud welding equipment.
SWA
SWA Weld Pins are normally available in the following:
SW
SWA A Weld Pins are available in several different styles
to cover a wide variety of application requirements. MATERIALS: Mild Steel, Stainless and Aluminum
MATERIALS:
Some of the factors to consider concerning the style SIZES: (Diameters) 12GA and 10GA.
needed for your application would be the base metal
type, size and surface condition, and also the welding LENGTHS: in 1/4" increments up to 11/2" long
equipment to be used. and 1/2" increments beyond 11/2" long.
Other materials, sizes, and lengths are available on a special order basis.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-39/CD-15
WELD PINS
APPLICATION
1. WELD PIN IN POSITION TO BE 2. HANG INSULATION ON PINS.

WELDED.
3. PRESS WASHERS ON PINS TO 4. CLIP PINS OFF AT WASHER OR BEND

SECURE INSULATION. PINS OVER WASHER.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-40/CD-16 6-2003
WELD PINS
STANDARD CD
Material: Mild steel, stainless steel, aluminum. PINS

Plating: Copper plating standard on mild steel pins. D C LENGTH
Washers: Self-locking washers are available in a 12ga. .105 .180 as required
variety of sizes and materials up to 21/2" 10ga. .135 .195 as required
square.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-41/CD-17
CUPHEAD PIN
PINS
MIN MAX
TYPE D WD L L
CL10 .135 1.500 3/8” No Max

CL12 .105 1.500 3/8” No Max
CS12 .105 1.187 3/8” No Max
CS14 .080 1.187 3/16” 2"
PIN WASHER
MATERIAL
MATERIAL LOW CARBON STEEL LOW CARBON STEEL
C-0.23% max P-0.04% max C-0.23% max P-0.04% max
Mn-0.60% max S-0.05% max Mn-0.60% max S-0.05% max
MECHANICAL
Values available upon request Values available upon request
PROPERTIES
Washer is beveled to prevent cutting of insulation material.
Stainless steel - not standard, but available upon request.
Paper speed clips available for welding through foil faced insulation.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-42/CD-18 6-2003
SELF LOCKING WASHERS
2 1 / 2" Square 1 1 / 2" Square 1 1 / 8" x 1 1 / 4" 1 1 / 2" Round
INSULATION SELF LOCKING W

INSULATION ASHERS
WASHERS
SELF LOCKING WASHERS 21/2" Square 11/2" Square 11/8" x 11/4" 11/2" Round
SIZE/INCHES 21/2" x 21/2" 11/2" x 11/2" 11/4" x 11/8" 11/2" Diameter
MATERIAL THICKNESS .018 .015 .015 .015
MATERIAL FINISH/PLATING Galv. Galv. Galv. Galv.
EDGES/FLAT OR BEVEL Bevel Bevel Bevel Flat
OTHER MATERIALS AVAILABLE Alum., SS Alum., SS Alum., SS Alum., SS
PACKED PER CARTON 1,000 3,000 1,000, 5,000 1,000, 5,000
SHIPPING WEIGHT/1,000 35 lbs. 121/2" lbs. 6 lbs. 8 lbs.
Self Locking Washers are for use with weld pins, All self locking washers are made from tempered carbon
insulation and lacing anchors. Multi-lanced hole design steel and plated under closely controlled conditions
provides superior self-locking feature. All standard hole for maximum corrosion resistance.
sizes are available.
Special hole sizes and materials are available upon
Self Locking Washers meet GSA, military specifications request.
and other federal specifications.

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-43/CD-19
INSULATION HANGERS
SELF STICK INSULATION HANGERS
SELF LOCKING
PLA TE
PLATE SPINDLE WASHER LENGTHS TEMPERATURE RANGE
TEMPERATURE
2" x 2" 12 gauge Different 1", 15/8" Best results are obtained
galvanized (.106" sizes and 2", 21/2" when ambient temperature
is above 40°F at time of
mild diameter) types 31/2", 41/2"
application. Foam tape
steel available 51/2", 61/2" range from -20° to +180°F.
8"
Do not use where foam is
directly exposed to sunlight.
SPINDLE INSULATION HANGERS
SELF LOCKING
PLA TE
PLATE SPINDLE WASHER LENGTHS
Perforated, 12 gauge Different 1", 15/8"

cold-rolled (.106" sizes and 2", 21/2"
carbon steel, diameter), types 31/2", 41/2"
.030 thick, annealed available 51/2", 61/2"
2" x2" 8"

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-44/CD-20 6-2003
INSULATION HANGERS
INSULATION LACING ANCHOR
SELF LOCKING
MATERIAL
MATERIAL SPINDLE WASHER LENGTHS
Cadmium 12 gauge Different 21/2" and 41/2"

plated steel (.106" sizes and
and stainless diameter) types
steel available
CADMIUM PLATED STEEL

PLATED STAINLESS STEEL
STAINLESS
Length Weight/M Length Weight/M
21/2" 19 lbs. 21/2" 19 lbs.
41/2" 24 lbs. 41/2" 24 lbs

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-45/CD-21
INSULATION HANGERS
LACING ANCHORS
SERIES 80 LACING HOOK LA HOOK 80
SIZE: One size as shown.

3/16”
MATERIAL::
MATERIAL
TERIAL Mild Steel - Cadmium plated, or
7/8” DIA.
Stainless Steel.
NO-AB: Furnished stamped NO AB to indicate

non-asbestos material.
1/4” 9/64”
L100 LACING W ASHER

WASHER LA L100
3/16” DIA. SIZE: One size as shown.
MATERIAL
TERIAL::
MATERIAL Aluminum or Stainless Steel.
1/2”
NO-AB: Available stamped NO AB to indicate
non-asbestos material.
LACING RING LA RING
1/2” DIA.
SIZE: One size as shown.
MATERIAL
TERIAL::
MATERIAL Zinc alloy - bright Zinc plated.
11/16” DIA. 3/32”

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-46/CD-22 6-2003
REFRACTORY ANCHORS
STD PRIME REFRACTORY TEMPERATURE STUD VS MAJOR INDUSTRY
MATERIALS USE MATERIAL RANGE HAND WELD USERS
304 SS Stacks, Ducts, Lightweight Below Hand Heat Treating

MS Process Heaters Castable 1500°F Weld Glass Making
Pulp/Paper
304 SS Stacks, Incinerators, Low to Medium Below Hand Primary Metals

310 SS Reformers, Pelletizing Density Castable 1800°F Weld Iron/Steel, Heat
Furnaces Treating Utilities
304 SS Open Hearth Furnaces, Medium to Over Hand Iron/Steel

310 SS Catalytic Crackers, High Density 2000°F Weld Petro/Chemical
330 SS Rotary Kilns, Castable Cement
Transfer Lines Primary Metals
304 SS Rotary Kilns, High Density Over Hand Cement

310 SS Furnace Arches, Castable 2000°F Weld Iron/Steel
316 SS Furnace Roofs, (Dual Component Petro/Chemical
330 SS Reactor Bottoms Linings) Utilities
601 lnconel

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-47/CD-23
STD PRIME REFRACTORY TEMPERATURE STUD VS MAJOR INDUSTRY
MATERIALS USE MATERIAL RANGE HAND WELD USERS
304 SS Heat Treat Furnaces, Fibre Blanket 900° to Stud Iron/ Steel
310 SS Carbottom Furnaces, Fibre Modules 2250°F Welded Heat Treating
601 InconeL Rotary Hearth Petro/Chemical
304 SS Open Hearth Low to 1200° to Stud Iron/Steel

310 SS Furnaces, High Density 2000°F Welded Cement
Catalytic Crackers, Castable Petro/Chemical
Rotary Kilns, Stacks, Utilities
Incinerators
430 SS Utility Low 1200° to Stud Utilities

304 SS Boilers Density 1800°F Weld Pulp/Paper
Incinerators
(Convex)
MS Stacks Low Temperature 600° to Stud Heat Treating

304 SS Heat Treating Ceramic Fibre 1200°F Weld Construction
310 SS

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-48/CD-24 6-2003
STANDARD FERRULE GRIPS (1" LONG)
STANDARD
STUD SIZE FOOT SIZE GRIP DIA. (D) PAR
ARTT NO.
3/16 SMALL .305 GN-019
1/4 SMALL .380 GN-025
5/16 SMALL .445 GN-031
3/8 SMALL .505 GN-037
7/16 SMALL .585 GN-043
1/2 SMALL .650 GN-050
5/8 MEDIUM .785 GN-062
3/4 MEDIUM 1.030 GN-075
7/8 LARGE 1.203 GN-087
1 LARGE 1.406 GN-100
SPLIT FERRULE GRIPS (1" LONG)

ARTT NO.
3/16 SMALL .305 GC-019
1/4 SMALL .380 GC-025
5/16 SMALL .445 GC-031
3/8 SMALL .505 GC-037
7/16 SMALL .585 GC-043
1/2 SMALL .650 GC-050
5/8 MEDIUM .785 GC-062
3/4 MEDIUM 1.030 GC-075
7/8 LARGE 1.203 GC-087
1 LARGE 1.406 GC-100
LONG SPLIT FERRULE GRIPS (1" LONG)

ARTT NO.
1/4 SMALL .380 GD-025
5/16 SMALL .445 GD-031
3/8 SMALL .505 GD-037
7/16 SMALL .585 GD-043
1/2 SMALL .650 GD-050
5/8 MEDIUM .785 GD-062
3/4 MEDIUM 1.030 GD-075
* All measurement
measurementss in inches

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-49/CD-25
LONG ADJUSTABLE CHUCKS (3 7/8")
STUD DIA. PAR
ARTT NO.
#6 CM-013
#8 CM-015
#10 CM-018
1/4 CM-025
5/16 CM-031
3/8 CM-037
7/16 CM-043
1/2 CM-050
5/8 CM-062
3/4 CM-075
EXTRA LONG ADJUSTABLE CHUCKS (4 3/4")

STUD DIA. PAR
ARTT NO.
#6 CL-013
#8 CL-015
#10 CL-018
1/4 CL-025
5/16 CL-031
3/8 CL-037
7/16 CL-043
1/2 CL-050
5/8 CL-062
3/4 CL-075
RECTANGULAR CHUCKS
STUD SIZE PAR
ARTT NO.
1/8 x 1/4 CR-CA
1/8 x 3/8 CR-CB
1/8 x 5/8 CR-CC
1/8 x 7/8 CR-CH
1/8 x 1 CR-CE
* All measurement

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-50/CD-26 6-2003
3/8” DIA. HEADED ANCHOR CHUCKS
PAR
ARTT NO. DESCRIPTION
CH-037 COMPLETE ASS’Y
CH-037-1 SLEEVE ONLY
CH-037-2 BASE ONLY 3/8” - 1/2" DIA. HEADED ANCHOR
CHUCKS
CH-037-3 STOP SCREW
SCREWS 10-32 x 3/8

PAR
CH-050-2 BASE ONLY
CH-050-3 STOP SCREW
SCREWS 10-32 x 1/2
5/8” & 3/4” DIA. HEADED ANCHOR CHUCKS

PAR
CH-075-2 BASE ONLY
CH-075-3 STOP SCREW 5/8” - 1" DIA. HEADED ANCHOR CHUCKS
SCREWS 10-32 x 1/2

PAR
CH-087-2 BASE ONLY
CH-087-3 STOP SCREW
SCREWS 10-32 x 1/2
1" SHEAR CONNECTOR CHUCKS

PAR
CH-100-2 BASE ONLY
CH-100-3 STOP SCREW
SCREWS 10-32 x 1/2

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-51/CD-27
STANDARD ADJUST
STANDARD ABLE CHUCKS
ADJUSTABLE
STUD DIA. PAR
ARTT NO.
12 GA. CN-10
1/8 CN-012
10 GA. & #6 CN-013
#8 CN-015
#10 CN-018
1/4 CN-025
5/16 CN-031
3/8 CN-037
7/16 CN-043
1/2 CN-050
9/16 CN-056
5/8 CN-062
.680 CN-068
3/4 CN-075
7/8 CN-087
1 CN-100
* All measurement
METRIC ADJUSTABLE CHUCKS

ADJUSTABLE
STUD DIA. PAR
ARTT NO.
2MM (.079) CN-002M
4MM (.157) CN-004M
6MM (.236) CN-006M
8MM (.314) CN-008M
10MM (.390) CN-010M
12MM (.472) CN-012M
14MM (.551) CN-014M
16MM (.629) CN-016M
18MM (.708) CN-018M
20MM (.787) CN-020M

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-52/CD-28 6-2003
FERRULE TUBING
STUD SIZE PAR
ARTT NO. A B L
#8 MP-015 .291 .360 36"
#10 MP-018 .305 .375 36"
1/4 MP-025 .380 .500 36"
5/16 MP-031 .445 .562 36"
3/8 MP-037 .505 .625 36"
7/16 MP-043 .585 .687 36"
1/2 MP-050 .650 .750 36"
5/8 MP-062 .785 .906 36"
3/4 MP-075 1.030 1.156 36"
FERRULE TUBE BUSHING

STUD SIZE PAR
ARTT NO. A B
#8 MB-015 .360 .875
#10 MB-018 .375 .875
1/4 MB-025 .500 .875
5/16 MB-031 .562 .875
3/8 MB-037 .625 .875
1/2 MB-043 .750 .875
5/8 MB-062 .906 1.156
* All measurement
GAS ADAPT OR FEET FOR ALUMINUM WELDING

ADAPTOR
USE WITH FERRULE USE WITHOUT FERRULE
PART NO. BG-1 PART NO. BG-2

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-53/CD-29
BI-POD FEET
STUD SIZE PAR
ARTT NO. SPLITPAR
SPLITPARTT NO. CLOSED
1/8-1/2 BP-1C BP-1N
5/8-3/4 BP-2C BP-2N
7/8-1 BP-3C BP-3N
NOTE* SPECIFY GUN TYPE
TWIN LEG FERRULE FOOT PLATE

PLATE
STUD SIZE PAR
ARTT NO.
1/4 QN-025
5/16 QN-031
3/8 QN-037
1/2 QN-050
5/8 QN-062
3/4 QN-075
7/8 QN-087
1 QN-100
NOTE* SPECIFY GUN TYPE
SINGLE LEG FERRULE FOOT

PLA TE
PLATE
STUD SIZE PAR
ARTT NO.
1/4 QM-025
3/8 QM-037
1/2 QM-050
5/8 QM-062
3/4 QM-075
7/8 QM-087
* All measurement

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-54/CD-30 6-2003
SMALL MEDIUM LARGE
STYLE A STYLE B STYLE C
NELSON NS-30 AM A-38

BANTAM
BANT CD FOOT
STYLE D STYLE E STYLE F
STANDARD CLOSED FEET

STANDARD
GUN TYPE STUD SIZE STYLE PAR
ARTT NO.
PRO-WELD INT. 1/8-1/2 A B-1N
NELSON NS-20 1/8-1/2 A B-1N
NELSON NS-30 1/8-1/2 D B-6N
PRO-WELD INT. 5/8-3/4 B B-2N
NELSON NS-20 5/8-3/4 B B-2N
NELSON NS-30 5/8-3/4 D B-7N
PRO-WELD INT. 7/8-1 C B-3N
NELSON NS-20 7/8-1 C B-3N
BANTAM A-58 1/8-1/2 E B-4N
BANTAM A-58 5/8-3/4 E B-5N
PRO-WELD INT. 1/8-3/8 F 028-833
* All measurement

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-55/CD-31
SMALL MEDIUM LARGE
STYLE A STYLE B STYLE C
NELSON NS-30 BANTAM A-58

BANTAM
STYLE D STYLE E
STANDARD SPLIT FEET

STANDARD
GUN TYPE STUD SIZE STYLE PAR
ARTT NO.
PRO-WELD 1/8-1/2 A B-1C
NELSON NS-20 1/8-1/2 A B-1C
NELSON NS-30 1/8-1/2 D B-6C
PRO-WELD 5/8-3/4 B B-2C
NELSON NS-20 5/8-3/4 B B-2C
NELSON NS-30 5/8-3/4 D B-7C
PRO-WELD 7/8-1 C B-3C
NELSON NS-20 7/8-1 C B-3C
BANTAM A-58 1/8-1/2 E B-4C
BANTAM A-58 5/8-3/4 E B-5C
* All measurement

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-56/CD-32 6-2003
WELD THRU DECK FOOT WELD THRU DECK FERRULE
ASSEMBL
ASSEMBLYY HOLDER
WELD THRU DECK FOOT WELD THRU DECK FERRULE

ASSEMBL
ASSEMBLYY HOLDER
PAR
ARTT NO. DESCRIPTION PAR
B-0021 FOOT ASSEMBLY B-0060-1 3/4” WTD & 7/8” FLAT
B-0021-1 FOOT ONLY B-0060-2 3/4” FLAT
B-0021-2 EXT. BAR B-0060-3 5/8” WTD
SCREWS 1/4-20 x 1" B-0060-4 1" FLAT
B-0060-5 1/2" FLAT
SCREWS 10-32 x 1/2”
REFRACTORY FERRULE FOOT HEAVY DUTY FERRULE GRIP

HEAVY
PLA TE
PLATE
REFRACTORY FERRULE FOOT HEAVY DUTY FERRULE GRIP

HEAVY
P L AT E PAR
ARTT NO. STUD DIA.
PAR
ARTT NO. STUD DIA. GH-050 1/2
QY-025 3/16 - 1/4 GH-062 5/8
GH-075 3/4
* All measurement
measurementss in inches GH-087 7/8

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-57/CD-33
MALE CHUCKS STANDARD ADJUST
STANDARD ABLE LEGS
ADJUSTABLE
STUD DIA. PAR
ARTT NO. LENGTH DIA. PAR
ARTT NO.
8-32 CX-008-32 7 5/16 L-03107
10-32 CX-010-24 9 5/16 L-03109
1/4-20 CX-025-20 14 5/16 L-03114
5/16-18 CX-031-18 12 3/8 L-03712
3/8-16 CX-037-16 14 3/8 L-03714
1/2-13 CX-050-13 18 3/8 L-03718
5/8-11 CX-062-11 24 3/8 L-03724
3/4-10 CX-075-10 27 3/8 L-03727
1/4 CX-025 32 3/8 L-03732
3/8 CX-037 36 3/8 L-03736
1/2 CX-050 48 3/8 L-03748
5/8 CX-062 5/16 LEG WASHER LW-031
3/8 LEG WASHER LW-037
5/16 LEG SCREW LS-031
3/8 LEG SCREW LS-037
BENT STUD CHUCKS Y ANCHOR CHUCKS

STUD DIA. BEND PAR
ARTT NO. ANCHOR SIZE PAR
ARTT NO.
3/8 90° CB-037-90 3/16 CY-018
3/8 45° CB-037-45 1/4 CY-025
1/2 90° CB-050-90
1/2 45° CB-050-45
5/8 90° CB-062-90
5/8 45° CB-062-45
3/4 90° CB-075-90
3/4 45° CB-075-45
* All measurement
Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-58/CD-34 6-2003
COLLET INSER TS (For W
INSERTS eld S
Weld tuds)
Studs) COLLET INSERTS (For Weld Pins)
1/4” DIA.
1 3/4”
COLLET INSER TS (For W

INSERTS eld S
Weld tuds)
Studs) COLLET INSERTS
STUD DIA. X DEPTH” PAR
ARTT NO. STUD DIA. X DEPTH” PAR
ARTT NO.
#4 X 1/4 CI-010-025 12GA X 1/2 CIP-010-050
#4 X 3/8 CI-010-037 12GA X 3/4 CIP-010-075
#4 X 1/2 CI-010-050 12GA X 1 CIP-010-100
#4 X 1 CI-010-100 10GA X 1/2 CIP-013-050
#6 X 1/4 CI-013-025 10GA X 3/4 CIP-013-075
#6 X 3/8 CI-013-037 10GA X 1 CIP-013-100
#6 X 1/2 CI-013-050
#6 X 1 CI-013-100
#8 X 1/4 CI-015-025
B COLLETS
#8 X 3/8 CI-015-037
#8 X 1/2 CI-015-050
#8 X 1 CI-015-100
#10 X 1/4 CI-018-025
3/8” DIA.
#10 X 3/8 CI-018-037
#10 X 1/2 CI-018-050
#10 X 3/4 CI-018-075 1 3/8”
#10 X 1 CI-018-100
1/4 X 1/4 CI-025-025
1/4 X 3/8 CI-025-037 B COLLETS
1/4 X 1/2 CI-025-050 STUD DIA. X DEPTH” PAR
ARTT NO.
1/4 X 3/4 CI-025-075 14GA CDB-008
1/4 X 1 CI-025-100 12GA & #4 CDB-010
5/16 X 3/8 CI-031-037 1/8 CDB-012
5/16 X 1/2 CI-031-050 10GA & #6 CDB-013
5/16 X 5/8 CI-031-062 #8 CDB-015
5/16 X 3/4 CI-031-075 #10 CDB-018
5/16 X 1 CI-031-100 .215 CDB-021
3/8 X 1/2 CI-037-050 1/4 CDB-025
3/8 X 3/4 CI-037-075 5/16 CDB-031
3/8 X 1 CI-037-100 3/8 CDB-037

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-59/CD-35
NELSON STYLE COLLETS
NELSON STYLE COLLETS

PAR
ARTT NO. STUD SIZE”
CDBN-013 #6
CDBN-015 #8
CDBN-018 #10
CDBN-025 1/4
CDBN-031 5/16
NOTE* METRIC SIZES ADD $2.00
ADJUSTABLE ST
ADJUSTABLE OPS FOR ABOVE
STOPS
ADUSTABLE ST
ADUSTABLE OPS FOR ABOVE
STOPS
PAR
ARTT NO. STUD LENGTH”
500-017017 1/4 TO 5/8
500-017018 3/4 TO 1 1/8
500-017019 1 1/4 TO 1 5/8
500-017020 1 3/4 TO 2 1/8
500-017025 INSULATOR ONLY
KSM/ERICO AIR COLLETS

7/16”
1 1/2”
KSM/ERICO AIR COLLETS

PAR
ARTT NO. STUD DIA.”
016-412 #4 (.112)
016-415 #6 (.138)
016-416 #8 (.164)
016-684 #10 (.189)
016-418 1/4 (.250)

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-60/CD-36 6-2003
MAGNETIC CHUCK
PAR
035-031 COMPLETE ASSEMBLY
017-633 MAGNET ONLY
029-615 CONDUCTOR PLATE
039-609 INSUL. TUBE
039-610 INSUL. DISC.
SCREW 10-32 X 7/8”
B COLLET PROTECTORS
PAR
028-837 14 GA. & 12 GA.
028-838 10 GA.
028-836 BODY ONLY
028-834 12 GA. INSERT
028-835 10 GA. INSERT
B STOPS
SHORT BUTTON STOP
PAR
ARTT NO. STUD LENGTH”
033-781 1/4
033-782 3/8
033-783 1/2
033-784 5/8
033-785 3/4
033-775 7/8 UNIVERSAL B STOP
033-776 1
033-777 1 1/8
033-778 1 1/4
033-779 1 3/8 (SHORT BUTTON STOP)
033-780 UNIVERSAL

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-61/CD-37
3/8” DIA. 1/4” DIA.
B-CI ADAPT OR
ADAPTOR STANDARD
STANDARD SP ARK
SPARK SHIELD
PAR
ARTT NO. DESCRIPTION PAR
044-082 7/8” LONG 033-764 1/4 GA - #6
033-746 1 9/16” LONG 033-765 #8-3/8
3/8” DIA.
3/4”
A-B ADAPT OR
ADAPTOR VENTED SPARK
SPARK SHIELDS
PAR
ARTT NO. PAR
039-467 033-769 14 GA - 10 GA.
033-769L #6-3/8
1 7/8”
B-N ADAPT OR
ADAPTOR
PAR
ARTT NO.
039-468 TEMPLATE
TEMPLATE TUBE ADAPT OR
ADAPTOR
TEMPLATE I.D.”
TEMPLATE PAR
ARTT NO.
1 DIA. 039-839
1 1/4 DIA. 039-840
ADAPTORS
PAR
ARTT NO. I.D.”
044-083 (3/8 ID) N-B
044-084 (1/4 ID) N-CI

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-62/CD-38 6-2003
PANEL MOUNT CAMLOK CONNECT OR
CONNECTOR
PANEL MOUNT CAMLOK CONNECT OR

CONNECTOR
PAR
107-0003 MALE PANEL MOUNT
107-0002 FEMALE PANEL MOUNT
ACCESSORIES
ACCESSORIES
PAR
102-0041 ALLEN WRENCH SET
102-0042 CHUCK EJECTOR KEY
WELD CABLE LUGS
ACCESSORIES
PAR
123-0003 #4 W/ #10 HOLE
123-0001 #1 W/ #10 HOLE
123-0006 #1 W/ 1/4 HOLE
123-0002 #1 W/ 3/8 HOLE
123-0008 1/0 W/ 3/8 HOLE
123-0009 1/0 W/ 1/2 HOLE
123-0010 4/0 W/ 1/2 HOLE

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-63/CD-39
CONTROL CABLE CONNECTOR
MALE PANEL MOUNT FEMALE
CONTROL CABLE CONNECTOR

PAR
107-0014 MALE 4 POLE CONNECTOR
107-0015 FEMALE 4 POLE CONNECTOR
107-0001 PANEL MOUNT CONNECTOR
NELSON STYLE 2 WIRE CONNECTOR
MALE PANEL MOUNT FEMALE
MALE COVER FEMALE COVER
NELSON STYLE 2 WIRE CONNECTOR

PAR
107-0016 2 WIRE MALE CONNECTOR
107-0017 2 WIRE FEMALE CONNECTOR
107-0018 2 WIRE PANEL MOUNT CONNECTOR
107-0016C MALE RUBBER COVER
107-0017C FEMALE RUBBER COVER

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
SWA-64/CD-40 6-2003
HEAVY DUTY HI TEMP CAMLOK
HEAVY
HEAVY DUTY HI TEMP CAMLOK

HEAVY
PAR
107-0006 4/0 MALE HI TEMP
107-0007 4/0 FEMALE HI TEMP
LIGHT DUTY CAMLOK CONNECTOR
LIGHT DUTY CAMLOK CONNECTOR

PAR
107-0010 1/0 MALE FIBER SHELL
107-0011 1/0 FEMALE FIBER SHELL
107-0012 4/0 MALE FIBER SHELL
107-0013 4/0 FEMALE FIBER SHELL

Phone (800) 874-7860 • (440) 324-3042
FAX (440) 324-3301
6-2003 SWA-65/CD-41

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COMPANY PROFILE

Since incorporation in 1982, Stud Welding Associates has grown to become

Products manufactured by Stud Welding Associates comply with all required

Strict adherence to our quality control procedures registered to ISO 9001-

We maintain a full range of weld studs, stud welding systems, accessories,

Our entire team looks forward to the opportunity to serve you!

STUD WELDING ASSOCIATES, INC.

41515 Schaden Road • Elyria, Ohio 44035

3/16" thru 1/2" 1/8"

Carbon 0.23% Maximum Phosphorous 0.040% Maximum

MECHANICAL PROPERTIES (as cold drawn)

HA, SC C-1010/C-1020 65,000 psi Min. 50% Min.

DA Low Carbon/ASTM-A496 80,000 psi Min.

CD C-1010/C01020 50,000 psi Min.

41515 Schaden Road • Elyria, Ohio 44035

41515 Schaden Road • Elyria, Ohio 44035

Standard Arc Welding Studs – Tensile/Torque Strengths

10-24 UNC .017 870 957 33 in. lb 36 in. lb

1/4-20 UNC .032 1,590 1,743 6 ft lb 7 ft lb

5/16-18 UNC .052 2,620 2,871 13 ft lb 15 ft lb

3/8-16 UNC .078 3,875 4,250 24 ft lb 27 ft lb

7/16-14 UNC .106 5,315 5,830 38 ft lb 42 ft lb

1/2-13 UNC .142 7,095 7,810 59 ft lb 65 ft lb

5/8-11 UNC .226 11,300 12,430 118 ft lb 130 ft lb

3/4-10 UNC .334 16,700 18,370 209 ft lb 230 ft lb

7/8-9 UNC .462 23,100 25,355 337 ft lb 370 ft lb

1-8 UNC .606 30,300 33,275 505 ft lb 555 ft lb

41515 Schaden Road • Elyria, Ohio 44035

1. STUD AND CERAMIC FERRULE 2. STUD LIFTS AND ARC

3. CONTROL TIMES OUT AND STUD 4. METAL SOLIDIFIES AND WELD IS

41515 Schaden Road • Elyria, Ohio 44035

FILLET CLEARANCE FOR ELECTRIC-ARC WELDED FULL BASE STUDS

STUD SIZE COUNTERBORE 90° COUNTERSINK

Reduced base studs are designed so that the weld fillet

41515 Schaden Road • Elyria, Ohio 44035

7/8"and 2.125 2.500

RECOMMENDED MINIMUM PLATE THICKNESS OF STEEL

Base Dia. of STEEL ALUMINUM

41515 Schaden Road • Elyria, Ohio 44035

Ferrule 2.0 2.5 3.0 3.5 4.0 5.0 10.0 12.0

ESTIMATED WEIGHTS OF NO-THREAD STUDS IN POUNDS PER 1000 PIECES

41515 Schaden Road • Elyria, Ohio 44035

Example: 1/2” x 4-1/8” headed anchor

HA0500412 = 1/2” x 4-1/8” headed anchor

CK (type of stud, COLLAR

CKS330100037075 = 3/8" x 1" stainless steel collar stud

41515 Schaden Road • Elyria, Ohio 44035

1. Top Flange of Beam

3. Power Requirement for Operating Power Source

1/4" = 350 to 450 amps 5/8" = 1100

Welding Downhand Welding Overhead Welding to a Vertical Surface

A) Keep ferrules dry; wet ferrules cannot be used.

B) Keep studs dry; rusty studs cause welding problems and

C) Do not weld when the temperature of the base material is below 0

D) Do not attempt to weld through more than 2 thicknesses of galvanized