Government College of Engineering, Dharmapuri

ME 6713 Comprehension
Objective questions on Special machines and Machining
S7 ME Test 3 9.08.2017
(A) 1, 2 and 3 only (B) 2, 3 and 4 only (C) 1, 3 and 4
1. The cutting tool material required to sustain high
only (D) 1, 2, 3 and 4
temperature is (A) High carbon steel alloys (B) Com-
9. Weld ability of ferritic stainless steel used in automotive
posite of lead and steel (C) Cermets (D) Alloy of
exhaust system is improved by selecting stainless steel
steel, zinc, and tungsten
electrode having low content of (A) Carbon (B) Nitrogen
2. Plastic material is used for the component which
(C) Chromium (D) Carbon and Nitrogen
requires characteristics of
10. Consider the following parts: 1. Grinding wheel 2. Brake
(A) Low density, machinability and high strength (B)
lining 3. Self–lubricating bearings Which of these parts
Machinability, high strength and large plastic defor-
are made by powder metallurgy technique?
mation (C) High strength, large plastic deformation
(A) 1, 2 and 3 (B) 2 only (C) 2 and 3 only (D) 1 and 2
and low density (D) Low density, machinability and
11. With increasing cutting velocity, the total time for ma-
large plastic deformation
chining a component
3. Some high speed steels have cobalt (Co) added to
(A) Decreases (B) Increases (C) Remains unaffected (D)
them in amounts ranging from 2% to 15%, since this
First decreases and then increases
element improves the
12. Tool life is affected mainly with
(A) Cutting efficiency, especially at high temperature
(A) Feed (B) Depth of cut (C) Coolant (D) Cutting speed
(B) Depth hardening ability of the HSS tool (C) Red
13. Consider the following statements: 1. It is wedged
hardness of the HSS tool (D) Grain structure of the
shape 2. Its width is tapered but thickness is uniform 3.
HSS tool
It is subjected to tensile force Which of these character-
4. Isothermal annealing is mainly used in alloy steels to
istics of a cotter are correct?
improve (A) Machinability (B) Toughness (C) Ductility
(A) 1 and 3 only (B) 1 and 2 only (C) 2 and 3 only (D) 1, 2
(D) Weldability
and 3
5. In relation to the peripheral or surface speeds of the
14. Consider the following statements: Alloying elements
grinding wheel and that of the work piece in cylindri-
are added to 1. Improve hardness and toughness 2. Cor-
cal grinding of alloy steel work pieces, the grinding
rosion and oxidation resistance improvement 3. Im-
wheel speed is
prove machinability and hardenability 4. Increase
(A) Less than the speed of the workpiece (B) Same as
weight and volume Which of the above statements are
the speed of the workpiece (C) Double the speed of
correct?
the workpiece (D) 65 to 75 times the speed of the
(A) 1, 2 and 3 only (B) 2, 3 and 4 only (C) 1, 2 and 4 only
workpiece
(D) 1, 2, 3 and 4
6. For producing both internal and external screw
15. Flank wear occurs on the
threads, the method used is
(A) Relief face of the tool (B) Rake face (C) Nose of the
(A) Thread chasing with multiple–rib chasers (B)
tool (D) Cutting edge
Thread milling with multiple–thread cutters (C)
16. In an inert gas welding process, the commonly used gas
Thread tapping with taps (D) Die threading with self–
is
opening die heads
(A) Hydrogen (B) Oxygen (C) Helium or Argon (D) Kryp-
7. In turning a solid round bar, if the travel of the cut-
ton
ting tool in the direction of feed motion is 1000 mm,
17. In arc welding, the arc length should be equal to
rotational speed of the workpiece is 500 rpm, and
(A) 4.5 times the rod diameter (B) 3 times the rod diam-
rate of feed is 0.2 mm/revolution, then the machin-
eter (C) 1.5 times the rod diameter (D) Rod diameter
ing time will be
18. The ratio between Oxygen and Acetylene gases for neu-
(A) 10 seconds (B) 100 seconds (C) 5 minutes (D) 10
tral flame in gas welding is
minutes
(A) 2 : 1 (B) 1 : 2 (C) 1 : 1 (D) 4 : 1
8. Consider the following statements regarding anneal-
19. Consider the following statements regarding welded
ing process: 1. All structural imperfections are re-
joints: 1. It is a permanent type of joint 2. It is reliable
moved 2. The hypoeutectoid steel is heated to about
and economical for pressure vessel construction 3. If is
50 – 70°C below upper „critical temperature 3. Cool-
free from fabricational residual stresses 4. Such joints
ing can be done in heat treating furnace, by heating
are suitable for static loading only 5. Welding is a versa-
it, keeping the metal in it and turning off furnace till
tile and flexible metal joining process Which of the
it cools to room temperature 4. Uniform grain struc-
above statements are correct?
ture is resulted Which of these statements are cor-
rect?

Jaiganesh N Page 1
 Government College of Engineering, Dharmapuri
ME 6713 Comprehension
Objective questions on Special machines and Machining
S7 ME Test 3 9.08.2017
(A) 1, 2 and 3 only (B) 2, 3 and 4 only (C) 1, 2, 3, 4 and 5(D) Atomization process is more suitable for low melting
(D) 1, 2 and 5 only point metals
20. Metallic powders can be produced by 27. The process of making hollow castings of non circular
(A) Atomization (B) Pulverization (C) Electro–deposition shape and desired thickness by permanent mould with-
process (D) All of these out the use of cores is known as
21. Consider the following statements: The material (A) Die casting (B) Slush casting
properties which principally determine how well a
(C) Pressed casting (D) Centrifugal casting
metal may be drawn are 1. Ratio of yield stress to ul-
timate stress 2. Rate of increase of yield stress rela- 28. The ratio of surface area of volume for a unit volume of
tive to progressive amounts of cold work 3. Rate of riser is minimum in case of
work hardening. Which of the above statements (A) Cylindrical riser (B) Spherical riser
is/are correct? (C) Hemispherical riser (D) Cuboids riser
(A) 1 and 2 only (B) 2 and 3 only (C) 1 only (D) 1, 2
29. Which of the following factors improve weldability of steel?
and 3
22. Which of the following statements is correct for forg- 1. Low carbon content
ing? 2. High carbon content
(A) Forgability is property of forging tool, by which
forging can be done easily 3. Good affinity content
(B) Forgability decreases with temperature up to 4. Poor affinity to oxygen
lower critical temper ature
(C) Certain mechanical properties of the material (A) 1 and 3 (B) 2 and 3 (C) 1 and 4 (D) 2 and 4
are influenced by forging 30. Lathe machine with turret can turn a work piece of limited
(D) Pure metals have good malleability, therefore, length only because
poor forging properties (A) Cross slide motion is obstructed by turret
23. Assumptions adopted in the analysis of open die
(B) Turret cannot work on a long job
forging are
(C) Chuck cannot be replaced by a face plate
1. Forging of friction is constant between work piece and
die (D) Turret replaces the loose centre
2. Coefficient of friction is constant between work piece 31. The usual method of defining machinability of a material is
and die by an index based on
3. Stress in the vertical (Y–direction) is zero. (A) Hardness of work material (B) Production rate of machined
parts
(A) 1 and 2 only (B) 1 and 3 only (C) 2 and 3 only
(C) Surface finish of machined surfaces (D) Tool life
(D) 1, 2 and 3
32. Tool life increase with increase in
24. Extrusion process can effectively reduce the cost of
product through (A) Cutting speed (B) Nose radius (C) Feed (D) Depth of cut
(A) Material saving (B) Process time saving 33. The most important function of the cutting fluid is to
(C) Saving in tooling cost (D) Saving in administrative cost (A) Provide lubrication (B) Cool the tool and work piece
25. Which of the following processes is also known as (C) Wash away the chips (D) Improve surface finish
high energy rate forming?
34. During orthogonal cutting, an increase in cutting speed
(A) High velocity forming (B) Explosive fabrication causes
(C) Electro hydraulic forming (D) Magnetic pulse forming (A) An increase in longitudinal cutting force
26. In electrolysis (B) An increase in radial cutting force
(A) For making copper powder, copper plate is made (C) An increase in tangential cutting force
cathode in electrolyte tank
(D) Cutting forces to remain unaffected
(B) For making aluminum powder, aluminum plate is
35. Which of the following processes has very high material
made anode
removal rate efficiency?
(C) High amperage produces powdery deposit of cathode
(A) Electron beam machining (B) Electrochemical machining
metal on anode
(C) Electro discharge machining (D) Plasma arc machining

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