16522969-MAN - Rev. 01
16522969-MAN - Rev. 01
16522969-MAN - Rev. 01
Customer References
Customer: Lamprell Energy Ltd.
Rig / Hull: NDC 9
Tag Number: N/A
www.nov.com
Document Number 16522969-MAN
Revision 01
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
www.nov.com
Document Number: 16522969-MAN TOC
TABLE OF CONTENTS
Revision: 01
Page: 1
1 1 General Information
1 2.1 Procedures
www.nov.com
Document Number: 16522969-MAN TOC 1
TABLE OF CONTENTS
Revision: 01
Page: 1
1 1 General Information
3PS00063 E
www.nov.com
Document number 3PS00063
Revision E
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
www.nov.com
Document number 3PS00063
Revision E
Page 3
1. Introduction
The Foxhole Slip Assembly (FSA) is Varco System’s latest answer to the challenging demands
of offshore drilling. It is a remotely operated slip to assist with off line stand building. It sits on top
of the Foxhole and flush with the rig floor when not in use. It is secured to the rig structure
enabling it to vertically retain tubulars when making up or breaking out. Its scope also includes a
pneumatic control plate assembly consisting of air filter, pressure regular, lubricator, solenoid
valve and J-box.
2. Description
2.1 Major components
Body - The Body is the main component of the assembly, which interfaces with the Foxhole
and to which the other components mount. Its main feature is the 6 sets radially arranged
slip guides, with a slip angle of 11.
Leveling beam - This is the moving element of the assembly. It attaches to the Body with 3
guide rods and is raised and lowered with 3 pneumatic cylinders. Slip assemblies connect
to the leveling beam through hanger brackets and are raised and lowered by the beam.
Hanger Brackets - Six Hanger Brackets install in slots in the Leveling Beam and support
the slip assemblies. The brackets are designed for quick change of the slips to a different
size.
Slip assemblies - Six slip assemblies hang from the Leveling Beam. Each assembly has a
pair of rollers which ride on the slip guides as they are raised and lowered by the Leveling
Beam.
Pipe centralizer guide - This keeps the tubular centralized in the center of the Foxhole Slip
Assembly. A cover plate installs on the pipe guide and Cover protects the assembly when
not is use and removes a trip hazard.
Control panel. - The control panel installs remote from the FSA and controls the air supply
to the pneumatic cylinders.
www.nov.com
Document number 3PS00063
Revision E
Page 4
3 Design Data
3.1 Specifications
14” Foxhole Slip Assy 20” Foxhole Slip Assy
Tubular Diameter (inches) 3-1/2 – 14 2-3/8 - 20
Tubular Weight, max (Lbs) 22,000 30,000
Available Slip Sets (inches) 3-1/2 – 8-1/4 2-3/8 – 6-1/2
5 – 9-3/4 5 – 9-3/4
9-5/8 – 14 9-5/8 – 14
- 16 - 20
Cycle Time, Locate and Set (sec) 20 20
Cycle Time, Release (sec) 5 5
Slip Sets – The FSA must be manually configured with the proper slip set for the size range of
tubular being handled.
Back up torque – The FSA can provide only minimal back up torque. It can provide backup for
spinning and shouldering, but cannot provide backup for making or breaking connections.
3.2 Environmental
Operating Ocean Wet Location Move
Towage
Wind: 20 m/sec 51.5 m/sec 36 m/sec
Temperature: -20°C to -20°C to +50°C -20°C to +50°C
+50°C
Pitch/Roll amplitude None +15° +10°
Pitch/Roll period n/a 15 sec 15 sec
Heave n/a n/a n/a
Heave period n/a n/a n/a
Center of rotation n/a 30 m 15 m
Note: Ocean Wet Tow and Location Move are non-operational conditions.
www.nov.com
Document number 3PS00063
Revision E
Page 5
5. Design Philosophy
5.1 General Approach
The design is intended to provide semi-automatic, remote controlled holding and releasing of
drill pipe, drill collar and casing singles during stand building and breaking operations. The
design utilizes experience gained from existing foxhole slip assemblies in operation. Structural
components of the FSA are design to withstand the static, dynamic and fatigue loads likely to
be imposed during its life time. The design and analysis of structural components are
performed using design safety factors and methods specified in the DnV specification “Rules
For Certification of Lifting Appliances.” Loading criteria is defined in the “NOV Dynamic Design
Loading Specification”. When applicable, more stringent environmental loading is taken from
the customer’s specifications.
www.nov.com
Document number 3PS00063
Revision E
Page 6
Fasteners, fittings - Materials are resistant to the environment, through either sacrificial coating
scheme or other environmentally resistant properties.
The AUX control system has four connections to other electrical systems.
Power supply: The control system requires a 230vac single phase power supply @ 5A.
This supply is used by the control system for all power with the exception of the single
board computer, which is on a separate UPS power supply.
UPS power supply: The control system requires a 230vac single phase UPS power supply
@ 1A. This supply is used only for the single board computer.
www.nov.com
Document number 3PS00063
Revision E
Page 7
Ethernet data connection: Data transfer is provided to other systems is via a Cat 5 copper
Ethernet cable, which can be run from control system to control system, and possibly to
another network. All Varco equipment controllers have similar data connections and may
be connected via redundant fiber optic link when required. This provides data
communications between NOV control systems and to/from a higher level network if
necessary.
Emergency Stop: All individual E-Stop circuits are hardwired back to the control system.
These E-Stop signals are connected in series in the control system enclosure, and if they
are all healthy a signal is made available for external purpose, E-Stop healthy. These
signals are generally monitored by a supervisor system for diagnostic purpose and to
inform operators of E-Stop status for each tool. Additionally, there is a contact on the
control system power isolator switch, which, if the control system is isolated for
maintenance, sends the E-Stop circuit healthy, allowing other associated control systems
to operate normally.
The FSA design takes into account the hazardous area classification of a particular drilling
operation. Electrical and control system designs will be chosen that satisfactorily meet or
exceed the conditions for safe operation within the respectively classed areas. Rig floor level
systems may be subject to more stringent levels of classification than derrick mounted
systems. Standard components will be used as practicable.
Hydraulic systems are fitted with solenoid operated and load-holding valves as applicable to
assure safe handling of loads in the event of failure.
www.nov.com
Document number 3PS00063
Revision E
Page 8
6.3 Interlocks
There are no interlocks currently programmed for operation of the FSA.
6.4 Configuration
There are no base level services or parameters configurable for the FSA.
www.nov.com
Document Number: 16522969-MAN TOC 2
TABLE OF CONTENTS
Revision: 01
Page: 1
1 2.1 Procedures
www.nov.com
Document Number: 16522969-MAN TOC 2.1
TABLE OF CONTENTS
Revision: 01
Page: 1
1 2.1 Procedures
www.nov.com
Field Installation Procedure
3FIP00240 B
www.nov.com
Document number 3FIP00240
Revision B
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
www.nov.com
Document number 3FIP00240
Revision B
Page 3
1.0 Scope
This procedure describes the installation of the 14 in. Foxhole® Slip Assembly. All
necessary information for rig preparation is shown in the General Arrangement drawing.
www.nov.com
Document number 3FIP00240
Revision B
Page 4
5.0 Installation
5.1. Control Plate Installation
• Install the Control Plate and secure using ½ in. hardware, customer provided.
• Verify that the J-Box is properly grounded.
• Terminate the J-Box with the cable as shown in the Electrical Interconnect Diagram.
• Connect rig air using ½ in. Male NPT fittings, customer provided.
• Connect FSA supply hoses, customer provided.
• Verify that the lubricator bowl is filled with SAE10 mineral based oil.
5.2. Foxhole Installation
• Hoist the FSA using the lifting holes provided in the top of the assembly and center over
the Mousehole.
• Rotate the FSA to align its locating holes (on the bottom) with the locating pins on the
support structure. NOTE: The locating pins are sized to orient the FSA to align with the
pneumatic connections.
• Connect the pneumatic hoses to the FSA.
• Lower the FSA into the Foxhole.
• Verify that the locating pins are properly engaged with the mating holes in the FSA.
6.0 Set Air Pressure
The air pressure is to be set to the minimum required to reliably open the Foxhole
Slip Assembly. Adjust the air pressure as follows:
• Install the largest set of sips to be used.
• Set the air pressure regulator on the Control Plate to maximum and cycle the
Foxhole Slip Assembly up and down at least 10 times.
• Reduce the air pressure to less than 50 psi.
• While commanding the FSA to raise, slowly increase the air pressure until the
FSA just barely opens.
• Adjust the air pressure to the minimum required to raise the slips in about 1.5 seconds.
• Record the minimum opening pressure. ____________ psi
7.0 Test with Drill Pipe
• Fully close the FSA.
• Stab a joint of drill pipe (any size) into the Foxhole and close the FSA.
• Verify that the pipe is properly secured in the FSA.
www.nov.com
Commissioning Procedure
Foxhole Slip Assembly, 14”
FIP00058 B
www.nov.com
Document number FIP00058
Revision B
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
www.nov.com
Document number FIP00058
Revision B
Page 3
1.0 Scope
The following defines the tests to commission the Foxhole Slip Assembly (FSA).
The FSA is a remote controlled slip assembly that sits on top of the mousehole and is
recessed so that the top of the assembly is flush with the drill floor when in the stored
position. It is used for making up stands off line and can accommodate 3 ½ to 14 inch
tubulars.
___2.1 Verify the working zone of the equipment/hardware is clear of all obstructions to prevent
interference or damage during operation.
___2.2 Inspect the equipment/hardware and verify it is completely installed, free from damage,
and there are no loose or missing bolts, nuts, locking devices, safety wire, etc.
___2.4 Verify that the tool has been installed and set up per the installation procedure.
___4.1 Verify the air hose and quick disconnects are firmly attached.
___4.3 Cycle the mousehole spider control switch to Open and Close for a minimum of 5 cycles.
___4.4 Verify that the mousehole spider is operating correctly in relation to the operator switch
position, i.e. the spider is in the up position when the switch is in the raised (Open)
position; the spider is in the down position when the switch is in the “slips set” (Closed)
position.
___4.5 Set the control switch to open and verify that it takes at least 1.5 sec. To open.
___4.6 Install a joint of pipe and close the slips. Verify that the slips properly secure the pipe.
___4.7 Open the slips and verify that the pipe remains secure.
www.nov.com
Document number FIP00058
Revision B
Page 4
Completion Acknowledgment
The undersigned representatives hereby acknowledge that all checkout and testing work as listed
herein, has been successfully completed. This acknowledgment is sufficient for the initiation of
NOV’s warranty coverage effective from the date listed below. The acknowledgment in no way
relieves NOV of its responsibility for the equipment and workmanship.
____________________________ ____________________________
Customer Project
www.nov.com
FSA
Foxhole Slip Assembly
Service Manual
SM00966
© Copyright 2002 Varco International, Inc.
All rights reserved. This publication is the property of, and contains information proprietary to Varco
International, Inc. No part of this publication may be reproduced or copied in any form, or by any means,
including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of
Varco International, Inc.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners.
Specifications 2
Maintenance 3
Troubleshooting 4
Glossary 5
1 General Information
2 Specifications
3 Maintenance
4 Troubleshooting
5 Glossary
Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. Varco International, Inc., will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
Conventions
Notes, cautions, and warnings
Notes, cautions, and warnings are used throughout this manual to provide readers with
additional information, and to advise the reader to take specific action to protect
personnel from potential injury or lethal conditions. They may also inform the reader of
actions necessary to prevent equipment damage.
Please pay close attention to these advisories.
Note:
i
The note symbol indicates that additional information is
provided about the current topics.
Caution:
!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.
Warning:
Illustrations
Figures provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not
be drawn to scale.
For more specific component information pertinent to your rig configuration, see the
technical drawings included with your Varco documentation.
FSA
Safety requirements
Varco equipment is installed and operated in a controlled drilling rig environment
involving hazardous operations and situations. Proper service and repair is important for
safe and reliable operation. Operation and service procedures provided by Varco
manuals are the recommended methods of performing those operations.
!
CAUTION: To avoid injury to personnel or equipment
damage, carefully observe the following safety
requirements.
Personnel training
All personnel performing installation, operations, repair, or maintenance procedures on
the equipment, or those in the vicinity of the equipment, should be trained on rig safety,
tool operation, and maintenance to ensure their safety.
!
CAUTION: During installation, maintenance, or repair of
equipment, personnel should wear protective gear.
Protective gear must be worn during certain operation.
Contact the Varco Drilling Equipment training department for more information about
equipment operation and maintenance training.
Recommended tools
Service operations may require the use of tools designed specifically for the purpose
being described. Varco recommends that only those tools specified be used when
stated. Ensure that personnel and equipment safety are not jeopardized when using
service procedures or tools not specifically recommended by Varco.
Varco
General system safety practices
The equipment discussed in this manual may require or contain one or more utilities,
such as electrical, hydraulic, pneumatic, or cooling water.
!
CAUTION: Before installing or performing maintenance or
repairs on equipment, read the following instructions to
avoid endangering exposed persons or damaging
equipment.
!
CAUTION: Failure to conduct routine maintenance could
result in equipment damage or injury to personnel.
FSA
Varco
General Information
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Leveling beam and guide rods . . . . . . . . . . . . . . . . . . . . 1-6 1
Slip and hanger assemblies . . . . . . . . . . . . . . . . . . . . . . . 1-8
Accommodating various tubular sizes . . . . . . . . . . . . . . . . . . . . 1-8
Operation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operating considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 2
FSA set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operational sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Changing out the slip assemblies . . . . . . . . . . . . . . . . . . . . . . . 1-12
Installation considerations . . . . . . . . . . . . . . . . . . . . . . . 1-14
Preparing the Foxhole® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 3
Installing the FSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Connecting the control system . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
FSA
General Information
Varco
General Information
Description
The Foxhole® Slip Assembly, referred to herein as the FSA, is a remote-controlled slip
assembly that sits on top of the Foxhole®, recessed so that the top of the FSA is flush
with the drill floor when in the stored position. The FSA is used for making up stands off
1
line. A permanent (customer supplied) platform provides a stable base on which the
FSA rests. (See the Foxhole® Slip Assembly drawing for a recommended example of the
platform.)
The FSA accommodates 3 1/2 to 14 in. tubulars by applying one of three different slip
sets.
This assembly can be used whether or not the Foxhole® contains an automatic hoist
assembly.
FSA 1-3
General Information
Major components
The FSA consists of the Foxhole® Slip Assembly and a pneumatic control plate
assembly, which the customer installs in the derrick. The control plate is supplied with
1 electrical and pneumatic power, as required. The customer also supplies two 1/2 in.
pneumatic lines from the control plate assembly to the FSA.
On shipment, the FSA accommodates tubulars from 5 to 9 3/4 in. outside diameter
(OD). Additional slip sets are available for handling tubulars from 3 1/2 to 8 1/4 in. and
from 9 5/8 to 14 in. OD.
The FSA consists of the following items:
1-4 Varco
General Information
Major components
Supply Regulator
Lubricator
Release Regulator
Leveling Beam
Hose Connections
with Quick Disconnects (QDs)
Body
FSA 1-5
General Information
1-6 Varco
General Information
Pneumatic
Cylinder Guide
Rod
Guide
Rod Pneumatic
Cylinder
Pneumatic
Cylinder Guide
Rod
Drill Floor
Leveling
Beam
Body
FSA 1-7
General Information
The air-operated slip assembly grips or releases the tubular in the Foxhole® during
stand building. Six roller-equipped slips are arranged in 60° increments around the
circumference of the FSA. The rollers move up and down on guide plates as the slips
are raised or lowered. These rollers require no lubrication. The slip and hanger
assembly consists of two slip hangers joined by extension springs, which attach to the
slip assembly by means of a slip bracket, hanger, and cotter pins. The extension springs
connecting the two slip hangers allow the slips to retract and set, when the leveling
beam is raised. The slips remain retracted when raised, regardless of platform or vessel
motion.
1-8 Varco
General Information
Slip Hanger
Bracket
Slip Hangers
Roller
Slip Assembly
FSA 1-9
General Information
Operation overview
Operator controls
1 A two-position detent switch located on the driller’s control panel allows the operator to
raise and set the slips within the FSA.
Operating considerations
The FSA should be used only when building stands off line.
When operating the FSA, always set the slips before making up or breaking out
connections.
The FSA is not designed to provide back up torque for making or breaking out
connections. This tool is intended only to support vertical tubular loads. Connections
must be backed up independently to avoid damage to the FSA and/or dropped pipe.
i
Under light loads, it is normal that not all six slip assemblies contact the outside diameter
(OD) of the tubular. This is not a cause for concern.
i
FSA set up
Before each use, set up the FSA as follows:
1. Install the proper slip assemblies for the size of tubular being used.
2. Verify that the lubricator on the control plate assembly is full.
3. Adjust the pneumatic supply pressure to the maximum, using the supply regulator
on the control plate assembly.
4. Adjust the release regulator on the control plate assembly to the minimum
required to raise the leveling beam.
Setting the release pressure too high could cause the pipe to release.
5. Cycle the FSA 5 to 10 times to insure proper lubrication of the cylinders before
allowing it to support weight.
1-10 Varco
General Information
Operation overview
Operational sequences
This section describes general operational sequences of the FSA. 1
General tool sequence
The operational sequence is as follows:
1. Using pipe-handling equipment, lower a tubular into the FSA.
2. Set the control switch to CLOSE. This lowers the slips, so that the Foxhole® Slip
grips the stand in the Foxhole®.
3.
Building stands
The following sequence describes how to build double and triple stands using the FSA.
1. Open the slips.
2. Lower the first tubular into the Foxhole® to the appropriate connection height.
3. Set the slips to grip the tubular.
4. Release the pipe-handling equipment after verifying that the slips have taken the
load.
5. Present a second tubular over the Foxhole® and make the connection to the
required torque (using separate back-up).
6. Using pipe-handling equipment, latch onto the double, open the slips, and hoist.
!
When raising the load, set the control switch to OPEN only after the tubular begins hoisting.
Repeat the process once more for building a triple.
FSA 1-11
General Information
Operation overview
Changing out the slip assemblies
1 To accommodate various tubular sizes, you must change out the slip and hanger
assemblies and replace with the correct size.
Before you start, attach a lifting sling to the slip hanger to be removed.
1. Remove the hanger bracket retainer and pin.
2. Slide the slip and hanger assembly out of the FSA.
3. Repeat steps 1 and 2 for the other five hanger and slip assemblies.
4. Install the different size hanger and slip assembly.
5. Replace the hanger bracket pin and retainer.
6. Repeat steps 4 and 5 for the other five hanger and slip assemblies.
1-12 Varco
General Information
Operation overview
Slip and
Hanger Assembly
Slip Assembly
FSA 1-13
General Information
Installation considerations
Installing the FSA involves the following:
1-14 Varco
General Information
Installation considerations
Function testing
To function test the FSA: 1
1. Make sure the air hose and QDs are firmly attached.
2. Turn on the power to the FSA.
3. Cycle the FSA control switch to OPEN and CLOSE several times.
4. Verify that the FSA is operating correctly in relation to the operator switch position,
i.e., the FSA is in the up position when the switch is in the raised (OPEN) position;
the FSA is in the down position when the switch is in the “slips set” (CLOSED)
position.
5. Verify that it takes at least 1 1/2 seconds for the slips to raise.
6. If the slips raise up too fast in step 5, reduce the available pressure at the release
regulator on the control panel assembly. Repeat step 5.
FSA 1-15
General Information
1-16 Varco
Specifications
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 1
Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Pneumatic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
FSA
Specifications
Varco
Specifications
Specifications
Physical specifications
Size: Height (Retracted) 29.0 in. (737 mm)
(Extended) 46.0 in. (1,168 mm)
Performance specifications
Tubular range Diameter 3 1/2 to 14 in. in three ranges:
•3 1/2 t0 8 1/4 in.
(Three sets of slips are
required to cover the full
•5 to 9 3/4 in.
tubular range.) •9 5/8 to 14 in.
Load capacity Safe working load (SWL) 22,000 lb (9988kg)
Electrical specifications
The air solenoid requires a 24 VDC control signal.
Pneumatic specifications
90 psi (6.1 BAR) minimum
FSA 2-3
Specifications
2-4 Varco
Maintenance
FSA
Maintenance
Varco
Maintenance
i
Procedures in this chapter relate to Varco only
components. See the supplier manuals for maintenance
procedures and schedules for the vendor equipment.
3
Safety precautions
Avoid equipment damage or injury to personnel by paying close attention to the
important safety notes highlighted as Notes, Cautions, and Warnings used throughout
this manual.
To avoid serious injury or death, read and understand the following Warnings before
performing maintenance or troubleshooting procedures:
FSA 3-3
Maintenance
Inspection procedures
The inspection procedures assume normal operating conditions. Some conditions
(excessive loading, dusty or corrosive atmosphere, temperature extremes, etc.) may
warrant more frequent inspection intervals. Perform the maintenance procedures
indicated, as warranted by the inspection.
3-4 Varco
Maintenance
Inspection procedures
Fasteners
Slip Assembly
Circular Buttons (36)
Cotter Pins (30)
FSA 3-5
Maintenance
Lubrication procedures
!
Failure to maintain adequate lubrication could result in
equipment damage.
!
Failure to thoroughly clean grease fittings before applying
3 grease can cause foreign matter to be injected into the
fitting, causing equipment damage.
Recommended lubricants
Viscosity Index
ISO Viscosity 32 46
Grade
3-6 Varco
Maintenance
Lubrication procedures
Recommended lubricants
Castrol - MP Grease
Viscosity Index
NGLI 1 2
FSA 3-7
Maintenance
Lubrication procedures
When in use, lubricate the following components every three or four days.
3-8 Varco
Troubleshooting
FSA
Troubleshooting
Varco
Troubleshooting
i
The troubleshooting procedures in this chapter do not
necessarily cover all possible symptoms. The tables
provide an insight to typical symptoms, their possible
causes, and which components to check as the most likely
candidates causing the fault.
Running diagnostics
Diagnostics is a valuable troubleshooting tool. Use the instructions contained in the
4
V-ICIS Users Manual to run diagnostics.
Helpful documents
The Technical Drawings Package contains assembly drawings for component locations,
and electrical and pneumatic schemetic diagrams for signal tracing.
FSA 4-3
Troubleshooting
Troubleshooting
4-4 Varco
Glossary
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
1
FSA
Glossary
Varco
Glossary
Definitions
The following are definitions of the acronyms, abbreviations, and terminologies that may
be used in this manual. Standard acronyms and abbreviations, such as vac, vdc, in., ft-
lb, etc., and industry-standard terminologies are not listed.
FSA 5-3
Glossary
5-4 Varco
PROCEDURE
CLIENT PO NUMBER
ASP00019 A
CLIENT DOCUMENT NUMBER
REVISION HISTORY
CHANGE DESCRIPTION
TABLE OF CONTENTS
1 SCOPE .............................................................................................................................. 3
2 APPLICABLE DOCUMENTS ........................................................................................... 4
3 REQUIREMENTS ............................................................................................................. 4
3.1 MATERIAL AND SIZE ............................................................................................ 4
3.2 GENERAL REQUIREMENTS ................................................................................. 5
3.3 LOCK-WIRING METHODS..................................................................................... 6
3.4 OTHER APPLICATIONS ........................................................................................ 7
3.5 ILLUSTRATION OF TYPICAL LOCK-WIRE APPLICATION .................................. 8
4 QA PROVISIONS.............................................................................................................. 9
5 NOTES .............................................................................................................................. 9
1 SCOPE
Document number ASP00019
Revision A
Page 4
This procedure establishes the method for the selection and application of safety wire.
Lock wiring is the application of wire to prevent relative movement of structure or other
critical components subject to vibration, tension, torque, etc.
Bolts, Nuts and Screws are the common type of fasteners used on NOV
equipment. They need to be locked (secondary retention) against loss of torque / pre-
tension.
Note that the secondary retention will work only if the primary retention method is
properly in place, i.e. bolts and screws are tightened and torqued as per specifications,
and there is no play between the mating elements. Secondary retention methods aim in
preventing any compromise in primary retention, loss of pre-tension in assembled
fasteners, loosening and backing out.
Definitions:
2 APPLICABLE DOCUMENTS
3 REQUIREMENTS
3.1.1 Material
Lock wire must be aircraft quality stainless steel 302/304 condition A.
3.2.2 Parts shall be lockwired in such a manner that the lockwire shall be put in tension
when the part tends to loosen.
3.2.3 The lockwire should always be installed and twisted so that the loop around the
head stays down and does not tend to come up over bolt head and leave a slack loop.
3.2.4 Care shall be exercised when installing lockwire to ensure that it is tight but not
over stressed.
3.2.5 Properly twisted lockwire will have 7-12 twists per inch for .032 wire and 6-8 turns
for .052 wire. More twists will over stress the wire and cause fatigue and breakage.
3.2.6 A pigtail should be ½” to 5/8” in length (4-8 twists) at the end of the wiring. This
pigtail shall be bent back or under to prevent it from becoming a snag.
3.2.7 As per the Machinery’s Handbook 27th edition the following rules apply:
The larger wire may be used in smaller bolts in cases of convenience, but smaller
wire must not be used in larger fastener sizes.
Document number ASP00019
Revision A
Page 6
3.3.1 The method involves threading a wire through holes in the fastener to lock it
against being rotated loose. The wire is twisted before being threaded and is locked to
next bolt. Safety wire should be placed in and around bolt head to maintain the pre-load.
The use of safety wire ties is illustrated in figure 1 above. The illustrations assume the
use of right-hand threaded fasteners.
CAUTION: screws in closely spaced geometric which secure hydraulic or air seals, hold
hydraulic pressure, or used in critical areas of clutch mechanism should use double twist
method of lock-wiring. Make sure that the wire is so installed that it can easily be broken
when required in an emergency situation.
3.3.3 Lock-wiring widely spaced multiple groups by the double twist method.
a) When the multiple fasteners are from 4-6 inches apart, three (3) fasteners
shall be the maximum number in a series that can be safety wired
together.
b) When the multiple fasteners are spaced more than 6 inches apart, the
multiple fastener application specified in Figure 1 shall not be used unless
tie points are provided on adjacent parts to shorten the span of the wire to
less than 6 inches.
c) One end of the safety wire shall be inserted through one set of lockwire
holes in the head of the bolt. The other end of the safety wire shall be
looped around the bolt head in the tightening direction.
Document number ASP00019
Revision A
Page 7
d) The strands, while taut, shall be twisted until the twisted part is just short of
the nearest hole in the next bolt. The twisted portion shall be within 1/8” of
the holes in each bolt as shown in figure 1 above.
e) After wiring the last bolt, the wire shall be twisted to form a pigtail of 2-4
twists. The excess wire shall be cut off. The pigtail shall be bent back or
under the part to prevent it from becoming a snag.
3.4.1 Hollow head bolts are safety wired in the manner prescribed for regular bolts.
3.4.2 Drain plugs and cocks may be wired to a bolt, nut, or other part having a free lock
hole in accordance with the general instructions contained herein.
3.4.3 External snap rings may be locked if necessary in accordance with the general
locking principles contained herein.
3.4.5 Bolts and hardware may be wired using SAFE-T-Cable. Follow procedure
D744000087-PRO-001.
Safe-T-Cable® can be used similar to Safety/Lock wire to secure Fasteners. The safety
cable installation procedure is shown in Figure. The safety cable comes in pre-cut
lengths with stubs on one end. After sewing through the holes in the fasteners they are
tightened and crimped using a ferrule cartridge and crimping tool.
They are more convenient to use and take only a fraction of the time to secure fasteners
as compared to safety wire as no wire twisting is required. However additional tools like
ferrule cartridge and crimping tool are required. For additional information refer Safe-T-
Cable® (website http://www.dmctools.com/Catalog/safe_t_cable.htm).
4 QA PROVISIONS
5 NOTES
DS00008
Design Specification
Design Torque Standard
1. Unless noted, all values are based on light machine oil or anti-seize lubricated bolts (not high
pressure lubes).
2. NOV does not recommend assembling bolts dry.
3. Proof strength is 92% of minimum yield strength.
4. Torque values given represent 70% and 80% of proof strength.
5. Clamp force is based on 75% of proof strength.
6. These torque values are to be followed unless otherwise specified.
7. If torqueing into aluminum, contact engineering for appropriate torque value.
8. After torqueing fasteners, identify by marking head. Follow with lockwire per ASP00019 for all
drilled head fasteners.
9. Equations used to generate the values in this document:
Clamp Force= (.75)(Proof Strength)(Thread Area)
Torque= (Screw Diameter)(Clamp Force)(k)
k= .0160min / .0176max for light oil or Loctite
k= .0120min / .0132max for anti-seize
10. For fastener grades not listed in the following tables, use the equations in note 9, or use the
table that most closely matches the screw’s proof strength (see note 3).
A DS00008 G
SCALE NONE WT LBS SHEET 2 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
GRADE 2 GRADE 5
T.S. = 74,000 PSI to ¾” DIA T.S. = 120,000 PSI to 1” DIA
PROOF STRENGTH = 55,000 PSI PROOF STRENGTH = 85,000 PSI
T.S. = 60,000 PSI 7/8” to 1-1/2” DIA T.S. = 105,000 PSI 1-1/8” to 1-1/2” DIA
PROOF STRENGTH = 33,000 PSI PROOF STRENGTH = 74,000 PSI
COARSE THREAD SERIES - UNC
Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 5.2 5.8 1,312 8.1 8.9 2,027
5/16 – 18 10.8 11.9 2,162 16.7 18.4 3,341
3/8 – 16 19.2 21.1 3,197 30 33 4,941
7/16 – 14 31 34 4,385 47 52 6,777
1/2 – 13 47 52 5,853 72 80 9,046
9/16 – 12 68 74 7,508 104 115 11,603
5/8 – 11 93 103 9,323 144 158 14,408
3/4 – 10 165 182 13,778 256 281 21,293
7/8 – 9 160 176 11,435 412 454 29,453
1–8 240 264 14,999 618 680 38,633
1 1/8 – 7 340 374 18,884 762 838 42,347
1 1/4 – 7 480 528 23,983 1,076 1,183 53,780 7
1 3/8 – 6 626 689 28,463 1,404 1,545 63,825 7
1 1/2 – 6 835 918 34,774 1,871 2,059 77,978 7
A DS00008 G
SCALE NONE WT LBS SHEET 3 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
GRADE 8 EXTREME STRENGTH
TENSILE STRENGTH = 150,000 PSI TENSILE STRENGTH = 170,000 PSI
PROOF STRENGTH = 120,000 PSI PROOF STRENGTH = 136,000 PSI
A DS00008 G
SCALE NONE WT LBS SHEET 4 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
300 SERIES / 18-8 STAINLESS STAINLESS ASTM F593U
TENSILE STRENGTH = 70,000 PSI TENSILE STRENGTH = 135,000 PSI
PROOF STRENGTH = 27,600 PSI PROOF STRENGTH = 95,000 PSI
(YIELD = 30,000 PSI)
F593
U
A DS00008 G
SCALE NONE WT LBS SHEET 5 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS LUBRICATED WITH AN ANTI-SEIZE COMPOUND
GRADE 2 GRADE 5
T.S. = 74,000 PSI to ¾” DIA T.S. = 120,000 PSI to 1” DIA
PROOF STRENGTH = 55,000 PSI PROOF STRENGTH = 85,00 PSI
T.S. = 60,000 PSI 7/8” to 1-1/2” DIA T.S. = 105,000 PSI 1-1/8” to 1-1/2” DIA
PROOF STRENGTH = 33,000 PSI PROOF STRENGTH = 74,000 PSI
COARSE THREAD SERIES - UNC
Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 3.9 4.3 1,312 6.1 6.7 2,027
5/16 – 18 8.1 8.9 2,162 12.5 13.8 3,341
3/8 – 16 14.4 15.8 3,197 22.2 24.5 4,941
7/16 – 14 23.0 25.3 4,385 36 39 6,777
1/2 – 13 35 39 5,853 54 60 9,046
9/16 – 12 51 56 7,508 78 86 11,603
5/8 – 11 70 77 9,323 108 119 14,408
3/4 – 10 124 136 13,778 192 211 21,293
7/8 – 9 120 132 11,435 309 340 29,453
1–8 180 198 14,999 464 510 38,633
1 1/8 – 7 255 280 18,884 572 629 42,347
1 1/4 – 7 360 396 23,983 807 887 53,780 7
1 3/8 – 6 470 517 28,463 1,053 1,158 63,825 7
1 1/2 – 6 626 689 34,774 1,404 1,544 77,978 7
A DS00008 G
SCALE NONE WT LBS SHEET 6 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS LUBRICATED WITH AN ANTI-SEIZE COMPOUND
GRADE 8 HOLO-KROME
TENSILE STRENGTH = 150,000 PSI TENSILE STRENGTH = 170,000 PSI
PROOF STRENGTH = 120,000 PSI PROOF STRENGTH = 136,000 PSI
A DS00008 G
SCALE NONE WT LBS SHEET 7 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS LUBRICATED WITH AN ANTI-SEIZE COMPOUND
300 SERIES / 18-8 STAINLESS STAINLESS ASTM F593U
TENSILE STRENGTH = 70,000 PSI TENSILE STRENGTH = 135,000 PSI
PROOF STRENGTH = 27,600 PSI PROOF STRENGTH = 95,000 PSI
(YIELD = 30,000 PSI)
F593
U
A DS00008 G
SCALE NONE WT LBS SHEET 8 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
CLASS 4.6 CLASS 8.8
T.S. = 400 MPa T.S. = 830 MPa
PROOF STRENGTH = 225 MPa PROOF STRENGTH = 600 MPa
T.S. is for all dia. T.S. is for all dia
*Metric socket head screws*
METRIC SERIES
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 0.4 0.4 191 1.0 1.1 509
M3.5 - .6 0.6 0.6 257 1.5 1.7 686
M4 - .7 0.8 0.9 333 2.2 2.5 888
M5 - .8 1.7 1.9 539 4.5 5.0 1,437
M6 - 1 2.9 3.2 763 7.7 8.5 2,033
M8 - 1.25 7.0 7.7 1,388 18.7 20.5 3,703
M10 - 1.5 13.9 15.2 2,200 37 41 5,868
M12 - 1.75 24.2 26.6 3,198 64 71 8,528
M14 - 2 38 42 4,363 103 113 11,634
M16 - 2 60 66 5,956 160 176 15,883
M18 – 2.5 83 91 7,284 220 242 19,423
M20 – 2.5 117 129 9,294 312 343 24,785
M22 – 2.5 159 175 11,495 425 467 30,653
M24 - 3 202 223 13,392 540 594 35,711
M27 – 3 296 326 17,413 790 869 46,434
M30 - 3.5 402 442 21,282 1,072 1,180 56,753 7
M33 – 3.5 547 602 26,328 1,459 1,605 70,208 7
M36 – 3.5 703 773 30,994 1,874 2,062 82,651 7
M39 - 4 910 1,001 37,026 2,426 2,668 98,736 7
M42 - 4.5 1,124 1,237 42,489 2,998 3,297 113,304 7
M48 - 5 1,678 1,846 55,510 7 4,475 4,923 148,003 7
M56 - 5.5 2,663 2,929 75,494 7 7,102 7,812 201,316 7
4.6 8.8
A DS00008 G
SCALE NONE WT LBS SHEET 9 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
CLASS 10.9 CLASS 12.9
T.S. = 1040 MPa T.S. = 1220 MPa
PROOF STRENGTH = 830 MPa PROOF STRENGTH = 970 MPa
T.S. is for all dia T.S. is for all dia.
* Metric socket head screws*
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 1.3 1.5 704 1.6 1.7 823
M3.5 - .6 2.1 2.3 949 2.4 2.7 1,109
M4 - .7 3.1 3.4 1,229 3.6 4.0 1,436
M5 - .8 6.3 6.9 1,987 7.3 8.0 2,322
M6 - 1 10.6 11.7 2,813 12.4 13.7 3,287
M8 - 1.25 26 28 5,122 30 33 5,986
M10 - 1.5 51 56 8,117 60 66 9,486
M12 - 1.75 89 98 11,797 104 115 13,787
M14 - 2 142 156 16,094 166 182 18,808
M16 - 2 221 244 21,971 259 285 25,677
M18 – 2.5 305 335 26,869 356 392 31,401
M20 – 2.5 432 475 34,286 505 555 40,069
M22 – 2.5 588 646 42,403 687 755 49,555 7
M24 – 3 747 822 49,400 7 873 960 57,733 7
M27 – 3 1,092 1,202 64,234 7 1,277 1,404 75,069 7
M30 - 3.5 1,484 1,632 78,508 7 1,734 1,907 91,751 7
M33 – 3.5 2,019 2,221 97,121 7 2,359 2,595 113,503 7
M36 – 4 2,593 2,852 114,334 7 3,030 3,333 133,619 7
M39 – 4 3,355 3,691 136,585 7 3,921 4,314 159,623 7
M42 - 4.5 4,147 4,561 156,737 7 4,846 5,331 183,174 7
M48 - 5 6,190 6,810 204,737 7 7,235 7,958 239,271 7
M56 – 5.5 9,824 10,806 278,488 7 11,481 12,629 325,461 7
10.9
12.9
A DS00008 G
SCALE NONE WT LBS SHEET 10 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS WITH AN ANTI-SEIZE COMPOUND
CLASS 4.6 CLASS 8.8
T.S. = 400 MPa T.S. = 830 MPa
PROOF STRENGTH = 225 MPa PROOF STRENGTH = 600 MPa
T.S. is for all dia. T.S. is for all dia
*Metric socket head screws*
METRIC SERIES
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 0.3 0.3 191 0.7 0.8 509
M3.5 - .6 0.4 0.5 257 1.1 1.2 686
M4 - .7 0.6 0.7 333 1.7 1.8 888
M5 - .8 1.3 1.4 539 3.4 3.7 1,437
M6 - 1 2.2 2.4 763 5.8 6.3 2,033
M8 - 1.25 5.2 5.8 1,388 14.0 15.4 3,703
M10 - 1.5 10.4 11.4 2,200 28 30 5,868
M12 - 1.75 18.1 19.9 3,198 48 53 8,528
M14 - 2 29 32 4,363 77 85 11,634
M16 - 2 45 50 5,956 120 132 15,883
M18 – 2.5 62 68 7,284 165 182 19,423
M20 – 2.5 88 97 9,294 234 258 24,785
M22 – 2.5 119 131 11,495 319 350 30,653
M24 - 3 152 167 13,392 405 445 35,711
M27 – 3 222 244 17,413 592 652 46,434
M30 - 3.5 302 332 21,282 804 885 56,753 7
M33 – 3.5 410 452 26,328 1,095 1,204 70,208 7
M36 – 3.5 527 580 30,994 1,406 1,546 82,651 7
M39 - 4 682 750 37,026 1,819 2,001 98,736 7
M42 - 4.5 843 927 42,489 2,248 2,473 113,304 7
M48 - 5 1,259 1,384 55,510 7 3,356 3,692 148,003 7
M56 - 5.5 1,997 2,197 75,494 7 5,326 5,859 201,316 7
4.6 8.8
A DS00008 G
SCALE NONE WT LBS SHEET 11 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS WITH AN ANTI-SEIZE COMPOUND
CLASS 10.9 CLASS 12.9
T.S. = 1040 MPa T.S. = 1220 MPa
PROOF STRENGTH = 830 MPa PROOF STRENGTH = 970 MPa
T.S. is for all dia T.S. is for all dia.
* Metric socket head screws*
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 1.0 1.1 704 1.2 1.3 823
M3.5 - .6 1.6 1.7 949 1.8 2.0 1,109
M4 - .7 2.3 2.6 1,229 2.7 3.0 1,436
M5 - .8 4.7 5.2 1,987 5.5 6.0 2,322
M6 - 1 8.0 8.8 2,813 9.3 10.3 3,287
M8 - 1.25 19.4 21.3 5,122 22.6 24.9 5,986
M10 - 1.5 38 42 8,117 45 49 9,486
M12 - 1.75 67 74 11,797 78 86 13,787
M14 - 2 106 117 16,094 124 137 18,808
M16 - 2 166 183 21,971 194 214 25,677
M18 – 2.5 228 251 26,869 267 294 31,401
M20 – 2.5 324 356 34,286 379 416 40,069
M22 – 2.5 441 485 42,403 515 567 49,555 7
M24 – 3 560 616 49,400 7 655 720 57,733 7
M27 – 3 819 901 64,234 7 958 1,053 75,069 7
M30 - 3.5 1,113 1,224 78,508 7 1,300 1,430 91,751 7
M33 – 3.5 1,514 1,666 97,121 7 1,770 1,947 113,503 7
M36 – 4 1,945 2,139 114,334 7 2,273 2,500 133,619 7
M39 – 4 2,517 2,768 136,585 7 2,941 3,235 159,623 7
M42 - 4.5 3,110 3,421 156,737 7 3,635 3,998 183,174 7
M48 - 5 4,643 5,107 204,737 7 5,426 5,969 239,271 7
M56 – 5.5 7,368 8,105 278,488 7 8,611 9,472 325,461 7
10.9
12.9
A DS00008 G
SCALE NONE WT LBS SHEET 12 OF 16
DCF0045 (REV B)
NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt 8.8
Oil Graphite
Pitch Torque Clamp Torque Clamp
Washer Size Bolt Size
(mm) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 M3 .5 1.2 540 1.2 540
NL4 M4 .7 3.0 944 2.7 944
NL5 M5 .8 5.8 1,529 5.2 1,529
NL6 M6 1.0 10 2,181 9.1 2,181
NL8 M8 1.25 24 4,047 22 4,047
NL10 M10 1.5 47 6,295 43 6,295
NL12 M12 1.75 82 8,992 74 8,992
NL14 M14 2.0 129 12,364 117 12,364
NL16 M16 2.0 197 16,861 177 16,861
NL18 M18 2.5 276 20,682 249 20,682
NL20 M20 2.5 385 26,527 348 26,527
NL22 M22 2.5 525 32,822 474 32,822
NL24 M24 3.0 664 37,993 599 37,993
NL27 M27 3.0 968 49,683 873 49,683
NL30 M30 3.5 1,322 60,474 1,192 60,474
NL33 M33 3.5 1,779 74,861 1,600 74,861
NL36 M36 4.0 2,295 88,125 2,067 88,125
NL39 M39 4.0 2,960 105,211 2,663 105,211
NL42 M42 4.5 3,663 120,947 3,297 120,947
A DS00008 G
SCALE NONE WT LBS SHEET 13 OF 16
DCF0045 (REV B)
NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt 12.9
Oil Graphite
Washer Pitch Torque Clamp Torque Clamp
Bolt Size
Size (mm) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 M3 .5 1.9 877 1.6 922
NL4 M4 .7 4.4 1,506 3.8 1,596
NL5 M5 .8 8.7 2,450 7.4 2,585
NL6 M6 1.0 15 3,462 13 3,664
NL8 M8 1.25 36 6,295 31 6,744
NL10 M10 1.5 72 9,892 61 10,566
NL12 M12 1.75 123 14,613 105 15,287
NL14 M14 2.0 196 20,008 167 21,132
NL16 M16 2.0 298 26,977 252 28,551
NL18 M18 2.5 419 33,272 355 35,070
NL20 M20 2.5 585 42,264 494 44,512
NL22 M22 2.5 797 52,380 670 55,303
NL24 M24 3.0 1,009 60,698 850 64,295
NL27 M27 3.0 1,470 79,133 1,235 83,629
NL30 M30 3.5 2,005 96,668 1,688 102,063
NL33 M33 3.5 2,699 119,598 2,265 126,343
NL36 M36 4.0 3,483 140,730 2,927 148,823
NL39 M39 4.0 4,490 168,157 3,763 177,599
NL42 M42 4.5 5,560 193,336 4,666 204,126
A DS00008 G
SCALE NONE WT LBS SHEET 14 OF 16
DCF0045 (REV B)
NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt Grade 5
Oil Graphite
Washer Bolt Pitch Torque Clamp Torque Clamp
Size Size (TPI) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 #5 40 1.1 550 1.0 550
NL3.5 #6 32 1.4 630 1.3 630
NL4 #8 32 2.7 970 2.4 970
NL5 #10 24 3.9 1,200 3.5 1,200
NL1/4” ¼ 20 9.1 2,200 8.3 2,200
NL8 5/16 18 18 3,600 16 3,600
NL3/8” 3/8 16 30 5,400 28 5,400
NL11 7/16 14 47 7,300 42 7,300
NL1/2” ½ 13 73 9,800 66 9,800
NL14 9/16 12 104 12,600 94 12,600
NL16 5/8 11 145 15,600 131 15,600
NL3/4” ¾ 10 254 23,100 230 23,100
NL22 7/8 9 408 31,900 369 31,900
NL 1” 1 8 617 41,800 557 41,800
NL30 1 1/8 7 771 46,400 697 46,400
NL33 1¼ 7 1075 58,900 969 58,900
NL36 1 3/8 6 1410 70,200 1,270 70,200
NL39 1½ 6 1860 85,500 1,670 85,500
A DS00008 G
SCALE NONE WT LBS SHEET 15 OF 16
DCF0045 (REV B)
NORD-LOCK Stainless Steel with ASTM A574 Bolt
Oil Graphite
Pitch Torque Clamp Torque Clamp
Washer Size Bolt Size
(TPI) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 #5 40 1.7 870 1.6 910
NL3.5 #6 32 2.2 990 2.0 1,050
NL4 #8 32 3.8 1,500 3.7 1,600
NL5 #10 24 5.8 1,900 5.5 2,000
NL1/4” ¼ 20 13 3,400 12 3,700
NL8 5/16 18 26 5,700 23 6,000
NL3/8” 3/8 16 45 8,400 39 8,900
NL11 7/16 14 70 11,500 60 12,200
NL1/2” ½ 13 109 15,400 93 16,300
NL14 9/16 12 148 19,800 141 20,900
NL16 5/8 11 216 24,600 184 26,000
NL3/4” ¾ 10 378 36,400 321 38,400
NL22 7/8 9 607 50,200 514 53,000
NL 1” 1 8 916 65,900 776 69,600
NL30 1 1/8 7 1,300 83,000 1100 87,700
NL33 1¼ 7 1,810 105,000 1530 111,000
NL36 1 3/8 6 2,380 126,000 2020 133,000
NL39 1½ 6 3,140 153,000 2640 161,000
A DS00008 G
SCALE NONE WT LBS SHEET 16 OF 16
DCF0045 (REV B)
Document Number: 16522969-MAN TOC 2.2
TABLE OF CONTENTS
Revision: 01
Page: 1
www.nov.com
KIT, SPARES,
FOXHOLE SLIP ASSEMBLY
NOTES
1. RECOMMENDED COMMISSIONING SPARES, 30175005-1
RECOMMENDED OPERATIONAL SPARES, 30175005-2
RECOMMENDED INSURANCE SPARES, 30175005-3
2. INSURANCE SPARES ARE THOSE PARTS THAT MAY NOT BE STOCKED AND HAVE LONG
DELVERY LEAD TIMES
This document contains proprietary and confidential information National Oilwell Varco
which belongs to National Oilwell Varco; it is loaned for limited Rig Solution Group
purposes only and remains the property of National Oilwell.
Reproduction, in whole or in part; or use of this design or 743 N Eckhoff Street
distribution of this information to others is not permitted without the Orange, CA 92868
express written consent of National Oilwell Varco. This document is Phone + 714 978 1900
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned. Fax + 714 937 5029
National Oilwell Varco
DOCUMENT NUMBER REV
30175005 A
www.nov.com
Document number 30175005
Revision A
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
www.nov.com
Document number 30175005
Revision A
Page 3
-1 -2 -3
Item Part Description Recommended Recommended Recommended Where Used Description Where Used
Number Commission Operational Insurance
Spares Spares Spares
Mechanical Components
1 11883 Filter-Regulator 1 96403-6 Control Plate Assy.
www.nov.com
Document number 30175005
Revision A
Page 4
-1 -2 -3
Item Part Description Recommended Recommended Recommended Where Used Description Where Used
Number Commission Operational Insurance
Spares Spares Spares
22 2630 Button, Circular 12 72 128028 Slip Assemblies
www.nov.com
Document Number: 16522969-MAN TOC 3
TABLE OF CONTENTS
Revision: 01
Page: 1
1 3.3 Electrical/Instrument
Remarks: Section Not Applicable
www.nov.com
Document Number: 16522969-MAN TOC 3.1
TABLE OF CONTENTS
Revision: 01
Page: 1
Filter/Regulator 11883 F
www.nov.com
This document contains proprietary information, and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from National Oilwell Varco, LLC.
REVISIONS
REV DESCRIPTION PREPARED / DATE CHECKED/ DATE APVD / DATE
01 Initial Release V. Liuzzi 9/18/15 T. Montgomery 9/18/15 T. Montgomery 9/18/15
APPLICATION NOTES:
REVISION
Sheet 1 of 3 Customer: Lamprell
CUSTOMER DOCUMENT NUMBER
CONFIGURATION Rig: NDC Rig 9
11455105-GEN 01 Equipment: FSA
FORM D614005797: 1:18 PM 9/18/2015
PART NUMBER REFERENCE QTY DESCRIPTION
S/O -001 -002
REFERENCE DRAWINGS
General Arrangement Drawing
30170902 REF General Arrangement Drawing, Foxhole Slip Assembly
Mechanical Drawings
3PS00063 REF Functional Design Description, Foxhole Slip Assembly
112499 REF Pneumatic Schematic, Foxhole Slip Assembly
30175005 REF Mechanical Spares List, Foxhole Slip Assembly
REVISION
Sheet 2 of 3 Customer: Lamprell
CUSTOMER DOCUMENT NUMBER
CONFIGURATION Rig: NDC Rig 9
11455105-GEN 01 Equipment: FSA
FORM D614005797: 1:18 PM 9/18/2015
PART NUMBER REFERENCE QTY DESCRIPTION
S/O -001 -002
REVISION
Sheet 3 of 3 Customer: Lamprell
CUSTOMER DOCUMENT NUMBER
CONFIGURATION Rig: NDC Rig 9
11455105-GEN 01 Equipment: FSA
FORM D614005797: 1:18 PM 9/18/2015
Document Number: 16522969-MAN TOC 3.2
TABLE OF CONTENTS
Revision: 01
Page: 1
www.nov.com
Document Number: 16522969-MAN TOC 3.3
TABLE OF CONTENTS
Revision: 01
Page: 1
1 3.3 Electrical/Instrument
Remarks: Section Not Applicable
www.nov.com
Document Number: 16522969-MAN TOC 3.4
TABLE OF CONTENTS
Revision: 01
Page: 1
www.nov.com
Document Number: 16522969-MAN TOC 4
TABLE OF CONTENTS
Revision: 01
Page: 1
4 4 Vendor Documentation
Remarks: Chapter Not Applicable
www.nov.com
National Oilwell Varco Brands
www.nov.com