Confined Spaces
Confined Spaces
Confined Spaces
A. Siswanto
2010
Confined Space
• Limited openings for entry and exit.
• Unfavorable natural ventilation.
• Not designed for continuous worker
occupancy.
CONFINED
Dasar Hukum
1. UU No 1/1970
2. SNI. 0229 1987 - Keselamatan di Ruang
Tertutup
3. Kep Dirjen Pembinaan & Pengawasan
Ketenagakerjaan “No Kep.113/DJPPK/2006”
tentang Pedoman dan Pembinaan Teknis
Petugas K3 di ruang Terbatas.
Limited Openings For Entry/Exit
JENIS
CONFINED
SPACE Ducts
Pits Tunnels
Pipes
Shafts Silos Vaults
Examples of Confined Spaces
DANGER
1. Kebakaran & OXYGENBELOW
21%
Ledakan
2. Kekurangan
Oksigen 3. Gas dan Uap
beracun
Bahaya Lain “Confined Space”
Kecelakaan
fisik
BAHAYA Tumpahan
kimia
CONFINED
SPACE KondisiCuaca
Banjir
Kesalahan
°c
50
mekanik
21
Why people enter confined spaces
(cont’d)
• Repair work (e.g. welding or cutting)
• Installing, repairing or inspecting cables (e.g.
telephone, electrical or fibre optic)
• Tapping, coating or testing of piping systems
(e.g. steam, water or sewage)
• Constructing a confined space (e.g. industrial
boiler)
• Rescuing people who are injured or overcome
by fumes
22
Why people enter confined spaces
Confined spaces are normally entered to perform
necessary industrial tasks. The list below
represents some typical reasons for entering
confined spaces.
• Cleaning to remove waste or sludge
• Physical inspection of plant or equipment
• Installing pumps, motors or other equipment
• Maintenance work painting, sand blasting or
applying surface coatings
• Reading of meters, gauges or dials
23
Unsafe oxygen level
• The air we breathe consists mostly of
nitrogen (78%), oxygen (21%) and small
amounts of other assorted gasses
including argon, carbon dioxide and
hydrogen. In order to function normally, the
oxygen we breathe must fall within a „safe‟
range of no less than 19.5% and no more
than 23.5%.
24
Unsafe oxygen level
25
Oxygen Deficiency
Oxygen levels inside a confined space may fall
below a „safe‟ level (19.5%) due to chemical or
biological reactions. Situations which may bring
these reactions, and thus oxygen deficiency,
include:
• Combustion of flammable substances (such as
welding, heating or cutting);
• Slow bacterial reactions of organic substances
(e.g. the contents of a sewerage pit or a
fermenting wine vat);
Oxygen Deficiency
• Reaction of inorganic substances (e.g. rust
forming on the inside of a ship or pontoon);
• Oxygen being absorbed by materials (e.g.
grain in silos);
• Displacing oxygen with another gas (e.g.
nitrogen used to remove flammable or toxic
fumes); and
• High oxygen consumption rate (e.g. many
people working in a small confined space).
Oxygen Enrichment
33
B. Safety Hazards
• Visibility
• Entry/exit • Physical obstacles
(access/egress) • Walking/working
• Ventilation systems surfaces
• Machinery • Temperature extremes
• Piping/Distribution • Humidity
systems • Noise
• Residual • Vibration
chemicals/materials • Radiation
• Electrical • Hazardous animals
C. Work to Be Performed
• Hot work/cold work
D. Human Factors
• Phobias/claustrophobia/anxiety
• Mental and Physical condition
of workers
• Space large enough to enter &:
• Limited or Restricted entry or exit Not a Confined
• Not designed for continuous Space
worker occupancy No
Confined Space
Yes
Hazardous Atmosphere
or
Permit– Yes Engulfment Hazard Non
Require No Permit
Confined or
Required
Space Configuration Hazard
Space
or
1.PELEDAKAN (Explosions)
Cyxlohexane (Mati : 28; Cidera : 89) Flixborough –UK, 1974
Propylene (Mati : 14; Cidera :107) Beek, Netherland, 1975
I. KEBAKARAN (Major Fires)
LPG (Mati : 650; Cidera : 2500) Mexico City, 1985
II. TOKSIK (Toxic Release)
Methyl Isocyanate (MIC) (Mati :2000;Cidera :20000 Bhopal, India,
1984
Permit-Required Confined Space
47
Atmospheric Hazards
A. Material in space
• Absorbed materials can “gas off”.
• Decomposition of materials
B. Work being performed
• Welding, cutting, brazing, soldering.
• Painting, scraping, sanding, degreasing.
• Sealing, bonding, melting.
• Cleaning, descaling
Mechanical Hazards
Some confined spaces have unguarded
mechanical equipment such as:
• Paddles
• Blades
• Shafts
• Chain or belt drives
• All equipment must be Locked and
Tagged before entry.
Engulfment Hazards
Engulfment is the entrapment of a person by
the contents of a space
• Liquids
• Small granular product such as grain
• Crusting or Bridging of material
• Flooding
• Water Flow
Completely empty the contents before entry
Use retrieval and fall arrest equipment to prevent
sinking into contents of a space.
Surface Hazards
56
Contaminated Atmosphere
58
Flammable Substances
59
Flammable Substances (cont’d)
60
CHARACTERISTICS OF
CONFINED SPACES
1. Internal configuration
a. Open – there are no obstacles, barriers, or
obstructions within the space. One example is a
water tank.
b. Obstructed -- the permit space contains some
type of obstruction that a rescuer would need
to maneuver around. An example would be a
baffle or mixing blade. Large equipment, such
as a ladder or scaffold, brought into a space for
work purposes would be considered an
obstruction if the positioning or size of the
equipment would make rescue more difficult.
2. Elevation
(a) Elevated –a permit space where the
entrance portal or opening is above
grade by 4 feet or more. This type of
space usually requires knowledge of high
angle rescue procedures because of the
difficulty in packaging and transporting a
patient to the ground from the portal.
(b) Non-elevated–a permit space with the
entrance portal located less than 4 feet
above grade. This type of space will
allow the rescue team to transport an
injured employee normally.
3. Portal size
a. Restricted – A portal of 24 inches or less
in the least dimension. Portals of this size are
too small to allow a rescuer to simply enter the
space while using SCBA. The portal size is also
too small to allow normal spinal immobilization
of an injured employee.
b. Unrestricted – A portal of greater than 24
inches in the least dimension. These portals
allow relatively free movement into and out of
the permit space.
4. Space access
a. Horizontal –The portal is located on the
side of the permit space. Use of retrieval
lines could be difficult.
b. Vertical – The portal is located on the top
of the permit space, so that rescuers must
climb down, or the bottom of the permit
space, so that rescuers must climb up to
enter the space. Vertical portals may require
knowledge of rope techniques, or special
patient packaging to safely retrieve a
downed entrant.
PRCS Fatalities
• 47% air (oxygen, gases, vapors)
• 21% drowning (engulfment)
• 19% toxic (liquids, vapors, etc. above PEL)
• 10% blunt force trauma
• 2% electrocution (mostly due to objects the
victim took in with them)
• 1% burns (PRCS : Permit Required
Confined Space).
People die in Confined Spaces
because :
• They do not recognize that they are
entering a confined space
• They trust their senses
• They underestimate the danger
• They try to rescue other people
Sources of Hazards
c. The operation
performed in the
confined space (e.g.
painting with coatings
containing toxic or
flammable substances,
and welding or brazing
with metals capable of
producing toxic fumes).
Hazards of Confined Space
d. Operation of moving equipment (e.g. being
trapped by augers, crushed by rotating or
moving parts such as conveyor belts).
e. Uncontrolled introduction of steam, waters,
or other gas or liquid.
f. Suffocation by solids (for example, grain,
sand, flour and fertilizer)
g. Electrocution
h. Explosion or fire
CLASSIFICATION
OF CONFINED SPACE
Class I Space
A. Siswanto
2010
Toxic Atmospheres
Most substances (liquids, vapors, gases, mists,
solid materials, and dust) should be considered
hazardous in a confined space.
Toxic substances can come from the following :
a. The product stored in the space.
Example : Removal of sludge from a tank
decomposed material can give off deadly
hydrogen sulfide gas.
Toxic Atmospheres
Hydrogen = 0,07
Air = 1
Chlorine = 2,5
Corrosivity
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Acids N Base/Alkali
Hydroxides
IDLH
91
The NFPA Signal Code For Health
Signal Type of possible injury
Bahaya kesehatan 1 4
Bahaya kebakaran 4 1 0
Reaktifitas 0
HAZARD SYMBOLS (EU)
T T+
Xn Xi
GASES IN CONFINED
SPACES
Komposisi
Gas Dalam
Udara
Atmosfir
Nitrogen (N2)
103
Methane (CH4)
• Natural, marsh or swamp gas
• Simple asphyxiant
• Simple asphyxiant
Gases that May Be In Confined Spaces
Contaminant The main danger What does it
look/smell like?
CO2 Displaces O2 Colorless, odorless
May accumulate at
bottom
CO Toxic - asphyxiant Colorless, odorless,
(No Warning)
Chlorine Toxic – lung and eye Greenish yellow
irritant; color; sharp pungent
May accumulate at odor
bottom
• Chemical asphyxiant
of organic material
• PEL = 50 ppm
• TLV/TWA = 25 ppm
• REL = 35 ppm
• IDLH = 1,500 ppm
• BEI : 3,5% COHb; 20 ppm (end-exhaled air)
• LEL = 12.5% ; UEL = 74.2%
HYDROGEN SULFIDE
Hydrogen Sulfide (H2S)
• Sewer gas, stink gas (rotten eggs)
• Produce olfactory fatigue (loss of sense of smell)
• Odor threshold : 0.02-0.2 ppm
• Colorless, flammable gas
• LEL = 4.3% UEL = 46.0%
• Heavier than air (vapor density = 1.18)
• Chemical asphyxiant
Hydrogen Sulfide (H2S)
130
Ammonia
1700 Cough
5 Odor detectable by
most persons
25 Recommended
exposure limit, long
term-8 h TWA
35 Recommended
exposure limit, short
term 15 minutes TWA
50 Irritation just
detectable by most
persons but not
persistent
concentration General effect Exposure period
(ppm)
70 No prolonged effect
Maximum exposure for
for average worker
long periods not
permitted
400-700 Immediate nose and ½-1 h exposure
throat irritation causes no serious
effect
1700 Severe coughing, Could be fatal after ½
severe eye, nose and hour
throat irritation
2000-5000 Severe coughing, Could be fatal after ¼
severe eye, nose and hour
throat irritation
5000-10.000 Respiratory spasm, Fatal within minutes
rapid asphyxia
Toxicity
Ammonia is an irritant that affects the skin, eyes
and respiratory airways.
Ingestion can cause corrosive effects to the
mouth, esophagus, and stomach.
The symptoms of ammonia exposure are a
burning sensation (in the eyes, nose, and throat),
pain in the lungs, headache, nausea, tearing,
coughing, and an increased breathing rate.
Toxicity
• Contact with liquid anhydrous ammonia results
in second degree burns with formation of
blisters.
• Weaker ammonia solutions can produce
inflammation and mild burns.
• Eye contact with concentrated ammonia gas or
anhydrous liquid ammonia is very serious.
Damage occurs within 5-10 seconds. Without
immediate flushing followed by prompt medical
treatment, permanent damage and often
complete blindness will result.
Toxicity
• TLV : 25 ppm;
• STEL : 35 ppm;
• Inhalation in high concentration may cause
edema of respiratory tract, fit of the glottis
and suffocation.
• Highly irritant and corrosive to skin and
mucous membranes which may affect
deeply into the tissue.
• Visual disorder may occur by contact to the
eyes.
Toxicity
150
Major Health Effects of Organic Solvents
Solvents Effects
157
Oxygen Deficiency
• Anoxia could happen in any place isolated from the open air or with poor
basement shaft.
Never trust your senses to determine
if the air in a confined space is safe! You
can not see or smell many toxic gases
and vapors, nor can you determine the
level of oxygen present.
Oxygen deficiency in the confined space
may be caused by :
• Slow oxidation reactions of either organic or
inorganic substances (e.g. rusting).
• Rapid oxidation (combustion).
• Dilution of air with an inert gas.
• Absorption by grains, chemicals or soils.
• Physical activity
161
Oxygen Deficiency
Thermal Structural
Noise Vibration
Effects
168
Hazards of Confined Space
General
• Electrical hazard
• Mechanical hazard
• Engulfment hazard
• Entrapment hazard
Nature of Electrical Injury
• Agitators
• Augers
• Unguarded chains
• Unguarded pulleys
• Unguarded rotating blades
• Unguarded belts
• Unguarded fans
• Moving parts
• Rotating parts
Temperature, either high or low, which
can result from the work process or the
weather conditions, or where appropriate
ventilation or appropriate clothing is
not supplied or worn.
Temperature Extremes
• Distraction
• Physical damage to ear
• Interference with communications
• Stress
Other Hazards
• Unstable or dangerous work
surfaces
• Falling objects
• Insects or animals
• Biological
Additional Factors
Oxygen Heat
Fuel
Oxygen excess in the confined
space which may be caused by a
leaking oxygen supply fitting such
as in gas cutting or heating
equipment.
An Oxygen - Enriched Atmospheres
(above 21%) will cause flammable
materials, such as clothing and hair, to
burn violently when ignited. Therefore,
never use pure oxygen to ventilate a
confined space. Ventilate with normal air.
• Kebakaran adalah api
yang tidak terkontrol
dan tidak dikehendaki
karena dapat
menimbulkan kerugian
baik harta benda
maupun korban jiwa.
BLEVE
(Boiling Liquid Expanding
Vapor Explosion)
peledakan tangki gas cair
yang mendidih akibat
paparan panas
Paparan Panas
Perlu anda ingat bahwa yang terbakar
adalah uap dari cairan yang mudah
terbakar
gasoline
Fire Point : suhu
terendah dimana
suatu zat (bahan
bakar) cukup untuk
mengeluarkan uap
dan terbakar (menyala
secara terus menerus)
bila kontak dengan
kerosine sumber panas.
Titik Nyala (Flash Point)
Uap Bensin
Explosive Limits
Chemical LEL UEL
Acetone
Anh. Ammonia
Butane
Carbon Monoxide
Ethyl Chloride
Ethylene Oxide
Gasoline
Hydrogen
Propane
100
0%
%
78 % Nitrogen 78 %
Inhalation Exhalation
PPE dan Peralatan lainnya
• Escape Breathing
Apparatus
• Safety Helmets
• Gloves
• Safety Glasses
• Safety Footwear
• Lighting
• Protective Clothing
• Earplugs
SAR (Supplied Air Respirators)
208
Compressed Air Breathing Equipment
Escape Respirator
SAR Airlines
SAR Supplied Air Respirators
Component
Demand
Valve Full Face Mask
Pressure Harness
Gauge
• Cylinder udara = 4 x 50 l
liter @ 300 bar
• 3 buah roll LP Hose x 30
meter
• 6 buah roll extension
hose x 15 meter
• 6 buah SCBA work line
Unit
Multigas Detector
CO2, 1,52 - -
nonflammable
CO 0,969 12,5 74
Enclosed, insulated,
fluorescent inspection light
Basic Confined Space Entry Procedure
All entrants, supervisors and entry attendants
must be fully qualified
1. Conduct Pre-Entry Briefing
2. Assemble and check equipment
3. Establish Acceptable Entry Conditions
4. Conduct initial air sampling
5. Execute & Complete Entry Permit
6. Station Entry Attendant
Entry (continued)
Air Jet
Bug Blower
Fan
Washing or blowing with
clean air
• The air that is used on
this procedure must be a
clean air
• The suction air pipe must
be placed onto the
deepest part of the tank.
Remember
Air testing and
ventilation are the
best ways to ensure
that workers are not
placed at risk from
hazardous
atmospheres.
Preparation of Tank : Establish sound procedures and make
sure that they are always followed
TIDAK
HAZARD TIDAK
IDENTIFIKASI CUKUP
ELIMINATION WAKTU
ACCIDENT CUKUP
PREVENTION
OKE KEGIATAN
SELESAI- PETUGAS
KELUAR TANGKI