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Foxhole Slip Assembly


User Manual

Customer References
Customer: Lamprell Energy Ltd.
Rig / Hull: NDC 9
Tag Number: N/A

National Oilwell Varco References:


SO Number / Project Number: 260719/SO-260719
Document Number: 16522969-MAN
Revision: 01
Volume: 1 of 1

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Document Number 16522969-MAN
Revision 01
Page 2

REVISION HISTORY

01 09.06.2016 For Information C. Shugart M. Keobouala T. Montgomery


Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


01 Initial Release

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Document Number: 16522969-MAN TOC
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Remarks


Section

1 1 General Information

1 2 Installation, Operation, & Maintenance

1 2.1 Procedures

1 2.2 Spare Parts List

1 3 Technical Documents & Drawings

1 3.1 General/Mechanical Drawings

1 3.2 System/Process Diagrams

1 3.3 Electrical/Instrument Section Not Applicable

1 3.4 Performance Data Section Not Applicable

1 4 Vendor Documentation Chapter Not Applicable

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Document Number: 16522969-MAN TOC 1
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 1 General Information

Functional Design Description Foxhole Slip Assembly 3PS00063 E


Functional Design Description
Foxhole Slip Assembly

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and/or confidential National Oilwell Varco


information of National Oilwell Varco (NOV). It is loaned for Rig Solution Group
limited purposes only. Any reproduction, in whole or in part, or 743 N Eckhoff Street
use, or disclosure of the contents to others shall be in
accordance with the terms and conditions agreed upon with Orange, CA 92868
NOV. Any use, reproduction, or disclosure beyond the terms Phone + 714 978 1900
and conditions of the release is prohibited without the express Fax + 714 937 5029
written consent of NOV. The burden of proof that NOV
consent has been issued within the provisions of this
paragraph lies with the recipient. This document is to be
returned to NOV or its destruction certified upon request by
NOV and in any event upon completion of the use for which it
was loaned. Except for the limited purposes agreed upon
between NOV and the recipient, no licenses or other rights are
granted or conferred upon recipient, expressly, implied or
otherwise, under any of NOV’s patents, trademarks, trade
secrets, copyrights, or other intellectual property rights. All
rights pertaining to this document and its contents are
expressly reserved and retained by NOV. ©National Oilwell
Varco, all rights reserved.
DOCUMENT NUMBER REV

3PS00063 E

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Document number 3PS00063
Revision E
Page 2

REVISION HISTORY

E 08/12/2015 SEE EN J. Maslyar V. Liuzzi V. Liuzzi


D 6/26/13 SEE EN L Rondou T Montgomery T Montgomery
C 5/17/12 Updated Drawing Format L Rondou B Levay B Levay
A 4/12/02 See EN Marisol T Shibel T Shibel
- 11/00/01 First Release
Rev Date (mm.dd.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


- Initial Release
A SEE EN
B UPDATED DRAWING FORMAT
C Where changes have been made in old requirements, a bold vertical line appears in the margin
of the paragraph affected as shown.
D Where changes have been made in old requirements, a bold vertical line appears in the margin
of the paragraph affected as shown.
E Added optional switch to description.

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Document number 3PS00063
Revision E
Page 3

1. Introduction
The Foxhole Slip Assembly (FSA) is Varco System’s latest answer to the challenging demands
of offshore drilling. It is a remotely operated slip to assist with off line stand building. It sits on top
of the Foxhole and flush with the rig floor when not in use. It is secured to the rig structure
enabling it to vertically retain tubulars when making up or breaking out. Its scope also includes a
pneumatic control plate assembly consisting of air filter, pressure regular, lubricator, solenoid
valve and J-box.

2. Description
2.1 Major components
 Body - The Body is the main component of the assembly, which interfaces with the Foxhole
and to which the other components mount. Its main feature is the 6 sets radially arranged
slip guides, with a slip angle of 11.
 Leveling beam - This is the moving element of the assembly. It attaches to the Body with 3
guide rods and is raised and lowered with 3 pneumatic cylinders. Slip assemblies connect
to the leveling beam through hanger brackets and are raised and lowered by the beam.
 Hanger Brackets - Six Hanger Brackets install in slots in the Leveling Beam and support
the slip assemblies. The brackets are designed for quick change of the slips to a different
size.
 Slip assemblies - Six slip assemblies hang from the Leveling Beam. Each assembly has a
pair of rollers which ride on the slip guides as they are raised and lowered by the Leveling
Beam.
 Pipe centralizer guide - This keeps the tubular centralized in the center of the Foxhole Slip
Assembly. A cover plate installs on the pipe guide and Cover protects the assembly when
not is use and removes a trip hazard.
 Control panel. - The control panel installs remote from the FSA and controls the air supply
to the pneumatic cylinders.

The following safety features are included in the FSA design:


 Safety cover - When not in use, the FSA has a cover to prevent a trip hazard.
 Loss of air – The FSA will automatically close / set.
 An optional intrinsically safe switch attached to the body detects when the levelling beam is
down.

2.2 Control System


2.2.1 Control Module
There is no dedicated control system for the FSA, it is usually connected to the AUX controller
which consists of an industrialized Control Module. All communication with the AUX controller
is via Ethernet or a Profibus DP bus operating at 1.5 MHz. The tool uses remote I/O modules
for communicating the control system.

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Document number 3PS00063
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Page 4

2.2.2 Control Station


The operator interface / control station can be provided via a Varco Operator Control Console
or an HMI interface such as VICIS. Command signal communication from the operators control
station to the tool controller will be Profibus DP and / or Ethernet. When the VOCC is switched
on, the FSA can only be controlled from the VOCC. When V-ICIS is present, the FSA can be
controlled from either the driller’s chair or the assistant driller’s chair.

2.2.3 Drive Systems


The FSA is powered using a standard electro-pneumatic solenoid valve.

3 Design Data
3.1 Specifications
14” Foxhole Slip Assy 20” Foxhole Slip Assy
 Tubular Diameter (inches) 3-1/2 – 14 2-3/8 - 20
 Tubular Weight, max (Lbs) 22,000 30,000
 Available Slip Sets (inches) 3-1/2 – 8-1/4 2-3/8 – 6-1/2
 5 – 9-3/4 5 – 9-3/4
 9-5/8 – 14 9-5/8 – 14
 - 16 - 20
 Cycle Time, Locate and Set (sec) 20 20
 Cycle Time, Release (sec) 5 5

Slip Sets – The FSA must be manually configured with the proper slip set for the size range of
tubular being handled.

Back up torque – The FSA can provide only minimal back up torque. It can provide backup for
spinning and shouldering, but cannot provide backup for making or breaking connections.

3.2 Environmental
Operating Ocean Wet Location Move
Towage
Wind: 20 m/sec 51.5 m/sec 36 m/sec
Temperature: -20°C to -20°C to +50°C -20°C to +50°C
+50°C
Pitch/Roll amplitude None +15° +10°
Pitch/Roll period n/a 15 sec 15 sec
Heave n/a n/a n/a
Heave period n/a n/a n/a
Center of rotation n/a 30 m 15 m
Note: Ocean Wet Tow and Location Move are non-operational conditions.

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Document number 3PS00063
Revision E
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4. Design Codes and Verification


The FSA operates above the drill floor at the foxhole. The area immediately around foxhole is
a zone 2 area, the rest of the drill-floor, with exception to the well center area, (a 1.5m radius
immediately around the well center), is classified as a zone 2 area. The zone 2 area extends
up to the top of the drill-floor wind-wall. The FSA is designed to operate in a zone 2 hazardous
area. All electrical equipment mounted on the FSA tool is certified for zone 2.
The FSA is not to be used at well center.

4.1 Relevant Codes and Standards


 “Rules for Certification - Lifting Appliances” DNV, (1989)
 “Code for Lifting Appliances in a Marine Environment” Lloyd’s Register of Shipping, (1987)
 “Specifications for Structural Steel Building - Allowable Stress Design and Plastic Design”,
AISC, (June 1, 1989)
 Varco Dynamic Design Loading Specification

4.2 Design Verification


Design is subject to third party verification by a recognized certifying authority, usually
designated by customer requirements.

5. Design Philosophy
5.1 General Approach
The design is intended to provide semi-automatic, remote controlled holding and releasing of
drill pipe, drill collar and casing singles during stand building and breaking operations. The
design utilizes experience gained from existing foxhole slip assemblies in operation. Structural
components of the FSA are design to withstand the static, dynamic and fatigue loads likely to
be imposed during its life time. The design and analysis of structural components are
performed using design safety factors and methods specified in the DnV specification “Rules
For Certification of Lifting Appliances.” Loading criteria is defined in the “NOV Dynamic Design
Loading Specification”. When applicable, more stringent environmental loading is taken from
the customer’s specifications.

5.2 Design Life


The design life of the FSA system is 100,000 open / close cycles over a 20 year operating life.
These cycle values correspond to an average drilling program consisting of 10,000 ft. wells,
tripping every 2 days with 3 stands of drill collars in the string. On parts where fatigue damage
is likely to occur, the stresses will be shown to be below the fatigue limit under operational load
conditions. A lubrication and maintenance program, combined with routine change out of wear
components like bearings for motors and gears, will maintain the unit in peak operational
condition for its design life.

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Document number 3PS00063
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5.3 Material & Component Selection


All material selection decisions are based on fitness to the application as defined above,
availability, manufacturability, serviceability, cost, and standardization with respect to other
Varco products. In addition, the following will be considered:

Structural components - chosen on basis of strength, durability, and resistance to stress.


Material to be selected from family of existing Varco Material Specifications to the extent
practicable, with tractability appropriate to the application

Pressure containing components (e.g. hoses, accumulators, cylinders): to be commercially


available with appropriate service ratings.

Fasteners, fittings - Materials are resistant to the environment, through either sacrificial coating
scheme or other environmentally resistant properties.

Non-metallic seals - commercial seals, chosen on basis of chemical and environmental


resistance, and long service life.

Electrical System / Components - Reference “Electrical Standards” design specification


3DS00079 and “Electrical Documentation Standards” DS00072

Control Panel & Electrical System


The FSA utilizes (IEC / CENELEC) Ex electrical components and is constructed according
to IEC standards for marine applications. All hazardous area equipment is certified for zone
1, exterior mounted safe area equipment is all designed for a marine application. All
hardware is rated for IP 56 min and –20 0 C to +50 0 C. The control system is housed in an
IP 44 Rittal enclosure and is designed to be located in a non-hazardous area. The control
system is based on a NOV Control Module and includes all necessary software to control
the tool, programmed sequential control and operational interlocks for both operator and
tool safety. The Control Module system is based on Profibus DP serial communications for
tool field equipment where the remote I/O technology minimizes derrick and tool cabling
and provides the flexibility to utilize smart type sensors / devices. Control Module peer-to-
peer communications and interface to a higher level network for operator control is
accomplished via Ethernet communications and Profibus DP. Enclosure: 600mm wide x
600mm deep x 2100mm high

The AUX control system has four connections to other electrical systems.
 Power supply: The control system requires a 230vac single phase power supply @ 5A.
This supply is used by the control system for all power with the exception of the single
board computer, which is on a separate UPS power supply.
 UPS power supply: The control system requires a 230vac single phase UPS power supply
@ 1A. This supply is used only for the single board computer.

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Document number 3PS00063
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 Ethernet data connection: Data transfer is provided to other systems is via a Cat 5 copper
Ethernet cable, which can be run from control system to control system, and possibly to
another network. All Varco equipment controllers have similar data connections and may
be connected via redundant fiber optic link when required. This provides data
communications between NOV control systems and to/from a higher level network if
necessary.
 Emergency Stop: All individual E-Stop circuits are hardwired back to the control system.
These E-Stop signals are connected in series in the control system enclosure, and if they
are all healthy a signal is made available for external purpose, E-Stop healthy. These
signals are generally monitored by a supervisor system for diagnostic purpose and to
inform operators of E-Stop status for each tool. Additionally, there is a contact on the
control system power isolator switch, which, if the control system is isolated for
maintenance, sends the E-Stop circuit healthy, allowing other associated control systems
to operate normally.

The FSA design takes into account the hazardous area classification of a particular drilling
operation. Electrical and control system designs will be chosen that satisfactorily meet or
exceed the conditions for safe operation within the respectively classed areas. Rig floor level
systems may be subject to more stringent levels of classification than derrick mounted
systems. Standard components will be used as practicable.

5.4 Control System


The Control Module (CM) receives inputs from various electrical sensors, encoders, operator
interfaces, and other devices mounted on the tool or operators station. Command inputs to
the CM from the operator’s station result in outputs to drive the tool. The CM provides interlock
control of various tool functions monitors sensor and encoder feedbacks. In general, the
system of programmed interlocks provides a safety net to help prevent inadvertent damage,
and are not relied on as a primary operating system. The operator is ultimately responsible for
safe operation.

5.5 Failure Modes


In general, the FSA mechanical, electrical, and hydraulic systems are designed to provide the
least obstructive or destructive failure mode. In general, electrical devices are chosen to
assure failsafe mode in order to force the operator to make a decision before proceeding
further.

Hydraulic systems are fitted with solenoid operated and load-holding valves as applicable to
assure safe handling of loads in the event of failure.

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Document number 3PS00063
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6. Functions & Operations


6.1 General Operation
General operation of the FSA is defined as manual, where operator is in constant control of the
FSA through use of the VOCC or HMI screen and / or some other controls. The primary
function of the Foxhole Slip Assembly is to support tubulars in the Foxhole during stand
making operations. The assembly opens to load/unload tubulars and closes to set the slips.
The slip sets must be manually changed in order to support tubulars larger or smaller than
their specified range. The following mechanical functions are used to operate the machine(s):
 Foxhole Open – Opens the Foxhole Slip Assembly.
 Foxhole Close – Closes the Foxhole Slip Assembly.

6.2 Changing Modes


Modes of operation may be changed anytime during operation, however, interlocks will be
enforced to prevent damage to the equipment.
 FSA Open – Used anytime through operator discrete control or touch screen.
 FSA Close – Used anytime through operator discrete control or touch screen

6.3 Interlocks
There are no interlocks currently programmed for operation of the FSA.

6.4 Configuration
There are no base level services or parameters configurable for the FSA.

6.5 Modification Facilities


There are no modification facilities for the FSA.

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Document Number: 16522969-MAN TOC 2
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title


Section

1 2 Installation, Operation & Maintenance

1 2.1 Procedures

1 2.2 Spare Parts List

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Document Number: 16522969-MAN TOC 2.1
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 2.1 Procedures

Field Installation Procedure Foxhole Slip Assembly, 14'' 3FIP00240 B

Commissioning Procedure Foxhole Slip Assembly, 14'' FIP00058 B

Foxhole Slip Assembly Service Manual SM00966 -

The Use of and Application of Safety Wire for Secondary ASP00019 A


Retention

Design Torque Standard DS00008 G

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Field Installation Procedure

FOXHOLE® SLIP ASSEMBLY, 14”

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and/or confidential National Oilwell Varco


information of National Oilwell Varco (NOV). It is loaned for Rig Solution Group
limited purposes only. Any reproduction, in whole or in part, or 1530 W. Sam Houston Pky N
use, or disclosure of the contents to others shall be in
accordance with the terms and conditions agreed upon with
Houston, Texas 77043 (USA)
NOV. Any use, reproduction, or disclosure beyond the terms Phone + 713-935-8000
and conditions of the release is prohibited without the express Fax + 713-346-7426
written consent of NOV. The burden of proof that NOV
consent has been issued within the provisions of this
paragraph lies with the recipient. This document is to be
returned to NOV or its destruction certified upon request by
NOV and in any event upon completion of the use for which it
was loaned. Except for the limited purposes agreed upon
between NOV and the recipient, no licenses or other rights are
granted or conferred upon recipient, expressly, implied or
otherwise, under any of NOV’s patents, trademarks, trade
secrets, copyrights, or other intellectual property rights. All
rights pertaining to this document and its contents are
expressly reserved and retained by NOV. ©National Oilwell
Varco, all rights reserved.
DOCUMENT NUMBER REV

3FIP00240 B

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Document number 3FIP00240
Revision B
Page 2

REVISION HISTORY

B 06/21/13 SEE EN L Rondou T Montgomery T Montgomery


A 6/7/13 SEE EN L Rondou T Montgomery T Montgomery
- 9/4/02 INITIAL RELEASE R Mooers T. Khanna T. Khanna
Rev Date (mm/dd/yy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


- First Issue
A Reformatted procedure
B Changed Date structure

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Document number 3FIP00240
Revision B
Page 3

1.0 Scope
This procedure describes the installation of the 14 in. Foxhole® Slip Assembly. All
necessary information for rig preparation is shown in the General Arrangement drawing.

2.0 Reference Drawings


Refer to the Technical Drawing Package for the following drawings:
General Arrangement, FSA
Pneumatic Interconnect Diagram
Electrical Interconnect Drawing
3.0 Pre-Installation
• Mousehole installed with FSA cutout and support structure as shown on GA.
• FSA operating envelope, shown on GA, clear of obstructions.
• Electrical cabling to Control Plate installed.
• Pneumatic piping to Control Plate installed.
• Air hoses from Control Plate to FSA, Customer provided.
• Control Plate mounting location prepared, including mounting holes.
• Storage area for slip assemblies prepared.
4.0 Unpacking, Handling and Initial Inspection
• Remove the component/assembly from the crate.
• Remove the protective covering from the component/assembly.
• Remove the tape from any surfaces.
• Remove any remaining adhesive, using a clean cloth and solvent
• Remove any nonessential oil or grease used as a protective coating for shipment and/or
storage.
• Do not remove protective caps from electrical connectors or hydraulic/pneumatic fittings
until installation.
• Inventory all components/assemblies.
• Inspect all components/assemblies for damage or corrosion beyond reasonable limits.

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Document number 3FIP00240
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Page 4

5.0 Installation
5.1. Control Plate Installation
• Install the Control Plate and secure using ½ in. hardware, customer provided.
• Verify that the J-Box is properly grounded.
• Terminate the J-Box with the cable as shown in the Electrical Interconnect Diagram.
• Connect rig air using ½ in. Male NPT fittings, customer provided.
• Connect FSA supply hoses, customer provided.
• Verify that the lubricator bowl is filled with SAE10 mineral based oil.
5.2. Foxhole Installation
• Hoist the FSA using the lifting holes provided in the top of the assembly and center over
the Mousehole.
• Rotate the FSA to align its locating holes (on the bottom) with the locating pins on the
support structure. NOTE: The locating pins are sized to orient the FSA to align with the
pneumatic connections.
• Connect the pneumatic hoses to the FSA.
• Lower the FSA into the Foxhole.
• Verify that the locating pins are properly engaged with the mating holes in the FSA.
6.0 Set Air Pressure
The air pressure is to be set to the minimum required to reliably open the Foxhole
Slip Assembly. Adjust the air pressure as follows:
• Install the largest set of sips to be used.
• Set the air pressure regulator on the Control Plate to maximum and cycle the
Foxhole Slip Assembly up and down at least 10 times.
• Reduce the air pressure to less than 50 psi.
• While commanding the FSA to raise, slowly increase the air pressure until the
FSA just barely opens.
• Adjust the air pressure to the minimum required to raise the slips in about 1.5 seconds.
• Record the minimum opening pressure. ____________ psi
7.0 Test with Drill Pipe
• Fully close the FSA.
• Stab a joint of drill pipe (any size) into the Foxhole and close the FSA.
• Verify that the pipe is properly secured in the FSA.

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Commissioning Procedure
Foxhole Slip Assembly, 14”

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and/or confidential National Oilwell Varco


information of National Oilwell Varco (NOV). It is loaned for Rig Solution Group
limited purposes only. Any reproduction, in whole or in part, or 743 N Eckhoff Street
use, or disclosure of the contents to others shall be in
accordance with the terms and conditions agreed upon with
Orange, CA 92868
NOV. Any use, reproduction, or disclosure beyond the terms Phone + 714 978 1900
and conditions of the release is prohibited without the express Fax + 714 937 5029
written consent of NOV. The burden of proof that NOV
consent has been issued within the provisions of this
paragraph lies with the recipient. This document is to be
returned to NOV or its destruction certified upon request by
NOV and in any event upon completion of the use for which it
was loaned. Except for the limited purposes agreed upon
between NOV and the recipient, no licenses or other rights are
granted or conferred upon recipient, expressly, implied or
otherwise, under any of NOV’s patents, trademarks, trade
secrets, copyrights, or other intellectual property rights. All
rights pertaining to this document and its contents are
expressly reserved and retained by NOV. ©National Oilwell
Varco, all rights reserved.
DOCUMENT NUMBER REV

FIP00058 B

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Document number FIP00058
Revision B
Page 2

REVISION HISTORY

B 9/23/13 SEE EN L Rondou T Montgomery T Montgomery


A 9/6/02 SEE DCN C. Scott R. Mooers R. Mooers
- 5/98 INITIAL RELEASE C. Scott RDS R. Mooers
Rev Date (m/d/yy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


- First Issue
A SEE DCN
B Updated document format

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Document number FIP00058
Revision B
Page 3

Commissioning Procedure for Foxhole Slip Assembly

1.0 Scope
The following defines the tests to commission the Foxhole Slip Assembly (FSA).

The FSA is a remote controlled slip assembly that sits on top of the mousehole and is
recessed so that the top of the assembly is flush with the drill floor when in the stored
position. It is used for making up stands off line and can accommodate 3 ½ to 14 inch
tubulars.

2.0 Pre-commissioning Inspections

___2.1 Verify the working zone of the equipment/hardware is clear of all obstructions to prevent
interference or damage during operation.

___2.2 Inspect the equipment/hardware and verify it is completely installed, free from damage,
and there are no loose or missing bolts, nuts, locking devices, safety wire, etc.

___2.3 Verify the equipment has been properly lubricated.

___2.4 Verify that the tool has been installed and set up per the installation procedure.

3.0 Tools/Equipment Required


Single Joint of pipe, any size within the range of the slip sets.

4.0 Commissioning Tests

___4.1 Verify the air hose and quick disconnects are firmly attached.

___4.2 Turn on the power to the mousehole spider.

___4.3 Cycle the mousehole spider control switch to Open and Close for a minimum of 5 cycles.

___4.4 Verify that the mousehole spider is operating correctly in relation to the operator switch
position, i.e. the spider is in the up position when the switch is in the raised (Open)
position; the spider is in the down position when the switch is in the “slips set” (Closed)
position.

___4.5 Set the control switch to open and verify that it takes at least 1.5 sec. To open.

___4.6 Install a joint of pipe and close the slips. Verify that the slips properly secure the pipe.

___4.7 Open the slips and verify that the pipe remains secure.

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Document number FIP00058
Revision B
Page 4

Completion Acknowledgment

The undersigned representatives hereby acknowledge that all checkout and testing work as listed
herein, has been successfully completed. This acknowledgment is sufficient for the initiation of
NOV’s warranty coverage effective from the date listed below. The acknowledgment in no way
relieves NOV of its responsibility for the equipment and workmanship.

____________________ ___________________________ _________


Name Signature Date

____________________ ___________________________ _________


Customer Name Signature Date

____________________________ ____________________________
Customer Project

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FSA
Foxhole Slip Assembly
Service Manual

SM00966
© Copyright 2002 Varco International, Inc.

All rights reserved. This publication is the property of, and contains information proprietary to Varco
International, Inc. No part of this publication may be reproduced or copied in any form, or by any means,
including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of
Varco International, Inc.

All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners.

Information in this manual is subject to change without notice.


General Information 1

Specifications 2

Maintenance 3

Troubleshooting 4

Glossary 5
1 General Information

2 Specifications

3 Maintenance

4 Troubleshooting

5 Glossary
Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. Varco International, Inc., will not be held liable for errors in this
material, or for consequences arising from misuse of this material.

Conventions
Notes, cautions, and warnings
Notes, cautions, and warnings are used throughout this manual to provide readers with
additional information, and to advise the reader to take specific action to protect
personnel from potential injury or lethal conditions. They may also inform the reader of
actions necessary to prevent equipment damage.
Please pay close attention to these advisories.

Note:
i
The note symbol indicates that additional information is
provided about the current topics.

Caution:
!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.

Warning:

The warning symbol indicates a definite risk of


equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.

Illustrations
Figures provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not
be drawn to scale.
For more specific component information pertinent to your rig configuration, see the
technical drawings included with your Varco documentation.

FSA
Safety requirements
Varco equipment is installed and operated in a controlled drilling rig environment
involving hazardous operations and situations. Proper service and repair is important for
safe and reliable operation. Operation and service procedures provided by Varco
manuals are the recommended methods of performing those operations.

!
CAUTION: To avoid injury to personnel or equipment
damage, carefully observe the following safety
requirements.

Personnel training
All personnel performing installation, operations, repair, or maintenance procedures on
the equipment, or those in the vicinity of the equipment, should be trained on rig safety,
tool operation, and maintenance to ensure their safety.

!
CAUTION: During installation, maintenance, or repair of
equipment, personnel should wear protective gear.
Protective gear must be worn during certain operation.

Contact the Varco Drilling Equipment training department for more information about
equipment operation and maintenance training.

Recommended tools
Service operations may require the use of tools designed specifically for the purpose
being described. Varco recommends that only those tools specified be used when
stated. Ensure that personnel and equipment safety are not jeopardized when using
service procedures or tools not specifically recommended by Varco.

Varco
General system safety practices
The equipment discussed in this manual may require or contain one or more utilities,
such as electrical, hydraulic, pneumatic, or cooling water.

!
CAUTION: Before installing or performing maintenance or
repairs on equipment, read the following instructions to
avoid endangering exposed persons or damaging
equipment.

‰ Isolate all energy sources before beginning work.


‰ Avoid performing maintenance or repairs while the equipment is in operation.
‰ Wear proper protective equipment during equipment installation, maintenance, or
repair.
Replacing components
‰ Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during disassembly and reassembly of equipment to ensure correct installment.
‰ Replace failed or damaged components with Varco certified parts. Failure to do so
could result in equipment damage, or personal injury.
Routine maintenance
Equipment must be maintained on a regular and routine basis. See the service manual
for maintenance recommendations.

!
CAUTION: Failure to conduct routine maintenance could
result in equipment damage or injury to personnel.

Proper use of equipment


Varco equipment is designed for specific functions and applications, and should be used
only for their intended purpose.

FSA
Varco
General Information

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Leveling beam and guide rods . . . . . . . . . . . . . . . . . . . . 1-6 1
Slip and hanger assemblies . . . . . . . . . . . . . . . . . . . . . . . 1-8
Accommodating various tubular sizes . . . . . . . . . . . . . . . . . . . . 1-8
Operation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operating considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 2
FSA set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Operational sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Changing out the slip assemblies . . . . . . . . . . . . . . . . . . . . . . . 1-12
Installation considerations . . . . . . . . . . . . . . . . . . . . . . . 1-14
Preparing the Foxhole® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 3
Installing the FSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Connecting the control system . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

FSA
General Information

Varco
General Information

Description
The Foxhole® Slip Assembly, referred to herein as the FSA, is a remote-controlled slip
assembly that sits on top of the Foxhole®, recessed so that the top of the FSA is flush
with the drill floor when in the stored position. The FSA is used for making up stands off
1
line. A permanent (customer supplied) platform provides a stable base on which the
FSA rests. (See the Foxhole® Slip Assembly drawing for a recommended example of the
platform.)
The FSA accommodates 3 1/2 to 14 in. tubulars by applying one of three different slip
sets.

This assembly can be used whether or not the Foxhole® contains an automatic hoist
assembly.

FSA 1-3
General Information

Major components
The FSA consists of the Foxhole® Slip Assembly and a pneumatic control plate
assembly, which the customer installs in the derrick. The control plate is supplied with
1 electrical and pneumatic power, as required. The customer also supplies two 1/2 in.
pneumatic lines from the control plate assembly to the FSA.
On shipment, the FSA accommodates tubulars from 5 to 9 3/4 in. outside diameter
(OD). Additional slip sets are available for handling tubulars from 3 1/2 to 8 1/4 in. and
from 9 5/8 to 14 in. OD.
The FSA consists of the following items:

‰ Foxhole® Slip Assembly


‰ Leveling beam and guide rods
‰ Pipe centralizer guide
‰ Slip and hanger assemblies
‰ Pneumatic cylinders
‰ Hose assemblies
‰ Cover plate
‰ Control plate assembly
‰ Release regulator
‰ Supply regulator
‰ Solenoid control valve
‰ Lubricator
‰ Check valve
‰ Mounting plate

1-4 Varco
General Information

Major components

Safety Bar (2) Plate 1

Supply Regulator

Lubricator

Release Regulator

Pipe Centralizer Guide Check Valve


Solenoid
Valve

Pneumatic Cylinder (3) Leveling Beam Guide Rod (3)

Leveling Beam

Hose Connections
with Quick Disconnects (QDs)

Body

Slip Assembly (6)

FSA 1-5
General Information

Leveling beam, guide rods, and


pneumatic cylinders
1 The slip assemblies connect to the leveling beam by slip hanger brackets. The leveling
beam is supported by three pneumatic cylinders and guided by three guide rods. When
the leveling beam is lowered, the slip assemblies are centralized to grip the tubular
correctly.

1-6 Varco
General Information

Leveling beam, guide rods, and


pneumatic cylinders
1
Guide Pneumatic
Rod Cylinder

Pneumatic
Cylinder Guide
Rod

Guide
Rod Pneumatic
Cylinder

Pneumatic
Cylinder Guide
Rod

Drill Floor
Leveling
Beam

Body

FSA 1-7
General Information

Slip and hanger assemblies


Three sets of slip and hanger assemblies enable the FSA to accommodate the following
tubular ranges:
1
‰ 3 1/2 to 8 1/4 in.
‰ 5 to 9 3/4 in.
‰ 9 5/8 to 14 in.

The air-operated slip assembly grips or releases the tubular in the Foxhole® during
stand building. Six roller-equipped slips are arranged in 60° increments around the
circumference of the FSA. The rollers move up and down on guide plates as the slips
are raised or lowered. These rollers require no lubrication. The slip and hanger
assembly consists of two slip hangers joined by extension springs, which attach to the
slip assembly by means of a slip bracket, hanger, and cotter pins. The extension springs
connecting the two slip hangers allow the slips to retract and set, when the leveling
beam is raised. The slips remain retracted when raised, regardless of platform or vessel
motion.

Accommodating various tubular sizes


The slip and hanger assemblies attach to the leveling beam with the hanger bracket pin.
To accommodate various tubular sizes, remove the slip and hanger assemblies and
replace with the desired size. (See Changing out the slip assemblies on page 12.)

1-8 Varco
General Information

Hanger Bracket Pin


1
and Retainer
Leveling Beam

Slip Hanger
Bracket

Slip Hangers

Slip and Hanger Assembly


Extension
Spring

Hanger Pins (4)


and
Cotter Pins(8)

Roller
Slip Assembly

(Shown in open position, Body


simplified for clarity)

FSA 1-9
General Information

Operation overview
Operator controls
1 A two-position detent switch located on the driller’s control panel allows the operator to
raise and set the slips within the FSA.

Operating considerations
The FSA should be used only when building stands off line.

When operating the FSA, always set the slips before making up or breaking out
connections.

The FSA is not designed to provide back up torque for making or breaking out
connections. This tool is intended only to support vertical tubular loads. Connections
must be backed up independently to avoid damage to the FSA and/or dropped pipe.

i
Under light loads, it is normal that not all six slip assemblies contact the outside diameter
(OD) of the tubular. This is not a cause for concern.

i
FSA set up
Before each use, set up the FSA as follows:
1. Install the proper slip assemblies for the size of tubular being used.
2. Verify that the lubricator on the control plate assembly is full.
3. Adjust the pneumatic supply pressure to the maximum, using the supply regulator
on the control plate assembly.
4. Adjust the release regulator on the control plate assembly to the minimum
required to raise the leveling beam.

Setting the release pressure too high could cause the pipe to release.
5. Cycle the FSA 5 to 10 times to insure proper lubrication of the cylinders before
allowing it to support weight.

1-10 Varco
General Information

Operation overview
Operational sequences
This section describes general operational sequences of the FSA. 1
General tool sequence
The operational sequence is as follows:
1. Using pipe-handling equipment, lower a tubular into the FSA.
2. Set the control switch to CLOSE. This lowers the slips, so that the Foxhole® Slip
grips the stand in the Foxhole®.
3.
Building stands
The following sequence describes how to build double and triple stands using the FSA.
1. Open the slips.
2. Lower the first tubular into the Foxhole® to the appropriate connection height.
3. Set the slips to grip the tubular.
4. Release the pipe-handling equipment after verifying that the slips have taken the
load.
5. Present a second tubular over the Foxhole® and make the connection to the
required torque (using separate back-up).
6. Using pipe-handling equipment, latch onto the double, open the slips, and hoist.

!
When raising the load, set the control switch to OPEN only after the tubular begins hoisting.
Repeat the process once more for building a triple.

FSA 1-11
General Information

Operation overview
Changing out the slip assemblies
1 To accommodate various tubular sizes, you must change out the slip and hanger
assemblies and replace with the correct size.

Before you start, attach a lifting sling to the slip hanger to be removed.
1. Remove the hanger bracket retainer and pin.
2. Slide the slip and hanger assembly out of the FSA.
3. Repeat steps 1 and 2 for the other five hanger and slip assemblies.
4. Install the different size hanger and slip assembly.
5. Replace the hanger bracket pin and retainer.
6. Repeat steps 4 and 5 for the other five hanger and slip assemblies.

1-12 Varco
General Information

Operation overview

Lifting Sling Hanger Bracket Pin


and Retainer

Slip Hanger Bracket

Remove the Hanger Bracket Pin


and Retainer
to Remove Slip Assemblies
from FSA

Slip and
Hanger Assembly

Slip Assembly

FSA 1-13
General Information

Installation considerations
Installing the FSA involves the following:

1 1. Preparing the Foxhole®


2. Installing the FSA and connecting the control system.
3. Function testing the FSA

Preparing the Foxhole ®


The FSA sits on top of the Foxhole®. Two 1 1/2 in. guide pins (Varco supplied) position
the FSA in the proper location.

Installing the FSA


To install the FSA:

Position the FSA above the Foxhole®.


1. Connect the air lines. (See the pneumatic schematic in the Technical Drawing
book.)
2. Lower the FSA onto the guide pins.
The FSA is held in position by its own weight. The guide pins assure the FSA is in the
appropriate location to avoid fouling or damaging the air supply hoses.

Connecting the control system


See the Foxhole® Slips Installation Kit drawing for mounting instructions, and the
Foxhole® Slips Interconnect Diagram located on the Installation Kit drawing in the
Technical Drawing Package to connect the control system as follows:
1. Attach the control valve plate assembly to the rig structure.
2. Connect the rig air supply to the 1/2 in. NPT ball valve located on the control valve
plate assembly.
3. Connect the rig electrical supply to the J-box located on the control valve plate
assembly.
4. Connect the control valve plate assembly to the FSA with customer-supplied 1/2
in. air hoses.
5. Open the inlet ball valve adjacent to the supply filter/regulator assembly.
6. Set the supply filter/regulator to 90 psi.
7. Set the release regulator to the minimum required to raise the leveling beam.

1-14 Varco
General Information

Installation considerations
Function testing
To function test the FSA: 1
1. Make sure the air hose and QDs are firmly attached.
2. Turn on the power to the FSA.
3. Cycle the FSA control switch to OPEN and CLOSE several times.
4. Verify that the FSA is operating correctly in relation to the operator switch position,
i.e., the FSA is in the up position when the switch is in the raised (OPEN) position;
the FSA is in the down position when the switch is in the “slips set” (CLOSED)
position.
5. Verify that it takes at least 1 1/2 seconds for the slips to raise.
6. If the slips raise up too fast in step 5, reduce the available pressure at the release
regulator on the control panel assembly. Repeat step 5.

FSA 1-15
General Information

1-16 Varco
Specifications

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 1
Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Pneumatic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

FSA
Specifications

Varco
Specifications

Specifications

Physical specifications
Size: Height (Retracted) 29.0 in. (737 mm)
(Extended) 46.0 in. (1,168 mm)

Diameter 36 in. (914 mm)


2
Travel Leveling beam 17 in. (432 mm)

Weight 2,600 lb (1179 kg)

Performance specifications
Tubular range Diameter 3 1/2 to 14 in. in three ranges:
•3 1/2 t0 8 1/4 in.
(Three sets of slips are
required to cover the full
•5 to 9 3/4 in.
tubular range.) •9 5/8 to 14 in.
Load capacity Safe working load (SWL) 22,000 lb (9988kg)

Electrical specifications
The air solenoid requires a 24 VDC control signal.

Pneumatic specifications
90 psi (6.1 BAR) minimum

FSA 2-3
Specifications

2-4 Varco
Maintenance

General maintenance practices . . . . . . . . . . . . . . . . . . . 3-3


Equipment maintenance records . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 1
Inspection procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Inspecting load-carrying components . . . . . . . . . . . . . . . . . . . . . 3-4
Lubrication procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Recommended lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
2

FSA
Maintenance

Varco
Maintenance

General maintenance practices

Equipment maintenance records


Keep a record book of all maintenance procedures performed. Date each procedure,
followed by a description and the technician who performed it. This data is valuable for
fault finding and problem solving, should technical problems arise.

i
Procedures in this chapter relate to Varco only
components. See the supplier manuals for maintenance
procedures and schedules for the vendor equipment.
3

Safety precautions
Avoid equipment damage or injury to personnel by paying close attention to the
important safety notes highlighted as Notes, Cautions, and Warnings used throughout
this manual.
To avoid serious injury or death, read and understand the following Warnings before
performing maintenance or troubleshooting procedures:

Unless instructed otherwise, properly lock out the


main power source before performing any
maintenance procedure.

Wear protective glasses to prevent eye injuries.

Do not attempt any adjustments while the machine is


moving.

Read and understand all safety precautions and


warnings before performing maintenance procedures.

FSA 3-3
Maintenance

Inspection procedures
The inspection procedures assume normal operating conditions. Some conditions
(excessive loading, dusty or corrosive atmosphere, temperature extremes, etc.) may
warrant more frequent inspection intervals. Perform the maintenance procedures
indicated, as warranted by the inspection.

Inspecting load-carrying components


Because the load-carrying components are critical to performance, Varco recommends
performing visual inspections on a regular basis.
Visually inspect all load-carrying components for corrosion, fatigue, or other
deterioration. If you detect any excessive wear and tear on any component, replace the
component.
The criteria for inspection of load-carrying components are determined by your
3 installation manager and by local regulatory requirements.

3-4 Varco
Maintenance

Inspection procedures

Air Cylinders (3) Guide Rod Seals (3)

Fasteners

Guide Pins (24)

Extention Springs (12)


Main Body

Slip Assembly
Circular Buttons (36)
Cotter Pins (30)

FSA 3-5
Maintenance

Lubrication procedures

!
Failure to maintain adequate lubrication could result in
equipment damage.

!
Failure to thoroughly clean grease fittings before applying
3 grease can cause foreign matter to be injected into the
fitting, causing equipment damage.

Recommended lubricants

Recommended hydraulic fluids

Manufacturer -15° to 75° C -10° to 85° C


(5° to 167° F) (14° to 185° F)

Castrol Hyspin AWS-32 Hyspin AWS-46

Chevron AW Hyd oil 32 AW Hyd oil 46

Exxon Nuto H32 Nuto H46

Gulf Harmony 32AW Harmony 46AW

Mobil DTE 24 DTE 25

Shell Tellus 32 Tellus 46

Statoil Hydraway HMA 32 Hydraway HMA 46

Texaco Rando oil HD32 Rando oil HD46

Total Azolla ZS 32 Azolla ZS 46

Union Unax AW32 Unax AW46

Viscosity Index

ISO Viscosity 32 46
Grade

3-6 Varco
Maintenance

Lubrication procedures
Recommended lubricants

Recommended general purpose lubricants

Manufacturer Below -20° C Above -20° C


(Below -4° F) (Above -4° F)

Castrol - MP Grease

Chevron Avi-Motive W Avi-Motive

Exxon Lidok EP1 Lidok EP2

Gulf Gulf Crown EP31 Gulf Crown EP32


3
Mobil Mobilux EP1 Mobilux EP2

Shell Alvania EP1 Alvania EP2

Statoil Uniway EP1N Uniway EP2N

Texaco Multifak EP1 Multifak EP2

Total Multis EP1 Multis EP2

Union Unoba EP1 Unoba EP2

Viscosity Index

NGLI 1 2

FSA 3-7
Maintenance

Lubrication procedures
When in use, lubricate the following components every three or four days.

1. Extend the FSA to expose internal components.


2. Lubricate the leveling beam guide rods (3) by wiping the rods down and applying
fresh waterproof grease.
3. Fill the lubricator on the control panel using SAE 10 mineral-based oil.

3-8 Varco
Troubleshooting

Troubleshooting fault symptoms . . . . . . . . . . . . . . . . . . 4-3


Running diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Helpful documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

FSA
Troubleshooting

Varco
Troubleshooting

Troubleshooting fault symptoms


Potential component failures fall into the following categories:
‰ Electrical components
‰ Mechanical components
‰ Pneumatic components
To help determine the nature of the problem use the troubleshooting tables contained in
this chapter.

i
The troubleshooting procedures in this chapter do not
necessarily cover all possible symptoms. The tables
provide an insight to typical symptoms, their possible
causes, and which components to check as the most likely
candidates causing the fault.

Running diagnostics
Diagnostics is a valuable troubleshooting tool. Use the instructions contained in the
4
V-ICIS Users Manual to run diagnostics.

Helpful documents
The Technical Drawings Package contains assembly drawings for component locations,
and electrical and pneumatic schemetic diagrams for signal tracing.

FSA 4-3
Troubleshooting

Troubleshooting

Unless instructed otherwise, properly lock out the


main power source before performing any
maintenance procedure.

Symptom Probable cause Remedy


Slips fail to open or close No 24 VAC to pneumatic Turn on electrical power.
without a tubular solenoid.
Improper air supply to the FSA Supply proper air pressure.
Leaky air cylinder or air lines. Check air cylinders and air lines.Repair or
4 replace as necessary.
Binding caused by bent or Check guide rods and air cylinders. Repair
damaged guide rod or air or replace as necessary.
cylinder.
Slips fail to open while Excessive weight on the FSA Reduce weight to the safe working load
gripping a tubular (SWL) of 22,000 lb (9988 kg).
Improper air supply to the FSA Supply proper air pressure.
Leaky air cylinder or air lines. Check air cylinders and air lines.Repair or
replace as necessary.
Binding caused by bent or Check guide rods and air cylinders. Repair
damaged guide rod or air or replace as necessary.
cylinder.

4-4 Varco
Glossary

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
1

FSA
Glossary

Varco
Glossary

Definitions
The following are definitions of the acronyms, abbreviations, and terminologies that may
be used in this manual. Standard acronyms and abbreviations, such as vac, vdc, in., ft-
lb, etc., and industry-standard terminologies are not listed.

FSA - Foxhole® Slip Assembly


QD - QuickDisconnect connector on pneumatic hoses/lines
SWL - Safe Working Load.
TDP - Technical Drawing Package

FSA 5-3
Glossary

5-4 Varco
PROCEDURE

THE USE OF AND APPLICATION OF


SAFETY WIRE FOR SECONDARY
RETENTION

National Oilwell Varco


This document contains proprietary and confidential information
which belongs to National Oilwell Varco; it is loaned for limited Rig Solutions
RIG/PLANT
purposes only and remains the property of National Oilwell.
Reproduction, in whole or in part; or use of this design or 11000 Corporate Centre Dr.
distribution of this information to others is not permitted without the
ADDITIONAL CODE SDRL CODE TOTAL PGS
express written consent of National Oilwell Varco. This document is Houston TX 77041 USA
to be returned to National Oilwell Varco upon request and in any Phone +1 (281) 854-0647
REMARKS event upon completion of the use for which it was loaned. Fax +1 (281) 854-0508
 National Oilwell Varco
MAIN TAG NUMBER DISCIPLINE
DOCUMENT NUMBER REV

CLIENT PO NUMBER
ASP00019 A
CLIENT DOCUMENT NUMBER

Client Document Number


Document number ASP00019
Revision A
Page 2

REVISION HISTORY

A 15/04/2011 SEE ECN C. SILVA T. GORMSEN T. GORMSEN


- 10/03/1995 First Issue KTK K DAW JES
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


- First Issue
A SEE ECN
Document number ASP00019
Revision A
Page 3

TABLE OF CONTENTS

1 SCOPE .............................................................................................................................. 3
2 APPLICABLE DOCUMENTS ........................................................................................... 4
3 REQUIREMENTS ............................................................................................................. 4
3.1 MATERIAL AND SIZE ............................................................................................ 4
3.2 GENERAL REQUIREMENTS ................................................................................. 5
3.3 LOCK-WIRING METHODS..................................................................................... 6
3.4 OTHER APPLICATIONS ........................................................................................ 7
3.5 ILLUSTRATION OF TYPICAL LOCK-WIRE APPLICATION .................................. 8
4 QA PROVISIONS.............................................................................................................. 9
5 NOTES .............................................................................................................................. 9

1 SCOPE
Document number ASP00019
Revision A
Page 4

This procedure establishes the method for the selection and application of safety wire.
Lock wiring is the application of wire to prevent relative movement of structure or other
critical components subject to vibration, tension, torque, etc.

This procedure is intended to help eliminate the risk of dropped objects in


components or parts manufactured.

Bolts, Nuts and Screws are the common type of fasteners used on NOV
equipment. They need to be locked (secondary retention) against loss of torque / pre-
tension.

Use of safety wire to prevent rotation of fasteners is a safe and primarily


recommended secondary retention method for fasteners. It is the most preferred
method because it not only prevents fasteners from loosening but also keeps them from
falling in case of primary retention failure (bolt head Breaks off) and effectively prevents
dropped objects.

Note that the secondary retention will work only if the primary retention method is
properly in place, i.e. bolts and screws are tightened and torqued as per specifications,
and there is no play between the mating elements. Secondary retention methods aim in
preventing any compromise in primary retention, loss of pre-tension in assembled
fasteners, loosening and backing out.

Definitions:

Secondary Retention – The means of effectively retaining a fastener/joining component


such that the operating loads do not compromise the integrity of the primary fastening
component.

2 APPLICABLE DOCUMENTS

DS00008-DES DESIGN TORQUE STANDARDS


Machinery’s Handbook 27th Edition

3 REQUIREMENTS

3.1 MATERIAL AND SIZE

3.1.1 Material
Lock wire must be aircraft quality stainless steel 302/304 condition A.

3.1.2 Lock-wire sizes


Document number ASP00019
Revision A
Page 5

a. 0.5080 mm (0.020 inch) diameter


b. 0.8128 mm (0.032 inch) diameter NOV P/N Z6000.8
c. 1.1938 mm (0.047 inch) diameter NOV P/N Z6000.9
d. 1.2950 mm (0.051 inch) diameter NOV P/N Z6001
e. 3.1750 mm (0.125 inch) diameter NOV P/N Z6002

3.2 GENERAL REQUIREMENTS

3.2.1 Safety wire shall be new upon each application.

3.2.2 Parts shall be lockwired in such a manner that the lockwire shall be put in tension
when the part tends to loosen.

3.2.3 The lockwire should always be installed and twisted so that the loop around the
head stays down and does not tend to come up over bolt head and leave a slack loop.

3.2.4 Care shall be exercised when installing lockwire to ensure that it is tight but not
over stressed.

3.2.5 Properly twisted lockwire will have 7-12 twists per inch for .032 wire and 6-8 turns
for .052 wire. More twists will over stress the wire and cause fatigue and breakage.

3.2.6 A pigtail should be ½” to 5/8” in length (4-8 twists) at the end of the wiring. This
pigtail shall be bent back or under to prevent it from becoming a snag.

3.2.7 As per the Machinery’s Handbook 27th edition the following rules apply:

a) No more than three (3) bolts may be tied together.


b) Bolt heads may be tied as shown only when the female thread receiver is
captive.(see figure 1)
c) Lockwire must fill a minimum of 50% of the drilled hole provided for the
use of lockwire.
d) Diameter of lockwire is determined by the thread size of the fastener to be
lockwired.
1) Thread sizes of 6 mm (0.25 inch) and smaller use 0.508mm (0.020
inch) wire.
2) Thread sizes of 6 mm (0.25 inch) to 12 mm (0.5 inch) use 0.8128 mm
(0.032 inch) wire.
3) Thread sizes > 12 mm (0.5 inch) use 1.1938 mm (0.047 inch) OR
1.295mm (0.051) wire.

The larger wire may be used in smaller bolts in cases of convenience, but smaller
wire must not be used in larger fastener sizes.
Document number ASP00019
Revision A
Page 6

Figure 1: Safety Wire / Lock Wire

3.3 LOCK-WIRING METHODS

3.3.1 The method involves threading a wire through holes in the fastener to lock it
against being rotated loose. The wire is twisted before being threaded and is locked to
next bolt. Safety wire should be placed in and around bolt head to maintain the pre-load.
The use of safety wire ties is illustrated in figure 1 above. The illustrations assume the
use of right-hand threaded fasteners.

3.3.2 The double-twist method:


The double-twist method of lock-wiring shall be used as the common method of
lock-wiring.

CAUTION: screws in closely spaced geometric which secure hydraulic or air seals, hold
hydraulic pressure, or used in critical areas of clutch mechanism should use double twist
method of lock-wiring. Make sure that the wire is so installed that it can easily be broken
when required in an emergency situation.

3.3.3 Lock-wiring widely spaced multiple groups by the double twist method.
a) When the multiple fasteners are from 4-6 inches apart, three (3) fasteners
shall be the maximum number in a series that can be safety wired
together.
b) When the multiple fasteners are spaced more than 6 inches apart, the
multiple fastener application specified in Figure 1 shall not be used unless
tie points are provided on adjacent parts to shorten the span of the wire to
less than 6 inches.
c) One end of the safety wire shall be inserted through one set of lockwire
holes in the head of the bolt. The other end of the safety wire shall be
looped around the bolt head in the tightening direction.
Document number ASP00019
Revision A
Page 7

d) The strands, while taut, shall be twisted until the twisted part is just short of
the nearest hole in the next bolt. The twisted portion shall be within 1/8” of
the holes in each bolt as shown in figure 1 above.
e) After wiring the last bolt, the wire shall be twisted to form a pigtail of 2-4
twists. The excess wire shall be cut off. The pigtail shall be bent back or
under the part to prevent it from becoming a snag.

3.3.4 Single wire method:


The single wire method may be used in a closely spaced, closed geometrical
pattern (triangle, square, circle, etc.) on parts in an electrical system, and in places that
would make the single-method more advisable as shown in figure 2 below. Closely
spaced shall be considered a maximum of two inches between centers. Maximum length
of wire shall not exceed 24” in total length.

Figure 2: Safety Wire / Lock Wire Single

3.4 OTHER APPLICATIONS


Document number ASP00019
Revision A
Page 8

3.4.1 Hollow head bolts are safety wired in the manner prescribed for regular bolts.

3.4.2 Drain plugs and cocks may be wired to a bolt, nut, or other part having a free lock
hole in accordance with the general instructions contained herein.

3.4.3 External snap rings may be locked if necessary in accordance with the general
locking principles contained herein.

3.4.4 Internal snap rings shall never be lockwired.

3.4.5 Bolts and hardware may be wired using SAFE-T-Cable. Follow procedure
D744000087-PRO-001.

Safe-T-Cable® can be used similar to Safety/Lock wire to secure Fasteners. The safety
cable installation procedure is shown in Figure. The safety cable comes in pre-cut
lengths with stubs on one end. After sewing through the holes in the fasteners they are
tightened and crimped using a ferrule cartridge and crimping tool.

They are more convenient to use and take only a fraction of the time to secure fasteners
as compared to safety wire as no wire twisting is required. However additional tools like
ferrule cartridge and crimping tool are required. For additional information refer Safe-T-
Cable® (website http://www.dmctools.com/Catalog/safe_t_cable.htm).

Figure 3: Safety Cable Installation Procedure

3.5 ILLUSTRATION OF TYPICAL LOCK-WIRE APPLICATION


Document number ASP00019
Revision A
Page 9

4 QA PROVISIONS

5 NOTES
DS00008

Design Specification
Design Torque Standard

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH BELONGS


TO NATIONAL-OILWELL, L.P. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE
PROPERTY OF NATIONAL-OILWELL, L.P. REPRODUCTION, IN WHOLE OR IN PART OR USE OF
THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT
THE EXPRESS WRITTEN CONSENT OF NATIONAL-OILWELL, L.P. THIS DOCUMENT IS TO BE
RETURNED TO NATIONAL-OILWELL, L.P. UPON REQUEST AND IN ANY EVENT UPON COMPLETION
OF THE USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION CONTAINED
AND REPRESENTED IS THE COPYRIGHTED PROPERTY OF NATIONAL-OILWELL, L.P.
TITLE
CURRENT INITIAL Design Torque Standard
DRAWN
B. Levay A. Vargas
CHECKED
N. West B. Levay SIZE DWG NO REV
APPVD
T. Mongomery JB A DS00008 G
DATE
2/13/15 11.13.1992 SCALE NONE WT LBS SHEET 1 OF 16
DCF0045 (REV B)
NOTES

1. Unless noted, all values are based on light machine oil or anti-seize lubricated bolts (not high
pressure lubes).
2. NOV does not recommend assembling bolts dry.
3. Proof strength is 92% of minimum yield strength.
4. Torque values given represent 70% and 80% of proof strength.
5. Clamp force is based on 75% of proof strength.
6. These torque values are to be followed unless otherwise specified.
7. If torqueing into aluminum, contact engineering for appropriate torque value.
8. After torqueing fasteners, identify by marking head. Follow with lockwire per ASP00019 for all
drilled head fasteners.
9. Equations used to generate the values in this document:
Clamp Force= (.75)(Proof Strength)(Thread Area)
Torque= (Screw Diameter)(Clamp Force)(k)
k= .0160min / .0176max for light oil or Loctite
k= .0120min / .0132max for anti-seize
10. For fastener grades not listed in the following tables, use the equations in note 9, or use the
table that most closely matches the screw’s proof strength (see note 3).

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 2 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
GRADE 2 GRADE 5
T.S. = 74,000 PSI to ¾” DIA T.S. = 120,000 PSI to 1” DIA
PROOF STRENGTH = 55,000 PSI PROOF STRENGTH = 85,000 PSI
T.S. = 60,000 PSI 7/8” to 1-1/2” DIA T.S. = 105,000 PSI 1-1/8” to 1-1/2” DIA
PROOF STRENGTH = 33,000 PSI PROOF STRENGTH = 74,000 PSI
COARSE THREAD SERIES - UNC
Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 5.2 5.8 1,312 8.1 8.9 2,027
5/16 – 18 10.8 11.9 2,162 16.7 18.4 3,341
3/8 – 16 19.2 21.1 3,197 30 33 4,941
7/16 – 14 31 34 4,385 47 52 6,777
1/2 – 13 47 52 5,853 72 80 9,046
9/16 – 12 68 74 7,508 104 115 11,603
5/8 – 11 93 103 9,323 144 158 14,408
3/4 – 10 165 182 13,778 256 281 21,293
7/8 – 9 160 176 11,435 412 454 29,453
1–8 240 264 14,999 618 680 38,633
1 1/8 – 7 340 374 18,884 762 838 42,347
1 1/4 – 7 480 528 23,983 1,076 1,183 53,780 7
1 3/8 – 6 626 689 28,463 1,404 1,545 63,825 7
1 1/2 – 6 835 918 34,774 1,871 2,059 77,978 7

FINE THREAD SERIES – UNF


1/4 – 28 6.0 6.6 1,502 9.3 10.2 2,321
5/16 – 24 12.0 13.2 2,393 18.5 20.3 3,698
3/8 – 24 21.7 23.9 3,622 34 37 5,597
7/16 – 20 34 38 4,896 53 58 7,567
1/2 – 20 53 58 6,596 82 90 10,194
9/16 – 18 75 83 8,374 116 128 12,941
5/8 – 18 106 116 10,560 163 180 16,320
3/4 – 16 185 203 15,386 285 314 23,779
7/8 – 14 176 194 12,598 454 500 32,449
1 – 14 (UNS) 269 296 16,805 693 762 43,286
1 1/8 – 12 381 419 21,186 855 941 47,508 7
1 1/4 – 12 531 584 26,557 1,191 1,310 59,552 7
1 3/8 – 12 716 788 32,546 1,606 1,766 72,983 7
1 1/2 – 12 939 1,033 39,130 2,106 2,316 87,746 7

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 3 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
GRADE 8 EXTREME STRENGTH
TENSILE STRENGTH = 150,000 PSI TENSILE STRENGTH = 170,000 PSI
PROOF STRENGTH = 120,000 PSI PROOF STRENGTH = 136,000 PSI

COARSE THREAD SERIES - UNC


Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 11.4 12.6 2,862 13.0 14.3 3,244
5/16 – 18 23.6 25.9 4,716 27 29 5,345
3/8 – 16 42 46 6,975 47 52 7,905
7/16 – 14 67 74 9,567 76 83 10,843
1/2 – 13 102 112 12,771 116 127 14,474
9/16 – 12 147 162 16,380 167 184 18,564
5/8 – 11 203 224 20,340 231 254 23,052
3/4 – 10 361 397 30,060 409 450 34,068
7/8 – 9 582 640 41,580 660 726 47,124
1–8 873 960 54,540 7 989 1,088 61,812 7
1 1/8 – 7 1,236 1,360 68,670 7 1,401 1,541 77,826 7
1 1/4 – 7 1,744 1,919 87,210 7 1,977 2,174 98,838 7
1 3/8 – 6 2,277 2,505 103,500 7 2,581 2,839 117,300 7
1 1/2 – 6 3,035 3,338 126,450 7 3,439 3,783 143,310 7

FINE THREAD SERIES – UNF


1/4 – 28 13.1 14.4 3,276 14.9 16.3 3,713
5/16 – 24 26 29 5,220 30 33 5,916
3/8 – 24 47 52 7,902 54 59 8,956
7/16 – 20 75 82 10,683 85 93 12,107
1/2 – 20 115 127 14,391 130 144 16,310
9/16 – 18 164 181 18,270 186 205 20,706
5/8 – 18 230 253 23,040 261 287 26,112
3/4 – 16 403 443 33,570 457 502 38,046
7/8 – 14 641 705 45,810 7 727 800 51,918 7
1 – 14 (UNS) 978 1,076 61,110 7 1,108 1,219 69,258 7
1 1/8 – 12 1,387 1,525 77,040 7 1,572 1,729 87,312 7
1 1/4 – 12 1,931 2,125 96,570 7 2,189 2,408 109,446 7
1 3/8 – 12 2,604 2,864 118,350 7 2,951 3,246 134,130 7
1 1/2 – 12 3,415 3,756 142,290 7 3,870 4,257 161,262 7

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 4 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
300 SERIES / 18-8 STAINLESS STAINLESS ASTM F593U
TENSILE STRENGTH = 70,000 PSI TENSILE STRENGTH = 135,000 PSI
PROOF STRENGTH = 27,600 PSI PROOF STRENGTH = 95,000 PSI
(YIELD = 30,000 PSI)

COARSE THREAD SERIES - UNC


Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 2.6 2.9 658 9.1 10.0 2,266
5/16 – 18 5.4 6.0 1,085 18.7 20.5 3,734
3/8 – 16 9.6 10.6 1,604 33 36 5,522
7/16 – 14 15 17 2,200 53 58 7,574
1/2 – 13 23 26 2,937 81 89 10,110
9/16 – 12 34 37 3,767 117 128 12,968
5/8 – 11 47 51 4,678 161 177 16,103
3/4 – 10 83 91 6,914 286 314 23,798
7/8 – 9 134 147 9,563 461 507 32,918
1–8 201 221 12,544 691 760 43,178
1 1/8 – 7 284 313 15,794 979 1,076 54,364 7
1 1/4 – 7 401 441 20,058 1,381 1,519 69,041 7
1 3/8 – 6 524 576 23,805 1,803 1,983 81,938 7
1 1/2 – 6 698 768 29,084 2,403 2,643 100,106 7

FINE THREAD SERIES – UNF


1/4 – 28 3.0 3.3 753 10.4 11.4 2,594
5/16 – 24 6.0 6.6 1,201 20.7 22.7 4,133
3/8 – 24 10.9 12.0 1,817 38 41 6,256
7/16 – 20 17 19 2,457 59 65 8,457
1/2 – 20 26 29 3,310 91 100 11,393
9/16 – 18 38 42 4,202 130 143 14,464
5/8 – 18 53 58 5,299 182 201 18,240
3/4 – 16 93 102 7,721 319 351 26,576
7/8 – 14 148 162 10,536 508 559 36,266
1 – 14 (UNS) 225 247 14,055 774 851 48,379 7
1 1/8 – 12 319 351 17,719 1,098 1,208 60,990 7
1 1/4 – 12 444 489 22,211 1,529 1,682 76,451 7
1 3/8 – 12 599 659 27,221 2,061 2,267 93,694 7
1 1/2 – 12 785 864 32,727 7 2,704 2,974 112,646 7

F593
U

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 5 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS LUBRICATED WITH AN ANTI-SEIZE COMPOUND
GRADE 2 GRADE 5
T.S. = 74,000 PSI to ¾” DIA T.S. = 120,000 PSI to 1” DIA
PROOF STRENGTH = 55,000 PSI PROOF STRENGTH = 85,00 PSI
T.S. = 60,000 PSI 7/8” to 1-1/2” DIA T.S. = 105,000 PSI 1-1/8” to 1-1/2” DIA
PROOF STRENGTH = 33,000 PSI PROOF STRENGTH = 74,000 PSI
COARSE THREAD SERIES - UNC
Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 3.9 4.3 1,312 6.1 6.7 2,027
5/16 – 18 8.1 8.9 2,162 12.5 13.8 3,341
3/8 – 16 14.4 15.8 3,197 22.2 24.5 4,941
7/16 – 14 23.0 25.3 4,385 36 39 6,777
1/2 – 13 35 39 5,853 54 60 9,046
9/16 – 12 51 56 7,508 78 86 11,603
5/8 – 11 70 77 9,323 108 119 14,408
3/4 – 10 124 136 13,778 192 211 21,293
7/8 – 9 120 132 11,435 309 340 29,453
1–8 180 198 14,999 464 510 38,633
1 1/8 – 7 255 280 18,884 572 629 42,347
1 1/4 – 7 360 396 23,983 807 887 53,780 7
1 3/8 – 6 470 517 28,463 1,053 1,158 63,825 7
1 1/2 – 6 626 689 34,774 1,404 1,544 77,978 7

FINE THREAD SERIES – UNF


1/4 – 28 4.5 5.0 1,502 7.0 7.7 2,321
5/16 – 24 9.0 9.9 2,393 13.9 15.3 3,698
3/8 – 24 16.3 17.9 3,622 25.2 27.7 5,597
7/16 – 20 26 28 4,896 40 44 7,567
1/2 – 20 40 44 6,596 61 67 10,194
9/16 – 18 57 62 8,374 87 96 12,941
5/8 – 18 79 87 10,560 122 135 16,320
3/4 – 16 138 152 15,386 214 235 23,779
7/8 – 14 132 146 12,598 341 375 32,449
1 – 14 (UNS) 202 222 16,805 519 571 43,286
1 1/8 – 12 286 315 21,186 641 705 47,508 7
1 1/4 – 12 398 438 26,557 893 983 59,552 7
1 3/8 – 12 537 591 32,546 1,204 1,325 72,983 7
1 1/2 – 12 704 775 39,130 1,579 1,737 87,746 7

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 6 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS LUBRICATED WITH AN ANTI-SEIZE COMPOUND
GRADE 8 HOLO-KROME
TENSILE STRENGTH = 150,000 PSI TENSILE STRENGTH = 170,000 PSI
PROOF STRENGTH = 120,000 PSI PROOF STRENGTH = 136,000 PSI

COARSE THREAD SERIES - UNC


Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 8.6 9.5 2,860 9.7 10.7 3,240
5/16 – 18 17.8 19.7 3,720 20.0 22.0 5,340
3/8 – 16 32 35 7,000 36 39 7,920
7/16 – 14 50 55 9,550 57 63 10,850
1/2 – 13 78 87 12,750 87 96 14,450
9/16 – 12 107 118 16,100 125 138 18,500
5/8 – 11 157 173 20,350 173 190 23,000
3/4 – 10 271 299 30,100 307 337 34,000
7/8 – 9 428 473 41,600 495 544 47,000 7
1–8 641 709 54,500 7 742 816 61,700 7
1 1/8 – 7 912 1,008 68,700 7 1,051 1,156 77,800 7
1 1/4 – 7 1,297 1,433 87,200 7 1,483 1,631 98,700 7
1 3/8 – 6 1,696 1,874 104,000 7 1,935 2,129 117,800 7
1 1/2 – 6 2,252 2,489 126,500 7 2,580 2,838 143,200 7

FINE THREAD SERIES – UNF


1/4 – 28 10 11 3,280 11.1 12.3 3,713
5/16 – 24 17.8 19.7 5,220 22.2 24.4 5,916
3/8 – 24 36 39 7,900 40 44 8,956
7/16 – 20 57 63 10,700 64 70 12,107
1/2 – 20 86 95 14,400 98 108 16,310
9/16 – 18 121 134 18,250 140 154 20,706
5/8 – 18 171 189 23,000 196 215 26,112
3/4 – 16 299 331 33,600 342 377 38,046
7/8 – 14 470 520 45,800 7 545 600 51,918 7
1 – 14 (UNS) 713 788 59,700 7 831 914 69,258 7
1 1/8 – 12 1,026 1,134 77,000 7 1,179 1,297 87,312 7
1 1/4 – 12 1,425 1,575 96,600 7 1,642 1,806 109,446 7
1 3/8 – 12 1,938 2,142 11,840 7 2,213 2,434 134,130 7
1 1/2 – 12 2,537 2,804 142,200 7 2,903 3,193 161,262 7

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 7 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS LUBRICATED WITH AN ANTI-SEIZE COMPOUND
300 SERIES / 18-8 STAINLESS STAINLESS ASTM F593U
TENSILE STRENGTH = 70,000 PSI TENSILE STRENGTH = 135,000 PSI
PROOF STRENGTH = 27,600 PSI PROOF STRENGTH = 95,000 PSI
(YIELD = 30,000 PSI)

COARSE THREAD SERIES - UNC


Max. Clamp Min. Max. Clamp
Dia-Threads Min. Torque
Torque Force Torque Torque Force
Per Inch (ft-lbf)
(ft-lbf) (lb) (ft-lbf) (ft-lbf) (lb)
1/4 – 20 10.5 11.6 658 6.8 7.5 2,266
5/16 – 18 17.4 19.1 1,085 14.0 15.4 3,734
3/8 – 16 25.7 28.2 1,604 24.8 27.3 5,522
7/16 – 14 35 39 2,200 40 44 7,574
1/2 – 13 47 52 2,937 61 67 10,110
9/16 – 12 60 66 3,767 88 96 12,968
5/8 – 11 75 82 4,678 121 133 16,103
3/4 – 10 111 122 6,914 214 236 23,798
7/8 – 9 153 168 9,563 346 380 32,918
1–8 201 221 12,544 518 570 43,178
1 1/8 – 7 253 278 15,794 734 807 54,364 7
1 1/4 – 7 321 353 20,058 1,036 1,139 69,041 7
1 3/8 – 6 381 419 23,805 1,352 1,487 81,938 7
1 1/2 – 6 465 512 29,084 1,802 1,982 100,106 7

FINE THREAD SERIES – UNF


1/4 – 28 12.1 13.3 753 7.8 8.7 2,594
5/16 – 24 19.2 21.1 1,201 15.7 17.3 4,133
3/8 – 24 29.1 32.0 1,817 28 31 6,256
7/16 – 20 39 43 2,457 44 49 8,457
1/2 – 20 53 58 3,310 68 75 11,393
9/16 – 18 67 74 4,202 97 107 14,464
5/8 – 18 85 93 5,299 135 150 18,240
3/4 – 16 124 136 7,721 237 261 26,576
7/8 – 14 169 185 10,536 377 417 36,266
1 – 14 (UNS) 225 247 14,055 561 620 48,379 7
1 1/8 – 12 284 312 17,719 815 901 60,990 7
1 1/4 – 12 355 391 22,211 1,135 1,254 76,451 7
1 3/8 – 12 436 479 27,221 1,530 1,691 93,694 7
1 1/2 – 12 524 576 32,727 7 2,006 2,218 112,646 7

F593
U

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 8 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
CLASS 4.6 CLASS 8.8
T.S. = 400 MPa T.S. = 830 MPa
PROOF STRENGTH = 225 MPa PROOF STRENGTH = 600 MPa
T.S. is for all dia. T.S. is for all dia
*Metric socket head screws*
METRIC SERIES
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 0.4 0.4 191 1.0 1.1 509
M3.5 - .6 0.6 0.6 257 1.5 1.7 686
M4 - .7 0.8 0.9 333 2.2 2.5 888
M5 - .8 1.7 1.9 539 4.5 5.0 1,437
M6 - 1 2.9 3.2 763 7.7 8.5 2,033
M8 - 1.25 7.0 7.7 1,388 18.7 20.5 3,703
M10 - 1.5 13.9 15.2 2,200 37 41 5,868
M12 - 1.75 24.2 26.6 3,198 64 71 8,528
M14 - 2 38 42 4,363 103 113 11,634
M16 - 2 60 66 5,956 160 176 15,883
M18 – 2.5 83 91 7,284 220 242 19,423
M20 – 2.5 117 129 9,294 312 343 24,785
M22 – 2.5 159 175 11,495 425 467 30,653
M24 - 3 202 223 13,392 540 594 35,711
M27 – 3 296 326 17,413 790 869 46,434
M30 - 3.5 402 442 21,282 1,072 1,180 56,753 7
M33 – 3.5 547 602 26,328 1,459 1,605 70,208 7
M36 – 3.5 703 773 30,994 1,874 2,062 82,651 7
M39 - 4 910 1,001 37,026 2,426 2,668 98,736 7
M42 - 4.5 1,124 1,237 42,489 2,998 3,297 113,304 7
M48 - 5 1,678 1,846 55,510 7 4,475 4,923 148,003 7
M56 - 5.5 2,663 2,929 75,494 7 7,102 7,812 201,316 7

4.6 8.8

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 9 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR LIGHT MACHINE OIL LUBRICATED BOLTS
CLASS 10.9 CLASS 12.9
T.S. = 1040 MPa T.S. = 1220 MPa
PROOF STRENGTH = 830 MPa PROOF STRENGTH = 970 MPa
T.S. is for all dia T.S. is for all dia.
* Metric socket head screws*
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 1.3 1.5 704 1.6 1.7 823
M3.5 - .6 2.1 2.3 949 2.4 2.7 1,109
M4 - .7 3.1 3.4 1,229 3.6 4.0 1,436
M5 - .8 6.3 6.9 1,987 7.3 8.0 2,322
M6 - 1 10.6 11.7 2,813 12.4 13.7 3,287
M8 - 1.25 26 28 5,122 30 33 5,986
M10 - 1.5 51 56 8,117 60 66 9,486
M12 - 1.75 89 98 11,797 104 115 13,787
M14 - 2 142 156 16,094 166 182 18,808
M16 - 2 221 244 21,971 259 285 25,677
M18 – 2.5 305 335 26,869 356 392 31,401
M20 – 2.5 432 475 34,286 505 555 40,069
M22 – 2.5 588 646 42,403 687 755 49,555 7
M24 – 3 747 822 49,400 7 873 960 57,733 7
M27 – 3 1,092 1,202 64,234 7 1,277 1,404 75,069 7
M30 - 3.5 1,484 1,632 78,508 7 1,734 1,907 91,751 7
M33 – 3.5 2,019 2,221 97,121 7 2,359 2,595 113,503 7
M36 – 4 2,593 2,852 114,334 7 3,030 3,333 133,619 7
M39 – 4 3,355 3,691 136,585 7 3,921 4,314 159,623 7
M42 - 4.5 4,147 4,561 156,737 7 4,846 5,331 183,174 7
M48 - 5 6,190 6,810 204,737 7 7,235 7,958 239,271 7
M56 – 5.5 9,824 10,806 278,488 7 11,481 12,629 325,461 7

10.9
12.9

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 10 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS WITH AN ANTI-SEIZE COMPOUND
CLASS 4.6 CLASS 8.8
T.S. = 400 MPa T.S. = 830 MPa
PROOF STRENGTH = 225 MPa PROOF STRENGTH = 600 MPa
T.S. is for all dia. T.S. is for all dia
*Metric socket head screws*
METRIC SERIES
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 0.3 0.3 191 0.7 0.8 509
M3.5 - .6 0.4 0.5 257 1.1 1.2 686
M4 - .7 0.6 0.7 333 1.7 1.8 888
M5 - .8 1.3 1.4 539 3.4 3.7 1,437
M6 - 1 2.2 2.4 763 5.8 6.3 2,033
M8 - 1.25 5.2 5.8 1,388 14.0 15.4 3,703
M10 - 1.5 10.4 11.4 2,200 28 30 5,868
M12 - 1.75 18.1 19.9 3,198 48 53 8,528
M14 - 2 29 32 4,363 77 85 11,634
M16 - 2 45 50 5,956 120 132 15,883
M18 – 2.5 62 68 7,284 165 182 19,423
M20 – 2.5 88 97 9,294 234 258 24,785
M22 – 2.5 119 131 11,495 319 350 30,653
M24 - 3 152 167 13,392 405 445 35,711
M27 – 3 222 244 17,413 592 652 46,434
M30 - 3.5 302 332 21,282 804 885 56,753 7
M33 – 3.5 410 452 26,328 1,095 1,204 70,208 7
M36 – 3.5 527 580 30,994 1,406 1,546 82,651 7
M39 - 4 682 750 37,026 1,819 2,001 98,736 7
M42 - 4.5 843 927 42,489 2,248 2,473 113,304 7
M48 - 5 1,259 1,384 55,510 7 3,356 3,692 148,003 7
M56 - 5.5 1,997 2,197 75,494 7 5,326 5,859 201,316 7

4.6 8.8

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 11 OF 16
DCF0045 (REV B)
TORQUE VALUES FOR BOLTS WITH AN ANTI-SEIZE COMPOUND
CLASS 10.9 CLASS 12.9
T.S. = 1040 MPa T.S. = 1220 MPa
PROOF STRENGTH = 830 MPa PROOF STRENGTH = 970 MPa
T.S. is for all dia T.S. is for all dia.
* Metric socket head screws*
Max. Clamp Min. Max. Clamp
Min. Torque
Diameter - pitch Torque Force Torque Torque Force
(ft-Ibf)
(ft-Ibf) (Ib) (ft-Ibf) (ft-Ibf) (lb)
M3 - .5 1.0 1.1 704 1.2 1.3 823
M3.5 - .6 1.6 1.7 949 1.8 2.0 1,109
M4 - .7 2.3 2.6 1,229 2.7 3.0 1,436
M5 - .8 4.7 5.2 1,987 5.5 6.0 2,322
M6 - 1 8.0 8.8 2,813 9.3 10.3 3,287
M8 - 1.25 19.4 21.3 5,122 22.6 24.9 5,986
M10 - 1.5 38 42 8,117 45 49 9,486
M12 - 1.75 67 74 11,797 78 86 13,787
M14 - 2 106 117 16,094 124 137 18,808
M16 - 2 166 183 21,971 194 214 25,677
M18 – 2.5 228 251 26,869 267 294 31,401
M20 – 2.5 324 356 34,286 379 416 40,069
M22 – 2.5 441 485 42,403 515 567 49,555 7
M24 – 3 560 616 49,400 7 655 720 57,733 7
M27 – 3 819 901 64,234 7 958 1,053 75,069 7
M30 - 3.5 1,113 1,224 78,508 7 1,300 1,430 91,751 7
M33 – 3.5 1,514 1,666 97,121 7 1,770 1,947 113,503 7
M36 – 4 1,945 2,139 114,334 7 2,273 2,500 133,619 7
M39 – 4 2,517 2,768 136,585 7 2,941 3,235 159,623 7
M42 - 4.5 3,110 3,421 156,737 7 3,635 3,998 183,174 7
M48 - 5 4,643 5,107 204,737 7 5,426 5,969 239,271 7
M56 – 5.5 7,368 8,105 278,488 7 8,611 9,472 325,461 7

10.9
12.9

The following tables specify torque values for fasteners used


with Nord-Lock washers.

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 12 OF 16
DCF0045 (REV B)
NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt 8.8
Oil Graphite
Pitch Torque Clamp Torque Clamp
Washer Size Bolt Size
(mm) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 M3 .5 1.2 540 1.2 540
NL4 M4 .7 3.0 944 2.7 944
NL5 M5 .8 5.8 1,529 5.2 1,529
NL6 M6 1.0 10 2,181 9.1 2,181
NL8 M8 1.25 24 4,047 22 4,047
NL10 M10 1.5 47 6,295 43 6,295
NL12 M12 1.75 82 8,992 74 8,992
NL14 M14 2.0 129 12,364 117 12,364
NL16 M16 2.0 197 16,861 177 16,861
NL18 M18 2.5 276 20,682 249 20,682
NL20 M20 2.5 385 26,527 348 26,527
NL22 M22 2.5 525 32,822 474 32,822
NL24 M24 3.0 664 37,993 599 37,993
NL27 M27 3.0 968 49,683 873 49,683
NL30 M30 3.5 1,322 60,474 1,192 60,474
NL33 M33 3.5 1,779 74,861 1,600 74,861
NL36 M36 4.0 2,295 88,125 2,067 88,125
NL39 M39 4.0 2,960 105,211 2,663 105,211
NL42 M42 4.5 3,663 120,947 3,297 120,947

NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt 10.9


Oil Graphite
Washer Pitch Torque Clamp Torque Clamp
Bolt Size
Size (mm) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 M3 .5 1.7 719 1.5 764
NL4 M4 .7 3.9 1,259 3.5 1,326
NL5 M5 .8 7.8 2,046 6.7 2,158
NL6 M6 1.0 14 2,900 12 3,057
NL8 M8 1.25 33 5,171 29 5,620
NL10 M10 1.5 64 8,318 56 8,768
NL12 M12 1.75 110 12,140 95 12,814
NL14 M14 2.0 175 16,636 151 17,535
NL16 M16 2.0 268 22,481 230 23,830
NL18 M18 2.5 375 27,651 323 29,225
NL20 M20 2.5 524 35,070 451 37,093
NL22 M22 2.5 714 43,613 613 46,086
NL24 M24 3.0 903 50,582 776 53,505
NL27 M27 3.0 1,318 66,094 1,128 69,691
NL30 M30 3.5 1,798 80,482 1,542 84,978
NL33 M33 3.5 2,422 99,590 2,068 105,211
NL36 M36 4.0 3,125 117,350 2,673 123,870
NL39 M39 4.0 4,030 140,281 3,440 148,149
NL42 M42 4.5 4,988 160,963 4,262 170,180
SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 13 OF 16
DCF0045 (REV B)
NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt 12.9
Oil Graphite
Washer Pitch Torque Clamp Torque Clamp
Bolt Size
Size (mm) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 M3 .5 1.9 877 1.6 922
NL4 M4 .7 4.4 1,506 3.8 1,596
NL5 M5 .8 8.7 2,450 7.4 2,585
NL6 M6 1.0 15 3,462 13 3,664
NL8 M8 1.25 36 6,295 31 6,744
NL10 M10 1.5 72 9,892 61 10,566
NL12 M12 1.75 123 14,613 105 15,287
NL14 M14 2.0 196 20,008 167 21,132
NL16 M16 2.0 298 26,977 252 28,551
NL18 M18 2.5 419 33,272 355 35,070
NL20 M20 2.5 585 42,264 494 44,512
NL22 M22 2.5 797 52,380 670 55,303
NL24 M24 3.0 1,009 60,698 850 64,295
NL27 M27 3.0 1,470 79,133 1,235 83,629
NL30 M30 3.5 2,005 96,668 1,688 102,063
NL33 M33 3.5 2,699 119,598 2,265 126,343
NL36 M36 4.0 3,483 140,730 2,927 148,823
NL39 M39 4.0 4,490 168,157 3,763 177,599
NL42 M42 4.5 5,560 193,336 4,666 204,126

NORD-LOCK Stainless Steel with Stainless Steel Bolt A4


A4-70 w/ Graphite Lube A4-80 w/ Graphite Lube
Washer Pitch Torque Clamp Torque Clamp
Bolt Size
Size (mm) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 M3 .5 0.9 337 1.2 450
NL4 M4 .7 1.9 585 2.6 764
NL5 M5 .8 3.7 922 5.1 1,236
NL6 M6 1.0 7 1,326 9 1,754
NL8 M8 1.25 16 2,473 21 3,147
NL10 M10 1.5 32 3,822 41 5,171
NL12 M12 1.75 54 5,620 72 7,419
NL14 M14 2.0 85 7,644 114 10,116
NL16 M16 2.0 130 10,341 174 13,713
NL18 M18 2.5 183 12,589 244 16,861
NL20 M20 2.5 256 16,186 341 21,357
NL22 M22 2.5 349 20,008 465 26,527
NL24 M24 3.0 441 23,155 588 30,799
NL27 M27 3.0 643 30,124 858 40,241
NL30 M30 3.5 877 36,869 1,170 49,233
NL33 M33 3.5 1,182 45,636 1,576 60,698
NL36 M36 4.0 1,525 53,729 2,034 71,714
NL39 M39 4.0 1,968 64,071 2,624 85,652
NL42 M42 4.5 2,435 73,737 3,247 98,241
SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 14 OF 16
DCF0045 (REV B)
NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt Grade 5
Oil Graphite
Washer Bolt Pitch Torque Clamp Torque Clamp
Size Size (TPI) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 #5 40 1.1 550 1.0 550
NL3.5 #6 32 1.4 630 1.3 630
NL4 #8 32 2.7 970 2.4 970
NL5 #10 24 3.9 1,200 3.5 1,200
NL1/4” ¼ 20 9.1 2,200 8.3 2,200
NL8 5/16 18 18 3,600 16 3,600
NL3/8” 3/8 16 30 5,400 28 5,400
NL11 7/16 14 47 7,300 42 7,300
NL1/2” ½ 13 73 9,800 66 9,800
NL14 9/16 12 104 12,600 94 12,600
NL16 5/8 11 145 15,600 131 15,600
NL3/4” ¾ 10 254 23,100 230 23,100
NL22 7/8 9 408 31,900 369 31,900
NL 1” 1 8 617 41,800 557 41,800
NL30 1 1/8 7 771 46,400 697 46,400
NL33 1¼ 7 1075 58,900 969 58,900
NL36 1 3/8 6 1410 70,200 1,270 70,200
NL39 1½ 6 1860 85,500 1,670 85,500

NORD-LOCK “Delta Protekt” Washers with Zinc Plated Bolt Grade 8


Oil Graphite
Pitch Torque Clamp Torque Clamp
Washer Size Bolt Size
(TPI) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 #5 40 1.5 740 1.3 780
NL3.5 #6 32 1.9 840 1.7 890
NL4 #8 32 3.5 1,300 3.1 1,400
NL5 #10 24 5.1 1,600 4.6 1,700
NL1/4” ¼ 20 12 2,900 11 3,100
NL8 5/16 18 24 4,900 21 5,100
NL3/8” 3/8 16 41 7,200 36 7,600
NL11 7/16 14 64 9,800 56 10,400
NL1/2” ½ 13 99 13,100 86 13,900
NL14 9/16 12 138 16,800 122 17,800
NL16 5/8 11 197 20,900 171 22,100
NL3/4” ¾ 10 346 30,900 299 32,700
NL22 7/8 9 556 42,700 479 45,100
NL 1” 1 8 840 56,000 724 59,200
NL30 1 1/8 7 1,190 70,600 1,030 74,500
NL33 1¼ 7 1,660 89,600 1,430 94,600
NL36 1 3/8 6 2,180 107,000 1,880 113,000
NL39 1½ 6 2,870 130,000 2,470 137,000

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 15 OF 16
DCF0045 (REV B)
NORD-LOCK Stainless Steel with ASTM A574 Bolt
Oil Graphite
Pitch Torque Clamp Torque Clamp
Washer Size Bolt Size
(TPI) (ft-lbf) (lb) (ft-lbf) (lb)
NL3 #5 40 1.7 870 1.6 910
NL3.5 #6 32 2.2 990 2.0 1,050
NL4 #8 32 3.8 1,500 3.7 1,600
NL5 #10 24 5.8 1,900 5.5 2,000
NL1/4” ¼ 20 13 3,400 12 3,700
NL8 5/16 18 26 5,700 23 6,000
NL3/8” 3/8 16 45 8,400 39 8,900
NL11 7/16 14 70 11,500 60 12,200
NL1/2” ½ 13 109 15,400 93 16,300
NL14 9/16 12 148 19,800 141 20,900
NL16 5/8 11 216 24,600 184 26,000
NL3/4” ¾ 10 378 36,400 321 38,400
NL22 7/8 9 607 50,200 514 53,000
NL 1” 1 8 916 65,900 776 69,600
NL30 1 1/8 7 1,300 83,000 1100 87,700
NL33 1¼ 7 1,810 105,000 1530 111,000
NL36 1 3/8 6 2,380 126,000 2020 133,000
NL39 1½ 6 3,140 153,000 2640 161,000

NORD-LOCK Stainless Steel with ASTM F593 Bolt


Oil Graphite
Pitch Torque Clamp Torque Clamp
Washer Size Bolt Size
(TPI) (ftlb) (lb) (ftlb) (lb)
NL3 #5 40 - - - -
NL3.5 #6 32 - - - -
NL4 #8 32 - - - -
NL5 #10 24 - - - -
NL1/4” ¼ 20 5.2 1,300 5.2 1,300
NL8 5/16 18 10.3 2,200 10.3 2,200
NL3/8” 3/8 16 18 3,300 18 3,300
NL11 7/16 14 28 4,500 28 4,500
NL1/2” ½ 13 43 6,000 43 6,000
NL14 9/16 12 61 7,700 61 7,700
NL16 5/8 11 85 9,500 85 9,500
NL3/4” ¾ 10 104 9,800 104 9,800
NL22 7/8 9 166 13,500 166 13,500
NL 1” 1 8 251 17,700 251 17,700
NL30 1 1/8 7 356 22,300 356 22,300
NL33 1¼ 7 497 28,300 497 28,300
NL36 1 3/8 6 653 33,800 653 33,800
NL39 1½ 6 859 41,100 859 41,100

SIZE DWG NO REV

A DS00008 G
SCALE NONE WT LBS SHEET 16 OF 16
DCF0045 (REV B)
Document Number: 16522969-MAN TOC 2.2
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 2.2 Spare Parts List

Mechanical Spares Kit Foxhole Slip Assembly 30175005 A

www.nov.com
KIT, SPARES,
FOXHOLE SLIP ASSEMBLY

Mechanical Spares Kit


Foxhole Slip Assembly

NOTES
1. RECOMMENDED COMMISSIONING SPARES, 30175005-1
RECOMMENDED OPERATIONAL SPARES, 30175005-2
RECOMMENDED INSURANCE SPARES, 30175005-3
2. INSURANCE SPARES ARE THOSE PARTS THAT MAY NOT BE STOCKED AND HAVE LONG
DELVERY LEAD TIMES

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information National Oilwell Varco
which belongs to National Oilwell Varco; it is loaned for limited Rig Solution Group
purposes only and remains the property of National Oilwell.
Reproduction, in whole or in part; or use of this design or 743 N Eckhoff Street
distribution of this information to others is not permitted without the Orange, CA 92868
express written consent of National Oilwell Varco. This document is Phone + 714 978 1900
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned. Fax + 714 937 5029
 National Oilwell Varco
DOCUMENT NUMBER REV

30175005 A

www.nov.com
Document number 30175005
Revision A
Page 2

REVISION HISTORY

A 3/25/10 SEE EN Laura Rondou T Montgomery T Montgomery


- 7/16/04 First Release T Montgomery D Yenzer D Yenzer
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


- Initial Release
A Title Change

www.nov.com
Document number 30175005
Revision A
Page 3

-1 -2 -3
Item Part Description Recommended Recommended Recommended Where Used Description Where Used
Number Commission Operational Insurance
Spares Spares Spares

Mechanical Components
1 11883 Filter-Regulator 1 96403-6 Control Plate Assy.

2 11883-3 Gauge, Pressure, Pneumatic 1 1 96403-6 Control Plate Assy.

3 88549 Regulator 1 96403-6 Control Plate Assy.

4 105955-800-B Valve, Check 1 1 96403-6 Control Plate Assy.

5 56408-24-C Pin, Clevis 2 6 128027 Foxhole Slip Assy

6 120963 Rod, Leveling Beam 1 128027 Foxhole Slip Assy

7 121157 Seal, Spring Loaded 3 128027 Foxhole Slip Assy

8 141641 Pin, Hanger Bracket 2 6 128027 Foxhole Slip Assy

9 30121461 Pin , Retainer 2 6 128027 Foxhole Slip Assy

Note: Items 10 thru 16 are sufficient to re-build one slip


hanger assembly.
10 120966 Pin, Hanger 4 128027 Foxhole Slip Assy

11 51435-12 Pin, Cotter 4 128027 Foxhole Slip Assy

12 120962 Slip Hanger 2 128027 Foxhole Slip Assy

13 121457 Spring, Extension 2 128027 Foxhole Slip Assy

14 121524 Bushing, Flanged 8 128027 Foxhole Slip Assy

15 120967 Bracket, Slip Hanger 1 128027 Foxhole Slip Assy

16 128035 Bracket, Slip 1 128027 Foxhole Slip Assy

17 120964 Cylinder, Pneumatic 1 120960 Foxhole Slip Assy

18 114382-NG13 Seal Kit, Gland 3 120964 Foxhole Slip Assy

19 114382-NP32 Seal Kit, Piston 3 120964 Foxhole Slip Assy

20 114382-NR13 Seal Kit, Rod 3 120964 Foxhole Slip Assy

21 118844-32-32 Bushing, Fiberglide, 2.00 ID x 2.00 6 120964 Foxhole Slip Assy

www.nov.com
Document number 30175005
Revision A
Page 4

-1 -2 -3
Item Part Description Recommended Recommended Recommended Where Used Description Where Used
Number Commission Operational Insurance
Spares Spares Spares
22 2630 Button, Circular 12 72 128028 Slip Assemblies

23 128030 Slip Body, 9-5/8 to 14 1 128028 Slip Assemblies

24 128031 Slip Body, 5 to 9-3/4 1 128028 Slip Assemblies

25 30156173 Slip Body, 2-3/8 to 6-5/8 1 128028 Slip Assemblies

www.nov.com
Document Number: 16522969-MAN TOC 3
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title


Section

1 3 Technical Documents & Drawings

1 3.1 General/Mechanical Drawings

1 3.2 System/Process Diagrams

1 3.3 Electrical/Instrument
Remarks: Section Not Applicable

1 3.4 Performance Data


Remarks: Section Not Applicable

www.nov.com
Document Number: 16522969-MAN TOC 3.1
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 3.1 General/Mechanical Drawings

Customer Configuration 11455105-GEN 01

General Arrangement Foxhole Spider 30170902 H

Kit, Installation, Foxhole Spider Assembly 121765 M.02

Foxhole Slip Assembly, 3-1/2'' to 14'' Pipe 120960 R

Assembly, Elec. Cont. Vlv, PS-16 Plate Assembly, 96403 AB


Control Valve

Filter/Regulator 11883 F

Slip and Hanger Assembly 121654 E

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This document contains proprietary information, and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from National Oilwell Varco, LLC.
REVISIONS
REV DESCRIPTION PREPARED / DATE CHECKED/ DATE APVD / DATE
01 Initial Release V. Liuzzi 9/18/15 T. Montgomery 9/18/15 T. Montgomery 9/18/15

STANDARD ORDER INFORMATION QUALITY REQUIREMENTS


SHIPMENT DATE: May 15, 2016 CERTIFICATION: ABS MODU
PRE-SHIP: None DATA BOOK: Standard
RIG TYPE: Jackup QUALITY PLAN: 11455105-PLN
INSTALLATION LOCATION: United Arab Emirates
OPERATION LOCATION: CONTACT NOTES
RELATED CONFIGS: 11455103-GEN (PRS) PROJECT MANAGER:
11455106-GEN (Fingerboard) SYSTEM INTEGRATION:
SALES ORDER #: 260719 CONTRACT ADMINISTRATOR: Joyce Guilford
PURCHASE ORDER #: N/A RESPONSIBLE ENGINEER: Tim Montgomery
QUOTE # & REV: 213479 Rev 3 ELECTRICAL ENGINEER:
SPARES QUOTE #: TBD SOFTWARE ENGINEER:
UNIT #. TBD APPLICATION ENGINEER:
SERIAL #. TBD
ITEM ID #. TBD

APPLICATION NOTES:

REVISION
Sheet 1 of 3 Customer: Lamprell
CUSTOMER DOCUMENT NUMBER
CONFIGURATION Rig: NDC Rig 9
11455105-GEN 01 Equipment: FSA
FORM D614005797: 1:18 PM 9/18/2015
PART NUMBER REFERENCE QTY DESCRIPTION
S/O -001 -002

FOXHOLE SLIP ASSEMBLY SYSTEM


11455105-001 1 Foxhole Slip Assembly System
121765-502 10016220-003 1 Installation Kit, 14” Foxhole Slip Assembly
120960-2-S REF Assembly, Foxhole Slip
96403-6 REF Control Plate Assembly, Foxhole Slip
121654-2 10016213-001 6 Slip and Hanger Assembly, 9-5/8” to 14”
121654-3 10016213-002 6 Slip and Hanger Assembly, 3-1/2” to 8-1/4”
2630 10113309-001 36 Button, Casing/Collar

REFERENCE DRAWINGS
General Arrangement Drawing
30170902 REF General Arrangement Drawing, Foxhole Slip Assembly
Mechanical Drawings
3PS00063 REF Functional Design Description, Foxhole Slip Assembly
112499 REF Pneumatic Schematic, Foxhole Slip Assembly
30175005 REF Mechanical Spares List, Foxhole Slip Assembly

REVISION
Sheet 2 of 3 Customer: Lamprell
CUSTOMER DOCUMENT NUMBER
CONFIGURATION Rig: NDC Rig 9
11455105-GEN 01 Equipment: FSA
FORM D614005797: 1:18 PM 9/18/2015
PART NUMBER REFERENCE QTY DESCRIPTION
S/O -001 -002

MANUALS, CERTIFICATION, AND DOCUMENTATION


16522969-001 2 User Manual, Foxhole Slip Assembly (2 CD Copies Included)

11455105-998 2 Data Book, Standard (2 CD Copies Included)

TS00331 REF Factory Acceptance Test, Foxhole Slip Assembly


3FIP00240 REF Installation Procedure, Foxhole Slip Assembly
FIP00058 REF Commissioning Procedure, Foxhole Slip Assembly

REVISION
Sheet 3 of 3 Customer: Lamprell
CUSTOMER DOCUMENT NUMBER
CONFIGURATION Rig: NDC Rig 9
11455105-GEN 01 Equipment: FSA
FORM D614005797: 1:18 PM 9/18/2015
Document Number: 16522969-MAN TOC 3.2
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 3.2 System/Process Diagrams

Pneumatic Schematic Foxhole Spider 122499 E

www.nov.com
Document Number: 16522969-MAN TOC 3.3
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 3.3 Electrical/Instrument
Remarks: Section Not Applicable

www.nov.com
Document Number: 16522969-MAN TOC 3.4
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

1 3.4 Performance Data


Remarks: Section Not Applicable

www.nov.com
Document Number: 16522969-MAN TOC 4
TABLE OF CONTENTS
Revision: 01
Page: 1

Vol. Chapter/ Title Document Number Rev.


Section

4 4 Vendor Documentation
Remarks: Chapter Not Applicable

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Houston, Texas 77036 Fibercast Sauerman
United States Fidmash Shaffer
Phone: +1 713 375 3700 Flanagan Ironworks Shearer
Phone: +1 1 888 262 8645 Franks Skytop Brewster
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